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MINISTRY OF HEALTH

MALAYSIA

GENERAL REQUIREMENTS FOR


INSTALLATION AND MAINTENANCE
OF A Centralized THREE PHASE
UNINTERRUPTIBLE POWER SUPPLY (UPS)
IN HEALTHCARE FACILITIES

JUNE 2015

ENGINEERING SERVICES DIVISION


MINISTRY OF HEALTH MALAYSIA
GENERAL REQUIREMENTs FOR
INSTALLATION AND MAINTENANCE
OF A Centralized THREE PHASE
UNINTERRUPTIBLE POWER SUPPLY (UPS)
IN HEALTHCARE FACILITIES

All Right Reserved

No part of this publication may be reproduced, store


in a retrieval system, or transmitted in any form or
by any means, electronic, mechanical, photocopy,
recording, or otherwise without prior notice,
permission of the Ministry of Health Malaysia

MOH/ESD/2015-01
GENERAL REQUIREMENTS FOR INSTALLATION AND MAINTENANCE
OF A CENTRALIZED THREE PHASE UNINTERRUPTIBLE POWER SUPPLY (UPS) IN HEALTHCARE FACILITIES

CONTENTS

INTRODUCTION 5

DEFINITION 7

LOCATION 9

UPS INSTALLATION
GENERAL REQUIREMENTS 11

MAINTENANCE OF THE UPS 16

REFERENCES 19

ACKNOWLEDGEMENTS 21

ENGINEERING SERVICES DIVISION


MINISTRY OF HEALTH MALAYSIA
GENERAL REQUIREMENTS FOR INSTALLATION AND MAINTENANCE
OF A CENTRALIZED THREE PHASE UNINTERRUPTIBLE POWER SUPPLY (UPS) IN HEALTHCARE FACILITIES 5

INTRODUCTION

ENGINEERING SERVICES DIVISION


MINISTRY OF HEALTH MALAYSIA
GENERAL REQUIREMENTS FOR INSTALLATION AND MAINTENANCE
6 OF A CENTRALIZED THREE PHASE UNINTERRUPTIBLE POWER SUPPLY (UPS) IN HEALTHCARE FACILITIES

1.0 INTRODUCTION

This guideline on installation and maintenance of a


centralized three phase Uninterruptible Power Supply (UPS)
was generated in response to the recent fire incidents that
occurred in UPS rooms throughout healthcare facilities under
the Ministry of Health (MOH). Most of the incidents happened
due to poor ventilation design and lack of maintenance
activities. This guideline will serve as a reference for all
designers, implementers/installers, and maintenance
personnel, to ensure that UPS systems are installed
appropriately and are well maintained. This guideline is also
intended to serve as a resource for any future upgrading
projects related to UPS systems.

ENGINEERING SERVICES DIVISION


MINISTRY OF HEALTH MALAYSIA
GENERAL REQUIREMENTS FOR INSTALLATION AND MAINTENANCE
OF A CENTRALIZED THREE PHASE UNINTERRUPTIBLE POWER SUPPLY (UPS) IN HEALTHCARE FACILITIES 7

DEFINITION

ENGINEERING SERVICES DIVISION


MINISTRY OF HEALTH MALAYSIA
GENERAL REQUIREMENTS FOR INSTALLATION AND MAINTENANCE
8 OF A CENTRALIZED THREE PHASE UNINTERRUPTIBLE POWER SUPPLY (UPS) IN HEALTHCARE FACILITIES

2.0 DEFINITION 1
An Uninterruptible Power Supply (UPS) is necessary for
providing a no-break three-phase supply to specific
equipment during blackouts, covering the period from the loss
of normal supply to the start-up and subsequent electrical
power generation of the emergency generator. Without a
UPS, even very short power breaks may cause disruption in
hospital operations.

Any UPS in Healthcare Facilities shall include the following


components:

a) Rectifier
b) Charger
c) Inverter
d) Control and instrumentation
e) Switch gears
f) Battery bank
g) Electronic and/or manual bypass switch and
maintenance bypass switch (internal and external)

This excludes ICT and other equipment that have a built-in


UPS.

Note:

1. Refer to Healthcare Technical Memorandum 2011


ENGINEERING SERVICES DIVISION
MINISTRY OF HEALTH MALAYSIA
GENERAL REQUIREMENTS FOR INSTALLATION AND MAINTENANCE
OF A CENTRALIZED THREE PHASE UNINTERRUPTIBLE POWER SUPPLY (UPS) IN HEALTHCARE FACILITIES 9

LOCATION

ENGINEERING SERVICES DIVISION


MINISTRY OF HEALTH MALAYSIA
GENERAL REQUIREMENTS FOR INSTALLATION AND MAINTENANCE
10 OF A CENTRALIZED THREE PHASE UNINTERRUPTIBLE POWER SUPPLY (UPS) IN HEALTHCARE FACILITIES

3.0 LOCATION

In healthcare facilities, a UPS shall be installed to provide


uninterruptible power supply to all uninterruptible power/
lighting points and life supporting/monitoring equipment in
specific critical and emergency areas/departments at the
following locations1:

a) Operation Theatre Suites


b) Invasive Cardio Laboratory (ICL)
c) Intensive Care Unit (ICU)
d) Special Care Nurseries (SCN)
e) Neonatal Intensive Care Unit (NICU)
f) Coronary Care Unit (CCU)
g) High Dependency Ward (HDW)
h) Emergency and Trauma (red zone)
i) Fluoroscopy Room

Note:

1. Refer to Healthcare Technical Memorandum 2011


ENGINEERING SERVICES DIVISION
MINISTRY OF HEALTH MALAYSIA
GENERAL REQUIREMENTS FOR INSTALLATION AND MAINTENANCE
OF A CENTRALIZED THREE PHASE UNINTERRUPTIBLE POWER SUPPLY (UPS) IN HEALTHCARE FACILITIES 11

UPS INSTALLATION
GENERAL
REQUIREMENTS

ENGINEERING SERVICES DIVISION


MINISTRY OF HEALTH MALAYSIA
GENERAL REQUIREMENTS FOR INSTALLATION AND MAINTENANCE
12 OF A CENTRALIZED THREE PHASE UNINTERRUPTIBLE POWER SUPPLY (UPS) IN HEALTHCARE FACILITIES

4.0 UPS INSTALLATION GENERAL REQUIREMENTS

4.1 The UPS shall be of sufficient capacity to handle the


present load and have a minimum of 20% spare
capacity for future extensions.

4.2 All UPS installations in new buildings shall avoid ANY


water/liquid/gases pathways, sources and outlets2 in the
ceiling above the battery bank and control system of the
UPS. It is an additional requirement that ceiling facilities
be waterproofed in existing UPS rooms.

4.3 All UPS installations in new buildings shall be designed


in two (2) connected compartments separated by a
two (2) hours fire rated brick wall partition and door or
something equivalent to a two (2) hours fire rated wall
and door. One compartment will contain the battery
bank and the other will house the control system. The
compartments must be well air-conditioned by an
independent 24-hour cooling system.

4.4 The battery capacity shall be at least one (1) hour1 full
load capacity with an electronic and/or manual bypass
switch and maintenance bypass switch (internal and
external). The UPS should be connected to the essential
services supply. The full load discharge capacity has to
be specified along with the battery calculation.
Note:

1. Refer to Healthcare Technical Memorandum 2011


2. This includes waste water pipes, chilled water pipes, hot water pipes, sanitary pipes, rain water down
pipes, etc.
ENGINEERING SERVICES DIVISION
MINISTRY OF HEALTH MALAYSIA
GENERAL REQUIREMENTS FOR INSTALLATION AND MAINTENANCE
OF A CENTRALIZED THREE PHASE UNINTERRUPTIBLE POWER SUPPLY (UPS) IN HEALTHCARE FACILITIES 13

4.5 Batteries for the UPS system shall comply with the latest
standards set by the International Electrotechnical
Commission (IEC) and the Institute of Electrical and
Electronics Engineers (IEEE).

4.6 All cells in the same bank shall be of the same size and
type.

4.7 Batteries or chargers should not be located in areas of


vibration and restricted only to maintenance personnel1.

4.8 Any new UPS system installation must have a minimum


one (1) year warranty.

4.9 Any new UPS installation must be provided with


a minimum of eight (8) years spare parts availability.
A guarantee letter must be issued by the manufacturer
before installation.

4.10 The minimum design lifespan of batteries is ten (10)


years.

4.11 All battery bank compartments should display a clear


legible label or signage indicating the type of battery
electrolyte used. Explosion signage must be provided
due to the possibility of gas explosion arising from the
mishandling of acid and alkaline battery electrolytes.

Note:

1. Refer to Healthcare Technical Memorandum 2011


ENGINEERING SERVICES DIVISION
MINISTRY OF HEALTH MALAYSIA
GENERAL REQUIREMENTS FOR INSTALLATION AND MAINTENANCE
14 OF A CENTRALIZED THREE PHASE UNINTERRUPTIBLE POWER SUPPLY (UPS) IN HEALTHCARE FACILITIES

4.12 The required specifications for the UPS are as follows:

a) Output efficiency 95%

b) Power factor 0.85

4.13 The required environmental conditions for the UPS are


as follows:

a) Operating Temperature : 0C to 40C

b) Relative Humidity 95%

c) Room Temperature 25C

4.14 The UPS room shall be installed with a suitable


Automatic Fire Protection System in both compartments.
A smoke detector, heat detector, and clean agent
suppression system type substances shall be used in
the above system. Other latest fire protection systems
will be approved on a case by case basis.

4.15 Upon completion of the UPS installation, all relevant


technical documents shall be properly handed over to
the respective healthcare facilities. Technical documents
shall include but not be limited to the following:

a) A Manufacturers Operation and Maintenance Manual


complete with Manufacturers Maintenance Checklists

b) Warranty / Guarantee Certificate

ENGINEERING SERVICES DIVISION


MINISTRY OF HEALTH MALAYSIA
GENERAL REQUIREMENTS FOR INSTALLATION AND MAINTENANCE
OF A CENTRALIZED THREE PHASE UNINTERRUPTIBLE POWER SUPPLY (UPS) IN HEALTHCARE FACILITIES 15

c) As-Built Drawings - hardcopy and softcopy

d) A Testing & Commissioning Report, including a


factory acceptance test and safety test

4.16 The implementer or installer shall provide technical


training to the respective end user and technical
personnel upon completion of the installation.

ENGINEERING SERVICES DIVISION


MINISTRY OF HEALTH MALAYSIA
GENERAL REQUIREMENTS FOR INSTALLATION AND MAINTENANCE
16 OF A CENTRALIZED THREE PHASE UNINTERRUPTIBLE POWER SUPPLY (UPS) IN HEALTHCARE FACILITIES

MAINTENANCE
OF THE UPS

ENGINEERING SERVICES DIVISION


MINISTRY OF HEALTH MALAYSIA
GENERAL REQUIREMENTS FOR INSTALLATION AND MAINTENANCE
OF A CENTRALIZED THREE PHASE UNINTERRUPTIBLE POWER SUPPLY (UPS) IN HEALTHCARE FACILITIES 17

5.0 MAINTENANCE OF THE UPS

5.1 The implementer or installer shall perform Planned


Preventive Maintenance (PPM) and rectify any failures
or defects during the warranty/defect liability period.

5.2 All maintenance activity shall be performed by


competent personnel.

5.3 Routine Inspection (RI) shall be performed daily. RI


activity shall consist of:

a) Recording room temperature

b) Recording operating temperature

c) Recording any warning alarm

d) Visual inspection

e) Checking battery condition

f ) Checking the functionality of support systems in the


UPS room (e.g., ventilation, fire protection system,
etc.)

g) Housekeeping of UPS room

5.4 PPM shall be performed based on the manufacturers


recommendation or according to the MOHs Hospital
Engineering Plan Preventive Maintenance (HEPPM).

ENGINEERING SERVICES DIVISION


MINISTRY OF HEALTH MALAYSIA
GENERAL REQUIREMENTS FOR INSTALLATION AND MAINTENANCE
18 OF A CENTRALIZED THREE PHASE UNINTERRUPTIBLE POWER SUPPLY (UPS) IN HEALTHCARE FACILITIES

5.5 The PPMs activity details (semi-annually and annually)


shall be referred to HEPPM checklists.

5.6 Immediate action shall be taken if any abnormal


condition is detected (especially in the UPS battery) to
prevent any mishaps from happening. All RI and PPM
activities shall be recorded. A log book/log sheet must
be made available and updated at all times.

5.7 All spare parts shall be new and genuine, sourced from
equipment manufacturers or Original Equipment
Manufacturers (OEM) equivalents approved by the
government.

5.8 All workmanship shall be in accordance to approved


codes and good engineering practices.

5.9 Replacement of the batteries shall be carried out if:

a) Efficiency drops to a minimum level of 10% 5

b) Battery fails or is in poor condition

c) Battery exceeds life span based on requirements set


by manufacturer

ENGINEERING SERVICES DIVISION


MINISTRY OF HEALTH MALAYSIA
GENERAL REQUIREMENTS FOR INSTALLATION AND MAINTENANCE
OF A CENTRALIZED THREE PHASE UNINTERRUPTIBLE POWER SUPPLY (UPS) IN HEALTHCARE FACILITIES 19

REFERENCES

ENGINEERING SERVICES DIVISION


MINISTRY OF HEALTH MALAYSIA
GENERAL REQUIREMENTS FOR INSTALLATION AND MAINTENANCE
20 OF A CENTRALIZED THREE PHASE UNINTERRUPTIBLE POWER SUPPLY (UPS) IN HEALTHCARE FACILITIES

6.0 REFERENCES

6.1 Health Technical Memorandum 2011 - Emergency


Electrical Services.

6.2 MS IEC 62040 - Uninterruptible Power Supply Unit


(UPS).

6.3 MOH HEPPM Guideline - Task No: E31316 / E31315.

6.4 JKR Specification - Contract Document National Cancer


Institute (NCI)/IT room specification.

6.5 IEEE 450 (Battery - Lead Acid)

6.6 IEEE 1106 (Battery - Nickel Cadmium)

6.7 Industry Operation and Maintenance Manual:

a) Schneider Electric Sdn. Bhd.


b) Emerson Sdn. Bhd.
c) Socomec UPS (M) Sdn. Bhd.
d) Power Solution Sdn. Bhd.

ENGINEERING SERVICES DIVISION


MINISTRY OF HEALTH MALAYSIA
GENERAL REQUIREMENTS FOR INSTALLATION AND MAINTENANCE
OF A CENTRALIZED THREE PHASE UNINTERRUPTIBLE POWER SUPPLY (UPS) IN HEALTHCARE FACILITIES 21

ACKNOWLEDGEMENTS

ENGINEERING SERVICES DIVISION


MINISTRY OF HEALTH MALAYSIA
GENERAL REQUIREMENTS FOR INSTALLATION AND MAINTENANCE
22 OF A CENTRALIZED THREE PHASE UNINTERRUPTIBLE POWER SUPPLY (UPS) IN HEALTHCARE FACILITIES

ACKNOWLEDGEMENTS

The working group on General Requirements For


Installation And Maintenance Of A Centralized Three
Phase Uninterruptible Power Supply (UPS) In Healthcare
Facilities consists of the following representatives:

No. Name Designation/Department

ENGINEERING SERVICES DIVISION, MINISTRY OF HEALTH


1 Hj Md. Jalal b. Bongkik Director
2 Hj Tauran Zaidi b. Ahmad Deputy Director
Zaidi Hospital Operations Section
3 Khairul Azmy b. Kamaluddin Deputy Director
Clinic Operations Section
4 Hj Yahaya b. Saad Deputy Director
Project Implementation Section
5 Mohd Azizi b. Ibrahim Senior Principle Assistant
Director

6 Azrul Aminurrashid b. Roslan Principle Assistant Director


Hospital Operations Section
7 Mohd Affendi b. Amran Principle Assistant Director
Project Implementation Section
8 Ir. Noor Muhammad b. Abd Senior Assistant Director
Rahman Hospital Operations Section
9 Ir. Mohd Hisam b. Saat Senior Assistant Director
Hospital Operations Section
ENGINEERING SERVICES DIVISION
MINISTRY OF HEALTH MALAYSIA
GENERAL REQUIREMENTS FOR INSTALLATION AND MAINTENANCE
OF A CENTRALIZED THREE PHASE UNINTERRUPTIBLE POWER SUPPLY (UPS) IN HEALTHCARE FACILITIES 23

No. Name Designation/Department

10 Shairam b. Salleh Senior Assistant Director


Hospital Operations Section
11 Sharminie bt. Zainul Abidin Senior Assistant Director
Clinic Operations Section
12 Rijal Mahadi b. Rahindra Senior Assistant Director
Project Implementation Section
13 Chwa Chee Woon Senior Assistant Director
Project Implementation Section
14 Dazihayu bt. Hamdan Assistant Director
Hospital Operations Section
15 Nur Khalida Salmi bt. Mohd Assistant Director
Nawar Hospital Operations Section
16 Yom Zuraima bt. Mohd Assistant Director
Zaizizi Hospital Operations Section
17 Nur Adilah bt. Razali Assistant Director
Hospital Operations Section
18 Muhammad Taheri b. Abdul Assistant Director
Rashid Hospital Operations Section
19 Syazwani bt. Yahaya Assistant Director
Hospital Operations Section
20 Norsuriana Fatiha bt. Hussin Assistant Director
Selangor State Health

21 Izyan Nadirah bt. Sabri Assistant Director


Kuala Lumpur Hospital

ENGINEERING SERVICES DIVISION


MINISTRY OF HEALTH MALAYSIA
GENERAL REQUIREMENTS FOR INSTALLATION AND MAINTENANCE
24 OF A CENTRALIZED THREE PHASE UNINTERRUPTIBLE POWER SUPPLY (UPS) IN HEALTHCARE FACILITIES

No. Name Designation/Department

PUBLIC WORKS DEPARTMENT


1 Muhammad Shukri b. Khasim Senior Principle Assistant
Director

2 Rafizan b. Mohamad Rasul Senior Assistant Director


Health Works Branch
CONCESSION COMPANY
1 Jufri b. Abdul Jalil Faber Medi-Serve Sdn. Bhd.

2 Ir. Abd Razak b. Mohamad Faber Medi-Serve Sdn. Bhd.

3 Khairul Nizam b. Mohd Yusof Radicare Sdn. Bhd.

4 Mohd Zainuri b. Remali Radicare Sdn. Bhd.

5 Zairi b. Othman Medivest Sdn. Bhd.

6 Mohd Saifful Izzuan b. Ishak Medivest Sdn. Bhd.

ENGINEERING SERVICES DIVISION


MINISTRY OF HEALTH MALAYSIA
GENERAL REQUIREMENTS FOR INSTALLATION AND MAINTENANCE
OF A CENTRALIZED THREE PHASE UNINTERRUPTIBLE POWER SUPPLY (UPS) IN HEALTHCARE FACILITIES 25

No. Name Designation/Department

MANUFACTURER/SUPPLIER
1 Brandon Ng Schneider Electric Sdn. Bhd.

2 Andy Chang Liang Hong Emerson Network Power


Sdn. Bhd.
3 Eric Cheah Emerson Network Power
Sdn. Bhd.
4 Fong Keng Loong Power Solution Sdn. Bhd.

5 Mohd Hasyidan b. Mohamed Power Solution Sdn. Bhd.

6 Jeffry@Tan Hin Guey Power Solution Sdn. Bhd.

7 Ken Lee Socomec UPS (M) Sdn. Bhd.

8 Alex Ang Eng Hua FPS-ENP Sdn. Bhd.

ENGINEERING SERVICES DIVISION


MINISTRY OF HEALTH MALAYSIA
GENERAL REQUIREMENTS FOR INSTALLATION AND MAINTENANCE
26 OF A CENTRALIZED THREE PHASE UNINTERRUPTIBLE POWER SUPPLY (UPS) IN HEALTHCARE FACILITIES

NOTES

ENGINEERING SERVICES DIVISION


MINISTRY OF HEALTH MALAYSIA
ENGINEERING SERVICES DIVISION
MINISTRY OF HEALTH MALAYSIA
Level 3-7, Block E3, Parcel E, Precinct 1,
Federal Government Administrative Centre
62590 Putrajaya.
Tel: 03-8000 8000
Fax: 03-8892 4855/4872
http://engineering.moh.gov.my

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