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File E166979

Project 04RT05143

July 21, 2004

REPORT

On

UNINTERRUPTIBLE POWER SUPPLY EQUIPMENT

UIS Alber Electronics Co., Ltd.


Taipei Hsien Taiwan

Copyright 2004 Underwriters Laboratories Inc.

Underwriters Laboratories Inc. authorizes the above named company to


reproduce this Report provided it is reproduced in its entirety.
File E166979 Vol. 1 Sec. 11 Page 1 Issued: 2004-07-21
and Report Revised: 2004-10-09

DESCRIPTION

PRODUCT COVERED:

USL, CNL Uninterruptible power supply, Models VT-Pro 1000 and


VT-Pro 1500.

GENERAL CHARACTER:

The equipment has the following features:

Cord connected
Off-line type
Batteries internal to UPS

ENGINEERING CONSIDERATIONS (NOT FOR FIELD REPRESENTATIVE USE):

USL indicates that these units were evaluated to UL 1778, the Standard for
Uninterruptible Power Supply Equipment, dated October 25, 1994.

CNL indicates these units were evaluated to the requirements in the


Standard for General Use Power Supplies, CAN/CSA-C22.2 No. 107.1.

RATINGS:

When a range of electrical ratings is specified, any rating within the


range is covered.

ELECTRICAL:

UPS Units

Input Power, 50/60 Hz


A (1)
Model V Phase Neutral P.F. W Kva Phases(2)

VT-Pro 1000 110-120 12 - - - - Single

VT-Pro 1500 110-120 15 - - - - Single

VT-Pro 1500 110-120 12 - - - - Single


(Alternate Rating)
File E166979 Vol. 1 Sec. 11 Page 2 Issued: 2004-07-21
and Report Revised: 2004-10-09

Output Power, 50/60 Hz Battery Supply(4)


A (3) Phases Nominal Nominal
Model V Phase Neutral P.F W VA (2) V, dc A, dc

VT-Pro 1000 110-120 - - - 600 1000 Single - -

VT-Pro 1500 110-120 - - - 900 1500 Single - -

VT-Pro 1500 110-120 - - - 900 1400 Single - -


(Alternate
Rating)

Notes:

(1) Input current based on use of true RMS meter. For a unit having a
3 ph, 4-wire input, both the phase and neutral currents are indicated;
for all others, only the phase current is indicated.

(2) Number of phases indicated. In addition, for 3 ph units, delta or wye


restriction, if applicable, is indicated.

(3) For a unit having a 3 ph, 4-wire or a 1 ph, 3-wire output, the ampere
ratings of both the phase and neutral conductors are indicated; for all
others, only the phase current is indicated.

(4) Applicable only to UPS used with a remote battery supply.

TEMPERATURE:

Temperature Rating Units are considered acceptable for use in a


maximum ambient of 40C.

CONSTRUCTION DETAILS:

These are in addition to those stated in Section General, see Section


General for Method of Application.

SPACINGS:

Refer to Table 1 controlled environment of Sec. Gen. For spacing.


File E166979 Vol. 1 Sec. 11 Page 3 Issued: 2004-07-21
and Report Revised: 2004-10-09

MARKINGS:

General See Sec. Gen. For method of application. The Listees name,
model number, date of manufacture, and electrical ratings marked where readily
visible.

ADDITIONAL MARKINGS:

These are in addition to those stated in Sec. Gen. See Sec. Gen. For
Method of Application.

Controlled Environment Intended for installation in a controlled


environment. For CNL unit, the above marking shall be followed by the
following wording. Refer to manual for environmental conditions. This
marking is located outside the unit.

Disconnect On/Off Positions On and Off, or the symbols shown in


ILL. 1 of Sec. Gen. Are marked on or adjacent to disconnect devices, if
provided, for the output AC and output DC power circuits.

AC Circuits Identified to indicate alternating current, frequency or


frequency-range or the AC symbol see Sec. Gen., ILL. 1. Provide adjacent to
UPS AC input part and AC output part.

User Operated Handles, Knobs or Buttons Operating positions are


identified.

Detachable Power Supply Cord Not Provided Unit intended for use with a
detachable power supply cord that is not provided, marked See instruction
manual for proper selection of power supply cord. Marking may be a tag of
paper or other material, or product insert, provided on or package with the
units and visible at installation.

CAUTIONARY MARKINGS:

The following cautionary markings are provided. The words CAUTION,


WARNING or DANGER in the following cautionary markings shall be in letters
not less than 3.2 mm high, and the remaining letters shall not be less than
1.6 mm high.
1. CAUTION Risk of electric shock Refer to top or rear of UPS
for cautionary markings. This marking shall be visible to the
operator during normal operation of the unit.
File E166979 Vol. 1 Sec. 11 Page 4 Issued: 2004-07-21
and Report Revised: 2004-10-09

2. Having Internal Battery CAUTION Risk of electric shock


Hazardous live parts inside this UPS are energized from the
battery supply even when the input AC power is disconnected. If
marking is located on inside of unit, it is visible with any cover
or panel opened.

3. User Serviceable Parts CAUTION Risk of electric shock, do not


remove cover. No user serviceable parts inside. Refer servicing
to qualified service personnel.

4. Isolated Battery Supply CAUTION Risk of electric shock


Battery circuit is not isolated from AC input, hazardous voltage
may exist between battery terminals and ground. Test before
touching. The marking shall be provided internally adjacent to
the batteries.

5. Sinusoidal Output For CNL unit only, on unit surface


NOTICE: THE OUTPUT OF THIS DEVICE IS NOT SINUSOIDAL. IT HAS A
TOTAL HARMOMNIC DISTORTION OF 65.8 PERCENT AND MAXIMUM SINGLE
HARMONIC OF 55.2 PERCENT.

PRINTED WIRING BOARDS:

Minimum requirements for PWBs are described in Sec. Gen.

OUTPUT CIRCUIT GROUNDING:

The AC output power circuit of the UPS is grounded as described below.

Receptacles For a UPS having a general-use attachment plug receptacle,


the white or silver terminal is connected to the grounded (neutral) supply
conductor of either (1) AC input circuit, or (2) output of the UPS for a
receptacle supplied from the output AC circuit.
File E166979 Vol. 1 Sec. 11 Page 5 Issued: 2004-07-21
and Report Revised: 2004-10-09

INSTRUCTION MANUAL:

The important safety instructions shall appear before the preliminary


guidelines for battery installations, the battery installation procedures, and
maintenance.

The headings IMPORTANT SAFETY INSTRUCTIONS and SAVE THESE


INSTRUCTIONS shall be entirely in upper case letters not less than 4.8 mm
high. Upper case letters in the instructions shall not be less than 2.0 mm
high, and lower case letters shall not be less than 1.6 mm high.

The instruction manual shall include important safety instructions as


listed below. The statement IMPORTANT SAFETY INSTRUCTIONS, and the
statement SAVE THESE INSTRUCTIONS shall precede the list. The word
CAUTION shall be entirely in upper case letters.

1. "SAVE THESE INSTRUCTIONS - This Manual Contains Important


Instructions that should be followed during Installation and
Maintenance of the UPS and Batteries."

2. Symbol for On/Off is displayed and defined.

3 "Intended for Installation in a Controlled Environment."

4. "Maximum ambient temperature 40C".

5. "Servicing of batteries should be performed or supervised by


personnel knowledgeable of batteries and the required precautions.
Keep unauthorized personnel away from battery."

6. Size of Branch Circuit Overcurrent Protection - "CAUTION - To


reduce the risk of fire, connect only to a circuit provided with
20 amperes maximum branch circuit overcurrent protection in
accordance with the National Electric Code, ANSI/NFPA. The
marking may be located internally adjacent to wiring terminals or
provided in the instruction manual.

7. Proper Selection of Power Supply Cord (For Model VT-Pro 1500)


Listed, rated minimum 14 A, 125 V, cord type SJT, No. 14 AWG/3C,
one end terminates in a Listed grounding type attachment plug of
20 A, 125 V configuration (NEMA 5-20P), other end terminates in a
cord connector, minimum 1.8 m long.

8. Proper Selection of Power Supply Cord (For Model VT-Pro 1000)


Listed, rated minimum 9 A, 125 V, cord type SJT, No. 18 AWG/3C,
one end terminates in a Listed grounding type attachment plug of
15 A, 125 V configuration (NEMA 5-15P), other end terminates in a
cord connector, minimum 1.8 m long.
File E166979 Vol. 1 Sec. 11 Page 6 Issued: 2004-07-21
and Report Revised: 2004-10-09

UPS MODEL VT-Pro 1500 FIG. 1 AND FIG. 2

General - Figs. 1 and 2 illustrate the overall, interior construction of


Model VT-Pro 1500.

Enclosure - R/C (QMFZ2), Chi Mei Corp. (E56070), Type PA-765 or PA-765A,
minimum 2.5 mm thick, rated 5 VA, 80C, five pieces construction,
overall 33 by 14.7 by 23.3 cm high, secured together by snap-fit and
screws. Provided with three sets baffled ventilated openings at right
and left side of enclosure respectively as shown. At the rear, also
provide openings for appliance inlet, output receptacles, input fuse,
phone jacks and communication port. See ILL. 1 for right and left side
of enclosure detail dimensions and ILL. 2 for dimensions and openings of
rear enclosure provided for component mounting.

Front Panel R/C (QMFZ2), Chi Mei Corp. (E56070), Type PA-765 or
PA-765A, rated 5VA, 80C, minimum 2.5 mm thick, overall 22.1 by 14.6 by
2.7 cm, secured to enclosure by screws. See ILL. 3 for detail dimensions

Alternate Same as above except see ILL. 4 for detail dimensions.

Output Receptacles Three duplex type provided, R/C (RTRT2), CSA


Certified, Rong Feng Industrial Co. Ltd. (E95905), Type E-06, rated
125 V, 15 A (NEMA 5-15R), secured to rear enclosure by screws and nuts.
Wiring provided with style 1015, 14 AWG solid copper wire for connection
to the receptacle terminals.

Alternate Same as above except Listed (RTRT, RTRT7).

Alternate - Same as above except Rich bay Co., Ltd. (E128780),


Type RU-22.

Alternate Same as above except Jasco Products Co., LLC. (E15041),


Type I-205.

Appliance Inlet R/C (AXUT2, AXUT8), Rich Bay Co. Ltd. (E184638),
Type R-301SN, rated 15 A, 125 V. Secured to rear enclosure by snap-fit.

Alternate Same as above except Rong Feng Industrial Co., Ltd.


(E102641), Type SS-120.

Input Fuseholder R/C (IZLT2), CSA Certified, Cooper Industries Inc.,


Type HKP, rated 30 A, 250 V. Secured to rear enclosure by lock nut.

Input Fuse Listed (JDYX), CSA Certified, rated 250 V ac, 15 A.


Physically fitted into fuseholder.

Communication Port (USB) - LVLE, secured on PWB by soldering of integral


pings. Separated from primary circuit by Optical Isolators U2, U3 on
communication control PWB.
File E166979 Vol. 1 Sec. 11 Page 7 Issued: 2004-07-21
and Report Revised: 2004-10-09

Alternate Communication Port (RS232) Same as above except isolated


from primary circuit by optical isolators U1 and U2 on main PWB.

Phone Jack Module (RJ45) Consists of two phone jacks,


R/C (DUXR2, DUXR8), Sun Jun Electronic Inc. (E135545), Type 9670,
secured to PWB by soldering and snap-fit of integral pins. No electrical
components other than phone jacks provided.

Alternate Same as above except Wieson Electronic Co., Ltd. (E203158),


Type 7239.

Quick Connect Terminals All quick-connect terminals are Listed or


R/C (RFWV2), CSA Certified, and are insulated type or covered by
R/C (YDPU2, YDPU8) insulating tubing, rated 600 V, 125 OC, VW-1,
insulating tubing or sleeving.

Battery Wirings R/C (AVLV2), CSA Certified, Style 1015, No. 10 AWG,
rated 105C, 600 V, VW-1.

Internal Wirings R/C (AVLV2), CSA Certified. See below for details.

Location Style AWG Rating (minimum)

Receptacle to Quick-Connect 1015 14(Solid) 600 V, VW-1, 105C


Terminal (O/P L, O/P N)

Inverter Transformer to 1015 16(Stranded) 600 V, VW-1, 105C


Connector (CN1)

Inverter Transformer to Heat 1015 10(Stranded) 600 V, VW-1, 105C


Sink (H2, H3)

Grounding and Bonding Provided with R/C (AVLV2), CSA Certified, green or
green with yellow stripe, minimum No. 14 AWG (sized not less than wiring for
input wiring and output receptacles), appliance wiring material, connected
from grounding terminal of inlet to yoke of output receptacles and transformer
core by screws and nuts. Also connected to quick-connect terminal with
additional soldering on PWB. No grounding or bonding connections accessible
from outside of enclosure.
File E166979 Vol. 1 Sec. 11 Page 8 Issued: 2004-07-21
and Report Revised: 2004-10-09

Batteries Two provided, sealed type, R/C (BAZR2), see below for
details.

Manufacturer Type Rating

CSB Battery Co. Ltd., (MH14533) HR1234W 12 V dc, 9.0 Ah


Japan Storage Battery Co., Ltd., PX12090 12 V dc, 9.0 Ah
(MH13567)

Yuasa Corp., (MH12970) REW45-12FR 12 V dc, 9.0 Ah


First Power Technology Co., Ltd. FP1290 12 V dc, 9.0 Ah
(MH28204)

Shenzhen Center power Technology CP1290 12 V dc, 9.0 Ah


Co., Ltd. (MH25860) CP1290L 12 V dc, 9.0 Ah

B & B battery Inc. (MH19884) HR9-12 12 V dc, 9.0 Ah

*Inverter Transformer R/C (OBJY2), Class 130(B) insulation system.


Manufacturer and designation tabulated below. Constructed as follows
(Also see ILL. 8):

Manufacturer Designation

Xepex Electronic Co., Ltd. (E140166) XPB-5


Cormex Electronics Ind. Co., Ltd. DV-130-1
(E151908)
Dar Plus Electronic Co., Ltd. (E184736) DV-130-1

a. Core Laminated steel, 114 by 95 by 78 mm.

b. Winding Enameled copper wire.

c. Bobbin - Two-flange type, nylon, minimum 0.71 mm thick.

d. Impregnation - Varnish.

e. Insulation between primary and secondary windings Two layers,


0.26 mm thick, Kraft paper and three layers, 0.15 mm thick,
polyester tape.

f. Insulation between primary and primary windings Two layers,


0.26 mm thick, Kraft paper.

g. Insulation between windings and core Provided by bobbin.

h. Outer wrap One layer, 0.05 mm thick of polyester tape.


File E166979 Vol. 1 Sec. 11 Page 9 Issued: 2004-07-21
and Report Revised: 2004-10-09

MODEL VT-Pro 1500 MAIN PWB ASSEMBLY - FIG. 3

Printed Wiring Board - R/C (ZPMV2), rated 130C, V-0. Overall 340 by 110
by 1.6 mm thick. See ILLs. 5 and 6 for component and foil trace layout
on PWB for description.

Varistor (NTC1) - R/C (XUHT2), CSA Certified, Song Long Electronics Co.
Ltd. (E171541), CSA Certified, Type SAS-241KD10.

Alternate Same as above except Pan Overseas Electronic Co., Ltd.


(E186223), Type PVR10D241K.

Alternate Same as above except Success Electronics Co., Ltd. (E201696),


Type SVR10D241K78B.

X-Capacitors (C4, C35) - Line to Neutral, R/C (FOWX2, FOWX8), rated


300 V ac, 0.47 F.

Y-Capacitors (C5) - Line to Ground, R/C (FOWX2, FOWX8),


rated 250 V ac, 4700 pF.

Capacitor (C14) - Electrolytic type, rated 50 V, 100 uF, 105C.

Resistors (R113, R129) 2 W, 100K ohm.

Backfeed Relays (K1, K6) - R/C (NLDX2, NLDX8), Song Chuan Precision Co.
Ltd., (E88991), Type 875B-1CH-F-C. Class 155(F) coil insulation system,
(Coil rated 12 V dc, contacts rated 17 A, 250 V ac).

Relays (K2 thru K5) Same as above.

Connector (CN1) R/C (ECBT2), CSA Certified, Chyao Shiunn Electronic


Industrial Ltd., (E113875), Type JS-1120-09, rated 7 A, 250 V.

Alternate Same as above except Chao Kuei Mold Industrial Co. Ltd.
(E186634), Type CKM3961WV, rated 6.5 A, 250 V.

DC Fuses (F1, F2) Listed (FXHT), CSA Certified, rated 32 V dc, 30 A.

Optical Isolators (U1, U2) R/C (FPQU2), CSA Certified, Type and
manufacturer tabulated below. (minimum isolation voltage 2000 V ac).

Manufacturer Type

Everlight Electronics Co., Ltd. (E214129) EL817


Sharp Corp. (E64380) PC123
Cosmo Electronics Corp. (E169586) K10101C
File E166979 Vol. 1 Sec. 11 Page 10 Issued: 2004-07-21
and Report Revised: 2004-10-09

Heat Sinks (H1, H2, for Q17, Q18 and Q19, Q20 respectively) Two
provided, aluminum, overall 56.2 by 20 by 30 mm high, provided with
seven 2.0 mm thick by 17.3 mm long integral fins along entire length of
heat sink. Secured to PWB by soldering of integral pins. Conductively
anodized for current carrying function.

Heat Sink (For Q25) - Aluminum, overall 15 by 11 by 30.4 mm high.


Secured to PWB by soldering of integral pins.

Transistors (Q17 thru Q20) - Rated 60 V, 84 A.

Transistor (Q12) Rated 900 V, 7 A.

Transistor (Q25) Rated 32 V, 1 A.

Transistors (Q3, Q9) Rated 40 V, 1 A.

Diodes (D13, D15, D16, D18, D19) Silicon rectifier type, rated 1000 V,
1 A.

Choke (L1) Open type with ferrite core 10 mm outer diameter. Coil of
copper magnet wire 0.3 mm diameter wound on toroidal core, coil ends
soldered to PWB. Covered by R/C (YDPU2, YDPU8) insulating tubing, rated
600 V, 125 OC, VW-1.

Choke (L2) Optional, constructed of 1.8 mm diameter copper magnet wire,


R/C (OBMW2), Pacific Electric Wire & Cable (Shenzhen) Co. Ltd. (E84081),
Type UEW/U, rated 130C, wound on ring type ferrite core with ceramic
coating. Overall approximate 43 mm diameter by 21.5 mm thick, coil ends
soldered to PWB. Opposite polarity coils maintained minimum 1.6 mm
spacing by 3.5 mm width cable tie.

Charger Transformer (T3) R/C (OBJY2), Class 130(B) insulation system.


Manufacturer and designation tabulated below. Constructed as follows:

Manufacturer Designation

Xepex Electronic Co., Ltd. (E140166) XPB-5


Cormex Electronics Ind. Co., Ltd. (E151908) DV-130-1
Dar Plus Electronic Co., Ltd. (E184736) DV-130-1

a. Core Ferrite, 30 by 26.5 by 10.7 mm. Provided two layers,


0.10 mm thick polyester tape around the core.

b. Winding Enameled copper wire.

c. Bobbin - Two-flange type, phenolic, minimum 1 mm thick.

d. Impregnation - Varnish.

e. Insulation between primary and secondary windings Three


layers, 0.15 mm thick, polyester tape.
File E166979 Vol. 1 Sec. 11 Page 11 Issued: 2004-07-21
and Report Revised: 2004-10-09

f. Insulation between primary and primary windings Three


layers, 0.15 mm thick, polyester tape.

g. Insulation between windings and core Provided by bobbin.

h. Outer wrap Three layers, 0.15 mm thick of polyester tape.

*Transformer (T4) - R/C (OBJY2), Class 155(F) insulation system.


Manufacturer and designation tabulated below. Constructed as follows:

Manufacturer Designation

Lion Electronics Enterprise (M) Sdn Bhd F-L1


(E219160)
Xepex Electronic Co., Ltd. (E140166) SPB-8
Cormex Electronics Ind. Co., Ltd. (E151908) Z252D

a. Core Ferrite, overall 19 by 14.8 by 5.5 mm. Provided two


layers, 0.10 mm thick polyester tape around the core.

b. Winding Enameled copper wire.

c. Bobbin Two-flange type, phenolic, minimum 0.79 mm thick.

d. Impregnation Varnish.

e. Primary to secondary insulation Two layers, 0.1 mm thick,


polyester tape.

f. Insulation between primary and primary windings Two


layers, 0.1 mm thick, polyester tape.

g. Insulation between windings and Core Provided by bobbin.

h. Outer Wrap Two layers, 0.1 mm thick, polyester tape.

Communication Control PWB Assembly -

1. PWB - R/C (ZPMV2), rated V-0, 105C, overall 45 by 29.3


by 1.6 mm thick, see ILL. 7 for component and foil trace
layout.

2. Optical Isolators (U2, U3) R/C (FPQU2), CSA Certified,


Type and manufacturer tabulated below. (minimum isolation
voltage 2000 V ac).

Manufacturer Type

Everlight Electronics Co., Ltd. (E214129) EL817


Sharp Corp. (E64380) PC123
Cosmo Electronics Corp. (E169586) K10101C
File E166979 Vol. 1 Sec. 11 Page 12 Issued: 2004-07-21
and Report Revised: 2004-10-09

UPS MODEL VT-Pro 1000

General Model VT-Pro 1000 is similar to Model VT-Pro 1500 described in


Fig. 1 through Fig. 3 respectively except as noted below.

Input Fuse Listed (JDYX), CSA Certified, rated 250 V ac, 12 A.


Physically fitted into fuseholder.

Internal Wirings R/C (AVLV2), CSA Certified. See below for details.

Location Style AWG Rating (minimum)

Receptacle to Quick-Connect Terminal 1015 18 600 V, VW-1, 105C


(O/P L, O/P N)

*Inverter Transformer R/C (OBJY2), Class 130(B) insulation system.


Manufacturer and designation tabulated below. Constructed as follows
(Also see ILL. 9):

Manufacturer Designation

Xepex Electronic Co., Ltd. (E140166) XPB-5


Cormex Electronics Ind. Co., Ltd. (E151908) DV-130-1
Dar Plus Electronic Co., Ltd. (E184736) DV-130-1

a. Core Laminated steel, 114 by 95 by 44 mm.

b. Winding Enameled copper wire.

c. Bobbin - Two-flange type, nylon, minimum 0.71 mm thick.

d. Impregnation - Varnish.

e. Insulation between primary and secondary windings Two


layers, 0.26 mm thick, Kraft paper and three layers, 0.15 mm
thick, polyester tape.

f. Insulation between primary and primary windings Two layers,


0.26 mm thick, Kraft paper.

g. Insulation between windings and core Provided by bobbin.

h. Outer wrap One layer, 0.05 mm thick of polyester tape.


File E166979 Vol. 1 Sec. 11 Page 13 Issued: 2004-07-21
and Report Revised: 2004-10-09

Choke (L2) Optional, constructed of 1.3 mm diameter copper magnet wire,


R/C (OBMW2), Pacific Electric Wire & Cable (Shenzhen) Co. Ltd. (E84081),
Type UEW/U, rated 130C, wound on ring type ferrite core with ceramic
coating. Overall approximate 27 mm diameter by 13 mm thick, coil ends
soldered to PWB. Opposite polarity coils maintained minimum 1.6 mm
spacing by 2.5 mm width cable tie.

Batteries Two provided, sealed type, R/C (BAZR2), see below for
details.

Manufacturer Type Rating

CSB Battery Co., Ltd. (MH14533) GP1272F2 12 V dc, 7.2 Ah

Japan Storage Battery Co., Ltd., PX12072 12 V dc, 7.2 Ah


(MH13567)
Yuasa Corp., (MH12970) NP7-12 12 V dc, 7.2 Ah

First Power Technology Co., Ltd. FP1272 FP1270 12 V dc, 7.2 Ah


(MH28204) 12 V dc, 7.0 Ah

Shenzhen Center power Technology Co., CP1272 CP1272L 12 V dc, 7.2 Ah


Ltd. (MH25860) 12 V dc, 7.2 Ah

B & B battery Inc. (MH19884) BP7.2-12 12 V dc, 7.2 Ah

Backfeed Relays (K1, K6) R/C (NLDX2, NLDX8), Song Chuan Precision Co.,
Ltd. (E88991), Type 875B-1CH-F-C, Class 155(F) coil insulation system,
(coil rated 12 V dc, contacts rated 17 A, 250 Vac)

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