MAKING MODERN LIVING POSSIBLE

Design your application for superior performance

Size heat exchangers for a perfect match
Danfoss XGC gasketed plate heat exchangers

One
global partner
With Danfoss you get one
reliable partner for support,
warranty and service.
Danfoss and our service
partners are nearby present
on all world continents.

districtenergy.danfoss.com
Designed in every scale for superior
energy efficiency and performance
Demands for quality, efficiency
and economy
Basically every customer demands
the security of a stable and efficient
operation of the heating and cooling
installation. To avoid low comfort
periods in the building or downtime
caused by maintenance and repair, the
system installation has to be service
friendly. A gasketed plate heat ex-
changer meets these requirements as
an efficient and high-quality solution.
Since large scale heat exchangers
are extensive investments, the total
economy of the system investment is
of significant importance. It is necessary
that the operating cost is minimized with
high energy efficiency and expectancy
of a long total system lifetime.
These demand conditions require
superior performance of all parts of the
system installation and high quality of all
components. Your supplier must fulfil
these demands.
Danfoss XGC gasketed plate heat
exchangers
Danfoss XGC heat exchangers are
designed for demanding temperature,
pressure and flow conditions. Danfoss
offers a very comprehensive range of
efficient heat exchangers for applica-
tions in any scale.
The heat exchangers are built on a
module based concept. Frames, plates
and connections can be combined to
form a number of different exchanger
types. By using different types of plates,
with different characteristics, the
exchangers can be adapted to a wide
variety of applications.
The XGC heat exchangers can easily
be dismantled for inspection, cleaning
and maintenance. Another benefit of
the XGC gasketed plate heat exchangers
is that they can easily be expanded or
adapted by adding or replacing plates
when the conditions change.
The product range is suited for appli-
cations requiring high energy efficiency
like district cooling interchangers,
district heating substations or cooling/
heating pressure breakers.
The XGC range offers: Product range specifications:
Tall and narrow types with long
Flow range: 10 - 4000 m3/h
thermal length to achieve close
temperature approach Working pressure: 10 - 25 bar
Compact types for general heating,
HVAC and hot water systems Connections: DN 32 DN 500
Large flow systems
Temperature: -20 to +180C
Double wall types for separation
of drinking water from heating
or cooling water

XGC-013 XGC-042
XGC-008 XGC-009 XGC-016 XGC-026 XGC-044

Connection size, DN 32-50 DN 100

XGC-051
XGC-054 XGC-091 XGC-118 XGC-060 XGC-100 XGC-140

DN 150 DN 200

XGC-085 XGC-145 XGC-205 XGC-265 XGC-325

DN 300

XGC-230 XGC-330 XGC-430

DN 500
In every scale
options from 77 cm to 4,4 meters!

Dimensions
Heat transfer
Type Connections Width B Height H Length D E F
area per
(DN) (mm) (mm) (mm) (mm) (mm)
plate (m2)
XGC 008 0.075 32 180 774 72 640 60

XGC 009 0.088 40 250 725 90 555 100

XGC 013 0.12 50 320 832 140 592 135

XGC 016 0.135 50 320 832 140 592 135

XGC 026 0.27 100 450 1110/1265 164/220 779 226

XGC 042 0.44 100 450 1520/1675 164/220 1189 226

XGC 044 0.44 100 450 1675 220 1189 226

XGC 051 0.55 150 585/630 1730 300 1143 300

XGC 054 0.552 150 630 1730 300 1143 300

XGC 091 0.91 150 626 2390 300 1800 285

XGC 118 1.18 150 626 2870 300 2280 285

XGC 060 0.56 200 825 1700 350 910 420

XGC 100 1.01 200 825 2280 350 1490 420

XGC 140 1.46 200 825 2860 350 2070 420

XGC 085 0.91 300 1060 1985 360 1140 570

XGC 145 1.53 300 1060 2565 360 1720 570

XGC 205 2.14 300 1060 3215 360 2300 570

XGC 265 2.76 300 1060 3795 360 2880 570

XGC 325 3.37 300 1060 4375 360 3460 570

XGC 230 2.37 500 1380/1510/1540 3172 450 2090 700

XGC 330 3.27 500 1380/1510/1540 3782 450 2700 700

XGC 430 4.17 500 1380/1510/1540 4392 450 3310 700

Wide span frame types to fit your needs Plates, gaskets materials,
working conditions

Frame types Plate materials

AISI 304 / EN 1.4301
Frame type NI and PI Frame type N and P
AISI 316 / EN 1.4401
Titanium Grade 1
254 SMO
C-276
Titanium Grade 11
Nickel 200/201

Gaskets
Nitril
EPDM
FKM, Viton

Max. working pressure

T-frame 6 bar
NI/N 10 bar
PI/P 16 bar
SI/S 25 bar

Max. working temp.

Nitril 140C
EPDM 170C
FKM 180C

Approvals
PED 97/23/EC
Special demanding applications
we manage the challenges!

Double wall heat exchangers

No risk of flow media Gasket
contamination with double wall
heat exchangers. Medium 1
The plates are welded together
around the port holes in pairs.
This design requires one additional Gasket
plate per flow channel.
Medium 2
In case a plate or gasket is leaking,
the primary and secondary media will
not be mixed. The leakage will also be
visible from outside. The Heat exchangers
are approved for drinking water. Even if medium 1 should leak, it cannot mix with medium 2.

Gasketed heat exchangers for

district cooling

The district cooling systems with plate Due to the increased heat exchanger sur-
heat exchangers often replace traditional face required for efficient transfer of cold
air-conditioning system in buildings. water into the cooling system, gasketed
As the district cooling plant transfers plate heat exchangers are typically the
cold water through the network to preferred choice.
building and end-users, the district cool-
ing system offers operating flexibility,
lower operation costs and reduced
start-up investment.

Picture: Stockmann Oyj Abp

District Cooling at Stockmann
Store-house, Helsinki, Finland:
Substation with large scale gasketed
heat exchangers from Danfoss.
- Outer dimensions of the substation:
Length 15 m, width 6.5 m and height
3.5 m
- Capacity of the cooling substation is
7.7 MW, divided into 3 circuits
- The substation includes 7 large
gasketed plate heat exchangers
- Pipe sizes on the primary side are
DN 300, on the secondary side
DN 150/250/300
Service and maintenance
efficient operation and reduced downtime

Dirt and scale can block your heat
exchanger and cause unplanned
downtime. Through a partnership
agreement with a leading service
provider, Danfoss offer service at
customer site or in service centres
located strategic places worldwide.
If you have no time for servicing, a
service engineer will attend your site
to inspect the plate heat exchanger.
The engineer will work out an individual
action plan to fit your requirements,
carry out performance diagnostics,
high pressure washing of plates while
hanging in the frame, plate inspection,
checking and replacing gaskets as
needed and reassemble the unit.
A fouled plate pack can be replaced
with a spare plate pack to reduce the
service time on the unit. The fouled
plates will be carefully packed and
shipped to the closest service centre.
At partner service centres, Danfoss can
provide you the advanced service that
cannot be performed on site. We offer
high level competence together
with advanced equipment to ensure
comprehensive service. We clean the
plates and put in new gaskets. Every
plate is thoroughly inspected to locate
any pinhole or cracks. After a final
hydrostatic test they are packed and
shipped back to your location.

One global partner

With Danfoss you get one reliable partner for support,
warranty and service. Danfoss and our service partners
are nearby present on all world continents.
Controls for every district heating and cooling application
Danfoss provides a complete range of
automatic controls, heat exchangers
and substations needed throughout
the process of generating and distri-
buting heat or cooling to homes and
buildings. Our products contribute
to individual comfort, reduce energy
consumption as well as providing reliable
and lasting operations and guarantee
minimum servicing.
System performance benefits - enabled by Danfoss automatic controls
Differential pressure
control provides:
Hydraulic balancing of the district
heating network
Constant differential pressure (p)
across the control valve
Low diffenrential pressure (p)
across the control valve
Flow control and flow
limitation provide:
Exact limitation of the flow
Temperature controllers provide:
Exact temperature control
E-mail: heating@danfoss.com www.districtenergy.danfoss.com
VB.EJ.B1.02
The product range consists of controllers
for all purposes:
Differential pressure and flow
controllers
Self-acting temperature controllers
Electronic controllers
Motorized control valves
Ball valves
Heat meters
Danfoss offers a wide range of pre-
fabricated substation for heating and
cooling with XGC heat exchangers.
Ensures adequate heat or cooling supply to all subscribers
Reduces flow in the network
Reduces energy loss
Increases pump performance
Enables accurate temperature control and low return temperature
Prolongs the life of the control equipment
Prevents cavitation
Reduces noise emission in the system
Secures adequate heat or cooling supply to all subscribers
Establishes a reliable basis for settling of fixed subscriber costs
Ensures optimum hydraulic balance
Ensures adequate temperatures in your system
Offers modular design possibilities (e.g. controller + safety thermostat)
Offers safety functions (according to DIN standards)
24487 www.factorx.dk