Documente Academic
Documente Profesional
Documente Cultură
Multilateral and
Extended Reach Wells
? Sponsored by:
Workshop on Multilateral ? Minerals Management Service
? December 5, 2002
Jerome J. Schubert, TAMU
? New Orleans, Louisiana
Bjorn Gjorv, TAMU
Steve Walls, Cherokee Offshore
Engineering
Introductions Outline
? Bjorn Gjorv, TAMU GAR ? Introduction to Extended Reach
? Steve Walls, Cherokee Offshore and Multilateral Wells
Engineering ? Describe ERD and ML levels
? Jerome Schubert, TAMU, PI ? Application
? Economic benefits
? examples
? Hole cleaning
ER and ML wells
? State of the art in ERD
? State of the art in MLD
1
Introduction to Extended
Outline, cont. Reach and Multilateral
Wells
? Technical difficulties ? Describe ERD and ML wells
? Lost circulation and other well
control problems
? Torque, drag, and buckling
? Casing wear
? Cementing
Wytch Farm
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Wytch Farm M11 Well
? Stepout (Horiz. Depart.) = 33,181 ft
? Exceeded previous record by 6,729 ft
? Measured Depth = 34,967 ft
? True Vertical Depth (at TD) = 5,266 ft
? Time to drill and case = 173 days
? M11 is the 14th ERD well at Wytch Farm
Overview contd
? One third of reserves are offshore under Poole
Multilaterals
Bay
? ERD project began in place of an artificial
island in 1991
? Saved 150 million in development costs
? Development time saved - 3 years
? Scheduled with reach of 6.2 km
? Prod. before ERD project = 68,000 BOPD
? Prod. with 3 ERD wells = 90,000 BOPD
Outline
? Figs. 3-6 Advertisements, PE Int.
? Figs. 7-9, OGJ, Dec. 11, 1995 p.44
? Figs. 10, 11, OGJ, March 16, 1998 p.76
? Figs. 12-17, OGJ, Dec. 1997, p.73
? Figs. 18-24, OGJ, March 23, 1998 p.70
? Oil & Gas Journal, Feb. 28, 2000, p.44
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4
Multilateral Completions Multilateral Completions
Levels 1 & 2 Levels 3 & 4
Multilateral Completions
Levels 5, 6 & 6B
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6
ERD/ML Applications
Attempt to reduce the cost per barrel
of oil produced.
Same or increased reservoir
exposure with fewer wellbores
Substantial increase in drainage
area.
Increased production per platform
slot
ERD/ML Limitations
Modeling of multilaterals
Economic benefits
?
7
Wytch Farm Complex well geometries boost
Orinoco heavy oil producing
rates
Oil & Gas Journal, Feb. 28, 2000
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Unocal
? Dos Cuadras field California
? Cost of a trilateral well - $2 million
? Cost of 3 conventional horizontals -
$3 million
Texaco UPRC
? Brookeland field Austin chalk ? Austin Chalk quadralateral
? Estimated savings of $500,000 - ? Total cost for re-entry was
$700,000 per well as compared to $605,000 which is 20% less than
two conventional horizontal wells the cost of two new dual lateral
of equivalent length horizontals
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Austin Chalk North Sea
? Changes from vertical to horizontal ? Reduced development costs by
to ML led to reductions in 23% and 44% respectively when
development costs from $12/BOE horizontal and ML approaches are
to $5.75/BOE to $4.65/BOE compared to vertical well
development
TFE - Argentina
Deepwater Brazil
? ML costs an average of 1.43 times
that of a single well
? While increased production,
revenues and savings have
amounted to as much as $10
million over conventional
technology applied in the region
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TFE U.K. New drilling technologies
that can enhance ML/ERD
Dual Gradient Drilling
Expandable Liners
High Lubricity Muds
Hole Cleaning
SOA in ERD and MLD
Max Mud Wt
Min Mud Wt
Pore Pressure
FRACTURE
DEPTH DEPTH PRESSURE
SEA WATER
HYDROSTATIC
PRESSURE PORE PRESSURE
ATM TM
A
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Wellbore Pressures Casing Requirements - Conventional
MUD MUD MUD
HYDROSTATIC HYDROSTATIC HYDROSTATIC
PRESSURE PRESSURE PRESSURE
SMD Conventional Conventional
SEAFLOOR SEAFLOOR
FRACTURE
DEPTH PRESSURE
DEPTH FRACTURE
PRESSURE
TM
A TM
A
DEPTH FRACTURE
PRESSURE
SEA WATER
HYDROSTATIC
PRESSURE
PORE PRESSURE
PRESSURE
TM
A
Expandable Tubulars
Expandable Tubulars
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High lubricity muds Hole cleaning
13
Downhole completion Technical difficulties
tools for ER and ML wells
Lost Circulation
Well Control Problems
Torque, Drag, and Buckling
Casing Wear
Cementing
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Effect of Doglegs Effect of Doglegs
(1) Dropoff Wellbore ? ? dogleg angle A. Neglecting Axial Friction (e.g.
pipe rotating)
?
N ? Wsin I ? 2T sin (10)
2
Effect of Doglegs
Buckling
?d? ?d ? ?
Torque ? ? N? ? ? ? ? ?( W sin I ? 2T sin )
? ?
2 ? ?
2 2
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Sinusoidal Buckling in a Horizontal
Wellbore Sinusoidal Buckling Load
A more general Sinusoidal Buckling Load equation for highly
When the axial compressive load along the coiled tubing
inclined wellbores (including the horizontal wellbore) is:
reaches the following sinusoidal buckling load Fcr, the intial
(sinusoidal or critical) buckling of the coiled tube will occur in
the horizontal wellbore.
EIW e sin ?
r Fcr ? 2
Fcr ? 2 (E I We / r ) 0. 5
r ?
?
Fhel ? 2 2 2 ? 1 ? E I We
r
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General Equation
A more general helical buckling load equation for
highly inclined wellbores (including the horizontal
wellbore) is:
?
Fhel ? 2 2 2 ? 1 ? EIW e sin ?
r
This could happen when we slack-off weight at the surface to apply bit
weight for drilling and pushing the coiled tubing through the build
section and into the horizontal section.
? 461 lbf
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Helical Buckling in Vertical Wellbores: Helical Buckling in Vertical Wellbores:
The top helical buckling load Fhel,t is calculated by simply subtracting
the tubular weight of the initial one-pitch of helically buckled pipe from From Table 1, it is also amazing to find out that the top helical
the helical buckling load Fhel,b, which is defined at the bottom of the buckling load, Fhel,t, is very close to zero.
one-pitch helically buckled tubular: This indicates that the neutral point, which is defined as the
place of zero axial load (effective axial load exclusive from th e
hydrostatic pressure force), could be approximately used to
define the top of the helical buckling for these coiled tubings .
? 0.14(EIW e )1/ 3
2
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Excess torque and drag
Threaten the success of
Casing wear
?
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Rotary Steerable Remediation for Casing
Systems Wear
? Retrieve and replace
? Scab liners (tie back)
? Plastic liners
? Expandable cased-hole liners
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Cementing Cementing
Variables that affect liner cementing ? Displacement flow rate
performance in deviated wellbores ? Cement slurry rheology
? Turbulators placement
? Centralization
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SPE 28293 (1994)
Torque/Drag Optimization of
directional profile
? Optimization of directional profile
? Simple build and hold profile is not
? Mud lubricity successful
? Torque reduction tools
? High torque and drag
? Modeling considerations
? BUR = 4 deg./30 m from near
surface
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Directional profile - contd Mud lubricity
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Hole stability for high Hole cleaning
hole inclination
? Use correct mud weight ? Flowrate is the primary hole cleaning tool -
up to 1,100 gpm in the 12 1/4 hole
? Stress data from:
? Rheology
? Leak-offtest
? Pipe Rotation
? Extensometer
? 4-arm calipers ? Circulate cuttings out - prior to trip
? Chemical interactions between mud and ? Monitoring of hole cleaning
formation also affect stability
Casing consideration
Solids control
? Solids control in mud is essential ? Casing wear avoidance
? Tungsten carbide protects the drillpipe well,
for long MD holes where hole
but is hard in casing
cleaning efficiency may tend to be
? Use of new generation of hard-metal,
low
e.g. chromium -based metals
? May need extra processes or ? Use of alternative hard-facing materials
equipments ? Several casing running options
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Hydraulic consideration BHA philosophy
? Proper selection of PDM rotor ? Change of one primary BHA
nozzles component at a time.
? Bit nozzle selection ? Use of steerable PDMs.
? Maximum bit pressure drop of 500 ? Development of solid relationships
psi with bit manufacturers and
advancement of bit designs with
those of the BHA.
Tortuousity
considerations Emerging technologies
(dog-leg severity)
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Rig sizing
Conclusions
? Requirements depend on ERD project size.
? Proper rig and drilling equipment is critical. ? Special rig configurations and
? It is necessary to determine maximum drilling equipments are necessary
anticipated drilling torques and margins. to successfully pursue extreme
ERD objectives.
? Rig power efficiency must be analyzed.
Conclusions contd
? ERD operations require intense Questions and
engineering focus on monitoring
and analysis of field data and
discussion
forecasting on future wells.
? High levels of team-based
performance can be critical to ERD
success.
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