MICROWAVE OVEN TECH SHEET Schematic Diagram Wiring Diagram

CAUTION Warning : Power must be disconnected before servicing this appliance Warning : Power must be disconnected before servicing this appliance
Disconnect from Electrical Supply Before Servicing Unit
MODEL NO. : (C)/FMV152K; C/FFMV162L;C/FFMV164L MODEL NO. : (C)/FMV152K; C/FFMV162L;C/FFMV164L
PRECAUTIONS TO BE OBSERVED BEFORE AND
DURING SERVICING TO AVOID PROSSIBLE

POWER SUPPLY : FILTER ASS'Y

SINGLE PHASE
ONLY
EXPOSURE TO EXCESSIVE MICROWAVE ENERGY

GN
WH

BK
OG:ORANGE BR:BROWN
YW:YELLOW
A. Do not operate or allow the oven to be check the magnetron. Waveguide or WH:WHITE
BK:BLACK
RD:RED YW-32 DOOR

FUSE
SENSING
operated with the door open. transmission line. And cavity for proper BL:BLUE GY:GREY WH-31 SWITCH OG:ORANGE BR:BROWN
GN:GREEN PK:PINK YW:YELLOW WH:WHITE
CAVITY
B. Make the following safety checks on all alignment, integrity and connection. THERMAL 12 YW-32
BK-17 RD:RED BK:BLACK
CUT-OUT

GN
T/TABLE
BL:BLUE GY:GREY
D. Any detective or mis-adjusted WH-31

1 BK
(1 10/0)

2 BK
ovens to be serviced before activating the WH-15 MOTOR
GN:GREEN PK:PINK
WH-15
Magnetron or other microwave source, components in the interlock, monitor, door BK-24 GROUND
VENT YW-7
and make repairs as necessary. seal, and microwave generation and MOTOR
BL-25 FAN HARNESS LEADS
WH-16 MOTOR PARTS LEADS
GY-26
1. Interlock operating. transmission systems shall be repaired. 7

26 GY
GN-23 OG-18

T.P.
2. Proper door closing. replaced. or adjusted by producers. HI (RY5) BL-20

3. Seal and sealing surfaces ( Arcing, OG-18

VENT RELAY
designed in this manual before the oven

28 GN

CAPACITOR
YW-6

25 BL

MOTOR
BR-22 OVEN
8

(40/70)
wear and other damage.)

CUT-OUT
HOOD THERMAL
BK-17
Is released to the owner. LAMP

(1 60/95)
4. Damage to or loosening of hinges

29 YW

MGT THERMAL
CUT-OUT
RD-5 WH-16
1
E. A microwave leakage check to verify LOW BL-20 YW-19

30 WH
and latch. Compliance with the Federal performance (RY4)
GN-23 YW-21
COOKTOP
LAMP
9

27 OG
24 BK
5. Evidence of dropping or abuse. Standard should be performed on each

3 BK
C. Before turning on microwave power for oven prior to release to the owner. WH-30 H.V.CAPACITOR

LAMP RELAY
GN-28
any service test or inspection within the F. Do not attempt to operate the oven if the VENT
ON
6
YW-29 MOTOR
microwave generating compartments. door glass is broken. (RY3)

CUT-OUT
BOTTOM THERMAL
RD
L OG-27 RD

(1 20/0)
WH-12 WH

23 GN
POWER BL-25
BK-10 FA MGT TUBE
H.V.DIODE

19 YW
RELAY

21 YW
COOKTOP
LAMP
BK-1 F
CAVITY RD
L BK-2 THERMOSTAT
POWER

4 BK
CORD
H.V.TRANS

Parts Layout BK-2

20 BL
1

5 RD
MGT
BK-3 THERMOSTAT
GND
L.V.T

WH
BK
BK-3
3
VENT MOTOR
CONTROL P.W.B. ASS'Y
L

22 BR
BOTTOM

OVEN
THERMOSTAT
120V
OVEN
PCB BK-4 THERMOSTAT

WH-11
LAMP GY-26

BK-10

WH-9
BK-8
MOTOR HOOD
CONDENSER BK-24 THERMOSTATA

17 BK
NOISE FILTER
OG-27

WH
BK
120V
TURNTABLE
MOTOR

6 YW
16 WH
OVEN LAMP TTM

15 WH

WH-11

WH-12
YW-29
GN-28
YW-6

WH-9
YW-7

WH
BK
FAN
SUB RELAY

BK-8

BK-1
BK-4
MOTOR
(RELAY 1)
FM
18 OG

H.V.CAPACITOR
4 OUT IN

PRIMARY MONITOR MOTOR NOISE

SWITCH SWITCH CONDENSER FILTER

INTERLOCK ( UPPER)
7 YW

PRIMARY
H.V.DIODE
12 WH

8 BK
MAGNETRON
POWER RELAY
(RELAY 2)
T/TABLE
MAGNETRON
10 BK

MOTOR MONITOR
THERMOSTATA
INTERLOOK
SWITCH
11 WH

9 WH

H.V.TRANSFORMER
MONITOR
SWITCH NOTE: For servicing replacement use 16GA,105 C thermoplastic covered wire
FAN MOTOR H.V.
COOK TOP 12 11 TRANS except for high voltage leads or as noted on special leads.
F

LAMPS
31 WH
32 YW

HOOD THERMOSTAT
PRIMARY H.V.
SWITCH DOOR BOTTOM DOOR CAPACITOR
FA

THERMOSTAT SENSE
SENSING SWITCH (BOTTOM)
Made in china SWITCH MAGNETRON
H.V.DIODE

NOTE: Door is open

Switch Chart Component tests

Other component tests
DOOR DOOR
SWITCH CHECK BY CLOSE WARNING Components Test Results
Primary Disconnect the wires at the Primary Interlock Switch. _
Interlock
Check from the common terminal
to the normally opened terminal.
+ Personal injury/Product Hazard T/Table Motor 1. Remove wire leads.
Normal:
Disconnect the power supply cord after performing any test or repairs
Door sensing Disconnect the wires at the sensing interlock Switch. _ from the outlet before removing the to the microwave. 2. Measure resistance. ( ohm meter scale: Approximately: 3.3k ohms

Interlock
Check from the common terminal and
Normally closed terminal
+ outer cabinet from the unit.
Discharge the high voltage capacitor
Check that all wire leads are in the
Correct position before operating Rx1000)
and remove the lead wires from The microwave oven.
Monitor
Disconnect the wires at the Monitor Switch.
Check from the common terminal and + _ The primary winding of the high voltage
transformer before conducting any of
Grasp wire connectors when
removing the wire leads from
Interlock Normally closed terminal . the following tests. microwave parts. Fan Motor
Conduct all operation tests with 1 liter Failure to follow these instructions may 1. Remove wire leads.
of water in the oven. Normal:
( +) CONTINUITY result in electrical shock or other
_
( ) NO CONTINUITY
Conduct a microwave energy test Personal injury or in product damage. 2. Measure resistance. ( ohm meter scale: Approximately: 97.4 ohms
L
N Rx1)
DOOR High voltage components
OPEN Primary Door Monitor
Interlock Sensing Interlock
L Switch Switch Switch
N Transformer 1. Remove wire leads.
DOOR Secondary
Terminal
Filament
Terminals 2. Measure resistance .( ohm meter scale: Rx1)
Primary winding Approx. 0.334+2% ohm.
CLOSE Primary Approx. 118.7+2% ohm.
Door Monitor Secondary winding
Interlock Filament winding 0 ohm..
Sensing Interlock 3. Measure resistance .( ohm meter scale: Rx1000)
Switch Switch Switch Primary winding to ground Normal: Infinite.
Primary Filament winding to ground Normal: Infinite.
Note: These Diagrams are not intended to show a complete circuit, they represent the position of switches Terminal

during DOOR OPEN and DOOR CLOSED. (continuity checks only) 1. Remove wire leads. Install the magnetron seal in the
Magnetron correct position .Check that the seal is in good condition.
OUTPUT POWER OF MAGNETRON Cooling
Fins 2. Measure resistance .( ohm meter scale: Rx1)
Filament winding Normal: Less than 1 ohm
CAUTION MICROWAVE RADIATION 3. Measure resistance .( ohm meter scale: Rx1000)
PERSONNEL SHOULD NOT ALLOW EXPOSURE TO MICROWAVE RADIATION FROM MICROWAVE Filament to chassis Normal: Infinite.
GENERATOR OTHER PARTS CONDUCTING MICROWAVE ENERGY.

The output power of the magnetron can be measured by performing a water temperature rise test. Capacitor
1. Remove wire leads.
Equipment needed: Normal:
2. Measure resistance .( ohm meter scale: Rx1000)
* Two 1-liter cylindrical borosilicate glass vessel (Outside diameter 190 mm) Momentarily indicates several
Terminal to terminal ohm, and then gradually
* One glass thermometer with mercury column returns to infinite.
NOTE: Check line voltage under load. Low voltage will lower the magnetron output.
Make all temperature and time tests with accurate equipment.
1. Fill the one liter glass vessel with water. Terminal to case Normal: Infinite.
2. Stir water in glass vessel with thermometer, and record glass vessels temperature (T1, 10+ _ 1 C).
3. After moving the water into another glass vessel, place it in the center of the cooking tray. Diode
1. Measure continuity. Forward .( ohm meter scale: Rx1000) Normal: Continuity.
Set the oven to high power and operate for 47 seconds exactly. Some inexpensive Abnormal: Infinite.
Meters may indicate
( 3 seconds included as a holding time of magnetron oscillation) Infinite resistance in
both directions
4. When heating is finished, stir the water again with the thermometer and measure the temperature ( T2). Normal: Infinite.
5. Subtract T1 from T2. This will give you the water temperature rise. ( T ) 2. Measure continuity. Reverse .( ohm meter scale: Rx1000) Abnormal: Continuity.
6. The output power is obtained by the following formula;
Output = 4.187x1000x T+0.55xMcx(T2-T0) 45 : Heating Times (sec) Ventilation Motor 1. Remove wire leads.
42 ( 3 seconds included as a holding time 2. Measure resistance .( ohm meter scale: Rx1)
of magnetron oscillation.) Approximately 35.2 ohms
4.187 : Coefficient for water 2 level: White and Blue wire
1000 : Water ( cc )
T : Temperature Rise (T2-T1)
T0 : Room Temperature
Mc : Cylindrical borosilicate glass weight
7. Normal temperature rise for this model is 9.9 C to 10.3 C at HIGH.
NOTE 1: Variations or errors in the test procedure will cause a variance in the temperature rise.
Additional power test should be made if temperature rise is marginal.
NOTE 2: Output power in watts is computed by multiplying the temperature rise (step 5) by a factor
of 91 times the of centigrade temperature. p/n 316495069
 MICROWAVE OVEN TECH SHEET Schematic Diagram Wiring Diagram
CAUTION Warning : Power must be disconnected before servicing this appliance Warning : Power must be disconnected before servicing this appliance
Disconnect from Electrical Supply Before Servicing Unit
MODEL NO. : (C)/FMV152K; C/FFMV162L;C/FFMV164L MODEL NO. : (C)/FMV152K; C/FFMV162L;C/FFMV164L
PRECAUTIONS TO BE OBSERVED BEFORE AND
DURING SERVICING TO AVOID PROSSIBLE

POWER SUPPLY : FILTER ASS'Y

SINGLE PHASE
ONLY
EXPOSURE TO EXCESSIVE MICROWAVE ENERGY

GN
WH

BK
OG:ORANGE BR:BROWN
YW:YELLOW
A. Do not operate or allow the oven to be check the magnetron. Waveguide or WH:WHITE
BK:BLACK
RD:RED YW-32 DOOR

FUSE
SENSING
operated with the door open. transmission line. And cavity for proper BL:BLUE GY:GREY WH-31 SWITCH OG:ORANGE BR:BROWN
GN:GREEN PK:PINK YW:YELLOW WH:WHITE
CAVITY
B. Make the following safety checks on all alignment, integrity and connection. THERMAL 12 YW-32
BK-17 RD:RED BK:BLACK
CUT-OUT

GN
T/TABLE
BL:BLUE GY:GREY
D. Any detective or mis-adjusted WH-31

1 BK
(1 10/0)

2 BK
ovens to be serviced before activating the WH-15 MOTOR
GN:GREEN PK:PINK
WH-15
Magnetron or other microwave source, components in the interlock, monitor, door BK-24 GROUND
VENT YW-7
and make repairs as necessary. seal, and microwave generation and MOTOR
BL-25 FAN HARNESS LEADS
WH-16 MOTOR PARTS LEADS
GY-26
1. Interlock operating. transmission systems shall be repaired. 7

26 GY
GN-23 OG-18

T.P.
2. Proper door closing. replaced. or adjusted by producers. HI (RY5) BL-20

3. Seal and sealing surfaces ( Arcing, OG-18

VENT RELAY
designed in this manual before the oven

28 GN

CAPACITOR
YW-6

25 BL

MOTOR
BR-22 OVEN
8

(40/70)
wear and other damage.)

CUT-OUT
HOOD THERMAL
BK-17
Is released to the owner. LAMP

(1 60/95)
4. Damage to or loosening of hinges

29 YW

MGT THERMAL
CUT-OUT
RD-5 WH-16
1
E. A microwave leakage check to verify LOW BL-20 YW-19

30 WH
and latch. Compliance with the Federal performance (RY4)
GN-23 YW-21
COOKTOP
LAMP
9

27 OG
24 BK
5. Evidence of dropping or abuse. Standard should be performed on each

3 BK
C. Before turning on microwave power for oven prior to release to the owner. WH-30 H.V.CAPACITOR

LAMP RELAY
GN-28
any service test or inspection within the F. Do not attempt to operate the oven if the VENT
ON
6
YW-29 MOTOR
microwave generating compartments. door glass is broken. (RY3)

CUT-OUT
BOTTOM THERMAL
RD
L OG-27 RD

(1 20/0)
WH-12 WH

23 GN
POWER BL-25
BK-10 FA MGT TUBE
H.V.DIODE

19 YW
RELAY

21 YW
COOKTOP
LAMP
BK-1 F
CAVITY RD
L BK-2 THERMOSTAT
POWER

4 BK
CORD
H.V.TRANS

Parts Layout BK-2

20 BL
1

5 RD
MGT
BK-3 THERMOSTAT
GND
L.V.T

WH
BK
BK-3
3
VENT MOTOR
CONTROL P.W.B. ASS'Y
L

22 BR
BOTTOM

OVEN
THERMOSTAT
120V
OVEN
PCB BK-4 THERMOSTAT

WH-11
LAMP GY-26

BK-10

WH-9
BK-8
MOTOR HOOD
CONDENSER BK-24 THERMOSTATA

17 BK
NOISE FILTER
OG-27

WH
BK
120V
TURNTABLE
MOTOR

6 YW
16 WH
OVEN LAMP TTM

15 WH

WH-11

WH-12
YW-29
GN-28
YW-6

WH-9
YW-7

WH
BK
FAN
SUB RELAY

BK-8

BK-1
BK-4
MOTOR
(RELAY 1)
FM
18 OG

H.V.CAPACITOR
4 OUT IN

PRIMARY MONITOR MOTOR NOISE

SWITCH SWITCH CONDENSER FILTER

INTERLOCK ( UPPER)
7 YW

PRIMARY
H.V.DIODE
12 WH

8 BK
MAGNETRON
POWER RELAY
(RELAY 2)
T/TABLE
MAGNETRON
10 BK

MOTOR MONITOR
THERMOSTATA
INTERLOOK
SWITCH
11 WH

9 WH

H.V.TRANSFORMER
MONITOR
SWITCH NOTE: For servicing replacement use 16GA,105 C thermoplastic covered wire
FAN MOTOR H.V.
COOK TOP 12 11 TRANS except for high voltage leads or as noted on special leads.
F

LAMPS
31 WH
32 YW

HOOD THERMOSTAT
PRIMARY H.V.
SWITCH DOOR BOTTOM DOOR CAPACITOR
FA

THERMOSTAT SENSE
SENSING SWITCH (BOTTOM)
Made in china SWITCH MAGNETRON
H.V.DIODE

NOTE: Door is open

Switch Chart Component tests

Other component tests
DOOR DOOR
SWITCH CHECK BY CLOSE WARNING Components Test Results
Primary Disconnect the wires at the Primary Interlock Switch. _
Interlock
Check from the common terminal
to the normally opened terminal.
+ Personal injury/Product Hazard T/Table Motor 1. Remove wire leads.
Normal:
Disconnect the power supply cord after performing any test or repairs
Door sensing Disconnect the wires at the sensing interlock Switch. _ from the outlet before removing the to the microwave. 2. Measure resistance. ( ohm meter scale: Approximately: 3.3k ohms

Interlock
Check from the common terminal and
Normally closed terminal
+ outer cabinet from the unit.
Discharge the high voltage capacitor
Check that all wire leads are in the
Correct position before operating Rx1000)
and remove the lead wires from The microwave oven.
Monitor
Disconnect the wires at the Monitor Switch.
Check from the common terminal and + _ The primary winding of the high voltage
transformer before conducting any of
Grasp wire connectors when
removing the wire leads from
Interlock Normally closed terminal . the following tests. microwave parts. Fan Motor
Conduct all operation tests with 1 liter Failure to follow these instructions may 1. Remove wire leads.
of water in the oven. Normal:
( +) CONTINUITY result in electrical shock or other
_
( ) NO CONTINUITY
Conduct a microwave energy test Personal injury or in product damage. 2. Measure resistance. ( ohm meter scale: Approximately: 97.4 ohms
L
N Rx1)
DOOR High voltage components
OPEN Primary Door Monitor
Interlock Sensing Interlock
L Switch Switch Switch
N Transformer 1. Remove wire leads.
DOOR Secondary
Terminal
Filament
Terminals 2. Measure resistance .( ohm meter scale: Rx1)
Primary winding Approx. 0.334+2% ohm.
CLOSE Primary Approx. 118.7+2% ohm.
Door Monitor Secondary winding
Interlock Filament winding 0 ohm..
Sensing Interlock 3. Measure resistance .( ohm meter scale: Rx1000)
Switch Switch Switch Primary winding to ground Normal: Infinite.
Primary Filament winding to ground Normal: Infinite.
Note: These Diagrams are not intended to show a complete circuit, they represent the position of switches Terminal

during DOOR OPEN and DOOR CLOSED. (continuity checks only) 1. Remove wire leads. Install the magnetron seal in the
Magnetron correct position .Check that the seal is in good condition.
OUTPUT POWER OF MAGNETRON Cooling
Fins 2. Measure resistance .( ohm meter scale: Rx1)
Filament winding Normal: Less than 1 ohm
CAUTION MICROWAVE RADIATION 3. Measure resistance .( ohm meter scale: Rx1000)
PERSONNEL SHOULD NOT ALLOW EXPOSURE TO MICROWAVE RADIATION FROM MICROWAVE Filament to chassis Normal: Infinite.
GENERATOR OTHER PARTS CONDUCTING MICROWAVE ENERGY.

The output power of the magnetron can be measured by performing a water temperature rise test. Capacitor
1. Remove wire leads.
Equipment needed: Normal:
2. Measure resistance .( ohm meter scale: Rx1000)
* Two 1-liter cylindrical borosilicate glass vessel (Outside diameter 190 mm) Momentarily indicates several
Terminal to terminal ohm, and then gradually
* One glass thermometer with mercury column returns to infinite.
NOTE: Check line voltage under load. Low voltage will lower the magnetron output.
Make all temperature and time tests with accurate equipment.
1. Fill the one liter glass vessel with water. Terminal to case Normal: Infinite.
2. Stir water in glass vessel with thermometer, and record glass vessels temperature (T1, 10+ _ 1 C).
3. After moving the water into another glass vessel, place it in the center of the cooking tray. Diode
1. Measure continuity. Forward .( ohm meter scale: Rx1000) Normal: Continuity.
Set the oven to high power and operate for 47 seconds exactly. Some inexpensive Abnormal: Infinite.
Meters may indicate
( 3 seconds included as a holding time of magnetron oscillation) Infinite resistance in
both directions
4. When heating is finished, stir the water again with the thermometer and measure the temperature ( T2). Normal: Infinite.
5. Subtract T1 from T2. This will give you the water temperature rise. ( T ) 2. Measure continuity. Reverse .( ohm meter scale: Rx1000) Abnormal: Continuity.
6. The output power is obtained by the following formula;
Output = 4.187x1000x T+0.55xMcx(T2-T0) 45 : Heating Times (sec) Ventilation Motor 1. Remove wire leads.
42 ( 3 seconds included as a holding time 2. Measure resistance .( ohm meter scale: Rx1)
of magnetron oscillation.) Approximately 35.2 ohms
4.187 : Coefficient for water 2 level: White and Blue wire
1000 : Water ( cc )
T : Temperature Rise (T2-T1)
T0 : Room Temperature
Mc : Cylindrical borosilicate glass weight
7. Normal temperature rise for this model is 9.9 C to 10.3 C at HIGH.
NOTE 1: Variations or errors in the test procedure will cause a variance in the temperature rise.
Additional power test should be made if temperature rise is marginal.
NOTE 2: Output power in watts is computed by multiplying the temperature rise (step 5) by a factor
of 91 times the of centigrade temperature. p/n 316495069