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Design of High Voltage Filter for Power

Transformer Testing
Bharat D. Kadam Rakesh Patil S. R. Deore
Student Manager H.O.D. of Electrical
A.C.Patil College of Engineering, SIEMENS Ltd.(Transformer), A.C.Patil College of Engineering,
Kharghar, Navi Mumbai Airoli, Navi Mumbai Kharghar, Navi Mumbai
bharat.k021 @gmail.com rakesh.patil@siemens.com srdeore@ee.iitb.ac.in

ABSTRACT transformer which are exposed to elevated dielectric


Transformer is very important equipment in power stresses, i.e. stresses which in the long run can be
transmission system. The quality of a transformer is of harmful to safe transformer operation.
utmost importance for safety, industrial and financial
reasons. To check the quality of transformer and its Partial discharge measurements are explicitly specified
healthiness, complete testing is essential. For checking in standards or in customer specifications. They are to
design, quality of insulation used and processes be carried out in conjunction with dielectric tests in
followed during manufacturing, dielectric tests are high voltage laboratories using AC-voltage in the power
carried out on transformer before dispatch. Induced frequency range. For HVDC transformers PD
Over Voltage (IOV) test with Partial Discharge (PD) measurements are also carried out on dielectric tests
measurement is carried out to verify the high frequency with DC-voltages. For on-site PD measurements (for
Partial Discharge pulses appearing in high voltage example on repaired transformers) other types of PD-
dielectrics. The measurement of partial discharge is free excitation may also be carried out [14]. Partial
very important test which proves the adequacy of discharge measurement should generally be the last
design, material and process and is very sensitive as the dielectric test conducted on the transformer.
values measured are in pico-coulombs (pC). For
conducting this test, a good shielded laboratory is 2. LITERATURE REVIEW
required with accurate and sensitive measuring
instruments. Though good test lab is available, if the At the very beginning of the last century, when the high
partial discharges from the source are more, then the voltage technology was introduced for electrical power
proper measurement becomes difficult or not possible. generation and transmission systems, partial discharges
Now days, customers specifications are stringent and have already been recognized as a harmful source for
the limits set by them are lesser than the national or the insulation ageing in the high voltage power
international standards (IS / IEC). Then it becomes apparatus [1-7]. Throughout the decades different
utmost necessary to reduce the partial discharges from techniques are developed for detection, measurement
source or background noise due to connections to the and behavior study of PDs inside the insulation model.
transformer. The noise can be reduced by means of Many authors are presented their work about the
filters to get reliable measurements. Different types of detection and measurement of PD as well as study the
filters can be used based on the application and purpose. characteristic of PDs. Van Brunt has presented his work
on the role of memory effects in the PD behavior in
Keywords 1994 [2]. Paithankar and Mokashi have proposed a
defect identification technique based on chaos
pC, PD, RIV mathematics in 1997 [4]. Nikolay Kolev, Peter
Darjanova, Elissareta ,Gadjev, Denitza Darjanova
1. INTRODUCTION highlighted their work in 1997 and found out some
Partial Discharge (PD) is a localized dielectric important parameter (i.e., radius, height, volume of the
breakdown of a small portion of a solid or fluid void) relations which are responsible of occurrence of
electrical insulation system under high voltage stress. PD [7]. According to authors, PD phenomenon is a
Partial discharges may be due to faulty insulation, bad chaotic process. This means that PD is a nonlinear
contact, and sharp edges or di-electrically over stressed dynamical system. According to the authors Nikolay
areas. PD cause electrical ageing of insulation and oil Kolev, Peter Darjanova, Elissareta Gadjeva, Denitza
and may lead to complete failure of the equipment. Darjanova, PD measurement method is the important
test method for protecting the high voltage equipment
A PD measurement is a nondestructive tool used to from insulation damage and presence of PD is the main
establish the condition of a transformer insulation cause for degradation of insulation dielectric.
system. The goal of PD measurement is to certify that
no harmful PD-sources exist. A PD-measurement makes
it possible to detect and localize areas within the

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3. UTILIZATION OF HIGH VOLTAGE These HV-Filters will give considerable reduction in
FILTER FOR PD MEASUREMENT background noise / PD values and make measurements
reliable and accurate.
Basic Idea
The main aim of the project is to design & make a
A basic measuring circuit for partial discharge test is working model of HV filter suit to the requirement
shown in figure 3.1, IEC Standards 60726. The low- which will help Transformer Manufacturing Companies
voltage windings shall be supplied from an alternate to test transformer with required reduction in
100 Hz voltage source. The voltage shape shall be as background noise/PD Values.
nearly as possible of the sine-wave. Unless otherwise
specified, a pre-stress voltage of 1.5 U m shall be Approach
induced for 30 s, followed without interruption by a
The flow chart in Figure 3.2 shows the program routine
voltage of 1,1 U m for three minutes, during which seen by the user. The user interface is the input window,
the partial discharge level shall be measured. The where all the data needed for computation are entered.
calibration of the measuring circuit is carried out by
injecting simulated discharge pulses of 100pC at At first the core material, core geometry and the
transformer terminals. winding configuration are chosen. Three databases
containing the possible materials, geometries
respectively windings to chose between are included in
the program. At the moment only a small number of
items are included in the different databases but new
can be added.

When selecting a material a window showing the dc


hysteresis loop together with the bulk resistivity,
coercivity and remanence appears to give an idea of the
magnetic and electric behavior of the selected material.
These parameters with the addition of e.g. the
Fig permeability curve, thermal conductivity, density and
ure 3.1:- General Connection Scheme for PD core loss coefficients of the selected material is also
Measurement loaded from the database into the program for use in the
subsequent calculations.
Partial discharge measurement shall be carried out by
use of an oscilloscope, in order to analyze the
developing of the ongoing phenomena. Test procedures
must be in accordance with IEC Standards 60726/ IEEE
C57.

The test is successful if the partial discharge level is


lower than 30 pC unless otherwise agreed between
manufacturer and purchaser. This paper is dedicated to
design High Voltage Filter for Transformer to reduce
background PD level during dielectric test on
transformer. Test procedure and Test set up for
dielectric test is described under next chapter. For
Transformer testing, during PD test, HV Filters are best Figure 3.2: Flow Chart of the inductor design program
suitable for getting the desired reduction in noise or outline
background PD. These filters can be used for high
voltage and high current applications. HV filter consists 3.1. Symmetrical Networks
of inductors and Capacitor.
The network shown in figure 3.3 is terminated by load
Typical arrangement of HV Filter Z 0 and is symmetrical. We have,

Main
Main Transform
Transform Z1
Power
Power Generator
Generator HV Filter
HV Filter erer Under
Under
E=I 1 ( 2 )
+ Z 2 I 2 Z 2
Supply
Supply Test
Test (1)

2
Z1
I 1 2 +Z 2 + Z0
I2
=
Z2
=e

Z1
4 Z2
..(6)

Z
Z 0 =Z 2 ( e 1 ) 1
2

e =1+
Z1
2 Z2
+
( Z1 2 Z1
)
2 Z2
+ .
Z2

But, the Characteristic Impedance, is given by


[ ( ]
2
Z1 Z1 Z

Z 20 =
Z1
2
+ Z1 Z 2
=log e 1+
2 Z2
+ )
2 Z2
+ 1 (7)
Z2
4
In a T network terminated by impedance Z R , input
impedance may be written as

Z 12
Z =Z11
Z 22

In figure 3.3 Z 0 is replaced by Z R

Figure. 3.3 Symmetrical network with generator E and Z1 Z


2

load Z 0 Z = + Z 2
2 Z1
+ Z2 + Z R
Eliminating Z0 2

Z 21 Z
[
Z 2 ( e 1 )
Z1
2
Z1
]
2

= +2 j Z 2 . (2)
4
2


4 (
+Z 1 Z 2 + 1 +Z 2 Z R
2 )
Z1
Z1 +Z 2 + Z R
2
e 2 2e +1= e
Z2
Using equation 2 and 5 we get

e +e Z ZR Z0
=1+ 1 2
Z0+
2 2 Z2 tanh
Z =
i.e. Z0
+ ZR
Z1 tanh
cosh =1+ (3)
2 Z2
Z R cosh + Z 0 sinh
Z0 .(8)
Since 2 2
cosh sinh =1 , it can be shown that Z 0 cosh +Z R sinh

Z0 This gives the input impedance of a symmetrical T


sinh = (4 ) network ending with load Z R in terms of and
Z2
Z 0 of the network. If the network is short-circuited
Z0 Z R=0 .
tanh = (5)
Z1
+ Z2 9
2 )
Z sc =Z 0 tanh ..
u Z R= in the limit and hence,
Using equation for sinh , we have For open circuit,
2
Z0

(
Z Z oc =

sinh =
2
1
2
1+ 1 1
2 Z2 ) tanh

3
Z R This filter is a low-pass filter

tan =
Z sc
Z oc
And

sinh =
2
Z1
4 Z2
Z 0 = Z sc Z oc . ( 10)
This has already provided for characteristics

2 LC
4
impedance. j LC

3.2 Constant K Low Pass (T) Filter 2

If Z 1 and Z 2 , in reactance network, are unlike, f


sin = j (13)
2
Z 1 Z 2=R K , where R K is independent of the 2 fc
frequency and is a constant. Filters for which above
relationship holds well are called constant K filters.For f
If <1 (i.e. f is in the pass band)
figure 3.4 fc
Z 1= jL Z1
1< <0
4 Z2
j
Z 2=
C f f
L 2
Z 1 Z 2= =R K Con stant (11)
Hence,
fc
<1 , =0 and =2 sin1
fc ( )
C
Characteristic impedance of a T section is
If Z 1 and Z 2 are of opposite types, R K is
real figure 3.3 represents a T section of this type.
Z 1 and 4 Z 2 vary with the frequency as shown
in figure 3.3 pass-band starts from Z 1=0 and runs

Z OT = Z 1 Z 2 1+ ( Z1
4 Z2 )
up to Z =4 Z , i.e. it starts at f =0 and This becomes;
1 2
goes up to f c . Above f c the frequencies are
stopped or attenuated. Z OT =
L
C
1+
2 LC
4( .(18) )
Using equation 13 this becomes,

[ ( )]
2
L f
Z OT = 1 (19)
C fc

[ ( ) ]
2
f
RK 1 (20)
fc
Figure 3.4:- Reactance Curves
Z OT becomes zero at f =f c , varying
Z 1=4 Z 2 ..at cut off frequency throughout the band and in the band and in the
attenuation band it becomes imaginary reaching finally
4j infinite reactance at infinite frequency. Knowing the
j c L= ( c =2 f C ) f c required and the load resistance Z O should
c C
preferably match the load. This is possible at only one
1 frequency and the most favorable frequency is selected.
f C= (12)
LC

4
Load is such that

Z 1=4 Z 2 , i.e.
RK =
L
C
. At cutoff frequency,

4
C L=
C C

2 f 2c LC =1

Since R=R K =
L
C
, Picture 4.2:- PD patterns without filter in circuit

This is window shown by ICMSys in which PD patterns


1 we can easily see in respective window. Picture 4.2
C= (21) shows the PD pattern without filter in circuit. As shown
f CR in figure that background noise is increased to 279.45
pC .
Similarly;

R
L= (22)
fc
The matching at zero frequency and power transfer
decreases with increase in frequency.

4. RESULTS

PD measurement using filter and without filter is


carried out on 390MVA; 440/24kV capacity transformer
at SIEMENS testing. Testing setup with filter is as
shown in following picture. Picture 4.3:- PD patterns with filter in circuit

This is window shown by ICMSys in which PD patterns


we can easily see in respective window. Picture 4.3
shows the PD pattern with filter in circuit. As shown in
figure that background noise is reduced to 9.6 pC .

5. CONCLUSIONS
The prime objective of this study is to design & make a
working model of HV filter suit to the requirement
which will help Transformer Manufacturing Companies
to test transformer with required reduction in
background noise/PD Values.
Picture 4.1.Excitation from LV side through 3 Line These results will ensure the power engineers to predict
source PD filters the quality of the insulation used for high voltage power
In this case LV side of transformer is excited through equipment. The present work is to be extended for
high voltage filter as shown in picture 4.1. and HV side further study in different high voltage power equipment
kept open with HV neutral ground. Level of background such as Current Transformer (CT), Potential
noise is reduced due to filter can be observed in Transformer (PT), switch gear and circuit breaker.
following pictures 4.2 and 4.3. Localization of PD is also easily done by using such
high voltage filter for high current and high voltage
equipments.

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6. REFERENCES [9]. G.C. Stone. Partial discharge. VII. Practical
techniques for measuring PD in operating
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