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TYRANNOSAURUS 880X SERIES

TYRANNOSAURUS SRF PROCESS

With the right know-how, waste is a valuable resource.


The TYRANNOSAURUS Waste-to-Energy Process offers
a proven turnkey solution for the introduction of Solid
Recovered Fuel as a substitute fuel for the cement
production process and energy industries.

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T880X GENERAL INFORMATION

x z

MAIN FEATURES TECHNICAL DATA

Model T8804 T8805 T8806 Model T8804 T8805 T8806

Length X [mm] 3600 4150 4700 Power transmission Hydraulic

Height Y [mm] 1560 1560 1560 Rotor speed [rpm] 0-58

Width Z [mm] 3120 3120 3120 Rotor diameter [mm] 750

Active shredding area [m] 2.2*2.1 2.7*2.1 3.2*2.1 Power [kW] 2*132 2*160 2*200

Weight with gearbox [t] 22 25 28 Rotor knives 2*22 2*28 2*34

Counter knife cassettes 2*4 2*5 2*6


Subject to changes without notice

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SUITABLE FOR MANY TYPES OF WASTE

TYRANNOSAURUS 880X Shredders are designed for Municipal Solid Waste which
can include different types of material

Scrap Tires Wet Bio Waste

Textiles Metal Cans

Bricks Ceramic Items

Paper MSW Wood

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PERFORMANCE

TYRANNOSAURUS 880X is designed for extremely demanding conditions where


incoming waste material can be highly heterogeneous. Thus, Hydraulic Power
Transmission is the most suitable choice for the T880X Shredder giving multiple
advantages e.g.

High Torque
T880X shreds all kinds of waste with low rotation
speed enabling minimal amount of noise and dust.
Durability
In case of unpredictable components are fed in, shredder
stops automatically saving the knives considerably.

Fast Adjustment of Rotation Speed


Hydraulic Power Transmission enables to adjust the
speed and direction of rotation to maximize capacity.

High Availability
Hydraulic Drive assures maximal operational hours.

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CAPACITY VS. DENSITY
T8805 CAPACITY FOR TYPICAL MSW
120

110
Particle size [mm],
Mass percentage of particles
smaller than P mm
100

90 90% P<300

80 90% P<200 ... 98% P<300


Capacity [ton/h]

70 90% P<140 ... 98% P<200

60 90% P<80 ... 98% P<160

50 90% P<50 ... 98% P<80

40

30

20

10

0
100 150 200 250 300 350 400 450 500 550 600 650 700
Density [kg/m]
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PARTICLE-SIZE DISTRIBUTION
Typical particle-size distribution
p [m-%]
100
99.6 100.0 Q [m-%]
100
Graph describes trial run
90.4
particle-size distribution on
90 90
Finnish household waste when
80 80

65.1
120 mm size was the target.
70 70

60 60

50 50
40.5
40 40

30 30
17.1
20 23.4 24.6 25.3 20
17.1
10 10
9.2 0.4
0 0
0-10 11-25 26-45 46-80 81-120 121- p [%]

Particle size [mm] Q [%]

Shredder: T8805
Average particle size: ~30 mm
Waste density: ~300 kg/m3
Capacity: ~45 55 ton/h
Moisture: 35 %

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INTELLIGENT CONTROL SYSTEM

Waste is never homogeneous material. Thus, T880X Intelligent Control System


chooses always optimal shredding program according to the waste type.

Automatic Adjustment
Automatic Torque Adjustment allows full
power output regardless of the rotation speed.

Independent Rotors
Both rotors work independently and choose
always automatically the optimal rotation speed
according to the load caused by the waste mass.

Intelligent Load Control


T880X identifies bridging and blocking by measuring the load of the rotors and the waste
amount in shredding area by echo. In both cases the shredder tries first to solve problem
independently and alarms if necessary.

Special Programs for Difficult Materials


Special programs can be pre-set according to waste composition.

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ACCESSIBILITY

Superior usability, easy maintenance and uncompromised safety standards have


always been the priorities in our products. Big doors and hatches ensure that
accessing the shredder is very easy. Cleaning, maintenance and replacement of
spare parts take only minimal amount of time. Operational hours can be used for
the main function shredding.

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PARTICLE REMOVAL

In case of unshreddable items occur, T880X reacts and gives alarm signal. Impurities
are easy to remove from the big doors. Patented inward-opening upper hatch
system in T880X prevents waste from falling out of the hopper and ensures that
there is no need to unload the shredding chamber for particle removal.

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KNIVES

Particle-size reduction is done by, and only by the encounter of the shredding knives
and waste mass. That is why our experts have paid special attention for the shape,
size and material of the knives. The design enables maximal shredding efficiency and
excellent resistance and durability of the knives.

Special Material
Heat treated high-grade steel ensures
prime performance and long lifetime.
Maximal Cutting Force
Knives are arranged to hit the shredding material
one at the time. Thus, every single knife produces
maximal force to the waste mass.
Shredding Design
Gap between knives and counter knives is optimized. Main shredding
is done via cutting, which makes the shredder suitable for difficult materials.

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KNIVES

Serviceability of the knives is fast and easy. There is no need for operator to go inside
the hopper to work in poor conditions. Rotor knives can be turned or changed via
wide doors by only using standard tools. Both ends of the knife can be utilized by
turning them 180. Changing the knives doesnt need the cleaning of the whole
shredding chamber because no welding or grinding is required.

Step 1 Step 2 Step 3


Unscrew Rotate or Tighten
bolts. change knife. bolts.
Quick Maintenance
To rotate or exchange knives
takes only short time.

Easy Accessibility
Knives are easy to access via wide doors.

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SCREEN

Screen units play a major role on the shredding result and make it possible to get
the desired particle-size in only one single shredding phase. Screens prevent long
thin sticks from entering between knives and counter knives and help over sized
particles return to shredding process. The quality of the fuel is always
homogeneous.

Control of the Particle-size


Maximum particle-size can be adjusted
easily by changing the screen type.

Special Design
Special shape of the screen holes and the design
of the knives help the screen mesh to stay clean
even with fouling materials such as wet bio waste.
The need of the maintenance is minimized.

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TYRANNOSAURUS 880X SERIES SHREDDER
Product Scope Options:

1. Feeding Chute

2. Outlet Chute
1
3. Support Beams

4. Service Platform and Stairs

5. Automatic Lubrication

2
4

3
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FEEDING

Maximal shredding capacity can be achieved by having always optimal amount of


waste in shredding chamber. Smooth fuel supply is provided by TYRANNOSAURUS
Step Feeder. Feeding flow rate is based on the theoretical knowledge and test
programs performed by our experts.

Magnet Step feeder measures out


the right amount of waste
to the shredder with echo
Shredder sounder. Automatic feeding
system can increase the
capacity up to 20 30 %.

Hydraulic
unit
Step
feeder

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MAINTENANCE STRUCTURE

Subject or Task Time frequency Time estimate

Overall cleaning and housekeeping;


Daily
Condition and function monitoring of the equipment

Lubrication and greasing According to manual

Maintenance work:
Rotor service (i.e., the rotation of knives) Every 200-400 h
4 h (2 persons)

Exchange work:
Rotor knife exchange Every 400-800 h
4 h (2 persons)

Counter knife service (i.e., the rotation of the counter Maintenance work:
Every 400-800 h
knives) 3 h (2 persons)

Exchange work:
Counter knife exchange Every 800-1600 h
3 h (2 persons)

Exchange work:
Rotor end sealing exchange Every 3000-6000 h
2 h (2 persons)

Exchange work:
Screen exchange Every 3000-6000 h
2 h (2 persons)

Every 2500-5000 h; Exchange work:


Hydraulic unit filter exchange
According to manual 2 h (1 persons)

Exchange work:
Gearbox oil exchange of all equipment According to manual
3 h (2 persons)

Additionally, all standard service and maintenance


According to manual
procedures necessary
Time frequency is dependent on the composition of MSW and used shredding methods
Calculations based on the usage of T8805 Shredder

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ADVANTAGES OF T880X SHREDDERS

HIGH AND STABLE PERFORMANCE

EXCELLENT OUTPUT QUALITY

INTELLIGENT SHREDDING SYSTEM

SUPERIOR USABILITY

EASY SERVICE AND MAINTENANCE

HIGH OPERATIONAL HOURS

LONG LIFETIME

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TYRANNOSAURUS REFERENCES
Over 40 TYRANNOSAURUS Shredder references running worldwide

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Our answer to global environmental problems is
to see waste as a resource rather than a problem.

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