Documente Academic
Documente Profesional
Documente Cultură
DOI 10.1111/jfpp.13174
ORIGINAL ARTICLE
Practical application
This study could successfully be utilized in preparing a new cheese product with high nutritional
and functional properties owing to the presence of whey proteins. The product formulation and
technology can be scaled up for commercial manufacturing. Introduction of such a healthy product
as food adjunct in the market will be inline with the growing consumer demand of new and
healthy convenience products.
KEYWORDS
Cheese dip, whey protein concentrate, response surface methodology, principal component analy-
sis, rmness, viscosity
harnesses for better overall quality of the product. Soowiej, Mleko, and GMS were used at a level of 0.5% each. Water was used to
Gustaw, and Udeh (2010) studied the eect of WPC on texture make up the weight of the nal product. Total amount of water was
meltability and microstructure of acid casein processed cheese ana- divided into approximately three equal parts to prepare solutions of
log and they reported harder and more cohesive product character- WPC-70, sodium caseinate, and CMC 1 GMS. To prepare cheese
istics owing to the higher addition of WPC. Hosseni et al. (2014) dip, aqueous solutions of WPC-70, sodium caseinate, CMC, and
used WPC in sodium caseinate-based imitation cheese and recom- GMS were prepared in the warm water (35408C) separately for
mended to substitute sodium caseinate with WPC at 1.5% level only each ingredient. In the other container, weighed and grated Cheddar
above which it had adverse impact on color and meltability of cheese was heated along with weighed quantity of tri-sodium citrate
cheese. Similarly, addition of whey proteins has also been tried in (1%) till pasty consistency was achieved. The WPC-70 solution
processed cheese spreads (Lee & Anema, 2009; Pinto, Rathour, heated to 45508C was added with sodium caseinate solution and
Prajapati, Jana, & Solanky, 2007) and processed cheese foods (Gupta was mixed well. In this mixture, CMC (0.5%) and GMS (0.5%) were
& Reuter, 1993). added and mixed well to get a homogenous mass. The tempered
Cheese dip is an oil-in-water (o/w) type emulsion which can either (258C) cream in a quantity required to provide the milk fat as per
be prepared from a blend of dierently matured cheese or by blending RSM runs was added followed by the addition of melted Cheddar
the dierent dairy-based ingredients along with cheese to have a char- cheese. The mixture was properly blended with the addition of 0.5%
acteristic cheese avor. Till date, no scientic or technological studies sodium chloride. The mixture was heated to 658C for homogeniza-
have been reported in the literature on the technology of cheese dip tion. Before homogenization, the cheese slurry was ltered through
containing dierent dairy-based ingredients. Response surface method- muslin cloth to separate any extraneous matter present. The homog-
ology (RSM) is one of the popular optimization methods with vast enization of the cheese slurry was carried out at 1,500 psi for rst
application in optimizing food product formulations because it can stage and 500 psi for second stage. The homogenized cheese dip
describe the combined eects of ingredients and processing parame- was heated to 758C for 5 min followed by immediate cooling to 5
ters (independent variables) on the quality attributes (responses). Chav- 78C and was packed in polyethylene terephthalate bottles. The
han, Kanawjia, Khetra, and Puri (2014) used RSM to optimize the levels packed product was kept under refrigeration conditions (58C).
of potassium-based emulsifying salts for making low sodium processed
mozzarella cheese. Henceforth, the present work was envisaged to 2.3 | Compositional analysis
optimize the level of dierent ingredients namely protein blend com-
The moisture, ash, and salt content of the optimized product were
prising WPC-70 and sodium caseinate, Cheddar cheese, and milk fat to
determined as per method described by ISI (1981) while the fat and
manufacture cheese dip using RSM and principal component analysis
protein content of the product were determined as per method
and to study the eect of ingredients on sensory, textural, and rheolog-
delineated by AOAC (1992).
ical properties of cheese dip.
2.1 | Materials eight trained judges from Dairy Technology Division of ICAR-
National Dairy Research Institute, Karnal, India. All the judges were
Matured Cheddar cheese and cream (fat 5 60 6 1%) was procured trained sensory analysts, having a minimum of 5 years experience in
from the Experimental Dairy Plant, ICAR-National Dairy Research Insti- the sensory evaluation of milk and milk products. A descriptive score
tute, Karnal, India. Sodium caseinate and WPC-70 were purchased card with 25 points was used. Maximum score for avor, body &
from the Mahaan Proteins Pvt. Ltd., Mathura (UP). Edible common salt texture, and color & appearance was 12, 9, and 4, respectively. To
(M/s Nirma Ltd., Ahmedabad) was obtained from the local market of eliminate the carry over eect, the samples were presented in ran-
Karnal. Glycerol mono stearate (GMS) was purchased from the Sigma- dom order coded with random three-digit numbers. The sensory
Aldrich, Mumbai. Tri-sodium citrate was purchased from Posy Pharma- evaluation was carried out in individual booths under white light.
ceutical Ltd, Ahmedabad (Gujarat). Carboxy-methyl cellulose (CMC) Approximately 20 g of each sample was served at refrigeration tem-
having a viscosity range of 1,1001,900 cps was procured from Merck perature in disposable plastic containers accompanied by a coee
Specialities Pvt. Ltd., Worli, Mumbai. All the chemicals and reagents spoon.
used for analysis were of AR grade.
T A B LE 1Experimental range and levels of independent variables measuring points at the interval of 2 s. The sample was placed on the
used in RSM in terms of actual and coded factors plate and excess of the sample was trimmed o. The analysis was car-
Levels ried out in triplicate. The viscosity at highest shear rate (300 s21) was
Variables
Actual Coded 21 0 11 taken for the optimization of the cheese dip.
T A B LE 2 The central composite rotatable experimental design employed for optimization of cheese dip
Std. run a
X1 (%) X2 (%) X3 (%) Y1 (12b) Y2 (9b) Y3 (4b) Y4 (N) Y5 (N) Y6 (Pa s)
1 8 6.00 6.00 9.88 6 1.36 7.81 6 0.53 3.78 6 0.36 0.381 6 0.01 0.247 6 0.01 0.798 6 0.0268
2 12 6.00 6.00 9.50 6 0.93 7.64 6 1.11 3.71 6 0.39 1.185 6 0.03 0.812 6 0.02 1.535 6 0.091
3 8 10.00 6.00 9.86 6 1.34 7.36 6 0.85 3.21 6 0.64 1.181 6 0.04 0.887 6 0.03 1.755 6 0.077
4 12 10.00 6.00 9.50 6 1.37 7.28 6 0.62 3.44 6 0.39 2.467 6 0.03 1.845 6 0.00 2.35 6 0.113
5 8 6.00 10.00 10.25 6 0.75 8.00 6 0.53 3.84 6 0.23 0.617 6 0.01 0.452 6 0.09 1.165 6 0.049
6 12 6.00 10.00 9.93 6 1.09 7.71 6 1.15 3.50 6 0.41 1.183 6 0.02 0.813 6 0.04 1.635 6 0.007
7 8 10.00 10.00 9.43 6 0.97 7.36 6 0.85 3.29 6 0.70 1.375 6 0.04 1.05 6 0.04 1.73 6 0.056
8 12 10.00 10.00 9.39 6 1.2 7.22 6 0.83 3.50 6 0.43 3.207 6 0.06 2.2 6 0.025 2.555 6 0.19
9 6.64 8.00 8.00 9.57 6 0.53 7.50 6 0.84 3.63 6 0.42 0.37 6 0.004 0.197 6 0.03 0.7705 6 0.006
10 13.36 8.00 8.00 9.71 6 1.11 7.29 6 1.22 3.39 6 0.64 2.087 6 0.12 1.551 6 0.01 2.67 6 0.028
11 10 4.64 8.00 10.06 6 1.01 7.67 6 0.56 3.72 6 0.34 0.697 6 0.04 0.473 6 0.07 1.16 6 0.014
12 10 11.36 8.00 10.06 6 1.01 7.17 6 1.03 3.44 6 0.67 2.936 6 0.11 2.009 6 0.01 2.295 6 0.091
13 10 8.00 4.64 9.58 6 1.11 7.58 6 0.66 3.71 6 0.40 0.558 6 0.01 0.4 6 0.035 1.485 6 0.007
14 10 8.00 11.36 9.75 6 1.66 7.75 6 0.42 3.71 6 0.40 0.77 6 0.022 0.576 6 0.05 1.96 6 0.099
15 10.00 8.00 8.00 9.84 6 1.43 7.69 6 0.92 3.66 6 0.44 1.292 6 0.05 0.977 6 0.0* 1.59 6 0.13
16 10.00 8.00 8.00 10.22 6 0.71 7.67 6 0.75 3.64 6 0.42 1.429 6 0.05 1.133 6 0.02 1.945 6 0.02
17 10.00 8.00 8.00 9.93 6 0.73 7.86 6 1.10 3.64 6 0.38 1.048 6 0.03 0.778 6 0.04 1.735 6 0.20
18 10.00 8.00 8.00 9.93 6 1.09 7.65 6 0.81 3.69 6 0.64 1.177 6 0.04 0.902 6 0.03 1.925 6 0.077
19 10.00 8.00 8.00 10.25 6 0.52 7.75 6 0.88 3.78 6 0.40 0.894 6 0.02 0.705 6 0.03 1.795 6 0.18
20 10.00 8.00 8.00 10.22 6 0.93 7.56 6 0.98 3.61 6 0.64 1.019 6 0.03 0.74 6 0.021 1.435 6 0.007
T A B LE 3 Regression coecients, ANOVA, and quadratic model statistics for dependent variables
Response
Apparent
Regression Body & Color & Firmness Stickiness viscosity
coecient Flavor texture appearance (N) (N) (Pa s)
b0 10.07 7.69 3.67 1.14 0.87 1.74
b1 20.062 20.075* 20.026 0.54*** 0.39*** 0.43***
b2 20.10 20.20*** 20.14*** 0.63*** 0.46*** 0.38***
b3 0.040 0.035 21.816E2003 0.11 0.075 0.11
b12 0.037 0.030 0.11** 0.22* 0.15* 0.027
b13 0.046 20.021 20.037 0.039 21.5E2003 24.625E2003
b23 20.17* 20.039 0.035 0.088 0.039 20.036
the response (y) is a function of the experimental factors (X1, X2, X3) or 3 | RESULTS AND DISCUSSION
y 5 f(X1, X2, X3). The second degree polynomial equation was used to
describe the response 3.1 | Flavor
y5 b0 1b1 X1 1b2 X2 1b3 X3 1b11 X12 1b22 X22 As shown in Table 2, the avor score of cheese dip ranged from 9.38
1b33 X32 1b12 X1 X2 1b13 X1 X3 1b23 X2 X3 ; to 10.25. The maximum avor score observed in the experiment with
where y 5 response; bo 5 constant; b1, b2, b3 5 linear regression 8% protein blend, 6% Cheddar cheese, and 10% milk fat while the min-
coecients; b11, b22, b33 5 quadratic regression coecients; b12, imum score was observed with 12% protein blend, 10% Cheddar
b13, b23 5 interaction regression coecients; and X1 , X2 , cheese, and 10% milk fat source. Table 3 reveals that the quadratic
X3 5 variables. The analysis of variance (ANOVA) was conducted for terms of protein blend and milk fat were signicant (p < .05), while
each response to determine signicant dierences among various nonsignicant (p > .05) eect of linear terms was found. The plots
ingredient combinations. The eect of variables at linear, quadratic, showing the eect of the variable on avor are shown in Figure 1(a)
and interactive levels on individual response was described by com- and 1(b) where the positive eect of milk fat is clearly evident and the
puting the F value at a probability (p) of .05. The regression coe- negative eect of protein blend and Cheddar cheese is also shown.
cients of individual linear, quadratic, and interaction terms were also The interaction term of Cheddar cheese and milk fat was also found
determined. The optimization of the product was carried out on the signicant (p < .05). The probability value of .0440 indicated that there
basis of the desirability function. The optimized solution thus was only 4.40% chances that Model F-Value could occur due to
obtained was further validated by manufacturing cheese dip using noise. The following equation was obtained after eliminating the insig-
optimized levels of independent variables. Mean values of three rep- nicant terms:
licates were used for comparison. Students t test (IBM SPSS Statis-
Flavor 5 110:0720:17 x23 20:16x21 20:15 x23 :
tics 20 software package) was used to analyze signicant dierence
between actual and predicted values. The increase in level of protein blend adversely impacted the a-
PCA was carried out with the factor analysis using IBM SPSS Sta- vor score of cheese dip. This decrease in avor score might be due to
tistics 20 software package for designed experiments. In this technique, the bland avor of sodium caseinate and WPC-70, Similar ndings
both variables and responses shown in Table 2 were scaled, centered, were observed in processed cheese spread (Pinto et al., 2007) and
and projected to the new coordinate axis, representing the principal processed cheese food (Thapa & Gupta, 1996) where the substitution
components. In the space dened by principal components, factor load- of cheese solids with added WPC-70 decreased the avor score of the
ings and factor scores are shown graphically. product. Kaminarides and Stachtiaris (2000) claimed that the highest
BANSAL ET AL. | 5 of 10
F I G U R E 1 3D plots depicting eect of (a) Cheddar cheese (B) and milk fat (C) on avor score, (b) protein blend (A) and milk fat (C) on
avor score, (c) protein blend (A) and Cheddar cheese (B) on body & texture score, (d) protein blend (A) and Cheddar cheese (B) on color &
appearance score
amount of WPC-70 in cheeses resulted in lowest avor score. Hosseini for body & texture was obtained with 10% protein blend, 11.36%
et al. (2014) observed the decrease in avor score of imitation cheese Cheddar cheese, and 8% milk fat. The chance of variation in Model F-
with the increase of WPC-70 content. Aged Cheddar cheese often Value due to noise was only .06%. As shown in Table 3, body & tex-
develops bitterness due to the accumulation of hydrophobic peptides ture score was signicantly (p < .05) aected with linear terms of pro-
and it is detected when concentration of peptides exceeds the thresh- tein blend and Cheddar cheese content. Quadratic terms of protein
old (Singh, Drake, & Cadwallader, 2003). Cheese dip prepared with blend and Cheddar cheese were also found signicant (p < 0.05). Figure
higher content of Cheddar cheese perhaps resulted in accumulation of 1(c) reveals that the protein blend and Cheddar cheese had negative
larger amount of bitter peptides and hence o-avor development. eect on body & texture score. The following equation was obtained
Milk fat content aected the avor scores signicantly (p < .05) in after eliminating the insignicant terms:
quadratic terms. The increase in the avor score of cheese dip may
Body & texture 5 17:6920:075x1 20:2x2 20:092x21 20:084 x22 :
possibly be attributed to the richness of fat avor. Shamil, Wyeth, and
Kilcast (1992) reported that the decrease in fat content in hard cheese Protein blends and Cheddar cheese addition to cheese dip resulted
and salad dressings decreases the intensity of saltiness and increases in rmer body of the product which is undesirable characteristic for the
sharpness and astringency. Cheeses with lesser fat, lacks the richness texture of the cheese dip. Cheese dip with high body & texture score
and mouthfeel necessary for the product (Drake & Swanson, 1995). was reported to be smooth surfaced and slightly owing in consistency
The decrease in the avor score of ice-cream was observed by De Vor with no perceived grittiness in mouth. Since results from texture prole
(1989) when fat content was reduced from 10% to 3%. At very high analysis indicated that increase in protein blend and Cheddar cheese
level of fat content, creamy avor, and creamy and fatty mouth-feel of content increases the rmness of the samples, it can be said that the
the cheese dip possibly reduced the avor scores since it is not the panellists preferred cheese dip with lesser rmness. These ndings are
characteristic avor of the product rather cheese avor was highly in agreement with the data reported by Pinto et al. (2007) for proc-
acceptable according to the sensory panel. essed cheese spread, Gupta and Reuter (1993) for processed cheese
food, Soowiej et al. (2010) for processed cheese analogues and Hos-
seini et al. (2014) for imitation cheese where authors observed the
3.2 | Body and texture
increase in hardness of the product with the increasing content of
The experiment with 8% protein blend, 6% Cheddar cheese, and 10% WPC-70. Processed cheese and other related products are very com-
milk fat returned maximum score (8.0) while a minimum score (7.16) plex multiphase systems which involves proteinprotein and protein
6 of 10 | BANSAL ET AL.
FIGURE 2 3D plots depicting eect of (a) protein blend (A) and Cheddar cheese (B) and (b) Cheddar cheese (B) and milk fat (C) on rmness
fat interaction (Soowiej et al., 2010). External addition of protein rmness value was found maximum (3.21 N) at 12% protein blend,
source to cheese dip may results in extensive linkages in the smooth 10% Cheddar cheese, and 10% milk fat while the minimum (0.37 N)
protein matrix which could give rise to excessively harder product value was observed at 6.64% protein blend, 8% Cheddar cheese, and
undesirable to consumers. 8% milk fat. Model coecients and p values showed that the rmness
of cheese dip was signicantly aected with protein blend and Ched-
3.3 | Color & appearance dar cheese (p < 0.05) in linear terms (Table 3). The interaction eect of
protein blend and Cheddar cheese was also found signicant (p < 0.05)
The sensory score for color & appearance of cheese dip ranged from
in increasing the rmness. Quadratic terms of Cheddar cheese and milk
3.21 to 3.84. The maximum color & appearance score in the experi-
fat were also found signicantly (p < 0.05) increasing and decreasing
ment was observed with 8% protein blend, 6% Cheddar cheese, and
the rmness, respectively. Numerical value for the coecient of deter-
10% milk fat while the experiment with 8% protein blend, 10% Ched-
mination (R2) for obtained regression model was 96.28% which indi-
dar cheese, and 6% milk fat returned minimum response. Cheddar
cates a high signicance of the model. It could be observed from
cheese addition to cheese dip signicantly (p < .05) aected the score
Figure 2(a) and 2(b) that with increasing protein blend, Cheddar cheese,
in linear terms (Table 3). The signicant (p < .05) interaction eect of
and milk fat the rmness of the cheese dip increased. The obtained
protein blend and Cheddar cheese was observed positively correlated
model to predict the eect of protein blend, Cheddar cheese, and milk
to the color & appearance score (Figure 1d) while all other interaction
fat on the rmness with the elimination of insignicant terms is as
terms were nonsignicant (p > .05). At quadratic level, only protein
follows:
blend aected the color and appearance score signicantly (p < .05).
The model can be represented by the following equation considering Firmness 5 11:1410:54x1 10:63x2 10:22x12 10:28x22 20:13x23 :
only signicant terms:
The increase in the rmness with protein blend might be due to
Color & appearance 5 13:6720:14x2 10:11x12 20:070x21 : high emulsion stability of milk proteins. Gupta and Reuter (1993)
reported the increase in rmness of processed cheese food with
The increase in protein blend resulted in increase in WPC-70 in the
increased WPC-70 content. They presumed that the increase in rm-
cheese dip which has darker color and thus resulted in decrease in color
ness was due to improved emulsion stability of processed cheese foods
& appearance score of the product. The decrease in color and appear-
with added WPC-70. Modler (1985) reviewed that unfolding of whey
ance score with the increase of protein blend may be due to decrease
protein molecules during heat processing exposes hydrophobic groups
in sheen of the product (Soowiej et al., 2010). In addition, the presence
that can orient at the oil and water interphase and thus improves the
of lactose in WPC-70 which might have undergone Maillards reaction
emulsion stability of the food products containing WPC-70. Similar
during processing of cheese dip reduced the sensory scores of color &
ndings were reported by Soowiej et al. (2010) for processed cheese
appearance. Hosseini et al. (2014) reported the decrease in instrumental
analogue and by Hosseini et al. (2014) for imitation cheese where
lightness with the increase of WPC-70 of imitation cheese. They also
authors observed the increase in hardness with the increase of WPC-
reported the decrease in sensory score of color & appearance with the
70. The increase in rmness with the increase of milk fat content could
increase of WPC-70 while Pinto et al. (2007) did not nd any impact of
be due to the homogenization of cheese slurry. Sanchez, Beauregard,
using WPC-70 on the appearance of processed cheese spread.
Chassagne, Bimbenet, and Hardy (1996) reported the increase in rm-
ness of double cream cheese after homogenization. In another study
3.4 | Firmness
by Sanchez, Beauregard, Chassagne, Bimbenet, and Hardy (1994),
The experimental results of the eect of protein blend, Cheddar authors reported that homogenization promotes high structuring of
cheese, and milk fat on the rmness are shown in Table 2. Instrumental curd by milk fat globule-milk protein aggregation which results in the
BANSAL ET AL. | 7 of 10
F I G U R E 3 3D plots depicting eect of (a) protein blend (A) and Cheddar cheese (B), (b) Cheddar cheese (B) and milk fat (C) on stickiness
and (c) protein blend (A) and Cheddar cheese (B) on apparent viscosity
increase in rmness. At very high level of fat content, the decrease in had a highly signicant (p < .001) eect on the stickiness of cheese dip
rmness may result from substitution of part of the continuous phase and was positively correlated. Quadratic terms of Cheddar cheese
with equal quantity of fat (Lynch & Grin, 1974). Johnson, Kapoor, showed positive signicant (p < .05) eect on the stickiness of cheese
Mcmahon, Mccoy, and Narasimmon (2009) reviewed that cheese with dip while the milk fat had negative signicant (p < .05) eect. The inter-
lower fat are harder and springy, less sticky and cohesive, and less action terms of protein blend and Cheddar cheese showed signicant
smooth than full fat cheeses. They proposed that cheese matrix consist (p < .05) increase in the stickiness The R2 of the model was 95.80%
of a hydrated protein matrix where the fat particles are interspersed. which shows the high signicance of the model. The plots shown in Fig-
The presence of fat increases the interruption in the protein matrix and ure 3(a) and 3(b) show that the protein blend, Cheddar cheese, and milk
interference of long-chain interactions between the proteins while an fat had positive eect on the stickiness of the cheese dip. The nal equa-
absence of fat allows protein fractions to be very extensive, resulting in tion after eliminating the nonsignicant terms was as follows:
increased rmness.
Stickiness 5 10:8710:39x1 10:46x2 10:15x12 10:17x22 20:1x23 :
T A B LE 4 Proximate composition of optimized cheese dip T A B LE 5 Predicted response versus actual response
FIGURE 4 (a) Loading plots and (b) factor scores of PC1 and PC2 extracted using PCA
3.7 | Analysis of data using PCA can be consumed as a food adjunct with various food recipe particu-
larly pizza and other snack foods.
PCA was applied to the values of variables and responses listed in
Table 2 to simplify interpretation of data obtained from 20 RSM trials.
To acquire specic knowledge about factors having critical importance ACKNOWLEDGMENTS
in production of cheese dip, PCs were extracted based on maximum
Grateful acknowledgement to the Director, National Dairy Research
variance values (Table 6). Among all the PCs extracted three PCs hav-
Institute for providing economic assistance in the form of institu-
ing eigen values > 1 (Kaiser criterion), i.e., 4.996, 1.425, and 1.065
tional fellowship constituted by Indian Council of Agricultural
respectively, explained 83.18% of the total variance in the data set.
Research, New Delhi and other infrastructural amenities for con-
PC1 explained 39.26% of variance and was found to be entirely related
ducting the presented research work.
to the Cheddar, on the other hand, PC2 explained 30.81% of variance
and had large loadings for protein blend and apparent viscosity PC3
R EF ER E N CE S
explained 13.11% of variance, respectively, and found to be entirely
Adhikari, B., Howes, T., Bhandari, B. R., & Truong, V. (2001). Stickiness in
dependent on milk fat. Figure 4(a) shows the relationships between
foods: A review of mechanisms and test methods. International Jour-
variables at space dened with component axis PC1 and PC2 and Fig- nal of Food Properties, 4, 133.
ure 4(b) shows the relationships among the observations. Figure 4(a) Adhikari, B., Howes, T., Shrestha, A., & Bhandari, B. R. (2007). Eect of
shows that the sensory attributes of cheese dip, i.e., avor, color & surface tension and viscosity on the surface stickiness of carbohy-
appearance, and body & texture lies in the same quadrant. The cheese drate and protein solutions. Journal of Food Engineering, 79, 1136
dip with higher sensory scores can be prepared from the RSM trial 1143.
number 5 as shown in Figure 4(b) since it lies nearly on the similar posi- AOAC (1992). Ocial methods of analysis. Washington, DC: Author.
tion as that of sensory attributes. Color & appearance and Cheddar Chavhan, G. B., Kanawjia, S. K., Khetra, Y., & Puri, R. (2014). Eect of
potassium-based emulsifying salts on sensory, textural, and functional
cheese content of cheese dip can be placed on the line which crosses
attributes of low-sodium processed Mozzarella cheese. Dairy Science
the origin. This suggests that the color & appearance is directly related Technology, 95, 265278.
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5 | CONCLUSION
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