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HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
HSVF SERIES
TROUBLESHOOTING MANUAL
Rev. Commemts :
HELCO-C5-003-01 - 1 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
TABLE OF CONTENTS
1. INTRODUCTION 3
1-1. Main feature 3
2. INSTALLATION 3
2-1. Safety 3
3. BOARDS ADJUSTMENT 5
3-1. MCU Board & PIO Board Adjustment 5
3-2. GIO Board Adjustment 6
3-3. TNP Board Adjustment 8
3-4. CCB-7 Board Adjustment 10
3-5. OPB-340 Board Adjustment 11
3-6. HPI/HIP CAN Board Adjustment 12
3-7. Voice Synthesizer 15
3-8. CPI-CAN Board Adjustment 16
3-9. LS Board Adjustment 17
4. INSPECTION OPERATION 18
4-1. Brake line connection 18
4-2. Power line connection 18
4-3. Motor line connection 18
4-4. Check points after turning on the power 18
4-5. Operate Inspection 19
5. INITIALIZING OPERATION 20
5-1. Purpose 20
5-2. Check subjects 20
5-3. Operating Procedure 21
5-4. Cautious Subjects 21
5-5. Initialization Flow Chart 22
Rev. Commemts :
HELCO-C5-003-01 - 2 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
1. INTRODUCTION
* The manual describes the troubleshooting method of Hyundai "HSVF" elevator system.
* As troubles are describes by trouble modes and causes of troubles and troubleshooting
methods are explained.
* This manual shall be helpful for prompt and accurate troubleshooting of the troubles that
could happen at jobsite.
* System power and Boards are explained in "HSVF INSTALLATION MANUAL AND ADJUSTMENT
MANUAL"
Rev. Commemts :
HELCO-C5-003-01 - 3 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
Rev. Commemts :
HELCO-C5-003-01 - 4 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
2-2. Total Information Mode
C 1 3 5 6 7 8 11 15 16
V
1 A u C D 2 ( B 1 ) / 3 3
2 F 6 8 [ 0 9 : 2 5 ]
Rev. Commemts :
HELCO-C5-003-01 - 5 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
2-3. IN/OUT MODE
(1) Method of checking IN/OUT status
ex) : 1.1 PIO input status
SIGNAL NAME
(a) (b)
HHT
8 4 2 1 8 4 2 1
bit8 bit7 bit6 bit5 bit4 bit3 bit2 bit1
MDN MUP MCS AUTO BKOP 40 41 29
DLS PLDL PLDH PLDM PLUM PLUH PLUL ULS
PIO Input [0]
MC2I MCI ELDI EQP EQS PARK FMR RBKI
BKB FMR2 RDZ FDZ EMPO HOME ATS MT
PDN PUP PHAND PAUTO RNBL WLS PDLS CTOL
PIO Input [1]
30B BKS ZSP RUN DLD DLA DZ ULA
PIO Input [2]
Rev. Commemts :
HELCO-C5-003-01 - 6 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
CarSigIn [1]
CarSigIn [3]
Rev. Commemts :
HELCO-C5-003-01 - 7 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
(5) Car Output (1. IN/OUT >> 1-4. Car Output)
CarSigOut [2]
CarSigOut [3]
HHT Commit
Car part CAN status register value :
CAN.Car Status * normal : 0x0000000C
* abnormal : 0x80000044
Hall part CAN status register value :
CAN.Hall Status * normal : 0x0000000C
* abnormal : 0x80000044
Normal/Front Hall detected ID 1~32 floor
(Detected Hall ID bit is displayed "1")
HallScan1 1-32
* example 8 floor = 0x000000FF
* example 15 floor = 0x00007FFF
HallScan1 33-64 Normal/Front Hall detected ID 33~64 floor
HallScan2 1-32 Handicap/Rear Hall detected ID 1~32 floor
HallScan2 33-64 Handicap/Rear Hall detected ID 33~64 floor
Detected ID of OPB board :
*0xHGFEDCBA
Car Scan
H G F E D C B A
-- ExIO2 ExIO1 LS OPB4 OPB3 OPB2 OPB1
Rev. Commemts :
HELCO-C5-003-01 - 8 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
2-4. ERROR MENU
0 0 2 F 1 1 s e t
0 9 0 2 1 7 - 1 5 5 5 4 7 . 1 1
0 0 1 F 1 1 c l r
0 9 0 2 1 7 - 1 5 5 9 5 8 . 8 7
C l n E r r o r L i s t ?
Y e s
Rev. Commemts :
HELCO-C5-003-01 - 9 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
3) Hall Error (2.ERROR >> 2.3 Hall Error)
- Undetected or dis-order hall board ID bit is displayed "1".
- Check the hall board. Refer to "STVF7 ADJUSTMENT MANUAL".
HHT Commit
HallErr.1 1-32 Normal/Front Hall error 1~32 floor
HallErr.1 33-64 Normal/Front Hall error 33~64 floor
HallErr.2 1-32 Handicap/Rear Hall error 1~32 floor
HallErr.2 33-64 Handicap/Rear Hall error 33~64 floor
Rev. Commemts :
HELCO-C5-003-01 - 10 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
3. ERROR CODES
Rev. Commemts :
HELCO-C5-003-01 - 11 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
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HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
- Elec.W.diagram : COL 4A
Reference - MCU HHT : 1.IN/OUT>>1.1 PIO Input>>PIO Input[0] "MCI"
- MCU HHT : 1.IN/OUT>>1.2 PIO Output>>PIO Output[0] "MC1"
- Check "MCX1" relay of TNP board.
Check
- Check PIO board.
Point
- Check "MC1" contactor connection.
Rev. Commemts :
HELCO-C5-003-01 - 12 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
Check
- Repair the MCU board
Point
Reference - None
Rev. Commemts :
HELCO-C5-003-01 - 13 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
State - After initialization, inverter don't output high operation signal to MCU.
Rev. Commemts :
HELCO-C5-003-01 - 14 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
F52 Pulse Error
- Elec.W.diagram : COL 4A
Reference - MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [2] ULA, DLA
- Inverter HHT : MONITOR>>FLOOR DATA>>CURRENT POSITION
- In initialization, the number of door vane is different from total floor data.
State
- Possible to move in inspection.
Rev. Commemts :
HELCO-C5-003-01 - 15 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
Reference - None
Check
- Repair or update the OPB-340 board,
Point
Rev. Commemts :
HELCO-C5-003-01 - 16 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
Reference - MCU Bd HHT : 5. REAR/INFO >> 5.1 Version >> 51f OPB.2
Rev. Commemts :
HELCO-C5-003-01 - 17 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
State - Interlock or gate switch jumper when car door is open fully.
Rev. Commemts :
HELCO-C5-003-01 - 18 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
Rev. Commemts :
HELCO-C5-003-01 - 19 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
Rev. Commemts :
HELCO-C5-003-01 - 20 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
- Abnormal state of inverter (30B off) in spite of MCU output reset signal
State 5 times at 2 second interval.
- F15 MC1 off impossible to move in any operation.
Rev. Commemts :
HELCO-C5-003-01 - 21 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
- At the time to start, "ZSP" signal is turned on and E/L can't move
State for 5 seconds.
- F65 occurs Possible to move in any operation.
- Elec.W.diagram : COL 1A, 1B, 1C
Reference
- MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [2] ZSP
Rev. Commemts :
HELCO-C5-003-01 - 22 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
- Same as F16
State
- F26 twice F16 occurs
Check
- Same as F16
Point
Rev. Commemts :
HELCO-C5-003-01 - 23 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
Rev. Commemts :
HELCO-C5-003-01 - 24 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
- Elec.W.diagram : COL.3B
Reference
- MCU Bd HHT : IN/OUT / PIO Input / PIO Input [1] PDLS"
Check
- Remove the jumper connector of CT54 in TNP board
Point
- Check the limit switch "PLUL, PLUH, (PLUM), (PLDM), PLDH, PLDL"
Check
and its connection.
Point
- Check "CT1", "CT2" connector of TNP board.
Rev. Commemts :
HELCO-C5-003-01 - 25 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
- Elec.W.diagram : COL 4A
Reference
- MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [2] "ULA, DLA"
- Check the door zone sensor input "ULA, DZ, DLA" and its connection.
- Check the "T1" harness of TNP board and CCB-7 board.
Check
- Check the gap between door zone sensors. (135mm)
Point
- Check the door zone vane and its length. (300mm)
- Check inverter data "PROGRAM>>CONTROL>>RELEVEL RPM".
- Check the limit switch "ULS, DLS", its connection and position.
Check
- Check "CT1", "CT2" connector of TNP board.
Point
- Check the MCU HHT data "PIO Input[0]>>ULS,DLS".
Rev. Commemts :
HELCO-C5-003-01 - 26 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
F87 Door Sensor Detected Error (UPDOOR + 1BC + E/L for Car)
- Elec.W.diagram : COL 4A
Reference -. MCU Bd HHT : IN/OUT / Car Input / Car Input [0] SE"
-. MCU Bd HHT : IN/OUT / Car Input / Car Input [2] RSE"
Check
- Check door sensor signal and line of "SE, RSE".
Point
Rev. Commemts :
HELCO-C5-003-01 - 27 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
F18 Group Communication Error
communication error in ring group
State GIO board error in duplex group
- both , are possible to move in auto single operation.
- Elec.W.diagram : COL 18A, 18B
- MCU HHT :
Reference
3.SETUP>>3.1 Basic>>31b Field>>B23 Group Mode
1.IN/OUT >> 1.C Group Output >>C24 GOFLAG[7]>>"0x81"
- Elec.W.diagram : COL 7B
Reference
- MCU HHT : 3.SETUP>>3.1 Basic>>31b Field>>B22 RMS use>>"Enable"
- Elec.W.diagram : COL 3B
Reference
- MCU HHT : 1.IN/OUT >> 1.1 PIO Input >> PIO Input [1] "RNBL"
Rev. Commemts :
HELCO-C5-003-01 - 28 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
- Elec.W.diagram : COL 3B
Reference
- MCU Bd HHT : IN/OUT /PIO Input /PIO Input [1] "WLS
Check
- Check the water sensor "WLS" signal and its lines.
Point
- Elec.W.diagram : COL 7A
Reference
- MCU HHT : 3.SETUP>>3.1 Basic>>31a General>>A20 Load Sensor
Rev. Commemts :
HELCO-C5-003-01 - 29 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
- Elec.W.diagram : COL 7A
Reference
- MCU HHT : 3.SETUP>>3.1 Basic>>31a General>>A20 Load Sensor
Rev. Commemts :
HELCO-C5-003-01 - 30 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
- MCU Bd HHT : 3. SETUP >> 3.3 Time & Date >> 33a Time set
Reference
- MCU Bd HHT : 3. SETUP >> 3.3 Time & Date >> 33b Date set
Rev. Commemts :
HELCO-C5-003-01 - 31 - A4(210297)
Hyundai Elevator Co., Ltd. HSVF SYSTEM
File Name :
TITLE
HSVF Trouble manual
REV.0 2011.12.23 HSVF SERIES Document Number :
TROUBLESHOOTING MANUAL
Rev. Commemts :
HELCO-C5-003-01 - 32 - A4(210297)