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for construction of Elevated Road in Udaipur city and on Railway Level Crossing
in Bikaner city in the State of Rajasthan under Other Projects
9. PAVEMENT INVESTIGATIONS
Visual inspections and thickness measurements indicated that the formed pavement
structure consisted of bituminous surfacing in the thickness range of 90-250 mm and
aggregate granular layer in the thickness range of 140-200 mm followed by Moorum
layer in the thickness range of 170 370mm.Total thickness of pavement layers
varies from 310 mm to 500 mm along the project road.
In each of the test pit, apart from measuring the crust composition, field density and
field moisture content measurement were also carried out.
9.4 DYNAMIC CONE PENETRATION TEST
Dynamic Cone Penetration tests were conducted through the bottom of large test pits
into the sub-grade to assess its in-situ CBR.
DCP apparatus consists of hardened steel cone (60 cone) 20 mm in diameter which
is driven by a weight of 8 kg with a drop height of 575 mm. This test was conducted
in the following way:
Soon after the apparatus is fixed at the desired location, the hammer is lifted until it
touches the handle and then released so that it falls and strikes the coupling. Energy
released by the falling hammer drives the hardened steel cone into the ground. The
hammer is lifted and dropped repeatedly and a record is made of penetration
achieved. The typical DCP test procedure is depicted in Figure-9.2.
The top 500mm of thickness as measured from pit bottom has been considered as
the subgrade layer and soil layers below this has been considered as the road bed
soil while analyzing the DCP data. The following equation has been used to compute
the DCP-CBR value:
log10 (CBR) = 2.465 - 1.12 log10 (mm/blow)
DCP test results showing depth in mm and number of blows at each pit are
presented in Table-9.2.
Chainage (km) Side Soil type Depth (mm) Total no of blows DCP CBR (%)
2+520 LHS SM 540 20 7
2+560 RHS SM 500 18 7
3+060 RHS SM 509 20 8
3+180 LHS SM-SC 508 25 10
3+780 RHS SM 560 22 8
From the above Table, it is seen that the in situ CBR value obtained using DCP for
existing subgrade varies from 7 % to 14%.
10.5 FIELD DENSITY CHARACTERISTICS OF EXISTING SUBGRADE
As mentioned above, field density and moisture content determination were done at
subgrade level in each of the large pit using core cutter method. The test results are
summarized in Table-9.3 and FMC vs OMC, FDD vs MDD Graphs were plotted in
Fig.9-3.
Table-9.3: FDD and FMC of Existing Subgrade
Chainage (Km) Side FMC (%) FDD (kN/m3)
0+080 LHS 5.5 18.3
0+220 RHS 9.0 18.0
0+560 RHS 3.4 17.4
1+040 LHS 7.1 16.3
1+340 RHS 5.2 16.3
1+520 RHS 4.1 17.8
1+980 LHS 6.7 17.6
2+260 RHS 6.0 16.3
2+520 LHS 6.3 17.6
2+560 RHS 10.7 18.1
3+060 RHS 8.3 18.1
3+180 LHS 7.2 18.0
3+780 RHS 4.7 17.1
Summary of test results are presented in Tables-9.4 which shows the general and
broad characteristics of existing subgrade soil taken from test pits.
From the above Table, it is evident that there is predominance of Silty Sand (SM) with
occasional silty sand with clay (SC & SM-SC) along the project corridor. The soaked
CBR at 97% of MDD (Heavy compaction) of existing subgrade lies in the range of
9.6-28.7% and CBR at 95% of MDD lies in the range from 8.0 26.0%.
9.7 WIDENING SOIL SAMPLES
A total of 6 trial pits were taken up in the proposed widening portion of the project
road and representative samples were collected from these test pits for laboratory
testing. Field density and moisture content determination were done at each pit using
core cutter method. The field test results are summarized in Table-9-5 and FMC vs.
OMC, FDD vs MDD Graph were plotted in Fig.9.6.
Summary of test results are presented in Table 9.6 which shows the general and broad
characteristics of natural soil samples taken from test pits excavated along widening
portions.
From the above Table, it is evident that alignment soil along widening portion within
ROW are predominantly Silty Sand (SM), and their soaked CBR values (97% of
MDD-heavy) lie in the range of 14.5 26.5%.
9.8 BENKELMAN BEAM DEFLECTION SURVEY
(a) Procedure
Benkelman Beam Deflection (BBD) survey was carried out for the project road during
month of January 2017. The objective was to evaluate the strength of existing flexible
pavement in terms of rebound deflections. The procedure of measuring pavement
deflection is primarily based on CGRA method as adopted by IRC: 81-1997.The
deflection survey was carried out as per the scheme given below:
Main line testing and
Control section testing
The deflection survey for main line was carried at every 500m interval along the road
section covered under study. The control section testing was carried out for each 100
m long homogeneous road segment along the road sections. The deflection
measurements for the control section testing were carried out at 10 m interval.
Typical photographs showing BBD survey in progress are shown in Figure-9.8
below:
Characteristic mean 2 ;
Where is the standard deviation and mean is the mean value of deflections
corrected for temperature and seasonal variation.
The detailed results of BBD survey are presented at Annexure 9.2. The summary of
deflection values for control section is given in Table-9.7.
Table-9.7: Mean Rebound Deflection and Characteristic Deflection Values
Standa
Characteri
Homogeneous Mean rd
S. stic Remark
Test Section Section Deflectio Deviati
No. Deflection s
Represented n (mm) on
(mm)
(mm)
1 0+060 to 0+150, (Upside) 0.572 0.126 0.823 4-lane
0+000 to 0+280
2 0+180 to 0+270,(Downside) 0.469 0.041 0.55 4-lane
3 0+360 to 0+450 0+280 to 0+600 0.542 0.024 0.59 2-lane
4 0+600 to 0+840 0+600 to 0+840 CC Pavement
5 0+840 to 0+910 Built-up Area
0+840 to 1+100
6 0+960 to 1+050 0.509 0.031 0.572 2-lane
7 1+100 to1+160 1+100 to 1+160 Block Pavement
8 1+200 to 1+290,(Downside) 0.542 0.053 0.649 4-lane
1+160 to 1+600
9 1+300 to 1+390, (Upside) 0.838 0.036 0.911 4-lane
10 1+750 to 1+840 1+600 to 2+100 0.516 0.035 0.585 2-lane
11 2+100 to 2+190 2+100 to 2+280 0.583 0.026 0.635 2-lane
12 2+220 to 2+300 2+100 to 2+300 Built-up Area (Kot Gate)
13 2+280 to 2+340 2+280 to 2+340 CC Pavement
14 2+500 to 2+590, (Upside) 2+340 to 2+720 0.538 0.043 0.625 2-lane
15 2+720 to 3+050 2+720 to 3+050 CC Pavement
16 3+050 to 3+190 3+050 to 3+400 0.406 0.039 0.483 2-lane
17 3+450 to 3+540, upside 0.479 0.029 0.537 2-lane
3+400 to 4+000
18 3+450 to 3+540, downside 0.52 0.057 0.634 2-lane
VDF : 3.5 for AADT range of 150-1500 and 4.5 for AADT exceeding 1500 no. of
commercial vehicles per day
Lane distribution factors as per IRC: 37-2012
For the purpose of structural design of pavement, design traffic is calculated using
the commercial vehicle flow per day, traffic growth, lane distribution factors and
vehicle damage factors.
The design traffic in terms of cumulative number of equivalent standard axles (ESA)
over 15 year design period is summarized in Table 9.8. MSA calculation sheet is
provided in Annexure 9.3.
Table 9.8: Design Traffic for Different Sections
Road Section Design Traffic
Estimated Adopted
Design Traffic Design
Configuration
(MSA) Traffic
(15 years) (MSA)
2 Lane 6.2 20
At-grade Road
4 Lane 4.7 20
2 Lane 0.1 20
Approach Road
4 Lane 0.1 20
2 Lane 5.9 10
Service Road
4 Lane 4.5 10
In IRC: SP-84 2014, the minimum design traffic for main carriageway is not
mentioned. So, adopted minimum design traffic has been considered as 20 MSA as
specified in two Laning manual, IRC: SP-73-2015. For service road minimum design
traffic has been considered as 10 MSA in conformity with IRC: SP-73-2015.
9.9.2 Flexible Pavement Design for New Construction
For structural design, IRC: 37-2012 provides 8 plates (Plate 1 through Plate 8) of
empirical design catalogues for conventional flexible pavement from which the
pavement composition and thicknesses of pavement layers for given subgrade CBR
& expected traffic on the pavement can be obtained.
With traffic loading, pavement support and pavement components defined as earlier,
the pavement structural design of flexible pavement has been worked out from Plate
8 of IRC 37-2012 corresponding to 20 MSA traffic loading and 15% subgrade CBR.
The applicable IRC design catalogue is reproduced and presented in Figure 9.9.
Figure 9.9 Design Catalogue for 15 % CBR and Design Traffic Loading from 2
MSA to 150 MSA (Source IRC: 37-2012)
The final pavement composition is presented in Table 9.9 below.
Table 9.9: Flexible Pavement Structure
WMM
DBM
GSB
BC
2020-
At-grade Road 15 20 40 60 250 200
34
Estimated Traffic
Adopted Design
Design Period
Traffic (MSA)
(MSA)
Sections
Pavement
Dowel Bar Details Deformed Tie Bar Details
Composition, mm
At-grade
245 100 150 32 450 300 12 640 720
Road
Approach
245 100 150 32 450 300 12 640 720
Road
Service Road 220 100 150 30 400 300 12 780 660
Fig. 9.10: Initial Cost Comparison Fig. 9.11: Life Cyclel Cost Comparison