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CASTELLI
Review of Numerical Methods in
Gas Bearing Film Analysis
J. PI RVICS
Department of Mechanical Engineering,
C o l u m b i a University, N e w York, N. Y.
f)
s
piI
div - grad p + + - (ph) = 0 (1)
Contributed by the Lubrication Division and presented at the 12/i OT
Lubrication Symposium, Las Vegas, Nev., June 18-20, 1968, of THE
AMERICAN SOCIETY OF MECHANICAL ENGINEERS. Manuscript re- where V is the vector sum of the absolute sliding velocities of the
ceived at A S M E Headquarters, March 21, 1968. Paper N o . 6 8
LubS-11. 1 Numbers in brackets designate References at end of paper.
-Nomenclature-
M, Ar = maximum grid dimension in 5 = increment or delta function
error distribution i and ./-directions, respec- = dimensionless eccentricity or
An = Fourier coefficient of error tively error distribution
distribution p = dimensional pressure 9 = angular coordinate
c = reference clearance pa = dimensional ambient pres- X = eigenvalue
sure A, A x , A = compressibility parameter
( _ matrices of coefficients of P = dimensionless pressure based on resultant veloc-
g (j) ' j jth column of unknowns Pr = dimensionless recess pressure ity, x component of veloc-
d = recess depth Q* = perturbation dependent, vari- ity, y component of veloc-
[G\m = iteration matrix to the with able ity, respectively
power R = gas constant p. = viscosity
t = dimensional temperature
h = dimensional film thickness v = perturbation parameter
T, AT = dimensionless time, and di-
H dimensionless film thickness p = density
mensionless time increment
Hxz) a = squeeze number
U = dimensionless velocity
Hxy, r = dimensional time
= force responses ffi(m+1) = (m + 1) approximation to x
1TT
UV1 = dependent variable
X, AX = coordinate and increment in
Hvx co = reference frequency or re-
coordinate direction
H* = perturbation film clearance laxation factor
Y, A F = coordinate and increment in
shape coordinate direction V = grad = gradient operator
i, j = grid point indexes z = coordinate in axial direction V = div = divergence operator
[7] = identity matrix of journal bearing or com- 21 = "there exists"
L = characteristic length plex number 9 = "such that"
I References 1
bearing surfaces, and div and grad are two-dimensional operators Case (a) defined in Section 1 requires the solution of equation
in x and y and p, p, and h are functions of two space variables and d
time. (2) with t~z = 0. Case (6) requires the solution of equation (2)
dT
Recently, equation (1) has been adapted to treat cases for
which the film flow is turbulent by means of an ingenious rein- with the term either externally imposed or resulting from
terpretation of the definition and role of the parameter p. [2, 3].
parallel computations. Case (c) requires a small parameter per-
Since turbulent films are seldom encountered in gas bearings this
turbation of equation (2) along the lines of Section 10(B). The
situation will not be treated beyond the point of saying that only
perturbation in clearance distribution is of the type ve laT .
slight modification of the methods presented herein are needed to
solve the problem.
With gaseous lubricant and metallic bearing materials, the fluid 3 Solution Methods
film is essentially isothermal; thus, for most gases, viscosity can be All solution methods will be treated in two classes: Analytical-
regarded as a constant and density can be replaced by pressure in Numerical and Direct-Numerical.
Reynolds' equation. Equation (1) can be made dimensionless by In the first class either some features of the particular bearing
normalizing all the variables with appropriate reference quanti- under study are taken advantage of or some approximations are
ties, yielding: made in order to partially solve the problem by analytical means.
This type of treatment usually terminates with a numerical com-
a
div { -PH3 grad P + AUPtf} + a (PH) = 0 (2) putation less demanding in computer time than the second class.
Among the advantages of these methods are increased ease of
parametric studies and overall cost of execution. Among the dis-
On lines where the clearance varies discontinuously the normal
advantages are the fact that approximations lead to limited or
flow and the pressure are required to be continuous. This can be
uncertain ranges of applicability and that the amount of algebra
stated as
to be dealt with is greatly increased with consequent increase of
[ PH3 grad P + A U P f f ] -n|; = 0 (3) the probability of incorporating a systematic error.
Methods of the second class approach the problem immediately
where n is a unit normal to the step and with numerical approximations the accuracy of which is often
P\~ = 0 (4) easier to control. Advantages of these methods are: small alge-
braic involvement and no limiting assumptions besides those im-
All other commonly met boundary conditions either specify posed by truncation errors. The disadvantages are: increased
the value of pressure or the value of flow on the boundary amount of computer time, difficulty in discerning parametric
involved. trends, and the need for an efficient computer system.
The two salient features of Reynolds' equationthe non- The overall cost of solving a problem by numerical methods
dP has steadily decreased due to the fact that the cost of computer
linearity in P and the time-diffusion term and their effect on
J dT time per operation has declined with the ( 1/2) power of the
the solution, especially as contrasted with the case of incompres- computer speed. At the present state of the art and in countries
sible bearings, have been amply discussed in the literature. where large-scale computers are readily available it is uneconomi-
Some special equations, with the help of additional assumptions, cal to use anything but direct numerical methods for an)r "nor-
have been developed to treat some particular bearing geometries mal" gas bearing problem. The analytical skill of investigators
(such as grooved-bearing approximation [4] for a large number of should be employed in either improving numerical techniques or
grooves), often yielding equations of the same general type as equa- treating "abnormal" problems (such as: (a) boundary-layer
tion (2) and can be treated by means of the same methods. How- effects which arise at high values of compressibility number A or
ever, in the interest of brevity, the details are herein omitted. high values of the squeeze number a, (b) any bearing configura-
AXc-,
c-/
r 1
r co/vroc^i OF
SHADED A/SEA
dA
+
/
) + }.
ddiP
- axph\
h
dA /.+%. y- 2
Y,j
+ f/ dF \ AX.
AXc - /A I ( Pi/3 - APH
dY Ji+.i+i 2
L _
+
AAV,
+ . i+J 2
3 dF A1
-PH + AXPH
dA /,_}, 2
( dF AYj-i
+ -PH3 - - + A XPH
Fig. 2 \ dA /;-}, i
5F , \ AXi
~~ 3 dF " yi+ ~2~
tion where the complexity of the bearing geometry prevents ac-
dF
curate representation of clearance and pressure fields by means PH3 + AUPH
of numerical grids, (c) effective means for dealing with inertia dY /i-.i-i
effects which, although seldom met in gas bearing situations, are
becoming important in general lubrication theory, and (d) multi- = a Pjj {(H,AAV, + H2AXi)AYj-i
phase flow existing in the bearing clearance).
+ (H 3 AAV, + H t A X ^ A Y j - (3)
4 Direct Numerical Solution Methods
These methods are characterized by the fact that numerical Note that if no discontinuity in clearance occurs between
approximations are applied directly to Reynolds' equation thus
cells 1 and 2, then (i-,j - 1/2) 1
reducing the problem to an algebraic one. Therefore that which
= (i+,j - 1/2) = (i,j - 1/2)
follows is divided in two sections, one treating the discretization
of Reynolds' equation, and the other the solution techniques cells 2 and 4, then (f + 1/2, j-)
applicable to the ensuing set of nonlinear algebraic equations. = (i + 1/2, j+) = (i + 1 2, j)
(4)
cells 3 and 4, then ( i - , j + 1/2)
5 Discretization of Reynolds' Equation = (i+,j + 1/2) = (i,j + 1/2)
For the purpose of numerical approximation of Reynolds'
equation, the dependent variable distribution is represented at a cells 1 and 4, then (i - 1/2, j - )
finite number of points located at intersections of a grid mesh. = (i - 1/2, j+) = (i - 1/2, j)
The type of grid used is governed by the type of geometry con-
A typical term on the left-hand side of equation (3) is then ap-
sidered.
proximated by central difference formulas as
In particular, grid lines should fall on all boundaries and all
discontinuities of clearance and their spacing should be con- ( dF
PH3 - AXPH
trolled by the accuracy desired in the solution. Particular atten- V dA
tion should be devoted to regions of the bearing film in which
1
boundary-layer phenomena may occur at high values of the
F,-+1, j (H>i+h (P,+u - Pij)
compressibility number (axial ends of journal and trailing edges AA,
of pad-type bearings). For the purpose of this presentation, we
will treat a problem which is conveniently stated in a rectangular Aj,-+J, j Hi*.4, ,-+ (5)
where
(PH* grad P - APH)ndl - a (PrVr)
al
+ fin = 0 (8) ner:
and
Ar = recess area
T r = recess boundary
= w + at) - t m
SS.
(3)
Vr = recess volume ecess depth + H)dxdy bT AT
fi = fin(PT) Ps) dimensionless flow from the supply Substitution of expressions (2) and (3) into equation (1) and
flow RtL2\2ii appropriate evaluation of the terms of the right-hand side yields
through the restrictor = equation (4) which contains all forms of Reynolds' equation
c3P2
treated in the literature as particular cases. It should be
A suitable numerical approximation must be written for equa- noticed that, evaluation of the right-hand side of equation (1) at
tion (8) along the lines followed for equation (2). any value of time between T and T + AT gives a truncation
It is to be noted that the treatment presented in the foregoing error of 0(A7'). The particular selection used in equation (4) is
yields algebraic equations in which the values of the dependent made for convenience in the computation of all terms which are
variable at the grid point (;i, j ) and its four adjacent neighbors inconsequential with regard to numerical stability.
appear. This is usually the case. However, some choices of
coordinate systems for special bearing types may produce equa- b2\p(T + AT)
tions containing other sets of unknowns. For instance, the solu- <P(T + AT) = (Hrj/)0
AT bX2
tion of grooved bearings followed the approximation introduced
by Vohr and Chow [4] generates equations involving the values + AT) bhp b2H
of the unknowns at the grid point (;', j) and the eight adjacent (H\p) + mOi r-
bY2 bX2 bX2
points.
It should be noticed that the methods just presented are par- b f y b bH b\p
H
ticularly suited to cases presenting discontinuities. Many smooth bXj ~~ * bX bX ~ ' bX + AT *
clearance variation problems are treated by approximating deriva-
tives in Reynolds' equation directly by standard central differ- , b2\p , b2H (bxp\2 , b\p bH'
ence formulas [5, 6]. + (H^)ly ~ - "A2 2 H I " <A (4)
dF 2 bY bY 51'
6 Solution Techniques for Direct Numerical Methods All derivatives appearing in equation (4) are in practice ap-
proximated by the methods of Section 5.
The solutions of the equations resulting from Section 5 are dis-
The problem can now be stated succinctly as
tinguished in two classes, one in which the time derivative is not
equal to zero, thus giving rise to a diffusion process, the other in [L]{xP(T + AT)} (5)
which the time derivative is equal to zero representing an equi-
librium situation. Due to the compressibility of the gas, time The solution of equation (5) is
transient processes can arise even in cases in which the film
{xP(T + AT)} = [L]~l{R} (6)
geometry is not variable in time.
The vector {ft} contains all values of the dependent variables
evaluated at time T. The afore-mentioned methods can now be
7 Time-Dependent Solution Techniques
distinguished by the following selections in the splitting described
The integration of the time-dependent Reynolds' equation by equation (2).
produces the variation in time of the pressure distribution as a I Explicit M e t h o d [7]
response to the imposed film geometry, its rate of variation in
time, and the initial conditions. It is commonly employed to (Hrf/) ox = (H\P)0 = 0 1
simulate the behavior of dynamic systems of which gas bearings (7)
(H<P) = (H^\y = H\p]
are a part. Such problems require the simultaneous integration
of the appropriate equations of motion governing all dynamic de- It Implicit Method [8]
grees of freedom [7, 8]. Due to the nonlinear nature of Reynolds'
(.1) Simultaneous
equation, direct numerical procedures must be used whenever
the expected excursions in film geometry are sufficiently large to (HxP),, = (H+)0y = Hi
invalidate small parameter linearization. (8)
(Hi) ,x = (Uip)ly = 0
The core of all numerical integration methods is to update
through a small time interval A71 the distribution of pressure (B) Alternating Direction
while the film geometry and its local rate of change are known.
1st step (H\p)0l = (H4>), = H\p
Three basic methods are described; explicit, implicit, and semi- (9)
implicit. The latter two, in turn, are further subdivided into (im = (H\p)ix = o
simultaneous and alternating direction techniques.
2nd step (Hi)0x = (Ht)iy = 0
All afore-mentioned methods can be obtained from a basic (10)
unified treatment which for the purpose of this presentation is (H<P)0y = (H\p)tx = H\p
applied to a particular though common form of Reynolds' equa-
III Semi-Implicit Method [9] [10]
tion
(.A) Simultaneous
A
bxP
bT
, b\L , b2\p
, c)2\p
, b2H
, b2H
( b f y
m -
b\p bH
bX bX
bjp bH'
(Hi) x = (Hi)
(Hi),, = (Hi)lu
0 = K
= (Hip) - Ii
(11)
M X M blocks and in the 2nd step .V N X N blocks. Obtaining which is always satisfied (making the method unconditionally
[ L ] - 1 is therefore much less laborious than in method 11(A). stable) if K is selected to be greater than ipH. Note that making
The drawback of having to recompute \L\ - 1 at each time step an a priori estimate for ipH is a simple task in most gas bearings.
remains. 2 Method 11(B) is unconditionally stable.
I l l ( A ) and I I I ( B ) . These methods are similar to 11 ( A ) and 3 Method I l l ( i i ) is unconditionally stable if K > iH.
11(B), respectively, with the essential difference that [L] does It should be noted that all of the foregoing criteria are based
not contain any time-varying terms; therefore [L] _ 1 can be ob- on small values of AT. Therefore the "unconditional stability"
tained once and for all. is subject in actuality to a finite magnitude of A2'. Moreover,
the foregoing stability conditions are invalidated at large values
Numerical Stability Comparison
of the local compressibility parameter A because the approxima-
The problem of numerical instability arises from the discretiza- tions employed in arriving at the stability limits neglected terms
tion of the time variable. Indeed it is well known that passive which should be retained at high A.
element electric analog computers (which discretize space but not
time) are not subjected to instability phenomena. Discussion
Characteristic of this phenomenon is the fact that the errors 1 M e t h o d I. It has a very rapid execution per time step but is
grow unbounded and uncontrolled, totally obliterating the solu- limited to the use of small AT for numerical stability. There-
tion. Any single step of the previously described methods can fore it should be used only when small values of the time step are
be analyzed for error growth by means of a simple treatment.. required b y the accuracy of the computation or by the need of
following rapidly varying degrees of freedom in the dynamic
Let i = i + e (14)
system connected with the bearing.
where 2 Method 11(A). This method has the advantage of uncondi-
i = solution at any point and time which deviates from the tional stability and, as compared to Method I, it should be used
actual solution i by the error term e. whenever the rest of the problem allows a A7' size large enough to
offset the slower execution per time step. However, it would seem
Introducing equation (14) in the numerical approximation to that the use of this method should be discontinued in view of im-
equation (4) yields an equation, which, for small values of e, can provements offered by methods 11(B), 111(A), and III(B). It
be solved by should be noted that vast experience exists with this method while
A'
the same is not true for those which follow.
e(X, F, T) = Y, A exp [anT + a / - 1 (bX + c n F ) ] (15)
71=1 3 Method 11(6). This method contains the benefits inherent in
the alternating direction solution concept. However, it has not
where every term represents a solution. been used in gas bearing work. Furthermore, the reservations
Solving for the "amplification factor" of any term in equation expressed in the foregoing concerning the implicit technique are
(15) to accuracy of (HAT1). retained.
j e nAr| =
4 Method lll(A). Computer timesaving in the order of two to
five times over competitive methods just mentioned is realized
I , b AX 1 , cA YI in this case. The method has been employed in numerous
1 - 4 - (iH)ixOtx sin2 4 (iH)lyav sin2 i
A I A 2 solutions of gas bearing problems and is presently establishing
its reputation as the choice over Methods 11(A) and 11(B).
1 + 4 ^ (tH)oxOi, sin2 h~~ + 4 i (iH)0y ay sin2 C"A5 5 Method lll(B). This method has been used once to the
2
authors' knowledge and appears to hold great promise for future
(16) work.
+ f.^1
I; = 1 OWjI. /-I
u g m
j-1
^ (c)
2A a
h
Vq
ax
for the steady-state case.
Note that case (c) differs from case (6) in the fact that iteration
bRJ'HQ^)] JH, f
- ' Q. ,-. (r+1 > + E (4) is performed on the entire nonlinear term thus obviating the
j -1 I u=l 1 necessit}' of inverting the operator operating on Q at each itera-
/:
thickness H, i.e.,
/:
H = Ho + vH* (9)
where Qo is the solution to equation (2) with v = 0. In the + Hxv{0)by{t) + 8,jHx,Jl - T)DR
particular case where VH0 = 0, equation (2-1) becomes
4$. -
i = (5)
E CjjXtYj\XmYJy = 0 (3)
l> = l j = i > u = iijUj (10)
i=1
m = 1, 2, 3 . . . . .1/
where , satisfies
n = 1, 2, 3 . . . . A"
g(rJ)
Thereby, MXN algebraic equations required for the evaluation V-if'Vu, = - (ID
2irr ;
of the M X X unknowns c,y are established.
Richardson's extrapolation may be used to accelerate the with Uj = 0 on-the boundary.
asymptotic approach to the desired solution. Given f j , 3 The solution Uj is expressed as:
as a sequence of functions approaching \p (representing the
Galerkin expansion truncated at higher levels) the nth term of 1 I -1 f. X,r,-2
In ); (1 - In r , ) ] + F A (12)
the sequence is assumed to be Vj ' //V= 2tt ffV.
Pressure atj'th source becomes The matrix [A] is split in the following manner:
The matrix [A] is split in the following manner lim [&']' = 0 (15)
m
[A] = IB] - IN] (4)
Any matrix [G] possessing property (15) is called convergent.
where [D] = diagonal of [A]. Equation (2) is then solved by It can be proven that any n X n complex matrix is convergent if
V
for all i. COont (29)
() Matrix [A] is irreducibly diagonally dominant if it is ir- - (X* "h co* l) 2
reducible and |o,,| > A, for all i with strict inequality for at least X*co*2
one i.
It is to be noted that proper use of co may effect dramatically
(c) Matrix [A] is irreducible if it can not be partitioned into
the rate of convergence and consequently the number of iterations
the following block form:
required to obtain the desired answer.
An I A12 (B) Column Method [25], [27], [11]. T o d a t e this t e c h n i q u e is t h e
[A] = (21) most powerful used in the solution of gas bearing problems. Com-
o : A22
parison with relaxation schemes for the same solution accuracy
where An and A22 are square submatrices. in terms of the number of iterations has evidenced savings in the
Simple techniques for establishing the irreducibility of a matrix realm of one or two orders of magnitude. Associated savings
are available in texts on graph theory. For general matrices [A], in computer time in the performance of these calculations has
convergence is established in an ad hoc manner, if such informa- been similarly impressive. The technique has been adapted to
tion is desired a priori. It is useful to note that the Jacobi and the solution of irregular boundary and multiply connected bod}-
the Gauss-Seidel methods both, either converge or diverge for problems in lubrication, elasticity, heat transfer, and other fields.
the same co. The general form of the numerical approximations to both the
The estimate of p can be improved during computation if the incompressible Reynolds' equation and the linearized compressible
matrix [G] contains only nonnegative elements. Then, if {:r} (0) Reynolds' equation can be represented in matrix notation as
is positive, {.-r} is positive for all (m) and defining follows:
j = X, N - 1, . . ., 2 .
M'S POINTS
At the end of this process all values of Q have been determined. (O.o) (a,oj X
Calculations for Ar large become unstable (Ar = 20 on 16 digit The inverse [A] - 1 is usually obtained by means of the Gauss
machine for Laplacian) due to the loss of orthogonality and elimination procedure which is incorporated in standard com-
normality of the solution eigenvectors as a result of accumulation puter library subroutines. The description of the same is avail-
of truncation error. Coleman reinterpreted this procedure by able in all numerical methods texts. In the case of symmetric
suggesting the following: [A] matrices considerable computer timesaving can be obtained
With the initial condition [SJ = [0] and [S2] the identity by adopting the following procedure, called the "square root
matrix, equation (6a) generates a fundamental solution of the method" [32].
system of difference equation (3), i.e., M linearly independent Define the triangular matrix [S] with elements:
solutions of the homogeneous difference equation (6a) such that
for any boundary condition {Q 2 }, an appropriate linear combina- a'i
S,i = Van; Siy = j > 1
tion, viz. [Sy] {Qj}, can be found which is a solution of the ho- Sn
mogeneous equation, satisfies the {Q 2 } boundary condition, and
is {0j at { & } . The solution of (66) is the particular solution
that satisfies the initial condition Q,m = 1 and = 0, i = 1, 2, So- = \au - " e S,,.', i> 1;
' 1= 1
...,M.
Thus the columns of the 2M X M matrix
E SuStj
S = ~ , j > i (3)
(8)
LsJ S,.y = 0 i > j
are m linearly independent solutions of (3) at the jth point, just Now
as the 2m vector
[A] = [ S ] W (4)
results.
The computation time involved in using these methods is
T o recover an accurate solution it is necessary to inhibit the
growth and the increasing dependence of the M vectors of the proportional to the third power of the matrix size. Therefore a
fundamental solution. This is accomplished bj' orthonormaliz- problem with N X M unknowns requires computer times pro-
ing the M vectors of equation (8) and then projecting the par- portional to N 3 M Z . Obviously, this becomes prohibitive for
ticular solution equation (9) into the orthogonal complement of most practical cases.
the space spanned bj' the orthonormalized vectors. This proce- 2 [S] r = transpose of [>S].