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Preventive Maintenance Schedule B (Every 25,000 km, 12 months or 1250 hours)

Name of Service Date

Unit # Odometer Hour Meter

Inspected By Work Order #

Indicate the Condition of the items below by using one of the following:
OK X Defective O Out of Service See Preventive Maintenance Manual

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Indicate Repaired with for a description of each item.

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A Engine Compartment Remarks

A1 Change engine oil Number of litres ______________________

A2 Change oil filter Filter # ______________________________

A3 Service air cleaner

A4 Inspect air intake ducts for blockage

A5 Inspect all belts

A6 Inspect all hoses

A7 Inspect brake fluid level and condition

A8 Run engine. Check for leaks

A9 Check transmission fluid level and condition

A10 Check washer fluid level

A11 Check coolant level and condition

A12 Check coolant strength and record _______________ degrees

A13 Check battery water levels and terminals

A14 Check starter draw and record _______________ amps

A15 Inspect alternator and starter wiring

A16 Check alternator output and record _______________ amps

A17 Load test batteries and record voltage before and after

Chassis #1 _______/________ volts #2 _______/________ volts

Conversion #1 _______/________ volts #2 _______/________ volts

A18 Inspect fan (end play, operation)

A19 Inspect radiator condition

A20 Pressure test radiator and cap. Record: Rad ____________ Cap ____________

A21 Inspect A.C. condenser

A22 Check air flow through radiator

A23 Check coolant additive level

A24 Check glow plug operation

A25 Replace fuel filters and drain water separator

A26 Check block heater operation

B Under Vehicle

B1 Lube chassis

B2 Remove drive shaft and check u-joints

B3 Inspect exhaust (cracks, leaks, quality)

B4 Inspect heat shields condition

B5 Inspect shocks

B6 Visually inspect suspension

B7 Check differential level and oil condition

B8 Inspect differential for leaks

B9 Inspect crown & pinion for abnormal clearance (by testing play on drive shaft)

B10 Check tire pressure; record

LH front _______________ RH front _______________

LH rear inner _______________ RH rear inner _______________

LH rear outer _______________ RH rear outer _______________

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HS 277 (02/02)
Preventive Maintenance Schedule B continued

Indicate the Condition of the items below by using one of the following:
OK X Defective O Out of Service See Preventive Maintenance Manual

on

d
ire
iti
Indicate Repaired with for a description of each item.

nd

pa
Re
Co
B Under Vehicle continued Remarks

B11 Inspect tire condition

B12 Wheel balance and rotate if required

B13 Pull wheels and inspect brake seals, bearings and axle seals

B14 Inspect front brakes; record measurement

LH front_______________ mm RH front _______________ mm

B15 Inspect rear brakes; record

LH rear_______________ mm RH rear _______________ mm

B16 Check front rotor thickness; record

LH front_______________ mm RH front _______________ mm

B17 Check rear drum/rotor thickness; record

LH rear_______________ mm RH rear _______________ mm

B18 Inspect all brakes lines and hoses

B19 Check park brake operation

B20 Check ball joints/king pins

B21 Check tie rod ends

B22 Check idler arm

B23 Check pitman arm

B24 Inspect steering gear box mounting

B25 Inspect control arms and bushings

B26 Inspect springs, bushings, shackles

B27 Inspect U bolts and mountings

B28 Inspect frame and rivets

B29 Inspect differential stops

B30 Inspect all fuel lines

B31 Check fire extinguisher (charge, date)

B32 Flares, triangle reflectors

B33 Torque all wheels; record front ____________ rear ____________

B34 Road test vehicle minimum 5 Kilometres

B35 Retorque wheels after road test front ____________ rear ____________

B36 Wheel alignment, if required

C Body

C1 Check clearance lights

C2 Check headlamps

C3 Check signal lights

C4 Check back-up lamps

C5 Check brake lamps

C6 Check hazard lights

C7 Check horn operation

C8 Check siren operation, all modes; Check Horn/Siren Switch

C9 Check and lube all door, hood, compartment latches and hinges

C10 Check A.C. operation; record temp. front __________ rear __________

C11 Check heater operation; record temp. front __________ rear __________

Attach oil sticker. Record date and odometer reading

HS 277 (02/02)