CW Pipe Thickness Calculation

DESIGN BASIS REPORT FOR CW AND ACW SYSTEM
ANNEXURE-III
CW PIPE THICKNESS CALCULATION

(Ref. AWWA M11 )
A. CONSIDERATION:
### Input Data:
Description Formula Value Units
Assuming CW pump shut off head as internal P 4.5 kgf/cm2
pressure
Allowable stress, SE : SE 1198 kgf/cm2
(Considering pipes manufactured to CS piping
with IS 2062 GR. B plate material ;SE=0.5Ys,
Where Ys = 235Mpa).
Corrosion allowance A 1.5 mm.
Pipe OD considered Do 4040 mm.

159.06 inch
13.25 ft
Pipe ID calculated Di 4000 mm.
157.48 inch.
### Pipe Thickness Calculation for Internal Pressure:

Steel Pipe OD, Outer diameter of the pipe is Do 4040 mm.
Minimum wall thickness (tmin) to withstand the tmin 9.09 mm.

internal pressure : [(PxDo)/2xSE + A ]
Considering 12.5% manufacturing tolerance, 10.4 mm.

required thickness, trq =
Rounded off to, 11.0 mm.
Min. Wall thickness as per AWWA-M11, Eqn. 4- (D0+20)/400 11.4 mm

6,for pipe sizes greater than 54 inch
Minimum Wall thickness as per specification 12.0 mm
Increased steel shell thickness, t selected 20.0 mm
### Checking Against Surge Over Pressure Condition

Maxm. Surge pressure to be kept within 1.4* Max Psurge 6.3 kgf/cm2*
design pressure to maintain the thickness
required for internal pressure
### Checking Against Collapsing Pressure for aboveground installation

Not Applicable.
Page 1 of 39
ANNEXURE-III
Page 2 of 39
ANNEXURE-III
### Pipe Thickness Calculation for Buried Installation:

Increased thickness of steel pipe to meet the t 20.0 mm
buckling and deflection criteria, t :
0.787 inch
Pipe OD D0 4040 mm
159.06 inch
13.25 ft
Soil coverage on top of pipe as Considered h 1.250 m
4.10 ft
Unit weight. of filled soil as Considered wc 2 ton/m3
124.85 lb/ft3
Modulus of soil E' 1000 psi
Height of water surface above top of pipe (h w) : hw 1.25 m

Soil Load (Dead Load) on the pipe conduit
Soil Load(Wc) : wC x h x D 6786.80 lb/ft
Live Load(WL) : (Ref.Table:6-3 of AWWA M11) psf value 250 psf
hence WL = 3313.65 lb/ft
276.14 lb/inch.
Total load (W) per unit length of pipe : W=WC+WL 10100.44 lb/ft
841.70 lb/inch.
### Checking Against Deflection:

Horizontal deflection of pipe due to soil and truck loading (d x):
(Ref. Eq. 6-5 of AWWA M-11)
KWr 3
d x =D L
( )
EI +0 . 061 -----------------(Eq.
E' r 3 6-5)
Deflection lag factor, DL : 1.5
Bedding constant, K : 0.1
Load per unit of pipe length, W : 841.70 lb/inch
Outside radius of CW duct, r (=D/2) : 79.53 in
6.63 ft
Modulus of elasticity of pipe, Es = 30000000 psi
Modulus of soil, E' reaction:(assuming 1000 psi

moderate compaction of bedding)
Page 3 of 39
ANNEXURE-III
Moment of inertia of cross section of pipewall, Is =I = 1 b t 3 0.04068 in4/in of pipe

12
Page 4 of 39
ANNEXURE-III

Stiffness of steel shell (EsIs) EsIs 1220474.88 lb-inch
therefore dx1 = 1.9906 inch
(this must be within 5% of pipe dia if pipe is 1.25 % of OD
flexible lining and coated and calculated value
is=
[ Deflection Criteria: The deflection calculated as per eq.6-5 must be within 2% of pipe
dia if pipe is mortar-lined and coated, 3% of pipe dia if pipe is mortar-lined and
flexible coated, and 5 % of pipe dia if pipe is flexible lining and coated.]
Hence deflection is within allowable limit considering flexible lining and coate
### Checking Against Buckling:
Buckling Pressure Criteria:
(1) Buckling pressure due to live load and soil load must be < the allowable buckling
pressure calculated as per eq.6-7.
(2) Buckling pressure due to soil load and internal vacuum of pipe must be < the
allowable buckling pressure as per eq.6-7
Ref. eq.6-7 of AWWA M11
1 EI
Allowable buckling pressure (qa) :
q a =( )(32R w B'E' 3 )1/2--------Eq. (6-7)AWWA M11
FS D
FS=design factor : 2
Water buoyancy factor, Rw= 1-0.33x(hw / h) : 0.67

B'=empirical coefficient of elastic support 0.25
= 1/(1+4 X e^(-0.065h))
D=2r 159.06
Therefore, qa= 20.00 psi
### Condition-1 (considering the external loads as live load, dead load and water
buoyancy )
wC WL
q a1 = y w h w + R w +
D D
Buckling pressure due to live load WL/D 1.74 psi
As calculated below ywhw+RwWc/D 4.16 psi
Hence, buckling pressure, qa1 : 5.90 psi

(this must be less than the calculated allowable buckling pressure, i.e., q a1<qa
Hence, the actual buckling pressure is within the allowable limit.
Page 5 of 39
ANNEXURE-III
5.2*Condition-2 (considering dead load, internal vacuum and water buoyancy *):
Ref. Eq. 6-8 of AWWA M11
Buckling pressure due to soil load and internal vacuum condition within pipe (q a2) :
wC
q a2= y w hw + R w + Pv
D ---------(Eq.6-8) AWWA M11

Specific weight of water, yw 0.0361 lb/cu. inch.
Height of water surface above pipe conduit, hw 49.21 inch.
Density of the pipe material as assumed, 7.85 ton/cu.m.
Soil Load on the pipe conduit, WC 565.57 lb/inch.
Hence ywhw+RwWc/D 4.16 psi
Considering 100% internal vacuum during Pv = 14.69 psi
transient condition
Allowable buckling pressure(psi), qa : 20.00 psi
Since qa >qa2
Hence, the actual buckling pressure is within the
allowable limit considering both type of allowable
buckling pressure
So the required steel pipe thickness to meet the buckling 20 mm
and deflection criteria is
*Since simultaneous application of live load and internal vacuum
transients need not normally be considered, the effect of live load has not
been taken into consideration here.
Page 6 of 39
ANNEXURE-III_A

(Ref. AWWA M11 )
A. CONSIDERATION:
### Input Data:
pressure
Where Ys = 235Mpa).
111.81 inch
9.32 ft
110.24 inch.


Min. Wall thickness required as per AWWA-M11, (D0+20)/400 8.4 mm
Eqn. 4-6,for pipe sizes greater than 54 inch

Maxm. Surge pressure to be kept within 1.4* Max Psurge 0 kgf/cm2*
### Checking Against Collapsing Pressure for above ground installation

Increased steel shell thickness t 20.0 mm.
0.79 inch
Outside diameter of Pipe Do 111.81 inch
Pc=Collapsing pressure=50200000*(t/Do)^3 Pc 17.53 psi
Vaccum inside pipe Pv 14.69 psi
Pipe size is adequate
Page 7 of 39
ANNEXURE-III_A

(Ref. AWWA M11 )
A. CONSIDERATION:
### Input Data:
pressure
Where Ys = 235Mpa).
99.84 inch
8.32 ft
98.42 inch.


Min. Wall thickness required as per AWWA-M11, (D0+20)/400 7.6 mm
Eqn. 4-6,for pipe sizes greater than 54 inch

Maxm. Surge pressure to be kept within 1.4* Max Psurge 0 kgf/cm2*
### Checking Against Collapsing Pressure for above ground installation

Increased steel shell thickness t 18.0 mm.
0.71 inch
Outside diameter of Pipe Do 99.84 inch
Pc=Collapsing pressure=50200000*(t/Do)^3 Pc 17.95 psi
Vaccum inside pipe Pv 14.69 psi
Pipe size is adequate
Page 8 of 39
ANNEXURE-III_A
Page 9 of 39
ANNEXURE-III_A
KWr 3
d x =D L
( EI +0 . 061 E' r 3 )
1 3
I= b t
12
Page 10 of 39
ANNEXURE-III_A
1 3
I= b t
12
1 EI
q a =( )(32R w B'E' 3 )1/2
FS D
wC WL
q a1 = y w h w + R w +
D D
Page 11 of 39
ANNEXURE-III_A
wC
D
Page 12 of 39
(Ref. AWWA M11 )
A. CONSIDERATION:
### Input Data:
pressure
Where Ys = 235Mpa).

155.12 inch
12.93 ft
153.54 inch.




Not Applicable.

0.787 inch
Pipe OD D0 3940 mm
155.12 inch
12.93 ft
4.10 ft
124.85 lb/ft3
269.30 lb/inch.
820.87 lb/inch.

KWr 3
d x =D L ( )
EI +0 . 061 -----------------(Eq.
E' r 3 6-5)
6.46 ft
Moment of inertia of cross section of pipewall, Is = 1 3 0.04068 in4/in of pipe
I= bt
12
is=
Allowable buckling pressure (qa) : 1 EI
q a =( )(32R w B'E' 3 )1/2--------Eq. (6-7)
AWWA M11
FS D
= 1/(1+4 X e^(-0.065h))
D=2r 155.12
buoyancy )
wC WL
q a1 = y w h w + R w +
D D

5.2 Condition-2 (considering dead load, internal vacuum and water buoyancy *):
wC
D ---------(Eq.6-8) AWWA M11

transient condition
Allowable buckling pressure(psi), q a : 20.77 psi
Since qa >qa2
buckling pressure
/in of pipe
(Ref. AWWA M11 )
A. CONSIDERATION:
### Input Data:
pressure
Where Ys = 235Mpa).

111.34 inch
9.28 ft
110.24 inch.




Not Applicable.

0.551 inch
Pipe OD D0 2828 mm
111.34 inch
9.28 ft
4.10 ft
124.85 lb/ft3
193.30 lb/inch.
589.19 lb/inch.

KWr 3
d x =D L ( )
EI +0 . 061 -----------------(Eq.
E' r 3 6-5)
4.64 ft
I= bt
12
is=
q a =( )(32R w B'E' 3 )1/2--------Eq. (6-7)
AWWA M11
FS D
= 1/(1+4 X e^(-0.065h))
D=2r 111.34
buoyancy )
wC WL
q a1 = y w h w + R w +
D D

wC
D ---------(Eq.6-8) AWWA M11

transient condition
Since qa >qa2
buckling pressure
/in of pipe
(Ref. AWWA M11 )
A. CONSIDERATION:
### Input Data:
pressure
Where Ys = 235Mpa).

107.40 inch
8.95 ft
106.30 inch.




Not Applicable.

0.551 inch
Pipe OD D0 2728 mm
107.40 inch
8.95 ft
4.10 ft
124.85 lb/ft3
186.46 lb/inch.
568.36 lb/inch.

KWr 3
d x =D L ( )
EI +0 . 061 -----------------(Eq.
E' r 3 6-5)
4.48 ft
I= bt
12
is=
q a =( )(32R w B'E' 3 )1/2--------Eq. (6-7)
AWWA M11
FS D
= 1/(1+4 X e^(-0.065h))
D=2r 107.40
buoyancy )
wC WL
q a1 = y w h w + R w +
D D

wC
D ---------(Eq.6-8) AWWA M11

transient condition
Since qa >qa2
buckling pressure
/in of pipe
(Ref. AWWA M11 )
A. CONSIDERATION:
### Input Data:
Assuming CW pump shut off head as internal P 5 kgf/cm2
pressure
Where Ys = 250Mpa for thickness <20 mm).

160.87 inch
13.41 ft
159.45 inch.

Considering 5% manufacturing tolerance, 10.1 mm.




Not Applicable.

0.709 inch
Pipe OD D0 4086 mm
160.87 inch
13.41 ft
3.28 ft
124.85 lb/ft3
279.28 lb/inch.
736.89 lb/inch.

KWr 3
d x =D L
( )
EI +0 . 061 -----------------(Eq.
E' r 3 6-5)
6.70 ft
I= bt
12
is=
q a =( )(32R w B'E' 3 )1/2--------Eq. (6-7)
AWWA M11
FS D
= 1/(1+4 X e^(-0.065h))
D=2r 160.87
buoyancy )
wC WL
q a1 = y w h w + R w +
D D

5.2*Condition-2 (considering dead load, internal vacuum and water buoyancy *):
wC
D ---------(Eq.6-8) AWWA M11

transient condition
Allowable buckling pressure(psi), qa : 16.45 psi
Since qa >qa2
buckling pressure

CW Pipe Thickness Calculation - 80% Vacuum - With RCC

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CW Pipe Thickness Calculation - 80% Vacuum - With RCC

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DESIGN BASIS REPORT FOR CW AND ACW SYSTEM

Pipe OD considered Do 4040 mm.

### Pipe Thickness Calculation for Internal Pressure:

Minimum wall thickness (tmin) to withstand the tmin 9.09 mm.

Considering 12.5% manufacturing tolerance, 10.4 mm.

Rounded off to, 11.0 mm.

Min. Wall thickness as per AWWA-M11, Eqn. 4- (D0+20)/400 11.4 mm

Increased steel shell thickness, t selected 20.0 mm

### Checking Against Surge Over Pressure Condition

### Checking Against Collapsing Pressure for aboveground installation

### Pipe Thickness Calculation for Buried Installation:

Height of water surface above top of pipe (h w) : hw 1.25 m

### Checking Against Deflection:

Modulus of soil, E' reaction:(assuming 1000 psi

Moment of inertia of cross section of pipewall, Is =I = 1 b t 3 0.04068 in4/in of pipe

Description Formula Value Units

Water buoyancy factor, Rw= 1-0.33x(hw / h) : 0.67

Hence, buckling pressure, qa1 : 5.90 psi

Description Formula Value Units