SCADA 2nd Technical Resubmission Compressed

DOCUMENT REGISTER
PROJECT TITLE Gas Feeding Power Station IPP3 & IPP4 Metering Stations Legends:
Submission Codes:
CUSTOMER PETROJET
0 = For Review And Comments.
END USER Jordanian Egyptian FAJR for Natural Gas Transmission & Supply Co 1or2etc. = After comments Implementation if any.
Return Codes:
1 = Approved with no comment, Work to proceed
Project No. 3128/177/15/14 Revision: 1 2 = Revise and resubmit,work may proceed
3 = Revise and resubmit , work may not proceed
Doc. No IPP-SCD0115-REG-700 Date: 2/28/2016 4 = Review is not required ,work may proceed
ITEM SUBMITTAL SCHD. ISSUE REVISIONS ISSUED / RETURNED DATE

DOCUMENT No. DOCUMENT TITLE Doc Type REV. SUBMISSION DETAILS REMARKS
No. CODE DATE
0 1 2 3 4
Issued Date 15-Feb-16 28-Feb-16
1 IPP-SCD0115-REG-700 Deliverable Documents Register Register 0 0 28-Feb-16 Returned Date 22-Feb-16
Status Code 2
Issued Date 29/10/2015 03-Jan-16
2 IPP-SCD0115-ENG-200 Bill of Materials List 1 1 28-Feb-16 Returned Date 02-Jan-16
Status Code 2
3 IPP-SCD0115-DWG-300 Systems Architecture Drawing 1 1 28-Feb-16 Returned Date 02-Jan-16
Status Code 2
Issued Date 29/10/2015 28-Feb-16
4 IPP-SCD0115-ENG-270 IO List List 0 0 28-Feb-16 Returned Date 15-Feb-16
Status Code 2
5 IPP-SCD0115-DWG-310 System Cabinets (GA & IW) Drawing 1 1 28-Feb-16 Returned Date 02-Jan-16
Status Code 2
Issued Date 29/10/2015
6 IPP-SCD0115-CLC-400 Power Consumption Calculations Calculation 0 0 28-Feb-16 Returned Date 02-Jan-16
Status Code 1
Issued Date 29/10/2015
6 IPP-SCD0115-SPC-100 Hardware Functional Design Specifications Specifications 0 0 28-Feb-16 Returned Date 02-Jan-16
Status Code 1
Issued Date
6 IPP-SCD0115-ENG-210 Graphics Printout Drawing 0 0 31-Mar-16 Returned Date
Status Code
Issued Date
7 IPP-SCD0115-ENG-220 Logic Printout Drawing 0 0 31-Mar-16 Returned Date
Status Code
Issued Date 15-Feb-16 28-Feb-16
8 IPP-SCD0115-PRC-500 FAT Procedure Procedure 0 0 28-Feb-16 Returned Date 22-Feb-16
Status Code 2
Issued Date 15-Feb-16
9 IPP-SCD0115-PRC-510 SAT Procedure Procedure 0 0 28-Feb-16 Returned Date
Status Code 1
Issued Date 15-Feb-16
10 IPP-SCD0115-PLN-020 Inspection Test Plan Plan 0 0 28-Feb-16 Returned Date
Status Code 1
1 of 1
BILL OF MATERIALS
Project Gas Feeding Power Station IPP3 & IPP4 Metering Stations
Customer PETROJET
End User Jordanian Egyptian Fajr for Natural Gas Transmission & Supply Co
Project No. 3128/177/15/14 Sheet 1 of 6
Doc. No. IPP-SCD0115-ENG-200 Revision 1
PROJECT
Gas Feeding Power Station IPP3 & IPP4 Metering Stations
BILL OF MATERIALS
Page | 1
BILL OF MATERIALS
Customer PETROJET
Document Revision History
Date
Rev Description Prepared by Verified by Approved by
(dd/mm/yyyy)
0 29/10/2015 Issued For Approval Mohammed Morsi Ayman Metwally Amr Fathi
1 3/1/2016 Resubmission For Approval Mohammed Morsi Ayman Metwally Amr Fathi
Page | 2
BILL OF MATERIALS
Customer PETROJET
1. IPP3 PLC BOM

S/N Supplier Description Type Qty.
1 Schneider Electric 6 Slot Rack TSXRKY6 2
2 Schneider Electric 100/240VAC 26W Power supply TSXPSY2600M 2
3 Schneider Electric Premium Hot standby PLC TSXH5724M 2
4 Schneider Electric Ethernet SFTP 5m Crossed 490NTC00005U 1
5 Schneider Electric Battery For Ram Mem. Card TSXBATM02 2
6 Schneider Electric Maint. Batt For Ram Card TSXBATM03 2
7 Schneider Electric TSX57 10/100 TCP/IP Module TSXETY4103 4
8 Schneider Electric DIG 8I 24 VDC Sink TSXDEY08D2 2
9 Schneider Electric Unity Pro L Single Lic UNYSPULFUCD80 1
10 Schneider Electric Power Supply ABL8RPS24050 2
11 Schneider Electric Redundancy Module ABL8RED24400 1
12 Schneider Electric MCB 2 POLE 10A A9F44210 7
13 Rittal Panel (2000 H * 600 W * 800 D)mm, IP54 1
14 Schneider Electric Connexium Managed Switch 8Tx TCSESM083F23F0 2
15 APC APC Smart-UPS 1KVA- 700 Watt SURT1000XLI 1
16 APC APC Smart-UPS RT 48V Battery Pack SURT48XLBP 2
17 APC APC Smart-UPS RT 19" Rail Kit for Smart-UPS SURTRK2 3
Page | 3
BILL OF MATERIALS
Customer PETROJET
2. IPP4 PLC BOM

1 Schneider Electric 6 Slot Rack TSXRKY6 2
2 Schneider Electric 100/240VAC 26W Power supply TSXPSY2600M 2
3 Schneider Electric Premium Hot standby PLC TSXH5724M 2
4 Schneider Electric Ethernet SFTP 5m Crossed 490NTC00005U 1
5 Schneider Electric Battery For Ram Mem. Card TSXBATM02 2
6 Schneider Electric Maint. Batt For Ram Card TSXBATM03 2
7 Schneider Electric TSX57 10/100 TCP/IP Module TSXETY4103 4
8 Schneider Electric DIG 8I 24 VDC Sink TSXDEY08D2 2
9 Schneider Electric Unity Pro L Single Lic UNYSPULFUCD80 1
10 Schneider Electric Power Supply ABL8RPS24050 2
11 Schneider Electric Redundancy Module ABL8RED24400 1
14 Schneider Electric Connexium Managed Switch 8Tx TCSESM083F23F0 2
15 APC APC Smart-UPS 1KVA- 700 Watt SURT1000XLI 1
16 APC APC Smart-UPS RT 48V Battery Pack SURT48XLBP 2
17 APC APC Smart-UPS RT 19" Rail Kit for Smart-UPS SURTRK2 3
Page | 4
BILL OF MATERIALS
Customer PETROJET
3. GOV RTU BOM

1 Schneider Electric SCADAPACK ES RTU, half I/o,4-20ma A/i, C1d2 TBUP500-1A00-AE01N 1
4. MISCELLANEOUS BOM
1 OMNISHELTER ACTIVE COOLING SHELTERS 2
10/100T (X) to Single-Mode SC Type Fiber Optic Industrial
2 Advantech EKI-3541S 4
Media Converter
4-port 10/100Mbps + 1-port 100FX Single-mode
3 Advantech EKI-3525S 1
Unmanaged Industrial Ethernet Switch
4 TBD Joint BOX TBD 2
5. GOV RTU SOLAR SYSTEM BOM

1 Solaris store Solar module polycristallin SoloSol 150 CS (150W - 12V) PE1110650 2
2 Solaris store Support mast frame for 2 SoloSol 150 CS (150W - 12V) SS1010050 1
3 Solaris store Battery GEL Sonnenschein- Solar - S12/90 A - 12V - 90Ah (C100) SE4010250 2
4 Solaris store Pair of standard battery clamps CP1030340 2
5 Solaris store Inter-battery cable 30cm 1 x 35mm wiht connectic D8 CP1030215 1
6 Solaris store Battery box - double wall CBTE 6 (113L) 510x410x 350 int CF1010580 1
Protection cabinet - Polyster enclosure IP66 308x250x160 with fixation
7 Solaris store accessories for a mast, padlock and 5 keys - ready to connect and including 1 1
only DC Breaker 80VDC 1 POLE 10A
8 Solaris store Solar controller MORNINGSTAR SunSaver 10A 24V Max temp: 60C RG1010040 1
Package of accessories : included solar specific cable between solar panels to
charge controller in the battery box and between charge controller to battery and
9 Solaris store 1
to your uses / stainless steel screws for solar panels and support mast frame /
Mounting accessories for Sunsaver in battery box
Page | 5
BILL OF MATERIALS
Customer PETROJET
6. IPP3 & IPP4 SDH BOM

Fully redundant industrial Standard, digital STM-1 SDH multiplexer
(upgradable to STM-4 just by replacement of the aggregate cards only)
conforming to ITU-T regulation, connected to single mode fiber operating at
1 GE TN1U (B86430-31) 2
1310/1550 nm wavelength with duplicated STM-1 units (to complete the ring)
complete with hot-standby redundant power supply and its power unit paddle
board.
2 GE 1310nm STM-1 Aggregate Unit Interface Card B86432-51/BB 4
Hot standby redundant (1+1) 10 Base T Ethernet Interface Card with "MAC
3 GE B86438-22 4
age time" configuration including the ethernet-10 paddle board
4 GE Service Unit Interface Card including the service unit paddleboard. B86434-02 2
EOW Interface Card (selective and collective) with keypad, handset
5 GE B86471-01 2
(speakerphone), mounting panel, headset, and EOW paddle board.
24U Equipment Cabinet for housing the quoted SDH .It shall be 19" rack, IP-
6 Rittal TS8 2
42 with Glass front door, Rear steel door and power distribution
7 Panduit Rack mounted Distribution panel for Ethernet. DP245E88TG 2
24 Ports Patch panel with minimum attenuation loss including fiber splice
8 Leader Optec tray flame retardant LSZH pigtails with all necessary accessories. (2 Patch PPSS-FC/24 6
panels for GOV) , (2 Patch panels for IPP3) and (2 Patch panels for IPP4)
Industrial Ethernet switch / 5 port for the connection the Ethernet ports of the
9 Hirschman Spider-5TX 4
RTU, metering stations Ethernet ports of the quoted SDH.
Updating the existing NMS software to include the new added node at IPP3
10 GE 2
& IPP4 metering stations and the final re-arranging of the existing nodes.
Schneider
11 10/100T (X) to Single-Mode SC Type Fiber Optic Industrial Media Converter EKI-3541S 4
Electric
Schneider 4-port 10/100Mbps + 1-port 100FX Singlemode Unmanaged Industrial
12 EKI-3525S 1
Electric Ethernet Switch
7. SDH COMMISSIONING SPARE PARTS BOM

2 GE ETHER-10 BRIDGE UNIT (10BaseT) B86438-22 1
8. SDH TWO YEARS SPARE PARTS BOM

2 GE ETHER-10 BRIDGE UNIT (10BaseT) B86438-22 1
3 GE CS SERVICE UNIT. B86434-11 1
4 GE ORDER WIRE UNIT B86471-01 1
Page | 6
A B C D E F G H I J K L M N O P Q R S
1 1
SCADA
Workstations
2 2
RTU2 TIE IN AQABA RTU1 RTU3 INT1
3 3
RTU4 RTU6
4 4
RTU5 RTU8
5 5
RTU7 New Ring topology After adding IPP & 3IPP4 INT2
6 6
QATRANA RTU11
7 7
RTU10 RTU12
8 8
EAST
AMMAN
IPP4 IPP3 RTU13 SAMRA III RTU15 REHAB RTU14
9 9
200 m 24 km 22 km SCADA
1310 nm 1310 nm Workstations
1310 nm
10 10
11 Amman 11
Fajr Gas Feeding Power Station IPP3 & IPP4
Office Project Name Metering Stations
Document Name System Architecture
Document No. IPP-SCD0115-DWG-300
12 SCADA WS Designer 12
Mohammed Morsi
Title Fiber Ring Diagram
Customer PETROJET
13 7th Jan. 2016
13
Date
Version 1
1 1
Main Ring(through SDH)
STM-L ETH 10-L ETH 10-R STM-R

2 2
SDH Switch A SDH Switch B
SCADA Link SCADA Link

HSBY Link
3 3
4 Primary PLC Secondary PLC 4

Schneider Premium) Schneider Premium)
HSBY( HSBY( Media Converter
Ethernet/Fiber Modbus TCP
Fiber optics IPP3

Power
Fiber optics Plant
5 5
Modbus TCP
PLC Switch A PLC Switch B
6 6
IPP3
Metering
Station
7 7
Media Converter Media Converter
Ethernet/Fiber Ethernet/Fiber
8 Shelter 8
9 Fiber optics Fiber optics 9
10 10
11 11
Media Converter Gas Feeding Power Station IPP3 & IPP4
Fiber/Ethernet Media Converter Project Name Metering Stations
Fiber/Ethernet

Remote PLC Document No. IPP-SCD0115-DWG-300
12 Schneider SCADA Pack ES
Designer 12
Mohammed Morsi
Title IPP3 RTU Block Diagram
Valve I/Os
GOV Customer PETROJET

13 7th Jan. 2016
13
Date
Version 1
1 1
2 2
3 3
Main Ring(through SDH)
4 4
SDH Switch A SDH Switch B
5 5
HSBY Link
6 6
Primary PLC Secondary PLC
Schneider Premium) Schneider Premium)
HSBY( HSBY( Media Converter
Ethernet/Fiber Modbus TCP
Fiber optics IPP4

7 Power
7
Plant
Modbus TCP
PLC Switch A PLC Switch B
8 8
IPP4
Metering
Station
9 9
Shelter
10 10
11 11
Gas Feeding Power Station IPP3 & IPP4
Project Name Metering Stations
12 Designer 12
Mohammed Morsi
Title IPP4 RTU Block Diagram
Customer PETROJET
13 7th Jan. 2016
13
Date
Version 1
1310 nm FO Link
1 1550 nm FO Link 1
GOV OUTDOOR PANEL
Blank (Dark) FO Link
GOV M/C FO Link
2 2
1 1
2 2
To 3
4
3
4
3
5
6
GOV
PATCH
GOV 5
6 To 3
RTU 7 PANEL
PATCH
PANEL 1 7
8
9
10
1
FROM
FROM
8
9
10 IPP4
4
13 11
12
(1-12)
(13-24 )
11
12
4
GOV M/C 1 GOV M/C 2
5 5
GOV
PATCH
PANEL 2
6 6
10
11
12
12
11
7 10 7
9
8
7
1
2
3
4
5
6
6
5
4
3
2
1
7
8
9
IPP3 PANEL
8 8
IPP3
PATCH
PANEL 1
9 9
10 GOV M/C 3 GOV M/C 4 10
11 11
Gas Feeding Power Station IPP3 & IPP4
Project Name Metering Stations
12 Designer 12
Mohammed Morsi
Title Fiber Connection & Termination Diagram
Customer PETROJET
13 7th Jan. 2016
13
Date
Version 1
IPP3 & IPP4
POWER STATIONS
NATURAL GAS FEEDING PROJECTS
Communication Tag List

Jordanian Egyptian COMPANY
PURCHASE ORDER No.

DOC No: 2819-650-IPP3-4-213 Rev.04 Page 1 of 24
FOR03/2015 & FOR04/2015
PROJECT DOC No: 2819-650-IPP3-4-213-Rev.04

VENDOR DOC No: ERP01-02-ID-00213
PURCHASE ORDER NO. : FOR03/2015 & FOR04/2015
PROJECT NAME : IPP3 & IPP4 POWER STATIONS

COMPANY : JORDANIAN EGYPTIAN COMPANY
CONTRACTOR : ELSTER INSTROMET SDN. BHD.

IPP3 & IPP4
POWER STATIONS

PURCHASE ORDER No.

FOR03/2015 & FOR04/2015
This page is a record of all revisions of this document. All previous issues are hereby superseded and are to
be destroyed.
Proprietary Information: This document contains proprietary information and may not be partly or wholly
reproduced without prior written permission from JORDANIAN EGYPTIAN COMPANY / ELSTER-
INSTROMET.
TWK (System Joe Sie (Project Ku Thien Shung (Project

04 2/2/2016 Issued for Client Approval
Engineer) Engineer) Manager)
01 4/6/2015 Issued for Client Review
REV DATE REASON FOR ISSUE PREP CHKD APP'D BY ELSTER COMPANY
SIGNED (Initials)
NOTES:
(a) Revisions are denoted by a vertical line placed in the right-hand margin against the revised text
and/or (b).
(b) Revision numbers are denoted by a triangle symbol.

Revision symbols are positioned adjacent to the revision.
(c) PREP = Prepared by, CHKD = Checked by, REVD = Reviewed by, APP'D by Elster = Approved by.
(d) In case of conflict between any requirements stipulated in this document with the contractual
requirements, the contractual requirements shall prevail.
IPP3 & IPP4
POWER STATIONS

PURCHASE ORDER No.
FOR03/2015 &
REVISION INDEX DETAILS
Rev. Location of Change Brief Description of Change Date Name

04 page 12,13,14,22,23,24 revised modbus list after FAT 2-Feb-16 TWK
IPP3 & IPP4
POWER STATIONS

PURCHASE ORDER No.
FOR03/2015 & FOR04/2015
TABLE OF CONTENT
SECTION No. DESCRIPTION PAGE No.
1.0 Communnication Tag List - SCADA 5 - 14

for IPP3 Metering Station
2.0 Communnication Tag List - SCADA 15 - 24
for IPP4 Metering Station
IPP3 & IPP4
POWER STATIONS
PURCHASE ORDER No.
FOR03/2015 & FOR04/2015
Communnication Tag List - SCADA

FOR IPP3 METERING STATION
PROJECT IPP3 & IPP4 POWER STATION NATURLA FEEDING PROJECTS
CLIENT JORDANIAN EGYPTION COMPANY
VENDOR DOCUMENT NO. 2819-650-IPP3-4-213
Communication Tag List - SCADA
VENDOR Elster-Instromet Sdn. Bhd.
REV. 04
PAGE 6 of 24
No. TAG Description Units Min Max Type Address Function R/W Rev
Stream 1 Current Process Values

1 DCS-AI001 Run 1 line volume flow rate MMcft/hr 32-bit float 0 03 R
2 DCS-AI002 Run 1 standard volume flow rate MMscft/hr 32-bit float 2 03 R
3 DCS-AI003 Run 1 energy flow rate MMBTU/hr 32-bit float 4 03 R
4 DCS-AI004 Run 1 mass flow rate t/hr 32-bit float 6 03 R
5 DCS-AI005 Run 1 pressure bara 32-bit float 8 03 R
6 DCS-AI006 Run 1 temperature C 32-bit float 10 03 R
7 DCS-AI007 Run 1 line volume eternal totalizer MMcft 32-bit float 12 03 R
8 DCS-AI008 Run 1 standard volume eternal totalizer MMscft 32-bit float 14 03 R
9 DCS-AI009 Run 1 energy flow eternal totalizer MMBTU 32-bit float 16 03 R
10 DCS-AI010 Run 1 mass flow eternal totalizer t 32-bit float 18 03 R

DCS-AI013 Run 2 energy flow rate MMBTU/hr 32-bit float 24 03 R
Station Current/Previous Day Values

21 DCS-AI021 Station current day line volume flow MMcft 32-bit float 40 03 R
22 DCS-AI022 Station current day standard volume flow MMscft 32-bit float 42 03 R
23 DCS-AI023 Station current day energy flow MMBTU 32-bit float 44 03 R
24 DCS-AI024 Station current day mass flow t 32-bit float 46 03 R
25 DCS-AI025 Station previous day line volume flow MMcft 32-bit float 48 03 R
26 DCS-AI026 Station previous day standard volume flow MMscft 32-bit float 50 03 R
27 DCS-AI027 Station previous day energy flow MMBTU 32-bit float 52 03 R
28 DCS-AI028 Station previous day mass flow t 32-bit float 54 03 R
Stream 1 In-use Gas Data

29 DCS-AI029 Stream 1 in-use gas composition methane mole-% 32-bit float 56 03 R
30 DCS-AI030 Stream 1 in-use gas composition nitrogen mole-% 32-bit float 58 03 R
31 DCS-AI031 Stream 1 in-use gas composition carbon dioxide mole-% 32-bit float 60 03 R
32 DCS-AI032 Stream 1 in-use gas composition ethane mole-% 32-bit float 62 03 R
33 DCS-AI033 Stream 1 in-use gas composition propane mole-% 32-bit float 64 03 R
34 DCS-AI034 Stream 1 in-use gas composition water mole-% 32-bit float 66 03 R
35 DCS-AI035 Stream 1 in-use gas composition hydrogen sulphide mole-% 32-bit float 68 03 R
36 DCS-AI036 Stream 1 in-use gas composition hydrogen mole-% 32-bit float 70 03 R
37 DCS-AI037 Stream 1 in-use gas composition carbon monoxide mole-% 32-bit float 72 03 R
38 DCS-AI038 Stream 1 in-use gas composition oxygen mole-% 32-bit float 74 03 R
39 DCS-AI039 Stream 1 in-use gas composition i-butane mole-% 32-bit float 76 03 R
40 DCS-AI040 Stream 1 in-use gas composition n-butane mole-% 32-bit float 78 03 R
41 DCS-AI041 Stream 1 in-use gas composition i-pentane mole-% 32-bit float 80 03 R
REV. 04
PAGE 7 of 24
42 DCS-AI042 Stream 1 in-use gas composition n-pentane mole-% 32-bit float 82 03 R

43 DCS-AI043 Stream 1 in-use gas composition n-hexane mole-% 32-bit float 84 03 R
44 DCS-AI044 Stream 1 in-use gas composition n-heptane mole-% 32-bit float 86 03 R
45 DCS-AI045 Stream 1 in-use gas composition n-octane mole-% 32-bit float 88 03 R
46 DCS-AI046 Stream 1 in-use gas composition n-nonane mole-% 32-bit float 90 03 R
47 DCS-AI047 Stream 1 in-use gas composition n-decane mole-% 32-bit float 92 03 R
48 DCS-AI048 Stream 1 in-use gas composition Helium mole-% 32-bit float 94 03 R
49 DCS-AI049 Stream 1 in-use gas composition Argon mole-% 32-bit float 96 03 R
50 DCS-AI050 Stream 1 in-use gas composition neo-pentane mole-% 32-bit float 98 03 R
51 DCS-AI051 Stream 1 in-use gas composition caloric value BTU/scft 32-bit float 100 03 R
52 DCS-AI052 Stream 1 in-use gas composition standard density kg/Sm 32-bit float 102 03 R
53 DCS-AI053 Stream 1 in-use gas composition real relative density - 32-bit float 104 03 R
54 DCS-AI054 Stream 1 in-use gas composition wobbe index BTU/scft 32-bit float 106 03 R

REV. 04
PAGE 8 of 24
Station - Process Values

81 DCS-AI81 Pressure inlet header H2 Barg 32-bit float 160 03 R
82 DCS-AI82 Temperature inlet header H2 C 32-bit float 162 03 R
83 DCS-AI83 Differential pressure filter section F mbar 32-bit float 164 03 R
84 DCS-AI84 Gas temperature before station outlet H9 C 32-bit float 166 03 R
85 DCS-AI85 Gas pressure before station outlet H9-1 Barg 32-bit float 168 03 R
87 DCS-AI87 Gas pressure before station outletH9-3 Barg 32-bit float 172 03 R
88 DCS-AI88 Water dewpoint C 32-bit float 174 03 R
89 DCS-AI89 Hydrocarbon dewpoint C 32-bit float 176 03 R
90 DCS-AI90 Valve position from control valve FCV-FC % 32-bit float 178 03 R
91 DCS-AI91 Station standard volume flowrate MMScft/hr 32-bit float 180 04 R
Ultrasonic Meter Performance

92 DCS-AI92 Stream 1 Performance path1 % 32-bit float 182 03 R
Setpoint FCV to SCADA (SVC)

100 DCS-AI100 Setpoint in SVC (local) current day hour 1 MMscft 32-bit float 198 03 R
REV. 04
PAGE 9 of 24
124 DCS-AI124 Setpoint in SVC (local) next day hour 1 MMscft 32-bit float 246 03 R
148 DCS-AI148 In Use setpoint FCV current day hour 1 MMscft 32-bit float 294 03 R
REV. 04
PAGE 10 of 24
172 DCS-AI172 Current in use FCV setpoint MMscft/h 32-bit float 342 03 R
32-bit float 03 R
173 DCS-AI173 Actual flow hour 1 MMscft 32-bit float 344 03 R
Previous Hour Process Values

197 DCS-AI197 Stream 1 previous hour standard volume flow MMscft 32-bit float 392 03 R
199 DCS-AI199 Station previous hour standard volume flow MMscft 32-bit float 396 03 R
System status
200 DCS-DI001 SVC 1 in duty - 1-bit Coil 450:00 03 R
Stream 1 alarms
202 DCS-DI003 Stream 1 Maximum flow alarm - 1-bit Coil 450:02 03 R
203 DCS-DI004 Stream 1 Maximum flow alarm (1 minute) - 1-bit Coil 450:03 03 R
204 DCS-DI005 Stream 1 Default pressure in use - 1-bit Coil 450:04 03 R
205 DCS-DI006 Stream 1 Default temperature in use - 1-bit Coil 450:05 03 R
206 DCS-DI007 Stream 1 Measured VOS deviates from calculated VOS - 1-bit Coil 450:06 03 R
207 DCS-DI008 Stream 1 Communication alarm - 1-bit Coil 450:07 03 R
REV. 04
PAGE 11 of 24
Stream 2 alarms
Station - GC In use Selction

214 DCS-DI015 Station In use composition is GC (CQ-001) - 1-bit Coil 450:14 03 R
216 DCS-DI017 Station In use composition is Keypad - 1-bit Coil 451:00 03 R
217 DCS-DI018 Station In use composition is last good - 1-bit Coil 451:01 03 R
Station - Run Switching

218 DCS-DI019 Run switching in manual mode - 1-bit Coil 451:02 03 R
219 DCS-DI020 Run switching in auto mode - 1-bit Coil 451:03 03 R
Station - General Alarms

220 DCS-DI021 AC main failure - 1-bit Coil 451:04 03 R
221 DCS-DI022 General UPS alarm - 1-bit Coil 451:05 03 R
222 DCS-DI023 Control Room door Open - 1-bit Coil 451:06 03 R
223 DCS-DI024 High Level Condensate Tank - 1-bit Coil 451:07 03 R
224 DCS-DI025 High level filter 1 - 1-bit Coil 451:08 03 R
226 DCS-DI027 PSL Helium 001 - Low level switch helium bottle - 1-bit Coil 451:10 03 R
228 DCS-DI029 PSL Calibration 001 - Low level switch calibration gas - 1-bit Coil 451:12 03 R
229 DCS-DI030 PSL Reference 001 - Low level switch reference gas - 1-bit Coil 451:13 03 R
230 DCS-DI031 UPS 1 failure - 1-bit Coil 451:14 03 R
232 DCS-DI033 Earth Fault Detection - 1-bit Coil 452:00 03 R
233 DCS-DI034 Fire alarm - 1-bit Coil 452:01 03 R
234 DCS-DI035 Fire extinguisher release - 1-bit Coil 452:02 03 R
235 DCS-DI036 Firepanel Fault - 1-bit Coil 452:03 03 R
236 DCS-DI037 High temperature control room - 1-bit Coil 452:04 03 R
237 DCS-DI038 High temperature metering panelm - 1-bit Coil 452:05 03 R
238 DCS-DI039 Metering Panel (MCB Loop 1 Trip) - VAC Non UPS loop - 1-bit Coil 452:06 03 R
239 DCS-DI040 Metering Panel (MCB Loop 2 Trip) - VDC UPS loop - 1-bit Coil 452:07 03 R
Station - Flow Control

240 DCS-DI041 FCV in auto mode - 1-bit Coil 452:08 03 R
241 DCS-DI042 FCV in local mode - 1-bit Coil 452:09 03 R
242 DCS-DI043 High flow alarm - 1-bit Coil 452:10 03 R
243 DCS-DI044 High high flow alarm - 1-bit Coil 452:11 03 R
244 DCS-DI045 Low pressure alarm - 1-bit Coil 452:12 03 R
245 DCS-DI046 Low low pressure alarm - 1-bit Coil 452:13 03 R
246 DCS-DI047 Low low low pressure alarm - 1-bit Coil 452:14 03 R
REV. 04
PAGE 12 of 24
Station - Valve Position

247 DCS-DI048 ZSO-H1 - Inlet header valve opened - 1-bit Coil 452:14 03 R
248 DCS-DI049 ZSC-H1 - Inlet header valve closed - 1-bit Coil 453:00 03 R
249 DCS-DI050 ZSO-F1-1 - Filter inlet valve 1 opened - 1-bit Coil 453:01 03 R
250 DCS-DI051 ZSC-F1-1 - Filter inlet valve 1 closed - 1-bit Coil 453:02 03 R
253 DCS-DI054 ZSO-F1-2 - Filter outlet valve 1 opened - 1-bit Coil 453:05 03 R
254 DCS-DI055 ZSC-F1-2 - Filter outlet valve 1 closed - 1-bit Coil 453:06 03 R
257 DCS-DI058 ZSO-M1-1 - Run 1 inlet valve opened - 1-bit Coil 453:09 03 R
258 DCS-DI059 ZSC-M1-1 - Run 1 inlet valve closed - 1-bit Coil 453:10 03 R
259 DCS-DI060 ZSO-M1-2 - Run 1 outlet valve opened - 1-bit Coil 453:11 03 R
260 DCS-DI061 ZSC-M1-2 - Run 1 outlet valve closed - 1-bit Coil 453:12 03 R
265 DCS-DI066 ZSO-M3 - Bypass valve - 1-bit Coil 454:01 03 R
266 DCS-DI067 ZSC-M3 - Bypass valve - 1-bit Coil 454:02 03 R
267 DCS-DI068 ZSO-H6 - Valve Opened - 1-bit Coil 454:03 03 R
268 DCS-DI069 ZSC-H6 - Valve Closed - 1-bit Coil 454:04 03 R
269 DCS-DI070 ZSO-FC1-1 - Flow control inlet valve 1 opened - 1-bit Coil 454:05 03 R
270 DCS-DI071 ZSC-FC1-1 - Flow control inlet valve 1 closed - 1-bit Coil 454:06 03 R
271 DCS-DI072 ZSO-FC1-2 - Flow control outlet valve 1 opened - 1-bit Coil 454:07 03 R
272 DCS-DI073 ZSC-FC1-2 - Flow control outlet valve 1 closed - 1-bit Coil 454:08 03 R
273 DCS-DI074 ZSO-SSV - Valve Opened - 1-bit Coil 454:09 03 R
274 DCS-DI075 ZSC-SSV - Valve Closed - 1-bit Coil 454:10 03 R
275 DCS-DI076 ZSO-FC2-1 - Valve Opened - 1-bit Coil 454:11 03 R
276 DCS-DI077 ZSC-FC2-1 - Valve Closed - 1-bit Coil 454:12 03 R
277 DCS-DI078 ZSC-H9 - Outlet Header valve opened - 1-bit Coil 454:13 03 R
278 DCS-DI079 ZSC-H9 - Outlet Header valve closed - 1-bit Coil 454:14 03 R
Station - Valve Status

279 DCS-DI080 MOV H1 inlet header valve local status - 1-bit Coil 454:15 03 R 04
280 DCS-DI081 MOV H9 outlet header valve local status - 1-bit Coil 455:00 03 R 04
281 DCS-DI082 MOV M1 outlet valve stream 1 local status - 1-bit Coil 455:01 03 R 04
283 DCS-DI084 MOV M3 bypass valve local status - 1-bit Coil 455:03 03 R 04
284 DCS-DI085 FCV Off Mode - 1-bit Coil 455:04 03 R 04
285 DCS-DI086 FCV Automatic Mode - 1-bit Coil 455:05 03 R 04
286 DCS-DI087 FCV Manual Mode - 1-bit Coil 455:06 03 R 04
287 DCS-DI088 FCV Override Flow Mode - 1-bit Coil 455:07 03 R 04
288 DCS-DI089 FCV Overrride Pressure Mode - 1-bit Coil 455:08 03 R 04
289 DCS-DI090 FCV Local - 1-bit Coil 455:09 03 R 04
290 DCS-DI091 FCV Remote - 1-bit Coil 455:10 03 R 04
291 DCS-DI092 FCV Flow Control - 1-bit Coil 455:11 03 R 04
REV. 04
PAGE 13 of 24
292 DCS-DI093 FCV Pressure Control - 1-bit Coil 455:12 03 R 04

293 DCS-DI094 High pressure alarm (FCV) - 1-bit Coil 455:13 03 R 04
294 DCS-DI095 High High pressure alarm (FCV) - 1-bit Coil 455:14 03 R 04
295 DCS-DI096 High High High pressure alarm (FCV) - 1-bit Coil 455:15 03 R 04
296 DCS-DI097 FCV Deviation Alarm - 1-bit Coil 456: 00 03 R 04
Station - Valve Command

297 DCS-DI085 Emergency Shutdown from Scada - 1 bit coil 500 03/16 R/W 04
298 DCS-DI086 Emergency Shutdown Reset from Scada - 1 bit coil 501 03/16 R/W 04
299 DCS-DI087 Open Valve H1 command from scada - 1 bit coil 502 03/16 R/W 04
300 DCS-DI088 Close Valve H1 command from scada - 1 bit coil 503 03/16 R/W 04
303 DCS-DI091 Open Valve M1 command from scada - 1 bit coil 506 03/16 R/W 04
304 DCS-DI092 Close Valve M1 command from scada - 1 bit coil 507 03/16 R/W 04
Station - Valve Control

309 DCS-DI097 New current day setpoint(s) available - 1 bit coil 512 03/16 R/W 04
Station - Communication Status

310 DCS-DI098 Communication alarm beween GC001 to SVC - 1 bit coil 513 03/16 R/W 04
312 DCS-DI100 Communication alarm between FC-1 to SVC - 1 bit coil 515 03/16 R/W 04
Communication between SVC and SCADA

314 DCS-AI200 Scada reference relative density - 32-bit float 800 03/16 R/W 04
315 DCS-AI201 Scada watchdog RTU1 - 32-bit float 802 03/16 R/W 04
317 DCS-AI203 Setpoint FCV from SCADA current day hour 1 MMscft 32-bit float 900 03/16 R/W 04
REV. 04
PAGE 14 of 24
341 DCS-AI227 Setpoint FCV from SCADA next day hour 1 MMscft 32-bit float 948 03/16 R/W 04
365 DCS-AI251 Manual FCV Percentage setpoint from SCADA MMscft 32-bit float 996 03/16 R/W 04
366 DCS-AI252 Pressure Control setpoint from SCADA MMscft 32-bit float 998 03/16 R/W 04
IPP3 & IPP4
POWER STATIONS
PURCHASE ORDER No.
FOR03/2015 & FOR04/2015

FOR IPP4 METERING STATION
REV. 04
PAGE 16 of 24

3 DCS-AI003 Run 1 energy flow rate MMBTU/hr 32-bit float 4 03 R

DCS-AI013 Run 2 energy flow rate MMBTU/hr 32-bit float 24 03 R
Station Current/Previous Day Values

21 DCS-AI021 Station current day line volume flow MMcft 32-bit float 40 03 R
22 DCS-AI022 Station current day standard volume flow MMscft 32-bit float 42 03 R
23 DCS-AI023 Station current day energy flow MMBTU 32-bit float 44 03 R
24 DCS-AI024 Station current day mass flow t 32-bit float 46 03 R
25 DCS-AI025 Station previous day line volume flow MMcft 32-bit float 48 03 R
26 DCS-AI026 Station previous day standard volume flow MMscft 32-bit float 50 03 R
27 DCS-AI027 Station previous day energy flow MMBTU 32-bit float 52 03 R
28 DCS-AI028 Station previous day mass flow t 32-bit float 54 03 R

REV. 04
PAGE 17 of 24


REV. 04
PAGE 18 of 24
Station - Process Values

81 DCS-AI81 Pressure inlet header H2 Barg 32-bit float 160 03 R
82 DCS-AI82 Temperature inlet header H2 C 32-bit float 162 03 R
83 DCS-AI83 Differential pressure filter section F mbar 32-bit float 164 03 R
84 DCS-AI84 Gas temperature before station outlet H8 C 32-bit float 166 03 R
87 DCS-AI87 Gas pressure before station outletH8-3 Barg 32-bit float 172 03 R
88 DCS-AI88 Water dewpoint C 32-bit float 174 03 R
89 DCS-AI89 Hydrocarbon dewpoint C 32-bit float 176 03 R
90 DCS-AI90 Valve position from control valve FCV-FC % 32-bit float 178 03 R
91 DCS-AI91 Station standard volume flowrate MMScft/hr 32-bit float 180 04 R
Ultrasonic Meter Performance

Setpoint FCV to SCADA

REV. 04
PAGE 19 of 24
REV. 04
PAGE 20 of 24
172 DCS-AI172 Current setpoint FCV MMscft/h 32-bit float 342 03 R

32-bit float 03 R
Previous Hour Process Values

199 DCS-AI199 Station previous hour standard volume flow MMscft 32-bit float 396 03 R
System status
Stream 1 alarms
REV. 04
PAGE 21 of 24
Stream 2 alarms
Station - GC In use Selction

216 DCS-DI017 Station In use composition is Keypad - 1-bit Coil 451:00 03 R
217 DCS-DI018 Station In use composition is last good - 1-bit Coil 451:01 03 R
Station - Run Switching

218 DCS-DI019 Run switching in manual mode - 1-bit Coil 451:02 03 R
219 DCS-DI020 Run switching in auto mode - 1-bit Coil 451:03 03 R
Station - General Alarms

220 DCS-DI021 AC main failure - 1-bit Coil 451:04 03 R
221 DCS-DI022 General UPS alarm - 1-bit Coil 451:05 03 R
222 DCS-DI023 Control Room door Open - 1-bit Coil 451:06 03 R
223 DCS-DI024 High Level Condensate Tank - 1-bit Coil 451:07 03 R
228 DCS-DI029 PSL Calibration 001 - Low level switch calibration gas - 1-bit Coil 451:12 03 R
229 DCS-DI030 PSL Reference 001 - Low level switch reference gas - 1-bit Coil 451:13 03 R
232 DCS-DI033 Earth Fault Detection - 1-bit Coil 452:00 03 R
233 DCS-DI034 Fire alarm - 1-bit Coil 452:01 03 R
234 DCS-DI035 Fire extinguisher release - 1-bit Coil 452:02 03 R
235 DCS-DI036 Firepanel Fault - 1-bit Coil 452:03 03 R
236 DCS-DI037 High temperature control room - 1-bit Coil 452:04 03 R
237 DCS-DI038 High temperature metering panelm - 1-bit Coil 452:05 03 R
238 DCS-DI039 Metering Panel (MCB Loop 1 Trip) - VAC Non UPS loop - 1-bit Coil 452:06 03 R
239 DCS-DI040 Metering Panel (MCB Loop 2 Trip) - VDC UPS loop - 1-bit Coil 452:07 03 R
Station - Flow Control

240 DCS-DI041 FCV in auto mode - 1-bit Coil 452:08 03 R
241 DCS-DI042 FCV in local mode - 1-bit Coil 452:09 03 R
242 DCS-DI043 High flow alarm - 1-bit Coil 452:10 03 R
243 DCS-DI044 High high flow alarm - 1-bit Coil 452:11 03 R
244 DCS-DI045 Low pressure alarm - 1-bit Coil 452:12 03 R
245 DCS-DI046 Low low pressure alarm - 1-bit Coil 452:13 03 R
246 DCS-DI047 Low low low pressure alarm - 1-bit Coil 452:14 03 R
REV. 04
PAGE 22 of 24
Station - Valve Position

247 DCS-DI048 ZSO-H1 - Inlet header valve opened - 1-bit Coil 452:14 03 R
248 DCS-DI049 ZSC-H1 - Inlet header valve closed - 1-bit Coil 453:00 03 R
265 DCS-DI066 ZSO-M3 - Bypass valve - 1-bit Coil 454:01 03 R
266 DCS-DI067 ZSC-M3 - Bypass valve - 1-bit Coil 454:02 03 R
267 DCS-DI068 ZSO-H5 - Valve Opened - 1-bit Coil 454:03 03 R
268 DCS-DI069 ZSC-H5 - Valve Closed - 1-bit Coil 454:04 03 R
269 DCS-DI070 ZSO-FC1-1 - Flow control inlet valve 1 opened - 1-bit Coil 454:05 03 R
270 DCS-DI071 ZSC-FC1-1 - Flow control inlet valve 1 closed - 1-bit Coil 454:06 03 R
271 DCS-DI072 ZSO-FC1-2 - Flow control outlet valve 1 opened - 1-bit Coil 454:07 03 R
272 DCS-DI073 ZSC-FC1-2 - Flow control outlet valve 1 closed - 1-bit Coil 454:08 03 R
273 DCS-DI074 ZSO-SSV - Valve Opened - 1-bit Coil 454:09 03 R
274 DCS-DI075 ZSC-SSV - Valve Closed - 1-bit Coil 454:10 03 R
275 DCS-DI076 ZSO-FC2-1 - Valve Opened - 1-bit Coil 454:11 03 R
276 DCS-DI077 ZSC-FC2-1 - Valve Closed - 1-bit Coil 454:12 03 R
277 DCS-DI078 ZSC-H8 - Outlet Header valve opened - 1-bit Coil 454:13 03 R
278 DCS-DI079 ZSC-H8 - Outlet Header valve closed - 1-bit Coil 454:14 03 R
Station - Valve Status

279 DCS-DI080 MOV H1 inlet header valve local status - 1-bit Coil 454:15 03 R 04
280 DCS-DI081 MOV H9 outlet header valve local status - 1-bit Coil 455:00 03 R 04
283 DCS-DI084 MOV M3 bypass valve local status - 1-bit Coil 455:03 03 R 04
284 DCS-DI085 FCV Off Mode - 1-bit Coil 455:04 03 R 04
285 DCS-DI086 FCV Automatic Mode - 1-bit Coil 455:05 03 R 04
286 DCS-DI087 FCV Manual Mode - 1-bit Coil 455:06 03 R 04
287 DCS-DI088 FCV Override Flow Mode - 1-bit Coil 455:07 03 R 04
288 DCS-DI089 FCV Overrride Pressure Mode - 1-bit Coil 455:08 03 R 04
289 DCS-DI090 FCV Local - 1-bit Coil 455:09 03 R 04
290 DCS-DI091 FCV Remote - 1-bit Coil 455:10 03 R 04
291 DCS-DI092 FCV Flow Control - 1-bit Coil 455:11 03 R 04
REV. 04
PAGE 23 of 24
292 DCS-DI093 FCV Pressure Control - 1-bit Coil 455:12 03 R 04

293 DCS-DI094 High pressure alarm (FCV) - 1-bit Coil 455:13 03 R 04
294 DCS-DI095 High High pressure alarm (FCV) - 1-bit Coil 455:14 03 R 04
295 DCS-DI096 High High High pressure alarm (FCV) - 1-bit Coil 455:15 03 R 04
296 DCS-DI097 FCV Deviation Alarm - 1-bit Coil 456: 00 03 R 04
Station - Valve Command

297 DCS-DI085 Emergency Shutdown from Scada - 1 bit coil 500 03/16 R/W 04
298 DCS-DI086 Emergency Shutdown Reset from Scada - 1 bit coil 501 03/16 R/W 04
Station - Valve Control

309 DCS-DI097 New current day setpoint(s) available - 1 bit coil 512 03/16 R/W 04
Station - Communication Status

Communication between SVC and SCADA

314 DCS-AI200 Scada reference relative density - 32-bit float 800 03/16 R/W 04
REV. 04
PAGE 24 of 24
365 DCS-AI251 Manual FCV Percentage setpoint from SCADA MMscft 32-bit float 996 03/16 R/W 04
366 DCS-AI252 Pressure Control setpoint from SCADA MMscft 32-bit float 998 03/16 R/W 04
PROJECT : IPP3 & IPP4 METERING STATIONS
SHEET NAME : IPP3 PLC & SDH PANELS
CLIENT : PETROJET
END USER : Jordanian Egyptian Fajr for Natural Gas Transmission & Supply Co Ltd
DOC. TITLE : GENERAL ARRANGMENT AND INTERNAL WIRING
NO.OF PAGES : 10
DATE : 7 - JAN - 2016
REV : 1
GIZA
SYSTEMS GIZA SYSTEMS
we integrate
COVER SHEET
SHT. NO. SHEET TITLE REVISION ISSUE DATE
GIZA
we integrate
TABLE OF CONTENTS
GIZA
we integrate
BILL OF MATERIAL
SIDE VIEW FRONT VIEW
AIR AIR
FLOW FLOW
LAMP
TOP VIEW
40X40 DUCT
60X80 DUCT
PLC
PRI
REAR
PS CPU ETY-1 ETY-2 DIM 1
40X40 DUCT
XDC -24+:01
TO
XDC -24+:20
XDC -24+
60X80 DUCT
PLC
SEC
40X40 DUCT PS CPU ETY-1 ETY-2 DIM 2
XDC-24-:01
TO
XDC-24-:20
XDC-24-
40X40 DUCT
40X40 DUCT
80X80 DUCT
80X80 DUCT
40X40 DUCT
MAIN CB FANS CB LIGHT CB PLC PRI PLC SEC
CB 1 CB 2 CB 3 PS CB PS CB
CB 4 CB 5
80X80 DUCT
PLC PLC
SWITCH A SWITCH B
40X40 DUCT
PS1 CB PS2 CB SOCKET CB SPARE CB
CB 6 CB 7 CB 8 CB 9
POWR
SOCKET
80X80 DUCT FRONT

40X40 DUCT
XAC (L,N,G)
T.B DI
XAC
GIZA
we integrate
PLC CONTROL PANEL-GENERAL ALIGNMENT

GIZA
we integrate
SDH CONTROL PANEL-GENERAL ALIGNMENT

CB01 (10A)
1L 2L 3L 4L 5L 6L 7L 8L 9L
220 VAC
1N 2N 3N 4N 5N 6N 7N 8N 9N
CB02(10A) 3 1 CB03 (10A) 3 1 CB04(10A) 3 1 CB05 (10A) 3 1 CB06 (10A)3 1

CB07 (10A) 3 1
CB08(10A) 3 1
CB09(10A) 3 1
4 2 4 2 4 2 4 2 4 2 4 2 2 2
4 4
CB05-2 \ PLC SEC PS CB-L

CB05-4 \ PLC SEC PS CB-N
CB04-2 \ PLC PRI PS CB-L
CB04-4 \ PLC PRI PS CB-N
CB03-2 \ LIGHT-L
CB03-4 \ LIGHT-N
CB02-2 \ FANS-L
CB02-4 \ FANS-N
CB08-4 \ SOCKET-N
CB08-2 \ SOCKET-L
CB06-4 \ P.S1-N
CB07-4 \ P.S2-N
CB06-2 \ P.S1-L
CB07-2 \ P.S2-L
N L N L N L N L N L N L N L N L
PANEL PANEL PLC PRI PLC SEC 24 V DC 24 V DC
DOOR POWER SUPPLY 1 POWER SUPPLY 2
POWER SPARE
FANS PS PS SOCKET
LIGHT -V +V -V +V
-V +V -V +V
IN 1 IN 2
REDUND. MODULE
-V +V
XDC1+ -01 \ PS+

XDC1-01 \ PS-
GIZA
we integrate
AC POWER DISTRIBUTION
24 VDC
0 VDC
+24 VDC
XDC1-
XDC1+
1
XDC-24- -01 \ PLC-SW1- -
0
1A
PLC
XDC-24+ -01 \ PLC-SW1- +
+
1
SWITCH A
2
XDC-24- -02 \ PLC-SW2- -
0
1A
PLC
XDC-24+ -02 \ PLC-SW2- +
SWITCH B
2
XDC-24- -03 \ TB-DI01-1-
DI
1A
XDC-24+ -03 \ TB-DI01-1+
MODULE 1
3
XDC-24- -04 \ TB-DI02-2-

4
0
XDC-24+ -04 \ TB-DI02-2+
DI
1A
MODULE 2
4
5
1A
5
6
1A
6
7
1A
7
8
0.5A
8
we integrate
GIZA
SYSTEMS
DC POWER DISTRIBUTION
GIZA SYSTEMS
DIM 1
GIZA
we integrate
DIGITAL INPUT MODULE

DIM 2
GIZA
we integrate
REDUNDANT DIGITAL INPUT MODULE

LEGEND
ETHERNET CABLE CONNECTION

PLC PLC
SWITCH A SWITCH B
SDH SDH
SWITCH A SWITCH B
GIZA
we integrate
NETWORK CONNECTIONS
SHEET NAME : IPP4 PLC & SDH PANELS
CLIENT : PETROJET
NO.OF PAGES : 10
DATE : 7 - JAN - 2016
REV : 1
GIZA
we integrate
COVER SHEET
GIZA
we integrate
TABLE OF CONTENTS
GIZA
we integrate
BILL OF MATERIAL
SIDE VIEW FRONT VIEW
AIR AIR
FLOW FLOW
LAMP
TOP VIEW
40X40 DUCT
60X80 DUCT
PLC
PRI
REAR
PS CPU ETY-1 ETY-2 DIM 1
40X40 DUCT
XDC -24+:01
TO
XDC -24+:20
XDC -24+
60X80 DUCT
PLC
SEC
40X40 DUCT PS CPU ETY-1 ETY-2 DIM 2
XDC-24-:01
TO
XDC-24-:20
XDC-24-
40X40 DUCT
40X40 DUCT
80X80 DUCT
80X80 DUCT
40X40 DUCT
MAIN CB FANS CB LIGHT CB PLC PRI PLC SEC
CB 1 CB 2 CB 3 PS CB PS CB
CB 4 CB 5
80X80 DUCT
PLC PLC
SWITCH A SWITCH B
40X40 DUCT
PS1 CB PS2 CB SOCKET CB SPARE CB
CB 6 CB 7 CB 8 CB 9
POWR
SOCKET
80X80 DUCT FRONT

40X40 DUCT
XAC (L,N,G)
T.B DI
XAC
GIZA
we integrate
PLC CONTROL PANEL-GENERAL ALIGNMENT

GIZA
we integrate
SDH CONTROL PANEL-GENERAL ALIGNMENT

CB01 (10A)
1L 2L 3L 4L 5L 6L 7L 8L 9L
220 VAC
1N 2N 3N 4N 5N 6N 7N 8N 9N
CB02(10A) 3 1 CB03 (10A) 3 1 CB04(10A) 3 1 CB05 (10A) 3 1 CB06 (10A)3 1

CB07 (10A) 3 1
CB08(10A) 3 1
CB09(10A) 3 1
4 2 4 2 4 2 4 2 4 2 4 2 2 2
4 4
CB05-2 \ PLC SEC PS CB-L

CB05-4 \ PLC SEC PS CB-N
CB04-2 \ PLC PRI PS CB-L
CB04-4 \ PLC PRI PS CB-N
CB03-2 \ LIGHT-L
CB03-4 \ LIGHT-N
CB02-2 \ FANS-L
CB02-4 \ FANS-N
CB08-4 \ SOCKET-N
CB08-2 \ SOCKET-L
CB06-4 \ P.S1-N
CB07-4 \ P.S2-N
CB06-2 \ P.S1-L
CB07-2 \ P.S2-L
N L N L N L N L N L N L N L N L
PANEL PANEL PLC PRI PLC SEC 24 V DC 24 V DC
DOOR POWER SUPPLY 1 POWER SUPPLY 2
POWER SPARE
FANS PS PS SOCKET
LIGHT -V +V -V +V
-V +V -V +V
IN 1 IN 2
REDUND. MODULE
-V +V
XDC1+ -01 \ PS+

XDC1-01 \ PS-
GIZA
we integrate
AC POWER DISTRIBUTION
24 VDC
0 VDC
+24 VDC
XDC1-
XDC1+
1
XDC-24- -01 \ PLC-SW1- -
0
1A
PLC
XDC-24+ -01 \ PLC-SW1- +
+
1
SWITCH A
2
XDC-24- -02 \ PLC-SW2- -
0
1A
PLC
XDC-24+ -02 \ PLC-SW2- +
SWITCH B
2
XDC-24- -03 \ TB-DI01-1-
DI
1A
XDC-24+ -03 \ TB-DI01-1+
MODULE 1
3
XDC-24- -04 \ TB-DI02-2-

4
0
XDC-24+ -04 \ TB-DI02-2+
DI
1A
MODULE 2
4
5
1A
5
6
1A
6
7
1A
7
8
0.5A
8
we integrate
GIZA
SYSTEMS
GIZA SYSTEMS
GIZA
we integrate

GIZA
we integrate

LEGEND
ETHERNET CABLE CONNECTION

PLC PLC
SWITCH A SWITCH B
SDH SDH
SWITCH A SWITCH B
GIZA
we integrate
NETWORK CONNECTIONS
SHEET NAME : IPP3 GOV RTU PANEL
CLIENT : PETROJET
NO.OF PAGES : 9
DATE : 7 - JAN - 2016
REV : 1
GIZA
we integrate
COVER SHEET
01
02
03
04
05
06
07
08
09
GIZA
we integrate
TABLE OF CONTENTS
GIZA
we integrate
BILL OF MATERIAL
SIDE VIEW SIDE VIEW
LAMP
60X80 DUCT TOP VIEW
SCADA Pack ES
REAR
60X80 DUCT
80X80 DUCT
80X80 DUCT
60X80 DUCT
60X80 DUCT
40X80 DUCT FRONT
XDC-24-
XDC -24+
40X80 DUCT
XAC
GIZA
we integrate
RTU PANEL-GENERAL ALIGNMENT

24 VDC
0 VDC
+24 VDC
XDC1-
XDC1+
1
XDC-24- -01 \ SCADA PACK- -
0
1A
XDC-24+ -01 \ SCADA PACK- +
+
1
SCADA PACK
2
XDC-24- -02 \ MEDIA CONV- -
0
1A
XDC-24+ -02 \MEDIA CONV-+
MEDIA
+
2
CONVERTER
3
XDC-24- -03 \ DI MODULE- -
DI
1A
XDC-24+ -03 \ DI MODULE- +
MODULE
3
XDC-24- -04 \ DO MODULE- -
DO
1A
XDC-24+ -04 \ DO MODULE- +
MODULE
4
XDC-24- -05 \ AI MODULE-1-

0
AI
1A
XDC-24+ -05 \ AI MODULE-1+

+
MODULE
5
XDC-24- -06 \ AO MODULE-2-

0
AO
1A
XDC-24+ -06 \ AO MODULE-2+

+
MODULE
6
XDC-24- -06 \ RELAYS-2-

0
1A
XDC-24+ -06 \ RELAYS-2+

+
RELAYS
7
8
1A
8
we integrate
GIZA
SYSTEMS
GIZA SYSTEMS
GIZA
we integrate

GIZA
we integrate

GIZA
we integrate

GIZA
we integrate

Power Consumption
Customer PETROJET
Doc. No. IPP-SCD0115-CLC-400 Revision 0
PROJECT
Power Consumption
Page | 1
Power Consumption
Customer PETROJET
Date
(dd/mm/yyyy)
0 29/10/2015 Issued For Approval Tamer Farid Mohammed Morsi Amr Fathi
Page | 2
Power Consumption
Customer PETROJET
Contents
1. GENERAL ........................................................................................................................ 4
1.1. INTRODUCTION ........................................................................................................... 4
1.2. DEFINITIONS AND ABBREVIATION: ..................................................................... 4
2. POWER CONSUMPTION FOR CONTROL PANEL ................................................... 5
2.1. DC POWER SUPPLY 5 VDC TO PLC RACK MODULES:..................................... 5
2.2. DC POWER SUPPLY UNITS ....................................................................................... 5
2.3. AC POWER SUPPLY UNITS: ...................................................................................... 6
2.4. UPS POWER INPUT ...................................................................................................... 6
A. Appendix A ........................................................................................................................ 7
Page | 3
Power Consumption
Customer PETROJET
1. GENERAL
1.1. INTRODUCTION
The Purpose of this document is to provide the Power Consumption for the different parts of the
control system.
1.2. DEFINITIONS AND ABBREVIATION:
Abbreviation Definition
mA Millie Ampere
mW Millie Watt
V Voltage
W Watts
Page | 4
Power Consumption
Customer PETROJET
2. POWER CONSUMPTION FOR CONTROL PANEL

2.1. DC POWER SUPPLY 5 VDC TO PLC RACK MODULES:
Input Power
POWER
ITEM Vendor DESCRIPTION PART NO. Qty Current
Voltage (W)
Type consumption
(V)
(A)
Schneider Premium Hot
1 TSXH5724M 1 5 DC 1.88 9.4
Electric standby PLC
Schneider TSX57 10/100
2 TSXETY4103 2 5 DC 0.36 3.6
Electric TCP/IP Module
Schneider
3 DIG 8I 24 VDC Sink TSXDEY08D2 1 5 DC 0.055 0.275
Electric
TOTAL POWER REQUIRED 13 W
Total power of 13 watt need to be supplied from the 24 VDC power supply to maintain proper
functionality for the system which in this case is sufficient (26 watts Power supply).
2.2. DC POWER SUPPLY UNITS

Input Power
ITEM Vendor DESCRIPTION PART NO. Qty Current POWER
Voltage Type consumptio (W)
(V) n (A)
Schneider 100/240VAC 26W TSXPSY2600
1 2 24 DC 1.0833 51.9984
Electric Power supply M
Connexium
Schneider TCSESM083F
2 Managed Switch 2 24 DC 0.221 10.608
Electric 23F0
8Tx
functionality for the system
A 72 watt DC power supply was selected to cover the needs of the system units.
Page | 5
Power Consumption
Customer PETROJET
2.3. AC POWER SUPPLY UNITS:

Input Power Output Power
ITM Vendor DESCR PRT NO. Qty Volt Current PWR Volt Current PWR
Type Type
(V) cons. (A) (W) (V) cons.(A) (W)
ABL8R
Schneider Power
1 PS2403 2 220 AC 0.327 143.88 24 DC 3 144
Electric Supply
0
Schneider Cooling
2 - 4 220 AC 0.296 65.2 - - - -
Electric Fans
Schneider
3 Lamps - 1 220 AC 0.059 13 - - - -
Electric
Total power of 222 watts need to be supplied from the 220 VAC power source to maintain
proper functionality for the system.
A 1 KVA UPS was selected to cover the needs of the system units.
2.4. UPS POWER INPUT

Volt Current PWR Volt Current PWR
ITM Vendor DESCR PRT NO Qty Type Type
(V) cons. (A) (W) (V) cons.(A) (W)
APC
Smart-
SURT1
1 APC UPS 1 220 AC 3.1818 700 W 220 AC 3.1818 700 W
000XLI
1KVA-
700 Watt
The Uninterrupted Power Supply UPS Rating should be sufficient to cover the power
consumption of all the control system units.
A 700 watt (1KV) UPS was selected to supply system cabinet in addition to 2 (APC Smart-
UPS RT 48V Battery Pack) which can supply the system at full load for about 5.5 hours and at
normal load for 7.5 hours, refer to Appendix A.
Page | 6
Power Consumption
Customer PETROJET
3. POWER CONSUMPTION FOR rtu CONTROL PANEL

3.1. DC POWER SUPPLY 24 VDC :
Input Power
ITM Vendor DESCR PRT NO.
Volt Current PWR
Qty Type
(V) cons(A) (W)
100FX Singlemode
Schneider
1 Unmanaged Industrial EKI-3525S 2 24 DC 0.0875 4.2
Electric
Ethernet Switch
Schneider TBUP500-
2 SCADAPACK ES RTU 1 24 DC 0.3875 9.3
Electric 1A00-AE01N
functionality for the system which in this case is sufficient (120 watts Power supply).
3.2. AC POWER SUPPLY UNITS:

ITM Vendor DESCR PRT NO. Qty Volt Current PWR Vol Current PWR
Type Type
(V) cons(A) (W) (V) cons(A) (W)
Power
Schneider Supply ABL8RP
1 1 220 AC 0.545 120 24 DC 5 120
Electric 1P 24V S24050
5A
Schneider
2 Lamps - 1 220 AC 0.059 13 - - - -
Electric
Total power of 133 watts need to be supplied from the 220 VAC power source to maintain
proper functionality for the system.
A 300 Watts solar cells system was selected to cover the needs of the system units.
Page | 7
Power Consumption
Customer PETROJET
A. Appendix A
Page | 8
RTU HW FUNCTIONAL DESIGN
SPECIFICATIONS
Customer PETROJET
Doc. No. IPP-SCD0115-SPC-100 Revision 0
PROJECT
RTU HW FUNCTIONAL DESIGN SPECIFICATIONS
Page | 1
SPECIFICATIONS
Customer PETROJET
Date
(dd/mm/yyyy)
0 27/10/2015 Issued For Approval M.Morsi A.Metwally A.Fathi
Page | 2
SPECIFICATIONS
Customer PETROJET
Abbreviations and Acronyms
AI Analogue Input
AO Analogue Output
CPU Central Processing Unit
DI Digital Input
DO Digital Output
FBD Function Block Diagram
FDS Functional Design Specifications
IEC International Electro-technical Committee
IP Ingress Protection
IP address Internet Protocol address
I/O Input / Output
LD Ladder Diagram Language
LED Light Emitting Diode
NEMA National Electric Manufacturers Association
PC Personal Computer
PLC Programmable Logic Controller
RTU Remote Terminal Unit
SDH Synchronous Digital Hierarchy
TCP Transmission Control Protocol
SCADA Supervision Control and Data Acquisition
UDP User Datagram Protocol
PSTN Public Switched Telephone Network
GSM Global System for Mobile Communications
OPC Open Platform Communications
LAN Local Area Network
SMTP Simple Mail Transfer Protocol
Page | 3
SPECIFICATIONS
Customer PETROJET
Contents
1. Introduction............................................................................................................... 6
1.1. Purpose .............................................................................................................. 7
1.2. Applicable Standards.......................................................................................... 7
2. Basic Design ............................................................................................................ 8
2.1. Scope of Supply ................................................................................................. 8
2.2. Equipment Location ............................................................................................ 8
3. System Architecture ................................................................................................. 9
3.1. General layout .................................................................................................... 9
3.1.1. IPP3 System architecture ............................................................................ 9
3.1.2. IPP3 System architecture ......................................................................... 10
3.1.3. Communication Architecture ...................................................................... 11
3.1.3.1. PLC HSBY Controller Design .............................................................. 13
4. Control System Hardware Description.................................................................... 14
4.1. Premium Hot Standby PLC .............................................................................. 14
4.1.1. Premium PLC Modules .............................................................................. 16
4.1.2. Premium CPU (TSXH5724M) .................................................................... 17
4.1.3. Ethernet Module (TSXETY4103) ............................................................... 21
4.1.4. SCADAPack ES ......................................................................................... 23
4.2. Ethernet Switches............................................................................................. 24
4.2.1. Ethernet TCP/IP ConneXium Managed Switch (TCSESM083F23F0) ....... 24
4.2.2. 10/100T (X) to Single-Mode SC Type Fibre Optic Industrial Media
Converter................................................................................................................ 26
Page | 4
SPECIFICATIONS
Customer PETROJET
4.2.3. 4-port 10/100Mbps + 1-port 100FX Single-mode Unmanaged Industrial

Ethernet Switch ...................................................................................................... 28
5. Control System Programming Software ................................................................. 30
5.1. Control system software package Unity Pro L .................................................. 30
5.1.1. PLC Software ............................................................................................. 30
5.1.2. The five IEC languages .............................................................................. 31
5.1.3. DFB user function blocks ........................................................................... 32
5.1.4. Function block libraries .............................................................................. 32
5.1.5. PLC simulator ............................................................................................ 32
5.1.6. Documentation editor ................................................................................. 33
5.2. SCADAPack E Configurator ............................................................................. 34
5.2.1. ISAGRAF 3 Workbench ............................................................................. 35
5.2.2. SCADAPack Workbench ........................................................................... 35
Page | 5
SPECIFICATIONS
Customer PETROJET
1. Introduction
This document calls for the description of all components required for the Computerized Monitoring and
Control System of IPP3 & IPP4 Metering Stations.
The scope of the work covers Design, Engineering, Supply, Testing and Commissioning of the
Computerized Monitoring and Control for the PLC and to modify the existing SCADA at Aqaba, Rehab
and Amman control rooms to link with IPP3 & IPP4 Metering Stations.
To fulfil the requirements of a state-of-the-art centralized control system, the works shall include:
Design, Engineering, Supply, Integration and Commissioning of HSBY PLC System.

SDH Multiplexers, Media converters and Switches.
Aqaba, Rehab and Amman CCRs SCADA modification.
Complete system documentation.
To ensure an up-to-date automation system, The PLC technologies are carefully chosen from world-
leading suppliers, namely:
CONTROL: The Programmable Logic Controllers selected for this plant are the powerful state-of-
the-art Schneider Electrics Premium Hot Standby and SCADAPACK RTU for GOV control and
monitoring.
Page | 6
SPECIFICATIONS
Customer PETROJET
1.1. Purpose
The purpose of this Functional Design Specifications (FDS) document is to describe the functionality and
detailed specifications of both the hardware and the software of the PLC Hot Standby and SCADAPACK
RTU that will be supplied by Giza Systems to provide a redundant control system to existing SCADA
system according to the requirements of customer.
1.2. Applicable Standards
Modicon Premium Hot Standby PLC and SCADAPACK RTU have been developed conform to the
principal national and International standards concerning electronic equipment for industrial automation
systems:
Requirements specific to programmable controllers: functional characteristics, immunity,

resistance, safety, etc.: IEC/EN 61131-2, CSA 22.2 N 142, UL 508.
Merchant navy requirements of the main international bodies (with ABS, BV, DNV, GL, LR, RINA,
RMRS): IACS (International Association of Classification Societies).
Compliance with European Directives:
- Low Voltage: 2006/95/EC,
- Electromagnetic Compatibility: 2004/108/EC.
Electrical qualities and self-extinguishing capacity of insulating materials: UL 746C, UL 94.
Hazardous areas classification: CSA 22.2 No. 213, Class I, Division 2, Groups A, B, C and D.
Page | 7
SPECIFICATIONS
Customer PETROJET
2. Basic Design
This section defines the basic technical requirements and specifications of the Modicon Premium Hot
Standby PLC and SCADAPACK RTU.
The following subjects are described:
Scope of supply
Equipment location
2.1. Scope of Supply
Giza Systems will supply a fully designed Hardware and Software including assembled, tested, inspected,
and documented system for IPP3 & IPP4 Metering Stations SCADA Integration Project. The system
consists of:
2 (Two) PLC System cabinets including the PLC CPU hardware, all necessary I/O cards,
communication cards and System cabling.
2 (Two) SDH multiplexer network cabinets including the SDH node hardware, all necessary
communication modules and System cabling.
1 (One) RTU System cabinet the RTU CPU hardware, all necessary I/O cards, media converters
and System cabling.
2 (Two) Premium PLC software Unity Pro L.
1 (One) SCADAPACK RTU software SCADAPACK E configurator.
Documentation.
2.2. Equipment Location

PLC and SDH cabinets supplied by Giza Systems will be located inside 2 (Two) active cooling shelters in
both sites IPP3 & IPP4.
RTU cabinet will be located outdoor beside installed GOV; RTU cabinet shall be IP 66
Page | 8
SPECIFICATIONS
Customer PETROJET
3. System Architecture
3.1. General layout
In the following is the general system layout, showing communication architecture and control system
architecture. The layout contains Ethernet switches distribution throw all the system and its connections to
other system components. The layout shows also the cabinets and what will contain from the control
system.
3.1.1. IPP3 System architecture
Page | 9
SPECIFICATIONS
Customer PETROJET
3.1.2. IPP4 System architecture
Page | 10
SPECIFICATIONS
Customer PETROJET
3.1.3. Communication Architecture
A communication TCP/IP network will be installed to link between different components of the automation
system. The communication between existing SCADA system and IPP3 & IPP4 Metering Stations control
system will be throw Fibre Optic/Ethernet switches via SDH multiplexers. The communication will be built
upon MODBUS inheriting the benefits from the MODBUS protocol to almost of the intelligent devices
manufacturers and the simplicity and higher speed of TCP/IP networks as well as the ability to use the
facilities offered by the TCP/IP to diagnose the faults in equipment and to make the configuration for any
data node remotely.
The TCP/IP communication system will have two types of communications links:
1- Twisted pair copper link :
This type of link will be used inside the panels because of the small distance and easy to
maintenance and test during troubleshooting.
2- Fibre optics link:

Because of the long distance between the existing SCADA servers and IPP3 & IPP4 Metering
Stations location, Giza Systems will install Fibre optics media converters in both RTU and
SDH cabinets to be able to communicate with the whole existing network.
One of the main advantages of the communication architecture its fully redundant design. The
communication design will provide redundancy as follow:
The communication is based on Fiber Optics ring topology using SDH multiplexers. If a single link
fails the others pick up the slack. The link will not go down completely. SDH multiplexers offers
advanced functions and customized service levels to improve LAN performance and reliability.
Any replacements or maintenance in the SDH multiplexers network items as STM modules or
Ethernet modules will not affect the network, because disconnection will not happen if it failed in a
single link.
The Redundant communication appears in three levels:
1- SCADA Ring
It is responsible for the communication between the existing SCADA and IPP3 & IPP4 SDH
nodes.it is based on two STM modules in each node for right and left connection with
nearby stations. If anyone of STM modules failed the communication between the existing
SCADA and the IPP3 & IPP4 SDH nodes will not be broken.
Page | 11
SPECIFICATIONS
Customer PETROJET
2- HSBY Ring
It is responsible for the communication between the SDH node and HSBY Ring in both
IPP3 & IPP4.it is based on two Ethernet switches. If any Ethernet switch failed the
communication between the SDH node and the HSBY Ring will continue.
3- I/O SCANNING Ring
It is responsible for providing redundant communication between the two Hot Standby
control units and IPP3 & IPP4 Metering Stations PLCs and Power plant PLCs .it is consist
of two separated Ethernet switches and every node has its Ethernet switch.
So in any communication ring, if one link fails, the communication path will not be
disconnected.
Page | 12
SPECIFICATIONS
Customer PETROJET
3.1.3.1. PLC HSBY Controller Design
It is based on the Primary/Standby redundancy principle, with complete redundancy of the main
processing and communication functions, the use of shared I/O on the Ethernet Modbus/TCP network, a
Modbus link and/or redundancy of in-rack I/O (single-rack configuration only).
Premium Hot Standby redundant architectures offer an ideal solution for availability requirements when
changeover time is not critical. They are designed for processes which can tolerate a lack of control on
the part of the Premium PLC lasting up to one second (average changeover time from the Primary unit
to the Standby unit and for updating shared I/O on Ethernet).
At the center of the system, there are two Modicon Premium single-rack configurations called the
Primary PLC and the Standby PLC. Their hardware and software configurations are identical. The offer
is comprised of two processor models TSX H57 24M designed specifically for Hot Standby architectures
with Unity Pro software.
This dual processor configuration combines the functions of the CPU and redundant coprocessor in the
same unit.
The Primary PLC:
Executes the application program and manages the I/O, which can take the form of:
- Field devices on an Ethernet network managed by the I/O Scanning service
- Field devices on a Modbus master link
- Sensors and actuators connected to Premium I/O modules on bus X with single-rack
configuration
Manages the transfer of data via the CPU Sync link to the Standby PLC at the start of every
cycle
In the event the Primary PLC becomes inoperative, the standby system changes over automatically,
whereby execution of the application program and control of the I/O is changed over to the Standby PLC
within 1.5 cycles, with an up-to-date data context. An automatic mechanism for the assignment of IP and
IP + 1 addresses changes the addresses of the Ethernet network modules with the 2 Premium
configurations which manage the field devices. The same mechanism is used for n and n + 1 slave
address assignments for Modbus link modules.
Once they have changed over, the Standby PLC becomes the Primary PLC.
Once the inoperative PLC has been repaired and reconnected to the standby system, it takes the role of
the Standby PLC.
Page | 13
SPECIFICATIONS
Customer PETROJET
4. Control System Hardware Description

4.1. Premium Hot Standby PLC
3
2
Figure 4.1.Modicon Premium image.
The numbered items in the previous figure are described below:

Item No. Description
1 Power supply module
2 Processor module
3 Ethernet Communication Modules
4 Backplane
Page | 14
SPECIFICATIONS
Customer PETROJET
The Modicon Premium Hot Standby redundancy system is compatible with Unity Pro software. It helps to
ensure continuity of operation for an automation system based on the Modicon Premium platform in the
event that one of the following becomes inoperative:
The central processing
communication functions
They can meet availability requirements when the purpose of the RTU is to monitor and control an
installation in continuous operation, signal incidents to a control station, and transmit command
instructions from the supervision manager to various locations on an extensive site.
Example areas of application:
Centralized technical management of a public facility (tunnel, airport, signals, etc.)

Control/monitoring of a water treatment or distribution station
Electrical technical management
Hydroelectric power production
Page | 15
SPECIFICATIONS
Customer PETROJET
4.1.1. Premium PLC Modules
Item name Part Number Description Image
Power Supply POWER SUPPLY 26W IN 100/240VAC

TSX PSY2600M
OUT 24 VDC
Processor TSXH5724M PREMIUM PLC Processor Hot Standby
Rack TSXRKY6 6 position non-extendable rack
Ethernet Module TSXETY4103 Ethernet module TCP/IP Modbus
Page | 16
SPECIFICATIONS
Customer PETROJET
4.1.2. Premium CPU (TSXH5724M)
The double-format Modicon Premium Hot Standby processors TSX H57 24M display the following
features on the front panel:
1. Display unit consisting of six LEDs:
RUN LED (green):
-- LED permanently on: Processor in Primary mode during operation (program running)
-- Flashing 2.5 s (on)/0.5 s (off): Processor in Standby mode during operation (Execution of
first program section)
-- Flashing 0.5 s (on)/2.5 s (off): Processor not in standby mode
-- Flashing 0.5 s (on)/0.5 s (off): PLC in Stop mode
ERR LED (red):
-- LED permanently on: Detected fault on the processor or its on-board devices (PCMCIA
memory card)
-- Flashing 0.5 s (on)/0.5 s (off): Detected application fault
TER LED (yellow): Activity on the TER/AUX terminal port
Page | 17
SPECIFICATIONS
Customer PETROJET

I/O (red), permanently on: Detected fault on another module on the PLC station, or detected
configuration fault
STS LED (yellow):
-- Flashing 0.5 s (on)/0.5 s (off): Redundant mode between the Primary and Standby
processors is OK
-- LED permanently on: Standby mode not active or being initialized
-- Off: Processor does not pass self-test
-- ACT LED (yellow): Activity on the CPU Sync link between the Primary and Standby
processors is OK
Diagnostics at redundancy mode level is supported by the 3 LEDs (RUN, ERR and STS) on the TSX
ETY 4103/5103 communication modules managing the shared I/O on Ethernet.
2. Memory Extract button: Not operational on Hot Standby processors.
3. RESET button which initiates a cold restart of the PLC when activated.
4. 8-way female mini-DIN connector marked TER/AUX for connecting a programming, adjustment or
user interface terminal.
5. USB connector marked TER for connecting a programming terminal (requires UNY XCA USB 033
3.3 m connection cable for connection to a compatible PC; to be ordered separately).
6. PCMCIA slot (no. 0) for a memory extension card.
7. PCMCIA slot (no. 1) for a memory extension card to store additional data (1).
8. RJ45 connector marked HSBY Link, designed for Hot Standby communication between the
Primary and Standby processors.
Page | 18
SPECIFICATIONS
Customer PETROJET
Following the specifications table of Premium CPU Processor TSXH5724M:
Item Specification
Number of racks 1
Number of slots 12
Discrete I/O processor capacity 1024 I/O
Analogue I/O processor capacity 80 I/O
Without PCMCIA card 440 kb program + data

With PCMCIA card 2048 kb program 440 kb data
Memory description Data storage Kb 16,384 (limited to 8192 with current PCMCIA cards)
Located internal bits 32,634 %Mi
Located internal data Words 32,464 for internal %Mwi 32,760 for
constant %Mwi
Ethernet :
--1 CPU Sync link dedicated to exchanges between Primary and
Standby processors 10BASE-T/100BASE-TX (RJ45 connector), max.
length 100 m
Integrated connection type
Serial link :
--1 x RS 485 serial link, 19.2 kbit/s, marked TER/AUX (8-pin mini-DIN
connector)
--1 USB link,12 Mbit/s, marked TER(USB type A connector)
Communication module processor capacity 4
Bandwidth management, Ethernet TCP/IP

Data Editor, Ethernet TCP/IP
Embedded communication service
Modbus TCP messaging, Ethernet TCP/IP
Rack Viewer, Ethernet TCP/IP
SNMP network administrator, Ethernet TCP/IP
0.039 to 0.057, s Boolean
Execution time per instruction
0.054 to 0.073, s single-length words
0.550 to 0.630, s floating points
Current consumption 95 mA 24 V DC
Supply Internal power supply via rack
Page | 19
SPECIFICATIONS
Customer PETROJET
1 LED green Processor in Primary mode

Status LED 1 LED red I/O module fault (I/O)
1 LED red processor or system fault (ERR)
1 LED yellow activity on Standby (Sys COM)
Product weight 0.205 kg
Ambient air temperature for operation 0...60 C
Relative humidity 10...95 % without condensation
IP degree of protection IP20
Page | 20
SPECIFICATIONS
Customer PETROJET
4.1.3. Ethernet Module (TSXETY4103)
Item Specification
Ethernet TCP/IP RJ45 10/100 Mbit/s 1 twisted pair transparent ready class
Integrated connection type
B30
Bandwidth management
Data Editor (via PC terminal)
FDR server
Communication service Rack Viewer
SNMP network administrator
Global Data
I/O scanning
Modbus TCP messaging
Port Ethernet 10BASE-T/100BASE-TX
Supply Internal power supply via rack
1 LED green activity on Ethernet network (ETH ACT)

Local signaling 1 LED green status of Ethernet network (ETH STS)
1 LED red data rate (ETH 100)
1 LED red processor or system fault (ERR)
Product weight 0.2 kg
Marking CE
Page | 21
SPECIFICATIONS
Customer PETROJET
Item Specification
Product certifications UL 508
CSA 22-2 No 142

Standards
CSA C22.2 No 213 Class 1 Division 2
EN/IEC 61131-2
Page | 22
SPECIFICATIONS
Customer PETROJET
4.1.4. SCADAPack ES
1. 9-30VDC wide range input power

2. 16 DI, 8 DO, 4 AI, 2 AO I/O
3. Digital time-stamping to 10ms (local I/O)
4. Processor only model for high throughput communications with Dual Ethernet + 5 serial ports (no
I/O)
5. Dual ISAGRAF IEC61131-3 target kernels for sequencing and control
6. TCP/IP communications
7. Dual-Ethernet
8. I/O expansion through SCADAPack ES Remote I/O (via serial and Ethernet interfaces)
9. I/O expansion through 5000 Series I/O modules
10. Open communication protocols
11. High performance SCADAPack E features, compact size
Page | 23
SPECIFICATIONS
Customer PETROJET
4.2. Ethernet Switches
4.2.1. Ethernet TCP/IP ConneXium Managed Switch (TCSESM083F23F0)
Item Specification
Management Managed
Communication port protocol Ethernet TCP/IP
Port Ethernet 10BASE-T/100BASE-TX - 8 port(s) copper cable
Maximum number of switches in a ring 50
Maximum number of switches in cascade Unlimited
Integrated connection type Shielded RJ45 copper cable
Transmission support medium Twisted shielded pairs cable CAT 5E for copper cable
Cable length 100 m copper cable

Attenuation 16 dB 9/125 m
Configuration via web server
Data stream control
FDR
IGMP Snooping
Ethernet service Multicast filtering
Priority port
Rapid Scanning Tree Protocol (RSTP)
Secure port
SMTP V3
SNTP client
VLAN
Redundancy Redundant power supplies
Redundant single ring
Ring coupling
Page | 24
SPECIFICATIONS
Customer PETROJET
[Us] rated supply voltage 24 V
Power consumption 5.3 W
Mounting support 35 mm symmetrical DIN rail
Marking CE
2 LEDs P1 P2 power supplies

1 LED fault
Local signaling 1 LED ring manager
1 LED stand-by
1 LED per channel copper port activity
1 LED per channel copper port status
Page | 25
SPECIFICATIONS
Customer PETROJET
4.2.2. 10/100T (X) to Single-Mode SC Type Fibre Optic Industrial Media

Converter
1. Communications
Standard IEEE 802.3, 802.3u, 802.3x
LAN 10/100Base-T (X), 100Base-FX
Transmission Distance Ethernet: Up to 100 m Fiber: Multi-mode: up to 2 km Fiber: Single-mode:
up to 30 km
Transmission Speed Up to 100 Mbps
Optical Fiber Multi-mode Wavelength: 1310 nm (EKI-3541M) Tx Power: -14/-20 dBm Rx
Sensitivity: -31 dBm Parameters: 50/125 um,62.5/125 um Single-mode Wavelength: 1310 nm
(EKI-3541S) Tx Power: -8/-15 dBm Rx Sensitivity: -34 dBm Parameters: 9/125 um.
2. Interface
Connectors 1 x RJ45 1 x SC type fiber connector 6-pin removable screw terminal (power)
LED Indicators P1, P2, P-Fail LFP, LNK/ACT (FX), FDX/COL (FX)
DIP Switch T(X):Speed and HDX/FDX, LFP Fiber: HDX/FDX, T(X):Auto-Negotiation
3. Power
Power Consumption Max. 2.4 W
Power Input 12 ~ 48 VDC, redundant dual inputs
4. Mechanism
Dimensions (W x H x D) 28.5 x 120 x 85.3 mm (1.02" x 4.73" x 3.35")
Mounting DIN-rail, Wall
Enclosure IP40, plastic and metal shell with solid mounting kits
5. Protection
Power Reverse Present
Overload current Present
Page | 26
SPECIFICATIONS
Customer PETROJET
6. Environment
Operating Temperature -10 ~ 60C (14 ~ 140F)
Storage Temperature -40 ~ 85C (-40 ~ 185F)
Operating Humidity 5 ~ 95% (non-condensing)
Storage Humidity 0 ~ 95% (non-condensing)
MTBF 597,488 hours (EKI-3541M and EKI-3541S)
7. Certification
Safety UL 60950-1, CAN/CSA-C22.2 No.60950
EMI FCC Part 15 Subpart B Class A, EN 55011/55022 Class A
EMS EN 61000-4-2 (Level 3) EN 61000-4-3 (Level 3) EN 61000-4-4 (Level 4) EN 61000-4-5
(Level 3) EN 61000-4-6
Level 3) EN 61000-4-8 (Level 4)
Shock IEC 60068-2-27
Freefall IEC 60068-2-32
Page | 27
SPECIFICATIONS
Customer PETROJET
4.2.3. 4-port 10/100Mbps + 1-port 100FX Single-mode Unmanaged

Industrial Ethernet Switch
1. Communications
Standard IEEE 802.3, 802.3u, 802.3x, 802.1p, 802.3az
LAN 10/100Base-T(X),100Base-FX
Transmission Distance Ethernet: Up to 100 m Multi-mode Fiber: Up to 2 km (EKI-3525M) Single-mode Fiber: Up to 30
km (EKI-3525S)
Transmission Speed Up to 100 Mbps
Optical Fiber Multi-Mode (EKI-3525M) Wavelength:1310nm Tx Power: -14/-20 dBm Rx Sensitivity: -31 dBm Parameters:
50/125 um, 62.5/125 um Single-Mode (EKI-3525S) Wavelength: 1310 nm Tx Power: -8/-15 dBm Rx Sensitivity: -34 dBm
Parameters: 9/125 um
2. Interface
Connectors 4 x RJ45 ports, 1 x SC type fiber connector 6-pin removable screw terminal (power & relay)
LED Indicators P1, P2, P-Fail, Loop detection 10/100T (X): Link/Activity, Speed
3. Switch Properties
MAC Table Size 2K
Packet Buffer Size 384K bit
Switch Fabric Speed 1.0Gbps
4. Power
Power Consumption Max. 2.1 W
Power Input 12 ~ 48 VDC (8.4 ~ 52.8 VDC) redundant dual inputs
Fault Output 1 Relay Output
Page | 28
SPECIFICATIONS
Customer PETROJET
5. Mechanism
Dimensions (W x H x D) 28.5 x 120 x 85.3 mm (1.02" x 4.73" x 3.35")
Enclosure IP40, plastic and metal shell with solid mounting kits
Mounting DIN-rail, Wall
6. Protection
Reverse Polarity Present
Overload current Present
7. Environment
Operating Temperature -10 ~ 60C (14 ~ 140F)
Storage Temperature -40 ~ 85C (-40 ~ 185F)
Operating Humidity 5 ~ 95% (non-condensing)
Storage Humidity 0 ~ 95% (non-condensing)
MTBF 833,835 hours
8. Certifications
Safety UL 60950-1, CAN/CSA-C22.2 No.60950
EMI FCC Part 15 Subpart B Class A, EN 55011/ 55022 Class A
EMS EN 61000-4-2 (Level 3) EN 61000-4-3 (Level 3) EN 61000-4-4 (Level 4) EN 61000-4-5 (Level 3) EN 61000-4-6
(Level 3) EN 61000-4-8 (Level 4)
Shock IEC 60068-2-27
Freefall IEC 60068-2-32
Vibration IEC 60068-2-6
Page | 29
SPECIFICATIONS
Customer PETROJET
5. Control System Programming Software

5.1. Control system software package Unity Pro L
This section describes software tools that are used for PLC programming. Unity Pro is used mainly in
programming and configuring Premium and M340 CPUs.
5.1.1. PLC Software
Page | 30
SPECIFICATIONS
Customer PETROJET
Unity Pro is the unique and high performance multitask software offer for the Modicon M340, Premium,
Quantum and Safety family range:
Unity Pro is multitasking software offering the following features:
- "All-in-one" software
- IEC61131-3 languages
- Customizable Function Block Library (DFB) integrated
- PLC simulator on PC to validate your program before installation
- Built-in test and diagnostic
- Full range of on-line services
5.1.2. The five IEC languages

The five graphical or textual languages available in Unity Pro are used for programming Modicon M340,
Atrium, Premium and Quantum automation platforms. The three graphical languages are:
- Ladder (LD)
- Function Block Diagram (FBD)
- Sequential Function Chart (SFC) or Grafcet
The two textual languages are:
- Structured Text (ST)
- Instruction List (IL)
For these five languages, you can use the standard set of instructions compliant with IEC standard
61131-3 to create applications which can be transferred from one platform to another. Unity Pro software
also provides extensions to this standard set of instructions. As they are specific to Modicon M340,
Page | 31
SPECIFICATIONS
Customer PETROJET
Atrium/Premium and Quantum PLCs, these extensions support the development of more complex
applications in order to maximize the potential of the specific features of each of these platforms.
5.1.3. DFB user function blocks
Using Unity Pro software, users can create their own function blocks for specific application requirements
on Modicon M340, Atrium, Premium and Quantum platforms.
Once created and saved in the library, these user function blocks can be reused as easily as EFBs
(Elementary Function Blocks).
These user function blocks are used to structure an application. They are used when a program sequence
is repeated several times in the application or for fixing a standard programming routine. They can be
read-only or read/write. They can be exported to all other Unity Pro applications.
5.1.4. Function block libraries

The function and function block libraries manager contains all the elements provided
with Unity Pro software. The functions and function blocks are organized into
libraries, which themselves consist of families. Depending on the type of PLC
selected and the processor model, users will have a sub-set of these libraries
available to write their applications. However, the Base Lib library contains a set of
functions and function blocks, the majority of which are compatible with all platforms.
In particular, it contains the blocks compliant with IEC 61131-3.
5.1.5. PLC simulator

Unity Pro's integrated simulator can be used to test the application program for
Modicon M340, Atrium, Premium or Quantum PLCs from the PC terminal without
having to connect to the PLC processor. The functions provided by the
debugging tools are available for debugging the master, fast, and auxiliary tasks.
Because the simulator does not manage the PLC I/O, animation tables can be
used to simulate the state of inputs by forcing them to 0 or 1.
The simulator can be connected to third-party applications via an OPC server with OFS (OPC Factory
Server) software.
Page | 32
SPECIFICATIONS
Customer PETROJET
5.1.6. Documentation editor

The documentation editor is based on the Documentation Browser, which shows the file structure in tree
form. It allows all or part of the application file to be printed on any graphics printer accessible under
Windows and using True Type technology, in A4 or US letter print format.
Page | 33
SPECIFICATIONS
Customer PETROJET
5.2. SCADAPack E Configurator

The SCADAPack E RTU is maintained and diagnosed using the SCADAPack E Configurator software
package.
This package can also be used to build configurations offline and later load RTU configurations.
SCADAPack E Configurator executes on PC hardware using Microsoft Windows XP, Windows Server
2003, Windows Vista, Windows Server 2008, or Windows 7 32-bit or 64-bit, and provides graphical user
interfaces for configuring and diagnosing SCADAPack E operations.
It also integrates with the ISAGRAF 3 Workbench and SCADAPack Workbench for building and
diagnosing IEC 61131-3 sequences.
Page | 34
SPECIFICATIONS
Customer PETROJET
SCADAPack E Configurator can create and modify configurations on-line with a SCADAPack E RTU or
off-line, saving configurations for loading into the RTUs at a later time. SCADAPack E Configurator
supports a wide variety of communication media access for remote communication with RTUs.
Supported communication links include:

RS232
PSTN dial-up
GSM dial-up
UDP/IP (across LAN/WAN networks)
USB
Graphical forms are presented for each aspect of the RTU configuration. Ad-hoc user point enquiries may
also be entered, and saved. Saved user data is associated with the RTU configuration file, so user data
can be individually tailored for each RTU.
5.2.1. ISAGRAF 3 Workbench
ISAGRAF 3 Workbench CASE tools manage the configuration and debugging of SCADAPack E
sequence and control applications using IEC61131-3 languages, and target 3 firmware.
Through on-line interaction with the ISAGRAF 3 Workbench Debugger, SCADAPack E Configurator
provides the ability for user applications to be debugged, remotely across a SCADA communications
network including DNP3 communications links.
5.2.2. SCADAPack Workbench

SCADAPack Workbench manages the configuration and debugging of SCADAPack E sequence and
control applications using IEC61131-3 languages, and target 5 firmware.
Page | 35
FACTORY ACCEPTANCE TEST
PROCEDUREs
Customer PETROJET
End User Jordanian Egyptian FAJR for Natural Gas Transmission & Supply Co
Doc. No. IPP-SCD0115-PRC-500 Revision 0
PROJECT
FACTORY ACCEPTANCE TEST PROCEDURES
Page | 1
PROCEDUREs
Customer PETROJET
Date
(dd/mm/yy)
0 10/02/16 For Review and comments M.Morsi A.Metwally A.Fathi
Page | 2
PROCEDUREs
Customer PETROJET
Table of Contents
1. IPP3 FAT Procedure.

2. IPP4 FAT Procedure.
3. GOV FAT Procedure.
4. SCADA FAT Report
5. SDH FAT Procedure & Report.
6. OMNI SHELTER FAT Procedure & Report.
Page | 3
IPP3 FACTORY ACCEPTANCE TEST
PROCEDURE
Customer PETROJET
Doc. No. IPP-SCD0115-PRC-500-IPP3 Revision 0
PROJECT
IPP3 FACTORY ACCEPTANCE TEST PROCEDURE
Page | 1
PROCEDURE
Customer PETROJET
Date
(dd/mm/yy)
Attachments:
Punch Items IPP3-FAT-PUNCH-LIST.docx
Page | 2
PROCEDURE
Customer PETROJET
ABBREVIATIONS

RFI Request For Information
TQ Technical Query
FDS Functional Design Specification
HIS Human Interface Station
ENG Engineering Station
IFAT Integrated FACTORY Acceptance Test
IKOM Internal Kick-off Meeting
I/O Input / Output
ITP Inspection and Test Plan
KOM Kick-off Meeting
NMR Non-material Requirements
PEP Project Execution Plan
PQP Project Quality Plan
PO Purchase Order
QA Quality Assurance
QC Quality Control
QM Quality Manual
FAT FACTORY Acceptance Test
TBA To be advised
WBS Work Breakdown Structure
GS GIZA SYSTEMS Company, Cairo, Egypt
SCADA Supervisory Control And Data Acquisition
GOV Gas Operated Valve
Page | 3
PROCEDURE
Customer PETROJET
Table of Contents
Attachments: ................................................................................................................................................. 2
Table of Contents .......................................................................................................................................... 4
1 Introduction ............................................................................................................................................ 5
1.1 Purpose ................................................................................................................................. 5
1.2 Reference documents ........................................................................................................... 5
1.3 General test procedure ......................................................................................................... 6
2 Test Platform Architecture .................................................................................................................... 6
3 System Test Outline............................................................................................................................... 7

3.1 System Hardware Inspection ................................................................................................ 7
3.2 System Test .......................................................................................................................... 7
4 System Test Procedure Details ............................................................................................................ 8

4.1 System Hardware Inspection Procedure .............................................................................. 8
4.1.1 Overall System Configuration ................................................................................... 8
4.1.2 Appearance and Construction .................................................................................. 9
4.2 System Inspection Procedure ............................................................................................. 10
4.2.1 PLC Materials check ............................................................................................... 10
4.2.2 System Startup ....................................................................................................... 11
4.2.3 PLC Hot Standby Testing ....................................................................................... 12
4.2.4 Hardware Loop Check Test .................................................................................... 13
Page | 4
PROCEDURE
Customer PETROJET
1 Introduction
1.1 Purpose
This document describes the control system FAT Procedure. It is intended to provide the client with all
details of the Factory Acceptance Test (FAT) procedure including the methodology, equipment and
system setup, tested items, expected results, and with report templates, etc.
FAT Procedure defines the inspections and tests to be carried out during the Factory Acceptance Test in
order to certify that the equipment and the system provided comply with the Functional Design
Specification.
A separate FAT reports shall be signed by the representatives from PETROJET, FAJR/GASCO and GIZA
SYSTEMS upon completion of the Factory Acceptance Testing.
Functional inspection of SCADA Systems hardware and software has been carried out in accordance with
GIZA SYSTEMSs Quality Inspection.
1.2 Reference documents

Document Number Document Title
IPP-SCD0115-DWG-300 System Architecture

IPP-SCD0115-SPC-100 Function Design Documents (FDS)
IPP-SCD0115-ENG-200 Bill of Material (RTU/SDH)
IPP-SCD0115-DWG-310 Detailed layout drawing (GA/IA)
IPP-SCD0115-ENG-270 Communication tag list*
* Document provided by Elster.
Page | 5
PROCEDURE
Customer PETROJET
1.3 General test procedure

The Factory Acceptance Test is carried out following the System Design Documents (FDS). Reference
documents are used to highlight the deviations from the specifications.
Problems occurring during the Factory Acceptance Test are categorised into the following three levels
taking the difficulty of correction into account:
Level 1: Minor correction such as form change, data configuration error. These are performed, in
principle, on the day following their discovery.
Level 2: Medium correction to be performed, in principle, on the same FAT session
Level 3: Major correction such as database change, data mismatch during transferring. These
kinds of corrections may have impact on several modules and require analysis and large
re-testing. They are performed for FACTORY Acceptance test.
2 Test Platform Architecture
Test equipment comprises the following items:
1- Control system panel with the two HSBY Premium PLCs base inside the panel.
2- One laptop with Modbus simulator to simulate FAJR SCADA server.
3- One laptop with Modbus slave simulator installed to simulate IPP3 metering stations/power
plant.
Page | 6
PROCEDURE
Customer PETROJET
3 System Test Outline
3.1 System Hardware Inspection

All the equipment and hardware for the System should be in accordance with the required specifications
and the following items will be checked:
System hardware inspection procedure/Report
Appearance and construction
3.2 System Test

The following Control System functions are checked:
System Start Up Function.
Bill of Materials.
Redundant Power Supply Test.
I/O Channels Test (Loop Test) for random selected signals of each type.
Page | 7
PROCEDURE
Customer PETROJET
4 System Test Procedure Details
4.1 System Hardware Inspection Procedure
4.1.1 Overall System Configuration
OUTLINE: Hardware components for this project are subjected to visual inspection.
OBJECTIVE: The purpose of this test is to verify that the following is in accordance with the FDS and
product datasheets.
1. Model No. of each component
2. Quantity No. of each component.
REFERENCE: Control System BOM (IPP-SCD0115-ENG-200).
PROCEDURE: To check the part numbers and the specifications are complying with those required and
mentioned in the Tender Document and System BOM
CRITERIA: Each component should conform to the required hardware Specification.
COMMENTS:
TEST RESULT : PASS / PASS WITH COMMENTS / FAIL

DATE :
End User : FAJR/GASCO

Name : Signature :
: Signature :
Customer : PETROJET
Name : Signature :
: Signature :
Giza Systems
Name : Signature :
: Signature :
Page | 8
PROCEDURE
Customer PETROJET
4.1.2 Appearance and Construction
OUTLINE: All components, which are supplied by GIZASYSTEMS, are certified free from scratches
and any deformities, which might impair the product quality and appearance.
OBJECTIVE: The purpose of this test is to ensure that all components are free from scratches and
deformities and ensure that panel assembly is congruent with detailed layout drawing.
REFERENCE: Panel Drawings GA\IA (IPP-SCD0115-DWG-310).
PROCEDURE: To visually verify that all components are free from scratches and any kind of
deformation.
CRITERIA: There should not be any external defects such as deformities, scratches etc., which
might impair the product quality or appearance.
COMMENTS:

DATE :

Name : Signature :
: Signature :
Customer : PETROJET
Name : Signature :
: Signature :
Giza Systems
Name : Signature :
: Signature :
Page | 9
PROCEDURE
Customer PETROJET
4.2 System Inspection Procedure
4.2.1 PLC Materials check
Item Component Name Part No. Qty.

1 6 Slot Rack TSXRKY6 2 Pass / Fail
2 100/240VAC 26W Power supply TSXPSY2600M 2 Pass / Fail
3 Premium Hot standby PLC TSXH5724M 2 Pass / Fail
4 Ethernet SFTP 5m Crossed 490NTC00005U 1 Pass / Fail
5 Battery For Ram Mem. Card TSXBATM02 2 Pass / Fail
6 Maint. Batt For Ram Card TSXBATM03 2 Pass / Fail
7 TSX57 10/100 TCP/IP Module TSXETY4103 4 Pass / Fail
8 DIG 8I 24 VDC Sink TSXDEY08D2 2 Pass / Fail
9 Unity Pro L Single Lic UNYSPULFUCD80 1 Pass / Fail
10 Power Supply ABL8RPS24050 2 Pass / Fail
11 Redundancy Module ABL8RED24400 1 Pass / Fail
12 MCB 2 POLE 10A A9F44210 7 Pass / Fail
13 Panel (2000 H * 600 W * 800 D)mm, IP54 TS-8 1 Pass / Fail
14 Connexium Managed Switch 8Tx TCSESM083F23F0 2 Pass / Fail
15 APC Smart-UPS 1KVA- 700 Watt SURT1000XLI 1 Pass / Fail
16 APC Smart-UPS RT 48V Battery Pack SURT48XLBP 2 Pass / Fail
17 APC Smart-UPS RT 19" Rail Kit for Smart-UPS SURTRK2 3 Pass / Fail
COMMENTS:

DATE :

Name : Signature :
: Signature :
Customer : PETROJET
Name : Signature :
: Signature :
Giza Systems
Name : Signature :
: Signature :
Page | 10
PROCEDURE
Customer PETROJET
4.2.2 System Startup
OUTLINE: Each component of the system normally goes to its operating mode after power up.
OBJECTIVE: The purpose of this test is to ensure that all components successfully boot up when
going from stop mode to operating mode.
PROCEDURE: 1. Power off components individually.

2. Power on each component individually.
CRITERIA: Each component to boot up successfully.
Item Component Name Part No.

1 100/240VAC 26W Power supply TSXPSY2600M Pass / Fail
2 Premium Hot standby PLC TSXH5724M Pass / Fail
3 Power Supply ABL8RPS24050 Pass / Fail
4 Redundancy Module ABL8RED24400 Pass / Fail
5 Connexium Managed Switch 8Tx TCSESM083F23F0 Pass / Fail
6 APC Smart-UPS 1KVA- 700 Watt SURT1000XLI Pass / Fail
COMMENTS:

DATE :

Name : Signature :
: Signature :
Customer : PETROJET
Name : Signature :
: Signature :
Giza Systems
Name : Signature :
: Signature :
Page | 11
PROCEDURE
Customer PETROJET
4.2.3 PLC Hot Standby Testing
OUTLINE: Checking Hot Standby of PLCs.
OBJECTIVE: When one of the two PLC fails, the system will be able to work through the Hot Standby
PLC
PROCEDURE:
1. Power on PLC number one and switch off the PLC number two.
a) Force any digital input from the simulation panel and notice the feedback in
Modbus simulator.
b) Force any digital output value from Modbus simulator and notice the resonance in
the simulator panel.
Modbus simulator.
CRITERIA: The Hot Standby function is working properly for both PLCs
COMMENTS:

DATE :

Name : Signature :
: Signature :
Customer : PETROJET
Name : Signature :
: Signature :
Giza Systems
Name : Signature :
: Signature :
Page | 12
PROCEDURE
Customer PETROJET
4.2.4 Hardware Loop Check Test
OUTLINE: Checking proper operation for each hardware channel.
OBJECTIVE: Make sure of correct wiring for each and every hardware channel.
REFERENCE: Hardware I/O List.
CRITERIA: Random selected digital inputs statuses are matched with corresponding values
into Modbus simulator.
COMMENTS:

DATE :

Name : Signature :
: Signature :
Customer : PETROJET
Name : Signature :
: Signature :
Giza Systems
Name : Signature :
: Signature :
Page | 13
IP
PP3 FAC
CTORY ACCEPTA
A ANCE TE
EST
PUNS
SH LIST
Prroject Ga
as Feeding Po
ower Station IP
PP3 & IPP4 Metering
M Statio
ons
Customer PE
ETROJET
En
nd User Jo
ordanian Egyp
ptian FAJR for Natural Gas T
Transmission & Supply Co
Prroject No. 31
128/177/15/14
4
POO No.
IPP3 FAT
T PUNCH LIST
L D
Date
Process
s Area Plant No. Te
eam
Descripttion:
Categ
gory Additional
Discrepancy Improvemen
nt
(tick appllicable) Requirement
Notedd by Name Sig
gn
Agreed S
Solution:
Action by Giza System

ms
Impleme
entation ve
erified and
d accepted:
Siign: Sign:
GS
S PetroJ
Jet/Fajr/Gasc
co
Daate: Date:

Page:
P 1 of 1
PROCEDURE
Customer PETROJET
PROJECT
IPP4 FACTORY ACCEPTANCE TEST PROCEDURE
Page | 1
PROCEDURE
Customer PETROJET
Date
(dd/mm/yy)
1 28/02/16 Resubmission for Approval M.Morsi A.Metwally A.Fathi
Attachments:
Punch Items IPP4-FAT-PUNCH-LIST.docx
Page | 2
PROCEDURE
Customer PETROJET
ABBREVIATIONS

TQ Technical Query
I/O Input / Output
PO Purchase Order
QC Quality Control
QM Quality Manual
TBA To be advised
Page | 3
PROCEDURE
Customer PETROJET
Table of Contents
Attachments: ................................................................................................................................................. 2
1 Introduction ............................................................................................................................................ 5
1.1 Purpose ................................................................................................................................. 5

3.2 System Test .......................................................................................................................... 7

4.2.2 System Startup ....................................................................................................... 11
4.2.3 PLC Hot Standby Testing ....................................................................................... 12
4.2.5 Modbus Client/Server Check Test .......................................................................... 14
Page | 4
PROCEDURE
Customer PETROJET
1 Introduction
1.1 Purpose
Specification.


Page | 5
PROCEDURE
Customer PETROJET

1- Control system panel with the two HSBY Premium PLCs base inside the panel.
2- One laptop with Modbus simulator to simulate FAJR SCADA server.
3- One laptop with Modbus slave simulator installed to simulate IPP4 metering stations/power
plant.
Page | 6
PROCEDURE
Customer PETROJET

3.2 System Test

Bill of Materials.
Page | 7
PROCEDURE
Customer PETROJET
product datasheets.
COMMENTS:

DATE :

Name : Signature :
: Signature :
Customer : PETROJET
Name : Signature :
: Signature :
Giza Systems
Name : Signature :
: Signature :
Page | 8
PROCEDURE
Customer PETROJET
deformation.
COMMENTS:

DATE :

Name : Signature :
: Signature :
Customer : PETROJET
Name : Signature :
: Signature :
Giza Systems
Name : Signature :
: Signature :
Page | 9
PROCEDURE
Customer PETROJET

1 6 Slot Rack TSXRKY6 2 Pass / Fail
2 100/240VAC 26W Power supply TSXPSY2600M 2 Pass / Fail
3 Premium Hot standby PLC TSXH5724M 2 Pass / Fail
4 Ethernet SFTP 5m Crossed 490NTC00005U 1 Pass / Fail
5 Battery For Ram Mem. Card TSXBATM02 2 Pass / Fail
6 Maint. Batt For Ram Card TSXBATM03 2 Pass / Fail
7 TSX57 10/100 TCP/IP Module TSXETY4103 4 Pass / Fail
8 DIG 8I 24 VDC Sink TSXDEY08D2 2 Pass / Fail
9 Unity Pro L Single Lic UNYSPULFUCD80 1 Pass / Fail
10 Power Supply ABL8RPS24050 2 Pass / Fail
11 Redundancy Module ABL8RED24400 1 Pass / Fail
14 Connexium Managed Switch 8Tx TCSESM083F23F0 2 Pass / Fail
15 APC Smart-UPS 1KVA- 700 Watt SURT1000XLI 1 Pass / Fail
16 APC Smart-UPS RT 48V Battery Pack SURT48XLBP 2 Pass / Fail
17 APC Smart-UPS RT 19" Rail Kit for Smart-UPS SURTRK2 3 Pass / Fail
COMMENTS:

DATE :

Name : Signature :
: Signature :
Customer : PETROJET
Name : Signature :
: Signature :
Giza Systems
Name : Signature :
: Signature :
Page | 10
PROCEDURE
Customer PETROJET


1 100/240VAC 26W Power supply TSXPSY2600M Pass / Fail
2 Premium Hot standby PLC TSXH5724M Pass / Fail
3 Power Supply ABL8RPS24050 Pass / Fail
4 Redundancy Module ABL8RED24400 Pass / Fail
5 Connexium Managed Switch 8Tx TCSESM083F23F0 Pass / Fail
6 APC Smart-UPS 1KVA- 700 Watt SURT1000XLI Pass / Fail
COMMENTS:

DATE :

Name : Signature :
: Signature :
Customer : PETROJET
Name : Signature :
: Signature :
Giza Systems
Name : Signature :
: Signature :
Page | 11
PROCEDURE
Customer PETROJET
4.2.3 PLC Hot Standby Testing
OUTLINE: Checking Hot Standby of PLCs.
OBJECTIVE: When one of the two PLC fails, the system will be able to work through the Hot Standby
PLC
PROCEDURE:
Modbus simulator.
Modbus simulator.
CRITERIA: The Hot Standby function is working properly for both PLCs
COMMENTS:

DATE :

Name : Signature :
: Signature :
Customer : PETROJET
Name : Signature :
: Signature :
Giza Systems
Name : Signature :
: Signature :
Page | 12
PROCEDURE
Customer PETROJET
CRITERIA: Random selected digital inputs statuses are matched with corresponding values
into Modbus simulator.
COMMENTS:

DATE :

Name : Signature :
: Signature :
Customer : PETROJET
Name : Signature :
: Signature :
Giza Systems
Name : Signature :
: Signature :
Page | 13
PROCEDURE
Customer PETROJET
4.2.5 Modbus Client/Server Check Test
OUTLINE: Checking that IPP4 PLCs are acting as Client (Master) and Power Plant PLC acting
as a Server (Slave) while communicating via Modbus TCP.
OBJECTIVE: Make sure of successful data requesting by IPP4 PLC (as a Master) and proper
data retrieving from Power Plant PLC (as a slave).
CRITERIA: Using Modbus simulator tool on laptop, configure simulator to act as a slave and
try to get values of 1 coil and 1 holding register on IPP4 PLC via Modbus TCP.
COMMENTS:

DATE :

Name : Signature :
: Signature :
Customer : PETROJET
Name : Signature :
: Signature :
Giza Systems
Name : Signature :
: Signature :
Page | 14
IP
PP4 FAC
CTORY ACCEPTA
A ANCE TE
EST
PUNS
SH LIST
Prroject Ga
as Feeding Po
ower Station IP
PP3 & IPP4 Metering
M Statio
ons
Customer PE
ETROJET
En
nd User Jo
ordanian Egyp
Prroject No. 31
128/177/15/14
4
POO No.
IPP4 FAT
T PUNCH LIST
L D
Date
Process
s Area Plant No. Te
eam
Descripttion:
Categ
gory Additional
nt
Notedd by Name Sig
gn
Agreed S
Solution:

ms
Impleme
entation ve
erified and
d accepted:
Siign: Sign:
GS
S PetroJ
Jet/Fajr/Gasc
co
Daate: Date:

Page:
P 1 of 1
GOV FACTORY ACCEPTANCE TEST
PROCEDURE
Customer PETROJET
Doc. No. IPP-SCD0115-PRC-500-GOV Revision 1
PROJECT
GOV FACTORY ACCEPTANCE TEST PROCEDURE
Page | 1
PROCEDURE
Customer PETROJET
Date
(dd/mm/yy)
1 28/02/16 Resubmission for approval M.Morsi A.Metwally A.Fathi
Attachments:
Punch Items GOV-FAT-PUNCH-LIST.docx
Page | 2
PROCEDURE
Customer PETROJET
ABBREVIATIONS

TQ Technical Query
I/O Input / Output
PO Purchase Order
QC Quality Control
QM Quality Manual
TBA To be advised
Page | 3
PROCEDURE
Customer PETROJET
Table of Contents
Attachments: ................................................................................................................................................. 2
1 Introduction ............................................................................................................................................ 5
1.1 Purpose ................................................................................................................................. 5

3.2 System Test .......................................................................................................................... 7

4.2.2 System Startup ....................................................................................................... 11
4.2.3 RTU TCP ports Redundancy Testing ..................................................................... 12
4.2.5 SCADA Read/Write Check Test ............................................................................. 14
Page | 4
PROCEDURE
Customer PETROJET
1 Introduction
1.1 Purpose
Specification.


Page | 5
PROCEDURE
Customer PETROJET

1- Control system panel with ScadaPack ES RTU inside the panel.

2- One laptop with Modbus simulator to simulate IPP3 PLC.
Page | 6
PROCEDURE
Customer PETROJET

3.2 System Test

Bill of Materials.
Page | 7
PROCEDURE
Customer PETROJET
product datasheets.
COMMENTS:

DATE :

Name : Signature :
: Signature :
Customer : PETROJET
Name : Signature :
: Signature :
Giza Systems
Name : Signature :
: Signature :
Page | 8
PROCEDURE
Customer PETROJET
deformation.
COMMENTS:

DATE :

Name : Signature :
: Signature :
Customer : PETROJET
Name : Signature :
: Signature :
Giza Systems
Name : Signature :
: Signature :
Page | 9
PROCEDURE
Customer PETROJET

1 SCADAPACK ES RTU, half I/o,4-20ma A/i, C1d2 TBUP500-1A00-AE01N 1 Pass / Fail
COMMENTS:

DATE :

Name : Signature :
: Signature :
Customer : PETROJET
Name : Signature :
: Signature :
Giza Systems
Name : Signature :
: Signature :
Page | 10
PROCEDURE
Customer PETROJET


1 SCADAPACK ES RTU, half I/o,4-20ma A/i, C1d2 TBUP500-1A00-AE01N Pass / Fail
2 Solar Power Unit Pass / Fail
COMMENTS:

DATE :

Name : Signature :
: Signature :
Customer : PETROJET
Name : Signature :
: Signature :
Giza Systems
Name : Signature :
: Signature :
Page | 11
PROCEDURE
Customer PETROJET
4.2.3 RTU TCP ports Redundancy Testing
OUTLINE: Checking RTU TCP ports Redundancy.
OBJECTIVE: When one of the two RTU TCP ports fails the system will be able to work through the
redundant RTU TCP port.
PROCEDURE:
1. Plug Ethernet cable in RTU TCP port number one and leave RTU TCP port number
two unplugged.
a) Force any digital input from the field and notice the feedback in SCADA displays
b) Force any digital output value from SCADA graphics and notice the resonance in
the field.
2. Plug Ethernet cable in RTU TCP port number two and unplug the cable from RTU TCP
port number one.
a) Force any digital input from the field and notice the feedback in SCADA displays
b) Force any digital output value from SCADA graphics and notice the resonance in
the field.
CRITERIA: The RTU TCP ports redundancy is working properly for both inputs and outputs
COMMENTS:

DATE :

Name : Signature :
: Signature :
Customer : PETROJET
Name : Signature :
: Signature :
Giza Systems
Name : Signature :
: Signature :
Page | 12
PROCEDURE
Customer PETROJET
CRITERIA: Random selected IOs signals values are matched with corresponding values into
Modbus simulator.
COMMENTS:

DATE :

Name : Signature :
: Signature :
Customer : PETROJET
Name : Signature :
: Signature :
Giza Systems
Name : Signature :
: Signature :
Page | 13
PROCEDURE
Customer PETROJET
4.2.5 SCADA Read/Write Check Test
OUTLINE: Checking proper operation for GOV with SCADA graphical interface.
OBJECTIVE: Make sure that GOV statuses and values are updating properly in GOV display on
SCADA client.
CRITERIA: Using Modbus simulator on laptop, give Open/Close commands to GOV and test
digital output by multi-meter, and give Open feedback and Close feedback via
jumper on digital input terminal blocks and see that Open/Close commands are
turns-off.
COMMENTS:

DATE :

Name : Signature :
: Signature :
Customer : PETROJET
Name : Signature :
: Signature :
Giza Systems
Name : Signature :
: Signature :
Page | 14
G
GOV FAC
CTORY ACCEPTA
A ANCE TE
EST
PUNS
SH LIST
Prroject Ga
as Feeding Po
ower Station IP
PP3 & IPP4 Metering
M Statio
ons
Customer PE
ETROJET
En
nd User Jo
ordanian Egyp
Prroject No. 31
128/177/15/14
4
POO No.
GOV FAT
T PUNCH LIST
L D
Date
Process
s Area Plant No. Te
eam
Descripttion:
Categ
gory Additional
nt
Notedd by Name Sig
gn
Agreed S
Solution:

ms
Impleme
entation ve
erified and
d accepted:
Siign: Sign:
GS
S PetroJ
Jet/Fajr/Gasc
co
Daate: Date:

Page:
P 1 of 1
REPORT
Customer PETROJET
Project No. 3128/177/15/14
Doc. No. IPP-SCD0115-RPT-600
CERTIFICATE OF FACTORY ACCEPTANCE TEST (FAT)

PROJECT No. : 3128/177/15/14
PROJECT TITLE : Gas Feeding Power Station IPP3 & IPP4 Metering Stations
CUSTOMER : PETROJET
Jordanian Egyptian FAJR for Natural Gas Transmission & Supply
END-USER : Co Ltd
Contract No. : 139/2015
This is to certify that the Control System for Gas Feeding Power Station IPP3 & IPP4
Metering Stations and GOV Remote Site (as per the above mentioned P.O. No.) has been
inspected and tested during the Factory Acceptance Test.
The System is found to function as per the project specifications and requirements and is
accepted as deliverable material requirements.
[COMMENTS]
1. Refer to IPP3 FAT PROCEDURE record and its Appendices.
2. Refer to IPP4 FAT PROCEDURE record and its Appendices.
3. Refer to GOV FAT PROCEDURE record and its Appendices.
4. Refer to attached IPP3 FAT Punch List.
5. Refer to attached IPP4 FAT Punch List.
6. Refer to attached GOV FAT Punch List.
RESULT : PASS FAIL
SIGNED BY:
Vendor EPC contractor Witness
GIZA SYSTEMS PETROJET GASCO FAJR
Name
Signature
Date
Page | 1
MASTER

PROCEDURE
SDH SYSTEM
Customer PETROJET Vendor Doc AQQU-AAJ-01-03
Doc. No. IPP-SDH0115-PRC-500 Revision 03
PROJECT
GAS FEEDING POWER STATION IPP3 & IPP4 METERING STATIONS
FACTORY ACCEPTANCE TEST PROCEDURE
SDH SYSTEM
PROCEDURE
SDH SYSTEM
Doc. No. IPP-SDH0115-PRC-500 Revision 03
Date
(dd/mm/yyyy)
01 25/01/2016 Issued For Review
02 05/02/2016 Issued for Approval JM CS CLB
03 10/02/2016 Issued for Approval CLB CS CLB

PROCEDURE
SDH SYSTEM
Doc. No. IPP-SDH0115-ENG-200 Revision 03
FACTORY ACCEPTANCE TEST PROCEDURE
SDH SYSTEM
Produced for: Petrojet
Author: pp CLB
John Mills Optilan UK Limited
Project Engineer
Approved CLB
Chris Lee-Brown Optilan UK Limited
Project Manager
Approved LD
QA Optilan UK Limited
Approved Name
On behalf of
Petrojet Signature
Position
This is a copy of a controlled document held by Optilan UK Limited
Non Disclosure Clause
This is an unpublished work the copyright of which vests in Optilan UK Limited. All rights reserved. The
information contained herein is the property of Optilan UK Limited. No part of which may be reproduced or
used except as authorised by contracts or other written permission. The copyright and the foregoing restriction
on reproduction and use extend to all media in which the information may be embodied.
PROCEDURE
SDH SYSTEM
0.1 Issue Control of Document
Optilan Document Status Reason For Change Date

Issue
01 Issued for review First issue 25/01/16
02 Issued for approval Including logos and client 05/02/2016

comments
03 Issued for approval Including logos and client 10/02/2016

comments
I:\_UK\_OG\AQQU - FAJR GAS Pipeline SCADA Project\Design\FAT\AQQU-AAJ-01-02 FAT.doc

PROCEDURE
SDH SYSTEM
0.2 Contents
0.1 ISSUE CONTROL OF DOCUMENT ............................................................................................ 4
0.2 CONTENTS ........................................................................................................................... 5
0.3 REFERENCED DRAWINGS AND DOCUMENTS ........................................................................... 6
1 INTRODUCTION ........................................................................................................................ 7
1.1 SCOPE ................................................................................................................................. 7
1.2 PURPOSE ............................................................................................................................. 7
1.3 SYSTEM DESCRIPTION .......................................................................................................... 7
2 TEST EQUIPMENT .................................................................................................................... 8
2.1 MULTIMETER ........................................................................................................................ 8
2.2 OPTICAL POWER METER ....................................................................................................... 8
2.3 VARIABLE OPTICAL ATTENUATOR .......................................................................................... 8
3 TEST FUNCTIONALITY ............................................................................................................. 9
3.1 TEST SET-UP ....................................................................................................................... 9
4 TEST PROCEDURES AND RESULTS .................................................................................... 11
4.1 INITIAL SET UP AND VOLTAGE CHECKS ................................................................................ 11
4.2 OPTICAL POWER OUTPUT ................................................................................................... 12
4.3 VISTANET FEATURES AND ALARM TESTS ............................................................................ 13
4.4 ETHERNET UNITS 10BASET ................................................................................................ 14
5 PUNCH LIST............................................................................................................................. 15
6 FACTORY ACCEPTANCE TEST CERTIFICATE ................................................................... 16
PROCEDURE
SDH SYSTEM
0.3 Referenced Drawings and Documents
Optilan Doc
Project Document Title
No
AQQU-AAC-01 BILL OF MATERIALS (BOM) - SDH SYSTEM
AQQU-AAD-01 BLOCK DIAGRAM IPP3 - SDH SYSTEM
AQQU-AAV-01 BLOCK DIAGRAM IPP4 - SDH SYSTEM
AQQU-AAG-01 FUNCTIONAL DESIGN SPECIFICATION - SDH SYSTEM
AQQU-AAH-01 GENERAL ARRANGEMENT IPP3 EQUIPMENT CABINET - SDH SYSTEM
AQQU-AAQ-01 GENERAL ARRANGEMENT IPP4 EQUIPMENT CABINET - SDH SYSTEM
AQQU-AAF-01 SCHEMATIC DIAGRAM - SDH SYSTEM
AQQU-AAI-01 WIRING & POWER DIAGRAM IPP3 EQUIPMENT CABINET - SDH SYSTEM
AQQU-AAR-01 WIRING & POWER DIAGRAM IPP4 EQUIPMENT CABINET - SDH SYSTEM
PROCEDURE
SDH SYSTEM
1 INTRODUCTION
1.1 Scope
The scope of this document will extend to cover the activities and equipment for the
additional nodes provided by Optilan UK Limited for the use on the Gas Feeding Power
Station IPP3 & IPP4 Metering Stations Project
Optilan have not been advised of any site specific configurations required for the system,
so only basic equipment functionality will be tested.
1.2 Purpose
It is intended that this document be used during the factory acceptance tests of the
additional nodes of TN1U SDH multiplex, Ethernet equipment, and the commissioning
spares , and if required detail any punch list items prior to delivery of the equipment and
cabinets to site. It details the test configuration, test equipment used, methods and the
test results achieved
1.3 System Description

For the purpose of the FAT, the STM 1 aggregate cards will be connected to each other to
simulate an optical ring using fibre test cables and optical attenuators to simulate
distances between sites.
Prior to the FAT all the equipment will be, as far as possible, installed in cabinets with all
required paddleboards, interface cards, interconnecting cables and interface panels
connected.
The nominal power supply to the equipment cabinets to be used for these tests is
230VAC.
The test equipment and loop-backs will be connected to the interface panels as required.
PROCEDURE
SDH SYSTEM
2 TEST EQUIPMENT
The test equipment to be used for functionality testing is detailed below. The make, model
and serial number of each piece of test equipment shall be recorded in the appropriate
sections below. This will form part of the test results.
The test equipment manufacturers and model numbers will be annotated in this section at
the FAT.
2.1 Multimeter
Equipment manufacturer and Serial Number Calibration Date
model number.
2.2 Optical Power Meter

model number.
2.3 Variable Optical Attenuator

model number.
PROCEDURE
SDH SYSTEM
3 TEST FUNCTIONALITY
The following sections describe the tests required to prove the functionality of the
equipment that is required to operate on the FAJR Gas Pipeline Project.
1. Power Supply Units and associated alarm tests

2. Optical transmitter and receiver threshold level checks for the Aggregate cards
3. NMS features and alarm tests
4. Ethernet unit tests
3.1 Test Set-Up

The equipment will be connected as shown in figure 1.
Expected results are shown underlined in the preceding text.
Comments regarding the test results should be added to each test sheet. Where further
action is required this will be addressed either immediately by the project engineer or as
soon as possible after the remaining tests are complete.
All outstanding issues should be recorded in the punch list at the end of this document.
A Pass would be recorded when all equipment passes all tests to the satisfaction of all
present with no outstanding issues.
Minor issues that would not fail the FAT but require further action could be dents or
scratches which need rectifying prior to commissioning, a faulty circuit card which
necessitates utilising a spare card, these would be recorded as a PASS with comments,
and recorded on the punch list.
Issues that would fail the FAT might be a complete node not working, or a specific test not
being completed to the satisfaction of those present. At this point the decision must be
made as to whether the rest of the FAT is completed or if the FAT should be stopped. In
either case a remedial action plan would then be agreed, giving proposed dates for the
retest.
PROCEDURE
SDH SYSTEM
Project No. 3128/177/15/14 Sheet 10 of 16 Figure 1 Test Set-Up
WEST
WEST
FOPP
FOPP
FOPP
FOPP
EAST
EAST
ETH10
ETH10
ETH10
ETH10
Service
Service
Blanks
Blanks
PROCEDURE
SDH SYSTEM
4 TEST PROCEDURES AND RESULTS

This section of the document defines the tests carried out and records the results that
were achieved to ensure that the transmission equipment satisfies the clients
requirements.
4.1 Initial Set up and Voltage Checks

These tests are used to verify the correct operation of Power Supply Units and verify the
TN-1U front panel indicator LEDs when no data is connected. Record results at the end of
the section.
1. Before connecting the power plug to any TN-1U Verify the input voltage of 24Vdc
on the Power Connectors of all B86431-41 Power Units (Paddleboards
connectors). Input Voltage should be between 21V and 28V.
2. Connect power to all power units. Ensure that there are no LEDs lit on the power
cards.
3. Check the configuration of each card. This should be as per the Node Assignment
Drawing.
4. Observe the voltage readings and note the results in the test results table below.
Location DC Supply No1 DC Supply No 2 Pass/Fail Comments

PROCEDURE
SDH SYSTEM
4.2 Optical Power Output

This test verifies the optical output power launched by the STM-1 units, the laser current of
each STM-1 and the Receive sensitivity of each unit.
1. Power up the TN-1U, with the unit being stand alone and with no fibres connected,
there will be several alarms.
2. Using a VistaNET enabled laptop plugged into the CI port on the front of the STM-1
Units, record the Laser Current readings of both of the STM-1 units. The nominal
readings should be between 10mA to 30mA.
3. Connect a fibre patch cord between the STM-1 transmit port and an optical power
meter. Verify the output power for both of the STM-1 Units. Record results in the table
provided. The nominal readings for 1310nm wavelengths are between-5dBm to 0dBm
4. Connect the two STM1 aggregate cards (TX to RX) together with a fibre patch cord
with a 10dB fixed attenuator, and a variable attenuator set at minimum attenuation.
5. Adjust the optical attenuator to increase the optical attenuation between the STM-1
units. Increase the attenuation further until Vistanet indicates a VC4 fail alarm.
6. Disconnect the receive fibre patch cord and measure with the optical power meter the
received power level. The measured value, i.e. the receive sensitivity should be lower
than -33dBM.
7. Re-insert the fibre patch cord to the STM-1 unit, reset the attenuator to minimum and
clear all alarms.
8. Repeat steps 4 to 8 for the other unit and record all results in the tables provided.
9. Replace the STM1 cards in the TN1U shelf with the commissioning spares and repeat
steps 2 to 8 until all cards have been tested.
Serial Laser Current Optical Power Pass/Fail Comments

number (mA) Transmit (dBm)
East West East West
1
2
3
4
5
6
PROCEDURE
SDH SYSTEM
Serial Receive Pass/Fail Comments

number Sensitivity(dBm)
East West
1
2
3
4
5
6
4.3 VistaNET Features and Alarm Tests

These tests are also used to verify the correct set up and operation of Service Units and
verify that alarms are presented correctly on the NMS.
All results should be recorded in the test record sheet at the end of this section.
1. Plug the VistaNET enabled laptop into the CI port on the front of the service unit.
2. Remove a fibre from the system and observe the change of LED on the STM-1
units and the change in the Ring View, then by drilling down to the Node View to
see the detail of the fault. Replace the fibre and clear all alarms.
3. Remove a fuse from a power card on the system and observe the change of LED
on the STM-1 units and the change of condition in the Ring View, then by drilling
down to Node View to see the detail of the fault. Replace the fuse and clear all
alarms.
4. Remove an Ethernet card from the system and observe the change of condition in
the Ring View, then by drilling down to Node View to see the detail of the fault.
5. Replace the card and clear all alarms.
SDH Equipment
Location Alarm Reporting Alarm Reporting Pass/Fail Comments
IPP3
IPP4
PROCEDURE
SDH SYSTEM
4.4 Ethernet Units 10BaseT

The Ethernet unit provides a bridging function between two or more Ethernet/LANs that
are physically separate. It provides the interface between a LAN and the TIFport on an
STM1 Aggregate unit.
1. Using the CI interface and the node assignment drawing, ensure that both Ethernet
units are configured for the correct slot position, TU assignment and priority.
2. Remove the pair of Ethernet cards and replace with the commissioning spares.
Using the CI interface and the node assignment drawing, ensure that both Ethernet
units are configured for the correct slot position, TU assignment and priority.
Serial Number Pass/Fail Comments
Two laptops will be used to ping each other over the test link to prove connectivity and
operation.
PROCEDURE
SDH SYSTEM
5 PUNCH LIST
Failure/Requirement Agreed Action
Witnessed on behalf of FAJR
Signed on behalf of Optilan Signed on behalf of Petrojet Systems

PROCEDURE
SDH SYSTEM
6 FACTORY ACCEPTANCE TEST CERTIFICATE

Factory Acceptance Test Certificate for Gas Feeding Power Station IPP3 & IPP4 Metering Stations Project:
Optilan Contract Number: AQQU Customer Contract Number: OPT/1/15/3128/177/15/14
Pass Fail Defer Comments
Approved Name __________________________

On behalf of Position __________________________
Petrojet Systems Date __________________________
Witnessed Name __________________________

On behalf of Position __________________________
FAJR Date __________________________
Optilan Ltd. Name __________________________

Project Manager Signature __________________________
Date __________________________
END OF DOCUMENT
RTU HW FUNC
CTIONALL DESIGN
N
SPECIFICATION
NS
Prroject IPP3 & IPP4 Po

ower station Na
atural Gas Fe
eeding
Cu
ustomer PE
ETROJET
En
nd User Jo
ordanian Egyptian Fajr for N
Natural Gas Transmission & Supply Co
Prroject No. 3128/177/15/14 Sheeet 1 of 2
Do
oc. No. IPP-SHL0115-R
RPT-600 Reviision 0
PROJE
ECT
IPP3 & IP
PP4 Pow
wer station
n Naturall Gas Fee
eding
FACTO
ORY ACC
CEPTAN
NCE TEST REPOR
RT
Docum
ment Revis
sion Histo
ory
D
Date
Rev
R Desc
cription Prep
pared by Verified
d by Approved
A by
y
(dd/m
mm/yyyy)
0 11/0
02/2016 Issued Fo
or Approval C.Picca S.colom
mbo F.Ceriani
Page | 1
RTU HW FUNC
CTIONALL DESIGN
N
SPECIFICATION
NS
Prroject IPP3 & IPP4 Po

ower station Na
atural Gas Fe
eeding
Cu
ustomer PE
ETROJET
En
nd User Jo
ordanian Egyptian Fajr for N
Natural Gas Transmission & Supply Co
Prroject No. 3128/177/15/14 Sheeet 2 of 2
Do
oc. No. IPP-SHL0115-R
RPT-600 Reviision 0
Page | 2
SIITE ACCE
EPTANC
CE TEST
PRO
OCEDUREEs
Project Gas Feeding Power

P Station IP
PP3 & IPP4 Meetering Stationss
Customer PETROJET
End User Jordanian Egyyptian FAJR forr Natural Gas Transmission
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 1 of 3
Doc. No. IPP-SCD0115-PRC-510 Re
evision 0
ECT
PROJE
Gas Feeding
F Power Sttation IPP
P3 & IPP4
4 Meterin
ng Station
ns
S
SITE AC
CCEPTA
ANCE TEST PR
ROCEDU
URES
Page | 1
SIITE ACCE
EPTANC
CE TEST
PRO
OCEDUREEs

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 2 of 3
evision 0
Docum
ment Revision History
y
Date
Rev D
Description P
Prepared by Verified
d by Ap
pproved by
(dd/mm/yy))
0 10/02/16 For Reviiew and com
mments M.Morsi A.Metw
wally A.SAThi
Page | 2
SIITE ACCE
EPTANC
CE TEST
PRO
OCEDUREEs

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 3 of 3
evision 0
Tablle of Co
ontents
s
1. IPP3SA
ATProce
edure.
2. IPP4SA
ATProce
edure.
3. GOVSAATProce
edure.
4. SCADASATReport
5. OMNISSHELTERRSATPrrocedurre&Rep
port.
Page | 3
IPP3 SITE AC
CCEPTAN
NCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 1 of 13
Doc. No. IPP-SCD0115-PRC-510-IPP33 Re
evision 0
ECT
PROJE
Gas Feeding
P3 & IPP4
4 Meterin
ng Station
ns
IPP
P3 SITE
E ACCEP
PTANCE TEST
T PROCE
EDURE
Page | 1
IPP3 SITE AC
CCEPTAN
NCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 2 of 13
evision 0
Docum
y
Date
Rev D
Description P
d by Ap
pproved by
(dd/mm/yy))
wally A.Fathi
Attac
chments:
Punch IItems IPP3

3-PUNCH-L
LIST.docx
Page | 2
IPP3 SITE AC
CCEPTAN
NCE TES
ST
PROOCEDUR
RE

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Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 3 of 13
evision 0
ABBREV
VIATIONS
RTU Remote e Terminal Unit

U
RFI Requesst For Inform mation
TQ Techniccal Query
FDS Functioonal Design Specificatio on
S
ENG Enginee ering Statio
on
ISAT Integratted Site Acc ceptance Te est
IKOM Internall Kick-off Meeting
I/O Input / Output
O
ITP Inspecttion and Tesst Plan
KOM Kick-offf Meeting
NMR Non-ma aterial Requuirements
PQP Project Quality Pla an
PO Purchase Order
PLC Program mmable Log gic Controller
QC Quality Control
QM Quality Manual
SAT Site Acceptance Test
T
TBA To be advised
a
WBS Work Breakdown
B S
Structure
GS GIZA SYSTEMS
S Company,
C C
Cairo, Egyptt
SCADA Supervisory Contro ol And Dataa Acquisition
n
Page | 3
IPP3 SITE AC
CCEPTAN
NCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 4 of 13
evision 0
Table
e of Conte
ents
ments: .................................................................................................................................................... 2
Attachm
Table off Contents ............................................................................................................................................. 4
1 Intrroduction ............................................................................................................................................... 5
1.1 Purp
pose ................................................................................................................................... 5
1.2 Refe
erence documents .............................................................................................................. 5
2 stem Test Outline .................................................................................................................................. 6

Sys
2.1 Systtem Hardware Inspection
n ................................................................................................... 6
2.2 Systtem Test ............................................................................................................................. 6
3 Sys etails ................................................................................................................ 7

stem Test Prrocedure De
n Procedure ....................
. ............................................................. 7
3.1.1 Overall S
System Conffiguration ...................................................................................... 7
3.1.2
2 Appearaance and Connstruction ..................................................................................... 8
3.2 Systtem Inspectio
on Procedurre .................................................................................................. 9
3.2.1 PLC Matterials checkk .................................................................................................... 9
2 System Startup
3.2.2 S ......................................................................................................... 10
1
3.2.3
3 PLC Hott Standby Te esting ......................................................................................... 11 1
3.2.4
4 Hardwarre Loop Checck Test ...................................................................................... 12 1
3.3 SCA
ADA Graphiccs Test .......................................................................................................... 13
1
Page | 4
IPP3 SITE AC
CCEPTAN
NCE TES
ST
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heet 5 of 13
evision 0
1 Intrroduction
1.1 Pu
urpose
Thepurrposeofthis documentisstodescribe etheorganizzationandto odefinethetestsandco ontrolscarrieed
outduriingtheSATpphaseandFu unctionalinsspectionofSCADASystem mandsoftwaare.
SAT Pro
ocedure defiines the insp pections andd tests to bee carried ou
ut during thee Site Accep
ptance Test in
ordertoocertifythatttheequipm mentareopeerativeand thecommun nicationinteerfaceswith otherdevicees
ofthesaamesiteoriintersitesth
hroughtheteelecommuniccationsystem marerunnin ng.
A separrate SAT rep
ports shall be signed by the represeentatives fro om PETROJET, FAJR\GASSCO and GIZZA
SYSTEMMSuponcompletionofth heSiteAccepptanceTestin ng.
1.2 Re
eference do
ocuments
Docume entNumber DocumentTTitle

D0115DWG300
IPPSCD SystemArch hitecture
IPPSCD
D0115SPC10
00 FunctionDeesignDocumeents(FDS)
IPPSCD
D0115ENG2200 BillofMaterrial(RTU/SDH)
IPPSCD
D0115DWG310 Detailedlayoutdrawing(GA/IA)
IPPSCD0115EN
NG270Comm
municationttaglist*
* Docum
ment provided
d by Elster.
Page | 5
IPP3 SITE AC
CCEPTAN
NCE TES
ST
PROOCEDUR
RE

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Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 6 of 13
evision 0
2 Sys
stem Test Outline
2.1 Sy
ystem Hard
dware Insp
pection
AlltheeequipmentaandhardwarefortheSysstemshouldbeinaccord
dancewiththerequiredspecification
ns
andthefollowingiteemswillbecchecked:
Systtemhardwarreinspection nprocedure//Report
Appearanceand dconstructioon
2.2 Sy
ystem Testt
Thefollo
owingContrrolSystemfu
unctionsarecchecked:
SysttemStartUpFunction.
BilloofMaterials..
RedundantPowerSupplyTeest.
I/OC ChannelsTest(LoopTestt)forallsign
nalsofeachttype.
LogicFunctionTTestwithESDDscenarios,iifapplicable..
Grap phicaldisplayTest.
Page | 6
IPP3 SITE AC
CCEPTAN
NCE TES
ST
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RE

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heet 7 of 13
evision 0
3 Sys
stem Test Procedurre Details
3.1 Sy
ystem Hardware Inspe
ection Proc
cedure
3.1.1 Overall Sy
ystem Conffiguration
NE:
OUTLIN Hardwarecom
mponentsforthisprojectaresubjecteedtovisualin
nspection.
TIVE:
OBJECT ThepurposeoffthistestisttoverifythatttheModelNo.ofeachcomponentisin
acccordancewitththeHardw wareSpecificcations.
REFERE
ENCE: mBOM(IPPSSCD0115ENG200).
ControlSystem
PROCEDURE: Tocheckthepartnumberssandthespeecificationsaarecomplyingwiththoseerequiredan
nd
meentionedinttheTenderD
DocumentanndSystemBO OM
CRITER
RIA: Eacchcomponeentshouldco
onformtotheerequiredhardwareSpeecification.
ENTS:
COMME
RESULT
TEST R : PAASS / PASSS WITH CO
OMMENTS / FAIL
DATE :
er
End Use : FAJR
R/GASCO
Name : nature
Sign :
: Sign
nature :
Custome
er : PETR
ROJET
Name : Sign
nature :
: Sign
nature :
Giza Sysstems
Name : Sign
nature :
: Sign
nature :
Page | 7
IPP3 SITE AC
CCEPTAN
NCE TES
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evision 0
3.1.2 Appearanc
ce and Con
nstruction
OUTLIN
NE: Allcomponents,whicharesuppliedbyGIZASYSTEM MS,arecertiffiedfreefrom
mscratches
mities,which
andanydeform hmightimpaairtheprodu
uctqualityan
ndappearancce.
TIVE:
OBJECT Thepurposeoffthistestisttoensurethatallcompo
onentsarefreeefromscraatchesand
deformities.
REFERE
ENCE: PaanelDrawinggsGA\IA(IPP
PSCD0115D
DWG310).
PROCEDURE: Tovisuallyveriifythatallco mscratchesandanykindof

omponentsaarefreefrom
deformation.
CRITER
RIA: notbeanyexxternaldefecctssuchasdeformities,sscratchesetcc.,which
Thereshouldn
mightimpairth
heproductq
qualityorapppearance.
COMME
ENTS:
RESULT
OMMENTS / FAIL
DATE :
er
End Use : FAJR
R/GASCO
Name : nature
Sign :
: Sign
nature :
Custome
er : ROJET
PETR
Name : Sign
nature :
: Sign
nature :
Giza Sysstems
Name : Sign
nature :
: Sign
nature :
Page | 8
IPP3 SITE AC
CCEPTAN
NCE TES
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evision 0
3.2 Sy
ystem Inspe
ection Proc
cedure
3.2.1 PLC Materrials check
Item ComponentName PartNo. Qtyy.

1 6 Slot Rack TSXRKY6 2 Paass / Fail
2 100/240VAC 26W Power ssupply TSXPSY2600
0M 2 Paass / Fail
3 Premium Hott standby PLC
C TSXH5724M 2 Paass / Fail
4 Ethernet SFT
TP 5m Crossed
d 490NTC0000
05U 1 Paass / Fail
5 Battery For Ram
R Mem. Carrd TSXBATM02 2 Paass / Fail
6 Maint. Batt Fo
or Ram Card TSXBATM03 2 Paass / Fail
7 TSX57 10/100 TCP/IP Mod
dule TSXETY4103
3 4 Paass / Fail
8 DIG 8I 24 VD
DC Sink TSXDEY08D2
2 2 Paass / Fail
9 Unity Pro L Single
S Lic UNYSPULFU
UCD80 1 Paass / Fail
10 Power Supplyy ABL8RPS240
050 2 Paass / Fail
11 Redundancy Module ABL8RED244
400 1 Paass / Fail
12 MCB 2 POLE
E 10A A9F44210 7 Paass / Fail
13 Panel (2000 H * 600 W * 80
00 D)mm, IP5
54 TS-8 1 Paass / Fail
14 Connexium Managed
M Switcch 8Tx TCSESM083F23F0 2 Paass / Fail
15 APC Smart-U
UPS 1KVA- 70
00 Watt SURT1000XL
LI 1 Paass / Fail
16 APC Smart-U
UPS RT 48V B
Battery Pack SURT48XLBP
P 2 Paass / Fail
17 APC Smart-U
UPS RT 19" Rail
R Kit for Sma
art-UPS SURTRK2 3 Paass / Fail
ENTS:
COMME
RESULT
OMMENTS / FAIL
DATE :
er
End Use : FAJR
R/GASCO
Name : nature
Sign :
: Sign
nature :
er
Custome : ROJET
PETR
Name : Sign
nature :
: Sign
nature :
Giza Sysstems
Name : Sign
nature :
: Sign
nature :
Page | 9
IPP3 SITE AC
CCEPTAN
NCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 10 of 13
evision 0
OUTLIN
NE: Eacchcomponeentofthesysstemnormallygoestoitssoperatingm
modeafterp
powerup.
OBJECT
TIVE: Thepurposeoffthistestisttoensurethatallcompo
onentssuccesssfullybootupwhen
goingfromsto
opmodetooperatingm mode.
PROCE
EDURE: 1.Poweeroffcomponnentsindivid
dually.
2.Poweeroneachco
omponentind dividually.
CRITER
RIA: Eacchcomponeenttobootupsuccessfully.
Item ComponentName PartNo.

0M Pass / Fail
C TSXH5724M Pass / Fail
050 Pass / Fail
400 Pass / Fail
5 Connexium Managed
M Switcch 8Tx TCSESM083F23F0 Pass / Fail
6 APC Smart-U
UPS 1KVA- 70
00 Watt SURT1000XL
LI Pass / Fail
ENTS:
COMME
RESULT
OMMENTS / FAIL
DATE :
er
End Use : FAJR
R/GASCO
Name : nature
Sign :
: Sign
nature :
er
Custome : PETR
ROJET
Name : Sign
nature :
: Sign
nature :
Giza Sysstems
Name : Sign
nature :
: Sign
nature :
Page | 10
1
IPP3 SITE AC
CCEPTAN
NCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 11 of 13
evision 0
3.2.3 PLC Hot Standby Tes

sting
OUTLIN
NE: CheckingHotSStandbyofPLLCs.
OBJECT
TIVE: Whhenoneofth
hetwoPLCffails,thesysttemwillbeaabletoworkthroughtheeHotStandbyy
PLC
C
PROCEDURE:
1 PoweronPLCn
numberoneandswitcho offthePLCn
numbertwo..
a) Forceanyd
digitalinputfromthefieldandnoticeethefeedbaackinSCADAAdisplays
b) Forceanyd
digitaloutpu
utvaluefrommSCADAgrap phicsandnooticethereso
onanceinthee
field.
2 PoweronPLCn
numbertwo..
a) Forceanyd
b) Forceanyd
digitaloutpu
onanceinthee
field.
CRITER
RIA: TheHotStandb
byfunctionisworkingprroperlyforbothPLCs

ENTS:
COMME
RESULT
OMMENTS / FAIL
DATE :
er
End Use : R/GASCO
FAJR
Name : nature
Sign :
: Sign
nature :
er
Custome : PETR
ROJET
Name : Sign
nature :
: Sign
nature :
Giza Sysstems
Name : Sign
nature :
: Sign
nature :
Page | 11
1
IPP3 SITE AC
CCEPTAN
NCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 12 of 13
evision 0
3.2.4 Hardware Loop Chec

ck Test
OUTLIN
NE: erationforeachhardwarresignal.
Checkingproperope
OBJECT
TIVE: Makesu
ureofcorrecctwiringforeeachandeve
eryhardwareeinstrumentt.
ENCE:
REFERE HardwareI/OList.
CRITER
RIA: Alldigitaalinputsstaatusarematcchedwithco
orrespondinggvaluesintoSCADA
graphicss.
ENTS:
COMME
RESULT
OMMENTS / FAIL
DATE :
End Use
er : FAJR
R/GASCO
Name : nature
Sign :
: Sign
nature :
er
Custome : ROJET
PETR
Name : Sign
nature :
: Sign
nature :
Giza Sysstems
Name : Sign
nature :
: Sign
nature :
Page | 12
1
IPP3 SITE AC
CCEPTAN
NCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 13 of 13
evision 0
3.3 SC
CADA Grap
phics Test
OUTLIN
NE: CheckingmatchingoftheggraphicspageesasperFAJJR/GASCOre
equirements.
TIVE:
OBJECT DatacollectedbySCADAco
orrectly
PROCEDURE:
1. CheckIPP3
3P&IDSCADAdrawings((GSdidntreceivedityett).
2. Checkdataafrom/toPowerStationss(IPPSCD01
115ENG270 0)
RIA:
CRITER Graphicspagessdisplayingaalldataprop
perlyandasp
perFAJR/GA
ASCOrequirements.

COMME
ENTS:
RESULT
OMMENTS / FAIL
DATE :
er
End Use : FAJR
R/GASCO
Name : nature
Sign :
: Sign
nature :
er
Custome : ROJET
PETR
Name : Sign
nature :
: Sign
nature :
Giza Sysstems
Name : Sign
nature :
: Sign
nature :
Page | 13
1
IPP3 SITE
S ACC
CEPTANC CE TEST
T
PUNS
SH LIST
Prroject Ga
as Feeding Po
ower Station IP
PP3 & IPP4 Metering
M Statio
ons
Customer PE
ETROJET
En
nd User Jo
ordanian Egyp
Prroject No. 31
128/177/15/14
4
POO No.
IPP3 SAT
T PUNCH LIST
L D
Date
Process
s Area Plant No. Te
eam
Descripttion:
Categ
gory Additional
nt
Notedd by Name Sig
gn
Agreed S
Solution:

ms
Impleme
entation ve
erified and
d accepted:
Siign: Sign:
GS
S PetroJ
Jet/Fajr/Gasc
co
Daate: Date:

Page:
P 1 of 1
IPP4 SITE AC
CCEPTAN
NCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 1 of 13
evision 0
ECT
PROJE
Gas Feeding
P3 & IPP4
4 Meterin
ng Station
ns
IPP
P4 SITE
E ACCEP
PTANCE TEST
T PROCE
EDURE
Page | 1
IPP4 SITE AC
CCEPTAN
NCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 2 of 13
evision 0
Docum
y
Date
Rev D
Description P
d by Ap
pproved by
(dd/mm/yy))
wally A.Fathi
Attac
chments:
Punch IItems IPP4

4-PUNCH-L
LIST.docx
Page | 2
IPP4 SITE AC
CCEPTAN
NCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 3 of 13
evision 0
ABBREV
VIATIONS

U
TQ Techniccal Query
S
on
I/O Input / Output
O
PO Purchase Order
QC Quality Control
QM Quality Manual
T
TBA To be advised
a
WBS Work Breakdown
B S
Structure
GS GIZA SYSTEMS
S Company,
C C
Cairo, Egyptt
n
Page | 3
IPP4 SITE AC
CCEPTAN
NCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 4 of 13
evision 0
Table
e of Conte
ents
ments: .................................................................................................................................................... 2
Attachm
1 Intrroduction ............................................................................................................................................... 5
1.1 Purp
pose ................................................................................................................................... 5
1.2 Refe

Sys
n ................................................................................................... 6
2.2 Systtem Test ............................................................................................................................. 6
3 Sys etails ................................................................................................................ 7

n Procedure ....................
. ............................................................. 7
3.1.1 Overall S
3.1.2
on Procedurre .................................................................................................. 9
2 System Startup
3.2.2 S ......................................................................................................... 10
1
3.2.3
3 PLC Hott Standby Te esting ......................................................................................... 11 1
3.2.4
3.3 SCA
1
Page | 4
IPP4 SITE AC
CCEPTAN
NCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 5 of 13
evision 0
1 Intrroduction
1.1 Pu
urpose
SAT Pro
ptance Test in
A separrate SAT rep
1.2 Re
eference do
ocuments

D0115DWG300
IPPSCD
D0115SPC10
IPPSCD
IPPSCD
IPPSCD0115EN
NG270Comm
municationttaglist*
* Docum
ment provided
d by Elster.
Page | 5
IPP4 SITE AC
CCEPTAN
NCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 6 of 13
evision 0
2 Sys
stem Test Outline
2.1 Sy
ystem Hard
dware Insp
pection
ns
2.2 Sy
ystem Testt
Thefollo
BilloofMaterials..
nalsofeachttype.
Page | 6
IPP4 SITE AC
CCEPTAN
NCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 7 of 13
evision 0
3 Sys
3.1 Sy
ection Proc
cedure
3.1.1 Overall Sy
NE:
OUTLIN Hardwarecom
nspection.
TIVE:
REFERE
ControlSystem
nd
CRITER
ENTS:
COMME
RESULT
OMMENTS / FAIL
DATE :
er
End Use : FAJR
R/GASCO
Name : nature
Sign :
: Sign
nature :
Custome
er : PETR
ROJET
Name : Sign
nature :
: Sign
nature :
Giza Sysstems
Name : Sign
nature :
: Sign
nature :
Page | 7
IPP4 SITE AC
CCEPTAN
NCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 8 of 13
evision 0
3.1.2 Appearanc
ce and Con
nstruction
OUTLIN
mscratches
mities,which
uctqualityan
ndappearancce.
TIVE:
deformities.
REFERE
PSCD0115D
DWG310).

deformation.
CRITER
Thereshouldn
mightimpairth
heproductq
COMME
ENTS:
RESULT
OMMENTS / FAIL
DATE :
er
End Use : FAJR
R/GASCO
Name : nature
Sign :
: Sign
nature :
Custome
er : ROJET
PETR
Name : Sign
nature :
: Sign
nature :
Giza Sysstems
Name : Sign
nature :
: Sign
nature :
Page | 8
IPP4 SITE AC
CCEPTAN
NCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 9 of 13
evision 0
3.2 Sy
ystem Inspe
ection Proc
cedure
Item ComponentName PartNo. Qtyy.

1 6 Slot Rack TSXRKY6 2 Paass / Fail
0M 2 Paass / Fail
C TSXH5724M 2 Paass / Fail
4 Ethernet SFT
TP 5m Crossed
d 490NTC0000
05U 1 Paass / Fail
5 Battery For Ram
R Mem. Carrd TSXBATM02 2 Paass / Fail
6 Maint. Batt Fo
or Ram Card TSXBATM03 2 Paass / Fail
7 TSX57 10/100 TCP/IP Mod
dule TSXETY4103
3 4 Paass / Fail
8 DIG 8I 24 VD
DC Sink TSXDEY08D2
2 2 Paass / Fail
9 Unity Pro L Single
S Lic UNYSPULFU
UCD80 1 Paass / Fail
050 2 Paass / Fail
400 1 Paass / Fail
12 MCB 2 POLE
E 10A A9F44210 7 Paass / Fail
13 Panel (2000 H * 600 W * 80
00 D)mm, IP5
54 TS-8 1 Paass / Fail
14 Connexium Managed
M Switcch 8Tx TCSESM083F23F0 2 Paass / Fail
15 APC Smart-U
UPS 1KVA- 70
00 Watt SURT1000XL
LI 1 Paass / Fail
16 APC Smart-U
UPS RT 48V B
Battery Pack SURT48XLBP
P 2 Paass / Fail
17 APC Smart-U
UPS RT 19" Rail
R Kit for Sma
art-UPS SURTRK2 3 Paass / Fail
ENTS:
COMME
RESULT
OMMENTS / FAIL
DATE :
er
End Use : FAJR
R/GASCO
Name : nature
Sign :
: Sign
nature :
er
Custome : ROJET
PETR
Name : Sign
nature :
: Sign
nature :
Giza Sysstems
Name : Sign
nature :
: Sign
nature :
Page | 9
IPP4 SITE AC
CCEPTAN
NCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 10 of 13
evision 0
OUTLIN
modeafterp
powerup.
OBJECT
goingfromsto
PROCE
dually.
2.Poweeroneachco
CRITER

0M Pass / Fail
C TSXH5724M Pass / Fail
050 Pass / Fail
400 Pass / Fail
5 Connexium Managed
M Switcch 8Tx TCSESM083F23F0 Pass / Fail
6 APC Smart-U
UPS 1KVA- 70
00 Watt SURT1000XL
LI Pass / Fail
ENTS:
COMME
RESULT
OMMENTS / FAIL
DATE :
er
End Use : FAJR
R/GASCO
Name : nature
Sign :
: Sign
nature :
er
Custome : PETR
ROJET
Name : Sign
nature :
: Sign
nature :
Giza Sysstems
Name : Sign
nature :
: Sign
nature :
Page | 10
1
IPP4 SITE AC
CCEPTAN
NCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 11 of 13
evision 0
3.2.3 PLC Hot Standby Tes

sting
OUTLIN
NE: CheckingHotSStandbyofPLLCs.
OBJECT
TIVE: Whhenoneofth
hetwoPLCffails,thesysttemwillbeaabletoworkthroughtheeHotStandbyy
PLC
C
PROCEDURE:
1 PoweronPLCn
numbertwo..
a) Forceanyd
b) Forceanyd
digitaloutpu
onanceinthee
field.
2 PoweronPLCn
numbertwo..
a) Forceanyd
b) Forceanyd
digitaloutpu
onanceinthee
field.
CRITER
RIA: TheHotStandb
byfunctionisworkingprroperlyforbothPLCs

ENTS:
COMME
RESULT
OMMENTS / FAIL
DATE :
er
End Use : R/GASCO
FAJR
Name : nature
Sign :
: Sign
nature :
er
Custome : PETR
ROJET
Name : Sign
nature :
: Sign
nature :
Giza Sysstems
Name : Sign
nature :
: Sign
nature :
Page | 11
1
IPP4 SITE AC
CCEPTAN
NCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 12 of 13
evision 0

ck Test
OUTLIN
Checkingproperope
OBJECT
TIVE: Makesu
ENCE:
CRITER
graphicss.
ENTS:
COMME
RESULT
OMMENTS / FAIL
DATE :
End Use
er : FAJR
R/GASCO
Name : nature
Sign :
: Sign
nature :
er
Custome : ROJET
PETR
Name : Sign
nature :
: Sign
nature :
Giza Sysstems
Name : Sign
nature :
: Sign
nature :
Page | 12
1
IPP4 SITE AC
CCEPTAN
NCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 13 of 13
evision 0
3.3 SC
CADA Grap
phics Test
OUTLIN
equirements.
TIVE:
orrectly
PROCEDURE:
1. CheckIPP4
4P&IDSCADAdrawings((GSdidntreceivedityett).
2. Checkdataafrom/toPowerStationss(IPPSCD01
115ENG270 0)
RIA:
perlyandasp
perFAJR/GA
ASCOrequirements.

COMME
ENTS:
RESULT
OMMENTS / FAIL
DATE :
er
End Use : FAJR
R/GASCO
Name : nature
Sign :
: Sign
nature :
er
Custome : ROJET
PETR
Name : Sign
nature :
: Sign
nature :
Giza Sysstems
Name : Sign
nature :
: Sign
nature :
Page | 13
1
IPP4 SITE
S ACC
CEPTANC CE TEST
T
PUNS
SH LIST
Prroject Ga
as Feeding Po
ower Station IP
PP3 & IPP4 Metering
M Statio
ons
Customer PE
ETROJET
En
nd User Jo
ordanian Egyp
Prroject No. 31
128/177/15/14
4
POO No.
IPP4 SAT
T PUNCH LIST
L D
Date
Process
s Area Plant No. Te
eam
Descripttion:
Categ
gory Additional
nt
Notedd by Name Sig
gn
Agreed S
Solution:

ms
Impleme
entation ve
erified and
d accepted:
Siign: Sign:
GS
S PetroJ
Jet/Fajr/Gasc
co
Daate: Date:

Page:
P 1 of 1
GOV
V SITE AC
CCEPTA
ANCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 1 of 14
Doc. No. IPP-SCD0115-PRC-510-GOV
V Re
evision 0
ECT
PROJE
Gas Feeding
P3 & IPP4
4 Meterin
ng Station
ns
GO
OV SITE
E ACCEP
PTANCE TEST
T PROCE
EDURE
Page | 1
GOV
V SITE AC
CCEPTA
ANCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 2 of 14
V Re
evision 0
Docum
y
Date
Rev D
Description P
d by Ap
pproved by
(dd/mm/yy))
wally A.Fathi
Attac
chments:
Punch IItems GOV

V-PUNCH-L
LIST.docx
Page | 2
GOV
V SITE AC
CCEPTA
ANCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 3 of 14
V Re
evision 0
ABBREV
VIATIONS

U
TQ Techniccal Query
S
on
I/O Input / Output
O
PO Purchase Order
QC Quality Control
QM Quality Manual
T
TBA To be advised
a
WBS Work Breakdown
B S
Structure
GS GIZA SYSTEMS
S Company,
C C
Cairo, Egyptt
n
GOV Gas Op perated Valvve
Page | 3
GOV
V SITE AC
CCEPTA
ANCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 4 of 14
V Re
evision 0
Table
e of Conte
ents
ments: .................................................................................................................................................... 2
Attachm
1 Intrroduction ............................................................................................................................................... 5
1.1 Purp
pose ................................................................................................................................... 5
1.2 Refe

Sys
n ................................................................................................... 6
2.2 Systtem Test ............................................................................................................................. 6
3 Sys etails ................................................................................................................ 7

n Procedure ....................
. ............................................................. 7
3.1.1 Overall S
3.1.2
on Procedurre .................................................................................................. 9
2 System Startup
3.2.2 S ......................................................................................................... 10
1
3 RTU TCP ports Redu
3.2.3 undancy Tessting ....................................................................... 11 1
3.2.4
3.2.5
5 GOV PLC program te est ............................................................................................. 13
1
3.3 SCA
1
Page | 4
GOV
V SITE AC
CCEPTA
ANCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 5 of 14
V Re
evision 0
1 Intrroduction
1.1 Pu
urpose
SAT Pro
ptance Test in
A separrate SAT rep
1.2 Re
eference do
ocuments

D0115DWG300
IPPSCD
D0115SPC10
IPPSCD
IPPSCD
IPPSCD0115EN
NG270Comm
municationttaglist*
* Docum
ment provided
d by Elster.
Page | 5
GOV
V SITE AC
CCEPTA
ANCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 6 of 14
V Re
evision 0
2 Sys
stem Test Outline
2.1 Sy
ystem Hard
dware Insp
pection
ns
2.2 Sy
ystem Testt
Thefollo
BilloofMaterials..
nalsofeachttype.
Page | 6
GOV
V SITE AC
CCEPTA
ANCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 7 of 14
V Re
evision 0
3 Sys
3.1 Sy
ection Proc
cedure
3.1.1 Overall Sy
NE:
OUTLIN Hardwarecom
nspection.
TIVE:
REFERE
ControlSystem
nd
CRITER
ENTS:
COMME
RESULT
OMMENTS / FAIL
DATE :
er
End Use : FAJR
R/GASCO
Name : nature
Sign :
: Sign
nature :
Custome
er : PETR
ROJET
Name : Sign
nature :
: Sign
nature :
Giza Sysstems
Name : Sign
nature :
: Sign
nature :
Page | 7
GOV
V SITE AC
CCEPTA
ANCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 8 of 14
V Re
evision 0
3.1.2 Appearanc
ce and Con
nstruction
OUTLIN
mscratches
mities,which
uctqualityan
ndappearancce.
TIVE:
deformities.
REFERE
PSCD0115D
DWG310).

deformation.
CRITER
Thereshouldn
mightimpairth
heproductq
COMME
ENTS:
RESULT
OMMENTS / FAIL
DATE :
er
End Use : FAJR
R/GASCO
Name : nature
Sign :
: Sign
nature :
Custome
er : ROJET
PETR
Name : Sign
nature :
: Sign
nature :
Giza Sysstems
Name : Sign
nature :
: Sign
nature :
Page | 8
GOV
V SITE AC
CCEPTA
ANCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 9 of 14
V Re
evision 0
3.2 Sy
ystem Inspe
ection Proc
cedure
Item ComponentName PartNo. Qty.

1 SCADAPACK
K ES RTU, ha
alf I/o,4-20ma A/i,
A C1d2 T
TBUP500-1A0
00-AE01N 1 Pass
P / Fail
2 MCB 2 POLE
E 10A A
A9F44210 6 Pass
P / Fail
3 Panel (2000 H * 600 W * 600 D)mm, IP6
66 T
TS-8 1 Pass
P / Fail
ENTS:
COMME
RESULT
OMMENTS / FAIL
DATE :
er
End Use : FAJR
R/GASCO
Name : nature
Sign :
: Sign
nature :
er
Custome : ROJET
PETR
Name : Sign
nature :
: Sign
nature :
Giza Sysstems
Name : Sign
nature :
: Sign
nature :
Page | 9
GOV
V SITE AC
CCEPTA
ANCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 10 of 14
V Re
evision 0
OUTLIN
modeafterp
powerup.
OBJECT
goingfromsto
PROCE
dually.
2.Poweeroneachco
CRITER

1 SCADAPACK
K ES RTU, half I/o,4-20ma A/i,
A C1d2 TBUP500-1A
A00-AE01N Pass / Fail
2 Solar Power Unit Pass / Fail
ENTS:
COMME
RESULT
OMMENTS / FAIL
DATE :
er
End Use : FAJR
R/GASCO
Name : nature
Sign :
: Sign
nature :
er
Custome : ROJET
PETR
Name : Sign
nature :
: Sign
nature :
Giza Sysstems
Name : Sign
nature :
: Sign
nature :
Page | 10
1
GOV
V SITE AC
CCEPTA
ANCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 11 of 14
V Re
evision 0
3.2.3 RTU TCP ports

p Redu
undancy Te
esting
OUTLIN
NE: Che
ecking RTU TCP
T ports Re
edundancy
TIVE:
OBJECT Wheen one of the
e two RTU TCCP ports fail the system will
w be able to
t work throu
ugh the
redu
undant RTU TCP
T port.
PROCEDURE:
1. P
Plug Ethernet cable in RTTU TCP port number one e and leave RTU
R TCP porrt number twwo
u
unplugged.
a Force any digital inpu
a) ut from the fie
eld and noticce the feedba
ack in SCADA displays
b Force any digital outp
b) put value fromm SCADA grraphics and notice
n the ressonance in
the field.
2. Plug
P Ethernet cable in RT
TU TCP port number two and unplug the cable fro om RTU TCP P
p number one.
port o
a Force any digital inpu
a) ut from the fie
eld and noticce the feedba
ack in SCADA displays
b Force any digital outp
b) put value fromm SCADA grraphics and notice
n the ressonance in
the field.
RIA:
CRITER The RTU TCP ports redund dancy is workking properlyy for both inp
puts and outpputs
ENTS:
COMME
RESULT
OMMENTS / FAIL
DATE :
End Use
er : FAJR
R/GASCO
Name : nature
Sign :
: Sign
nature :
er
Custome : ROJET
PETR
Name : Sign
nature :
: Sign
nature :
Giza Sysstems
Name : Sign
nature :
: Sign
nature :
Page | 11
1
GOV
V SITE AC
CCEPTA
ANCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 12 of 14
V Re
evision 0

ck Test
OUTLIN
Checkingproperope
OBJECT
TIVE: Makesu
ENCE:
CRITER
graphicss.
ENTS:
COMME
RESULT
OMMENTS / FAIL
DATE :
End Use
er : FAJR
R/GASCO
Name : nature
Sign :
: Sign
nature :
er
Custome : ROJET
PETR
Name : Sign
nature :
: Sign
nature :
Giza Sysstems
Name : Sign
nature :
: Sign
nature :
Page | 12
1
GOV
V SITE AC
CCEPTA
ANCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 13 of 14
V Re
evision 0
3.2.5 GOV PLC program

p te
est
OUTLIN
NE: Ch
hecking GOV
V PLC progra
amming functtionality.
TIVE:
OBJECT the
e valve open command/cclose comma
and and fail to
o open/fail to
o close feedb
back are
woorking well
PROCEDURE:
A send close command th
1. by SCADA hen wait for 60
6 second then fail to closse feedback
appear
2. by SCADA
A send open command
c then wait for 60
6 second the
en fail to ope
en feedback
appear
RIA:
CRITER Valve functiona
ality working well
ENTS:
COMME
RESULT
OMMENTS / FAIL
DATE :
er
End Use : FAJR
R/GASCO
Name : nature
Sign :
: Sign
nature :
er
Custome : ROJET
PETR
Name : Sign
nature :
: Sign
nature :
Giza Sysstems
Name : Sign
nature :
Sign
nature :
Page | 13
1
GOV
V SITE AC
CCEPTA
ANCE TES
ST
PROOCEDUR
RE

P Station IP
Customer PETROJET
T & Supply Co
Project No. 3128/177/15/114 Sh
heet 14 of 14
V Re
evision 0
3.3 SC
CADA Grap
phics Test
OUTLIN
equirements.
TIVE:
orrectly
PROCEDURE:
CheckGOVP&IDSCADAdrrawings(GSd
didntreceivvedityet).
RIA:
perlyandasp
perFAJR/GA
ASCOrequirements.

COMME
ENTS:
RESULT
OMMENTS / FAIL
DATE :
End Use
er : FAJR
R/GASCO
Name : nature
Sign :
: Sign
nature :
er
Custome : ROJET
PETR
Name : Sign
nature :
: Sign
nature :
Giza Sysstems
Name : Sign
nature :
: Sign
nature :
Page | 14
1
GOV SITE
S ACC
CEPTANC CE TEST
T
PUNS
SH LIST
Prroject Ga
as Feeding Po
ower Station IP
PP3 & IPP4 Metering
M Statio
ons
Customer PE
ETROJET
En
nd User Jo
ordanian Egyp
Prroject No. 31
128/177/15/14
4
POO No.
GOV SAT
T PUNCH LIST
L D
Date
Process
s Area Plant No. Te
eam
Descripttion:
Categ
gory Additional
nt
Notedd by Name Sig
gn
Agreed S
Solution:

ms
Impleme
entation ve
erified and
d accepted:
Siign: Sign:
GS
S PetroJ
Jet/Fajr/Gasc
co
Daate: Date:

Page:
P 1 of 1
SITE ACCEPTANCE TEST REPORT
Customer PETROJET
Project No. 3128/177/15/14
Doc. No. IPP-SCD0115-RPT-610
CERTIFICATE OF SITE ACCEPTANCE TEST (SAT)

PROJECT No. : 3128/177/15/14
PROJECT TITLE : Gas Feeding Power Station IPP3 & IPP4 Metering Stations
CUSTOMER : PETROJET
Jordanian Egyptian FAJR for Natural Gas Transmission & Supply
END-USER : Co Ltd
Contract No. : 139/2015
This is to certify that the Control System for Gas Feeding Power Station IPP3 & IPP4
Metering Stations and GOV Remote Site (as per the above mentioned P.O. No.) has been
inspected and tested during the Site Acceptance Test.
The System is found to function as per the project specifications and requirements and is
accepted as deliverable material requirements.
[COMMENTS]
1. Refer to IPP3 SAT PROCEDURE record and its Appendices.

2. Refer to IPP4 SAT PROCEDURE record and its Appendices.
3. Refer to GOV SAT PROCEDURE record and its Appendices.
4. Refer to attached IPP3 SAT Punch List.
5. Refer to attached IPP4 SAT Punch List.
6. Refer to attached GOV SAT Punch List.
RESULT : PASS FAIL
SIGNED BY:
Vendor EPC contractor Witness
GIZA SYSTEMS PETROJET GASCO FAJR
Name
Signature
Date
Page | 1
SPECIFICATIONS
Project IPP3 & IPP4 Power station Natural Gas Feeding

Customer PETROJET
Doc. No. IPP-SHL0115-PRC-510 Revision 0
PROJECT
IPP3 & IPP4 Power station Natural Gas Feeding
Site Acceptance Test procedure
Page | 1
SPECIFICATIONS

Customer PETROJET
Date
(dd/mm/yyyy)
0 11/02/2016 Issued For Approval C.Picca S.colombo F.Ceriani
Page | 2
SPECIFICATIONS

Customer PETROJET
1. FOREWORD
The present document describes the site acceptance test procedure for the Active and
Active Cooling Shelter.
The procedure defines the inspections and tests to be done on site after shelter
installation and prior of commissioning of the whole system including the equipment
(RTU, Telecom, etc,) to verify that all the shelter sub-systems are properly installed and
ready to work.
The procedure is drawn is tabular way to permit a record of the test results.
The SAT must be performed after the complement of all the activities described on the
User manual of the shelter
2. TES TING EQUIPMENT

Portable electric multi-meter for Vdc/Vac measurement
Electrical tool set: scissors, screw drivers etc.
Spirit level
Page | 3
SPECIFICATIONS

Customer PETROJET
3. S AT FOR P ASSIVE SHELTER
TEST Acceptable Result Remarks

values/Standard
Shelter body
Verify that the shelter is Visual test: Shelter
properly fixed on the foundation correctly fixed
by means of the brackets and
expansion bolts correctly
tighten.
Check with a spirit level the Instrumental test
levelness and plumbness of the (spirit level): Air
shelter. bubble between the
A spirit level or bubble level is two lines. Put the
an instrument designed to spirit level on the
indicate whether a surface is floor, along two
horizontal (levelness) or vertical perpendicular
(plumness) directions, and verify
the shelter is
levelness.
Check through the shelter Visual test: No

external wall surface to ensure damages are visible
that no dents or other damages
are present.
Verify that the entrance stair is Visual test: Stair
correctly installed and fixed on correctly installed &
the foundations fixed
Page | 4
SPECIFICATIONS

Customer PETROJET

values/Standard
Verify the doors functionality. Functional test: Door
Opening, closing, locking with correctly works
key and safety internal anti-
panic device.
Earthing System
Verify that the shelter Visual test: the
mainframe is correctly bounded shelter mainframe is
to the grounding system by correctly bounded to
means of the two bounding the grounding system
bolts placed at the shelter lower by means of the two
corners. bounding bolts
placed at the shelter
lower corners
Verify that the safety earth Visual test: the
copper collectors inside the external grounding
shelter are correctly connected points are correctly
to the external earthing system connected to the
by means of two external external earthing
grounding point (M12 stainless system
steel bolts)
Electrical system
Verify that the power supply of Instrumental test
the internal Lighting Panel is: (Voltmeter): the input
@ 400 V supply voltage is 400
V between phases
and 230 V between
each phase and
neutral
Verify the lighting system Functional test: Lights
correctly work
Page | 5
SPECIFICATIONS

Customer PETROJET

values/Standard
Verify the air conditioner Functional test: Air
conditioner correctly
work.
Ref to the manuals of
air conditioners
Verify the fire panel Functional test: Fire
panel correctly work.
Ref to the manuals of
fire panel
Page | 6
INSPECTION TEST PLAN
Customer PETROJET
Doc. No. IPP-SCD0115-PLN-020 Revision 0
PROJECT
Page | 1
Customer PETROJET
Doc. No. IPP-SCD0115-PLN-020 Revision 0
Date
(dd/mm/yy)
Page | 2
SPECIFICATIONS

Customer PETROJET
Doc. No. IPP-SHL0115-PLN-020 Revision 0
PROJECT
IPP3 & IPP4 Power station Natural Gas Feeding
Inspection Test Plan
Date
(dd/mm/yyyy)
0 11/02/2016 Issued For Approval C.Picca S.colombo F.Ceriani
Page | 1
SPECIFICATIONS

Customer PETROJET
Doc. No. IPP-SHL0115-PLN-020 Revision 0
Action point
Omnishelter
Customer
Item
Test procedure Output documents

Owner
Description Reference Documents

Acceptance criteria required
NOTES / Status
P.O. Acknowledgement
Purchase Order
1 R NA NA Customer PO Conforming to the offer copy signed for acceptance
Rewiew
by Omnishelter
Issuing documents Customer written
2 H AR R IPP-SHL0115-SPC-100 Approved documents
for approval Approval
Verify the main internal
Workmanship:
and external Manufacturing control
3 components, main H R R IPP-SHL0115-DWG-310 During production test
dimensions (tollerance report (3.1 - EN 10204)
dimensions
10 mm)
Conforming to the
Workmanship: spec.: No damages or Manufacturing control
4 H R R IPP-SHL0115-SPC-100 During production test
External Painting defects thickness >50 report (3.1 - EN 10204)
micron
Visual control of the
correct installation of
Workmanship:
IPP-SHL0115-DWG-350 the electrical ancillary Manufacturing control
5 Electrical system H R R During production test
IPP-SHL0115-DWG-330 systems components report (3.1 - EN 10204)
installation
including earthing
system
Workmanship: Verify that all the
IPP-SHL0115-DWG-330 Manufacturing control
6 Accessory H R R accessories required During production test
IPP-SHL0115-SPC-100 report (3.1 - EN 10204)
installation are correctly installed
Verification of Presence Inspection Inspection certificates (2.1,
7 H R R EN 10204
material certificates certificate for: aluminiun 2.2 or 3.1 - EN 10204)
Factory acceptance FAT report (3.1 - EN
8 H W R IPP-SHL0115-RPT-600 Compliant test result
test 10204)
Action point:
H Hold Point
W Witness Point
AR Approval required
R Review Point
NA No Action
Page | 2
MASTER
INSPECTION AND TEST PLAN
SDH SYSTEM
Customer PETROJET Vendor Doc AQQU-AAU-01-03
Doc. No. IPP-SDH0115-PLN-020 Revision 03
PROJECT
SDH SYSTEM
SDH SYSTEM
Date
(dd/mm/yyyy)
01 29/01/2016 Issued For Review
02 05/02/2016 Issued for Approval AC CLB PB
03 10/02/2016 Issued for Approval AC CLB PB

SDH SYSTEM
SDH SYSTEM
Produced for: Petrojet
Author: AC
Armando Caldarello Optilan UK Limited
SQE Engineer
Approved CLB
Chris Lee-Brown Optilan UK Limited
Project Manager
Approved PB
QA Optilan UK Limited
Approved Name
On behalf of
Petrojet Signature
Position
This is a copy of a controlled document held by Optilan UK Limited
Non Disclosure Clause
This is an unpublished work the copyright of which vests in Optilan UK Limited. All rights reserved. The
information contained herein is the property of Optilan UK Limited. No part of which may be reproduced or
used except as authorised by contracts or other written permission. The copyright and the foregoing restriction
on reproduction and use extend to all media in which the information may be embodied.
SDH SYSTEM
0.1 Issue Control of Document
Optilan Document Status Reason For Change Date

Issue
01 Issued for review First issue 29/01/16
02 Issued for Approval Including Logos and client 05/02/2016

comments
03 Issued for Approval Including Logos and client 10/02/2016

comments
I:\_UK\_OG\AQQU - FAJR GAS Pipeline SCADA Project\Design\Quality & ITP\AQQU-AAU-01-02 ITP.doc

SDH SYSTEM
0.2 Contents
0.1 ISSUE CONTROL OF DOCUMENT ............................................................................................ 4
0.2 CONTENTS ........................................................................................................................... 5
0.3 GLOSSARY ........................................................................................................................... 6
0.4 REFERENCED DRAWINGS AND DOCUMENTS ........................................................................... 6
1 INTRODUCTION ........................................................................................................................ 7
1.1 SCOPE ................................................................................................................................. 7
1.2 PURPOSE ............................................................................................................................. 7
1.3 ITP COMPLETION GUIDANCE ................................................................................................. 7
1.3.1 ITP LEGEND .................................................................................................................... 7
2 INSPECTION PLAN ................................................................................................................... 8
2.1 OPTILAN (UK) LTD HEAD OFFICE ACTIVITIES ......................................................................... 8
3 APPENDICES ........................................................................................................................... 10
3.1 ZZC-AAM-01-20_OPTILAN DOCUMENTATION PROCEDURES .................................. 11
3.2 ZZC-AAS-01-12_OPTILAN PROCUREMENT PROCEDURES ...................................... 12
3.3 ZZC-AAX-01-21_OPTILAN STORES PROCEDURES .................................................... 13
3.4 ZZC-AAZ-01-12_OPTILAN TRAINING PROCEDURE .................................................... 14
3.5 ZZC-ABA-01-14_OPTILAN WORKSHOP PROCEDURE ................................................ 15
3.6 ZZC-AHI-01-04_OPTILAN SHIPPING & LOGISTICS PROCEDURE .............................. 16
3.7 ZZC-AMK-01-05_OPTILAN SAFETY, QUALITY & ENVIRONMENTAL PROCEDURE .. 17
3.8 ZZC-AMV-01-01_OPTILAN SITE IMPLEMENTATION PROCEDURE ............................ 18
3.9 ZZC-AMW-01-04_OPTILAN PROJECT CONTROL PROCEDURE ................................ 19
3.10 ZZC-AMX-01-02_OPTILAN DESIGN AND DEVELOPMENT PROCEDURES ................ 20
SDH SYSTEM
0.3 Glossary
App Approved
CIF Cost, Insurance and Freight
Dwg(s) Drawing(s)
FAT Factory Acceptance Test
IFAT Integrated Factory acceptance Test
Orig Original
PO Purchase Order
Pre-FAT Pre Factory Acceptance Test (Optilan in house test)
SQE Safety, Quality & Environment
Tech Technical
WM Workshop Manager
0.4 Referenced Drawings and Documents
Standard or Reference Title

ZZC-AAM-01 Optilan (UK) Ltd Documentation Procedure
ZZC-AAS-01 Optilan (UK) Ltd Procurement Procedure
ZZC-AAX-01 Optilan (UK) Ltd Stores Procedure
ZZC-AAZ-01 Optilan (UK) Ltd Training Procedure
ZZC-ABA-01 Optilan (UK) Ltd Workshop Procedure
ZZC-AHI-01 Optilan (UK) Ltd Shipping & Logistics Procedure
ZZC-AMK-01 Optilan (UK) Ltd SQE Procedure
ZZC-AMV-01 Optilan (UK) Ltd Site Implementation Procedure
ZZC-AMW-01 Optilan (UK) Ltd Project Control Procedure
ZZC-AMX-01 Optilan (UK) Ltd Design & Development Procedure
SDH SYSTEM
1 INTRODUCTION
1.1 Scope
The scope of this document will extend to cover the activities and equipment for the
additional nodes provided by Optilan UK Limited for the use on the Gas Feeding Power
Station IPP3 & IPP4 Metering Stations Project. This Inspection and Test Plan covers
activities up to CIF Aqaba Port, Jordan.
1.2 Purpose
The purpose of this document is to detail the key inspection and test points on the project.
This document will be a live document and will be annotated through the project as and
when a stage is complete.
1.3 ITP Completion Guidance

The ITP is a live document. This document will be issued to the client at project
commencement for comment and approval. At each stage a code is annotated against the
Optilan and Client columns detailing the review and or verification activities required
from both parties. A key to the codes used is annotated at the bottom of each page.
It is the responsibility of the Optilan Project Manager to sign off the HOLD points in the
Optilan column once he has satisfied himself that all the activities relevant to the individual
stage have been completed satisfactorily. He is also responsible for ensuring the clients
representative is presented with this document to sign off their HOLD points.
1.3.1 ITP Legend

.
* Refer to section 0.4 for full details of specifications and document numbers
- Not Applicable
R Review Documentation (At clients discretion for client Sections)
RA Review and Approve Documentation.
H Hold, compulsory invitation to witness by appropriate party
OH Optilan hold points, no further actions to be completed until hold point accepted.
W Witness at the discretion of the Witnessing Party
S Surveillance point, review/monitor/audit of activities & documentation at supplier premises
SDH SYSTEM
2 INSPECTION PLAN
2.1 Optilan (UK) Ltd Head Office Activities
Item Activity Verifying Acceptance Procedure Optilan Sign / Client Sign / Comments
No Doc Criteria Date Date
2.1.1 Contract Review Job Card NA ZZC-AMW-01 R -
Production of General Compliant with
2.1.2 App Dwgs ZZC-AMX-01 RA RA
Arrangement Dwgs client spec*
Compliant with
2.1.3 Production of Block Dwgs App Dwgs ZZC-AMX-01 RA RA
client spec*
Production of Schematic cable Compliant with
2.1.4 App Dwgs ZZC-AMX-01 RA RA
drawings client spec*
Compliant with
2.1.5 Production of Wiring Diagrams App Dwgs ZZC-AMX-01 RA RA
client spec*
AQQU- Compliant with
2.1.6 Functional Design Specification ZZC-AMX-01 RA RA
AAG client spec*
App FAT Compliant with
2.1.8 Production of FAT procedures ZZC-AMX-01 RA RA
Procedures client spec*
Compliant with
2.1.9 Procurement App PO ZZC-AAS-01 RA -
client spec*
Original Delivery note / Job
2.1.10 Goods Inwards Inspection ZZC-AAX-01 R -
PO card
Inspection of all goods not covered Original Compliant with ZZC-AAX-01
2.1.11 OH W
by FAT process PO / Bill of client spec* and ZZC-AMX-01
SDH SYSTEM
Item Activity Verifying Acceptance Procedure Optilan Sign / Client Sign / Comments
No Doc Criteria Date Date
Materials original PO
Production / Issue of Workshop App Route Receipt &
2.1.12 ZZC-AMX-01 RA -
Documentation (Route Cards) Card acceptance by WM
Copy of Compliant with
2.1.13 Pre-FAT ZZC-AMX-01 OH R
FAT doc approved FAT
FAT Compliant with
2.1.18 FAT ZZC-AMX-01 OH W
Report approved FAT
Appropriate for
2.1.24 Delivery Paperwork NA ZZC-AHI-01 RA R/S
Shipment type
Packaging for Shipment & Compliant with
2.1.25 NA ZZC-AHI-01 R W
Dispatch Dossier Review Spec*
Client
Completion and
Inspection
2.1.26 Final Inspection Release Acceptance of FAT - RA H
release
reports
note
SDH SYSTEM
3 APPENDICES
Refer to the attached appendices for the Optilan standards used.
SOLAR SYSTEMs ARCHITECTURE
& LAYOUT
Customer PETROJET
Doc. No. IPP-SOL0115-DWG-300 Revision 0
PROJECT
SOLAR SYSTEMs ARCHITECTURE & LAYOUT
Page | 1
SOLAR SYSTEMs ARCHITECTURE
& LAYOUT
Customer PETROJET
Date
(dd/mm/yyyy)
Page | 2
SOLAR SYSTEM INTERNAL WIRING
Customer PETROJET
PROJECT
Page | 1
Customer PETROJET
Date
(dd/mm/yyyy)
Page | 2
SOLAR SYSTEM DATASHEETS
Customer PETROJET
Doc. No. IPP-SOL0115-MSC-800 Revision 0
PROJECT
Page | 1
Customer PETROJET
Doc. No. IPP-SOL0115-MSC-800 Revision 0
Date
(dd/mm/yyyy)
Page | 2
Industrial Batteries Network Power
Sonnenschein Solar
Safe storage capacity for renewable energy.
Specifications
The compact alternative
for smaller solar applications.
Sonnenschein Solar batteries are

specially designed for small to
medium performance requirements in Valve Grid plate
leisure and consumer applications. regulated
The advantages of the maintenance

free VRLA - batteries are enhanced by
the worldwide high reputation and Nominal Block battery
capacity
technical image of the dryfit techno- 6.6 230 Ah
logy. Typical applications are weekend
and holiday houses without mains
supply, street solar stations, informa- 800 cycles * Maintenance-
tion signs, parking meters, wireless acc. to free
IEC 896-2 (no topping up)
emergency phone boxes and also
other safety equipment power supplies.
Proof against Recyclable

deep discharge
acc. to
DIN 43 539 T5
2
Solar series
Technical characteristics and data
Type Part number Nominal Nominal Discharge Length Width Height Height Weight Terminal Ter-
voltage capacity current (l) (b/w) up to top incl. con- minal
C100 l100 of cover nectors posi-
1.8 V/C max. max. (h1) (h2) approx. tion
V Ah A mm mm max. mm max. mm kg
S12/6.6 S NGSO1206D6HS0SA 12 6.6 0.066 151.7 65.5 94.5 98.4 2.6 S-4.8 3
S12/17 G5 NGSO120017HS0BA 12 17.0 0.170 181.0 76.0 167.0 6.1 G-M5 1
S12/27 G5 NGSO120027HS0BA 12 27.0 0.270 167.0 176.0 126.0 9.7 G-M5 1
S12/32 G6 NGSO120032HS0BA 12 32.0 0.320 197.0 132.0 160.0 184.0 11.2 G-M6 2
S12/41 A NGSO120041HS0CA 12 41.0 0.410 210.0 175.0 175.0 14.8 A-Terminal 1
S12/60 A NGSO120060HS0CA 12 60.0 0.600 261.0 136.0 208.0 230.0 19.0 A-Terminal 1
S12/85 A * NGSO120085HS0CA 12 85.0 0.850 353.0 175.0 190.0 27.3 A-Terminal 1
Fig.1
Capacities C1 C100 (20C)
Type C1 C5 C10 C20 C100
1.70 V/C 1.70 V/C 1.70 V/C 1.75 V/C 1.80 V/C
S12/6.6 S 2.9 4.6 5.1 5.7 6.6
S12/17 G5 9.3 12.6 14.3 15.0 17.0
S12/27 G5 15.0 22.1 23.5 24.0 27.0
S12/32 G6 16.9 24.4 27.0 28.0 32.0
S12/41 A 21.0 30.6 34.0 38.0 41.0
S12/60 A 30.0 42.5 47.5 50.0 60.0
Charge mode (to Fig.1): S12/85 A 55.0 68.5 74.0 76.0 85.0
1.) with switch regulator (two-step controller) S12/90 A 50.5 72.0 78.0 84.0 90.0
- charge on curve B (max.charge voltage) for max.2 hrs/day S12/130 A 66.0 93.5 104.5 110.0 130.0
then switch over to continous charge - curve C
S12/230 A 120.0 170.0 190.0 200.0 230.0
2.) Standard charge (without switching) - curve A
3.) Boost charge (Equalizing charge with external generator)
- charge on curve B for max. 5 hrs/month, then switch
Drawings with terminal position, terminal and torque
over to curve C
1 2 3 4
Fig. 2
(to Fig. 2)
5 Nm 6 Nm 8 Nm
Endurance in cycles according to IEC 896-2
* S12/85 A = 400 cycles Not to scale!
3
Safe power supply for medium
performance.
The Sonnenschein Solar Block battery

range is very powerful and reliable
Valve Grid plate
in rough application conditions. As regulated
well as for use in private areas like
holiday and weekend houses with
more consumer terminals, this range
Nominal Block battery
is the ideal energy source for medium capacity
60 330 Ah
industrial solar systems, small solar
and wind powerstations, offshore
buoys, yachts and measuring stations
as well as for other safety equipment 1200 cycles Maintenance-
acc. to free
power supplies. IEC 896-2 (no topping up)
Proof against Recyclable

deep discharge
acc. to
DIN 43 539 T5
4
Solar Block series
Type Part number Nominal Nominal Discharge Length Width Height Height Weight Terminal Ter-
voltage capacity current (l) (b/w) up to top incl. con- minal
C100 l100 of cover nectors posi-
1.8 V/C max. max. (h1) (h2) approx. tion
V Ah A mm mm max. mm max.mm kg
SB12/60 A NGSB120060HS0CA 12 60 0.60 278 175 190 20 A-Terminal 1
SB12/75 A NGSB120075HS0CA 12 75 0.75 330 171 214 236 28 A-Terminal 2
Fig.1
Type C1 C5 C10 C20 C100
1.70 V/C 1.70 V/C 1.70 V/C 1.75 V/C 1.80 V/C
SB12/60 A 34 45 52 56 60
SB12/75 A 48 60 66 70 75
SB12/100 A 57 84 89 90 100
SB12/130 A 78 101 105 116 130
SB12/185 A 103 150 155 165 185
SB6/200 A 104 153 162 180 200
Charge mode (to Fig.1): SB6/330 A 150 235 260 280 330
1.) with switch regulator (two-step controller)
- charge on curve B (max.charge voltage) for max.2 hrs/day
- charge on curve B for max. 5 hrs/month, then switch
over to curve C
1 2 3 4
Fig. 2
8 Nm
(to Fig. 2)
Endurance in cycles according to IEC 896-2 Not to scale!
5
Power for high capacity requirements.
Sonnenschein A600 Solar batteries

are developed for medium to large
solar powered applications. The recy-
clability and long storage life without
recharge makes this environmentally
friendly solar battery system absol-
utely recommendable for various
requirement profiles. Typical applications
for these maintenance free VRLA-
batteries with successful dryfit tech-
nology, are solar and wind power
stations, power distribution compa-
nies, telecommunications, railways and
many other safety equipment power
supplies.
Valve Tubular plate Nominal Single cell

regulated capacity
240 3500 Ah
1600 cycles Maintenance- Proof against Recycelbar

acc. to free deep discharge
IEC 896-2 (no topping up) acc. to
DIN 43 539 T5
6
A600 Solar series

Type Part number Nominal Nominal Dis- Length Width Height up Height Installed Weight Terminal Pole
voltage capacity charge (l) (b/w) to top of incl. con- lenght pairs
C100 current cover nectors (B/L)
1.85 V/C l100 max. max. (h1) (h2) approx.
V Ah A mm mm max. mm max. mm mm kg
4 OPzV 240 NGS6020240HS0FA 2 240 2.4 105 208 360 398 112 19.5 F-M8 1
5 OPzV 300 NGS6020300HS0FA 2 300 3.0 126 208 360 398 135 23.5 F-M8 1
6 OPzV 360 NGS6020360HS0FA 2 360 3.6 147 208 360 398 155 28.0 F-M8 1
5 OPzV 400 NGS6020400HS0FA 2 400 4.0 126 208 475 513 135 31.0 F-M8 1
6 OPzV 500 NGS6020500HS0FA 2 500 5.0 147 208 475 513 155 36.5 F-M8 1
7 OPzV 600 NGS6020600HS0FA 2 600 6.0 168 208 475 513 175 42.0 F-M8 1
6 OPzV 720 NGS6020720HS0FA 2 720 7.2 147 208 650 688 155 50.0 F-M8 1
8 OPzV 960 NGS6020960HS0FA 2 960 9.6 215 193 650 688 220 68.0 F-M8 2
10 OPzV 1200 NGS6021200HS0FA 2 1200 12.0 215 235 650 688 220 82.0 F-M8 2
12 OPzV 1400 NGS6021400HS0FA 2 1400 14.0 215 277 650 688 220 97.0 F-M8 2
12 OPzV 1700 NGS6021700HS0FA 2 1700 17.0 215 277 800 838 220 120.0 F-M8 2
16 OPzV 2300 NGS6022300HS0FA 2 2300 23.0 215 400 775 815 220 160.0 F-M8 3
20 OPzV 2900 NGS6022900HS0FA 2 2900 29.0 215 490 775 815 220 200.0 F-M8 4
24 OPzV 3500 NGS6023500HS0FA 2 3500 35.0 215 580 775 815 220 240.0 F-M8 4
Fig.1
Type C1 C3 C5 C10 C100
1.67 V/C 1.75 V/C 1.77 V/C 1.80 V/C 1.85 V/C
4 OPzV 240 108 151 175 200 240
5 OPzV 300 135 189 219 250 300
6 OPzV 360 162 227 263 300 360
5 OPzV 400 180 252 292 350 400
6 OPzV 500 225 315 365 420 500
7 OPzV 600 270 378 438 490 600
Charge mode (to Fig.1): 6 OPzV 720 324 454 526 600 720
1.) with switch regulator (two-step controller) 8 OPzV 960 432 605 701 800 960
- charge on curve B (max.charge voltage) for max.2 hrs/day 10 OPzV 1200 540 756 876 1000 1200
12 OPzV 1400 630 882 1022 1200 1400
12 OPzV 1700 765 1071 1241 1500 1700
- charge on curve B for max. 5 hrs/month, then switch 16 OPzV 2300 1035 1449 1679 2000 2300
over to curve C 20 OPzV 2900 1305 1827 2117 2500 2900
24 OPzV 3500 1575 2205 2555 3000 3500

Fig. 2
20 Nm
(to Fig. 2)
Endurance in cycles according to IEC 896-2 Not to scale!
7
Exide Technologies Network Power
The Industry Leader.
NXSSOPE50000502 The company reserves the right to change the specification. Colours may differ from those shown.
Exide Technologies Network Power Based on over 100 years of tech-
Division is the global leader in stored nological innovation the Network
electrical energy solutions for all major Power Division leads the industry
critical reserve power applications and with the most recognized global
needs. Network power applications brands such as Absolyte, Sonnen-
include communication/data networks, schein, Marathon, Sprinter, and
UPS systems for computers and Flooded Classic. They have come
control systems, electrical power to symbolize quality, reliability,
generation and distribution systems, performance and excellence in all the
as well as a wide range of other markets served.
industrial standby power applications.
With a strong manufacturing base in Exide Technologies takes pride in its
both North America and Europe and a commitment to a better environment.
truly global reach (operations in more Its Total Battery Management program,
than 80 countries) in sales and ser- an integrated approach to manufac-
vice, Exide Technologies Network turing, distributing and recycling of
Power Division is best positioned to lead acid batteries, has been develo-
satisfy your back up power needs ped to ensure a safe and responsible
locally as well as all over the world. life cycle for all of its products.
EXIDE Distributionscenter Berlin

ELEKTRO.TEC GmbH
Eichborndamm 129-139
D-13403 Berlin
Germany
Tel.: +49 (0)30/4111024
Fax: +49 (0)30/4111025
www.elektrotec-berlin.de info@elektrotec-berlin.de
SUNSAVER
S O L A R Controller
Solar CONTROLLER
TM
Morningstar is pleased to introduce our third generation SunSaver. Since its first market introduction in 1996, over
1 million SunSaver controllers have been installed in over 73 countries for numerous solar power systems including
oil/gas, telecom and instrumentation, marine and boating, and remote homes. We have retained much of our legacy
design including the same ratings, footprint and simple user interface, and have added several new and advanced
high value features:
SUNSAVER
Full electronic protectionsTM
4 stage battery charging
S O L A RSelf-diagnostics
C O N T R OtoL Ldetect
critical faults
ER
3 LEDs for battery state
of charge
Dead battery recovery
Telecom mode for sensitive
Maximum charge limiting
for sensitive loads
Cover to protect wire
terminals
Multi-color status LED loads Additional certifications
Key Features and Benefits

Extremely High Reliability
Failure rate of less than 1 per 1,000 shipped (<0.1%)
100% solid state. Power MOSFET design
Manufactured in an ISO 9000 factory
100% pre-shipment functional testing
Longer Battery Life
Advanced PWM charging
Series design (not shunt) for cool operation
4-stage charging: bulk, absorption, float, equalize
Optimized sealed or flooded battery set points
Temperature compensated charging
Low voltage load disconnect on several versions
Designed for Harsh Environments
Temperature rating of 40C to +60C
Epoxy encapsulation for protection against humidity and
dust ingress
Corrosion protection: marine rated terminals and anodized
aluminum case
Certified for use in hazardous locations
Easy to Install and Use
Factory pre-sets result in no required install settings
Electronic protections prevent damage from wiring mistakes
Fully automatic operation and fault recovery
LEDs display extensive information about status, faults and
battery condition
SUNSAVER TM
Solar controller
SunSaver Versions
Solar Load System
Current Current Voltage LVD
SS-6-12V 6A 6A 12V No
SS-6L-12V 6A 6A 12V Yes
SS-10-12V 10A 10A 12V No
SS-10L-12V 10A 10A 12V Yes
SS-10L-24V 10A 10A 24V Yes
SS-20L-12V 20A 20A 12V Yes + -
SS-20L-24V 20A 20A 24V Yes SunSaver shown with
wire terminal cover.
T E C H N I C A L S P E C I F I C AT I ON S
Electrical Electronic Protections

Max. PV and load ratings Per above Solar: Overload, short-circuit, high voltage
System voltage 12 or 24 volts Load: Overload, short-circuit, high voltage
Min. battery voltage 1 volt Battery: High voltage
Regulation voltage 12 volt 24 volt All: Reverse polarity, high temperature, lightning
Sealed battery 14.1 V 28.2 V and transient surges
Flooded battery 14.4 V 28.8 V Reverse current at night
Load disconnect 11.5 V 23.0 V Battery Charging
LVD reconnect 12.6 V 25.2 V Charging method 4 stage series PWM
Max. solar voltage Charging stages Bulk, absorption, float, equalize
12V battery 30 volts Temperature compensation
24V battery 60 volts Coefficient 12V: 30mV/C
Load in-rush capability 24V: 60mV/C
SunSaver-6 45 amps Range 30C to +60C
SunSaver-10 65 amps Set points Absorption, float, equalize
SunSaver-20 140 amps
Self-consumption < 8 mA LED Indications
Voltage accuracy 12V: +/ 25 mV (typical) Status LED (1) Charging or not charging
24V: +/ 48 mV (typical) Solar error conditions
Transient surge protection 1500W per connection Battery LEDs (3) Battery level
Charging stage
Mechanical
Wire size 5 mm2 / #10 AWG Certifications
Weight (unpacked) 0.23kg / 8 oz. ETL Listed to UL 1741 and CSA C22.2 No. 107.1-01
Dimensions 15.2 x 5.5 x 3.4 cm Hazardous Locations Class 1, Division 2,
6.0 x 2.2 x 1.3 inch Groups A,B,C,D
CSA C22.2#213
Environmental
EMC Directives Immunity, emissions, safety
Ambient temperature 40C to +60C
FCC Class B Part 15
Storage temperature 55C to +80C
CE
Humidity 100% non-condensing
RoHS
Tropicalization Epoxy encapsulation
Marine rated terminals ISO 9000
Anodized aluminum case
Warranty: Five year warranty period. Contact Morningstar or your authorized distributor for complete terms.
Authorized Morningstar Distributor:
8 Pheasant Run
Newtown, PA 18940 USA
Tel: +1 215-321-4457fax: +1 215-321-4458
e-mail: info@morningstarcorp.com
website: www.morningstarcorp.com
2009-2012 morningstar corporation Printed in USA 204E-r3-5/12

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DOCUMENT REGISTER

ITEM SUBMITTAL SCHD. ISSUE REVISIONS ISSUED / RETURNED DATE

Gas Feeding Power Station IPP3 & IPP4 Metering Stations

Document Revision History

1. IPP3 PLC BOM

2. IPP4 PLC BOM

3. GOV RTU BOM

5. GOV RTU SOLAR SYSTEM BOM

6. IPP3 & IPP4 SDH BOM

7. SDH COMMISSIONING SPARE PARTS BOM

8. SDH TWO YEARS SPARE PARTS BOM

RTU2 TIE IN AQABA RTU1 RTU3 INT1

STM-L ETH 10-L ETH 10-R STM-R

SCADA Link SCADA Link

4 Primary PLC Secondary PLC 4

Fiber optics IPP3

9 Fiber optics Fiber optics 9

Document Name System Architecture

GOV Customer PETROJET

Main Ring(through SDH)

Fiber optics IPP4

GOV M/C 1 GOV M/C 2

10 GOV M/C 3 GOV M/C 4 10

Communication Tag List

PURCHASE ORDER No.

Communication Tag List

PROJECT DOC No: 2819-650-IPP3-4-213-Rev.04

PURCHASE ORDER NO. : FOR03/2015 & FOR04/2015

PROJECT NAME : IPP3 & IPP4 POWER STATIONS

COMPANY : JORDANIAN EGYPTIAN COMPANY

CONTRACTOR : ELSTER INSTROMET SDN. BHD.

Communication Tag List

PURCHASE ORDER No.

TWK (System Joe Sie (Project Ku Thien Shung (Project

(b) Revision numbers are denoted by a triangle symbol.

Communication Tag List

REVISION INDEX DETAILS

Rev. Location of Change Brief Description of Change Date Name

Communication Tag List

1.0 Communnication Tag List - SCADA 5 - 14

Communnication Tag List - SCADA

Stream 1 Current Process Values

Stream 2 Current Process Values

Station Current/Previous Day Values

Stream 1 In-use Gas Data

42 DCS-AI042 Stream 1 in-use gas composition n-pentane mole-% 32-bit float 82 03 R

Stream 2 In-use Gas Data

Station - Process Values

Ultrasonic Meter Performance

Setpoint FCV to SCADA (SVC)

Previous Hour Process Values

Station - GC In use Selction

Station - Run Switching

Station - General Alarms

Station - Flow Control

Station - Valve Position

Station - Valve Status

292 DCS-DI093 FCV Pressure Control - 1-bit Coil 455:12 03 R 04

Station - Valve Command

Station - Valve Control

Station - Communication Status

Communication between SVC and SCADA

Communication Tag List - SCADA

Stream 1 Current Process Values