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Article history: Catalytic depolymerization of empty fruit bunch (EFB)-derived organosolv lignin, which is free of ash and
Received 30 May 2016 catalyst-poisoning sulfur, is performed using supported metal catalysts. Without the improved reaction
Received in revised form 1 October 2016 activity in the presence of supercritical solvents, water and ethanol in this study, at the subcritical con-
Accepted 4 October 2016
ditions, Hb-supported Ru catalyst achieved 16.5% yield of small molecule phenolic hydrocarbons, includ-
Available online 4 October 2016
ing guaiacol, 4-methylguaiacol, 4-ethylguaiacol, cerulignol, and iso-eugenol, and produced degraded
lignin polymer with 63% decreased weight-average molecular weight based on polystyrene-calibrated
Keywords:
gel permeation chromatography results. The catalytic depolymerization activity was determined by
Organosolv lignin
Catalyst
the quantity of acid sites on the catalysts; however, the presence of metal nanoparticles is required to
Depolymerization supply hydrogen atoms to the reaction system, which particles improve the catalytic depolymerization
Ru/Hb activity. The structure of organosolv lignin prepared by extraction using a mixture of ethanol and water
Solid acid was also studied using GPC and NMR results, which indicated that a possibly linear polymer composed of
phenolic monomers with two or fewer linking functionalities.
2016 Elsevier B.V. All rights reserved.
1. Introduction
http://dx.doi.org/10.1016/j.cej.2016.10.011
1385-8947/ 2016 Elsevier B.V. All rights reserved.
188 M. Kim et al. / Chemical Engineering Journal 309 (2017) 187196
increasing efforts to improve the economic feasibility of biofuels combined investigation o small-molecule aromatic hydrocarbon
and develop more valuable chemicals from biomass, aromatic products and lignin residue, the depolymerization of lignin on
monomeric units of lignin have attracted significant interest the catalysts can be explained in detail.
because they can be converted to valuable aromatic fine chemicals
that are not easy to obtain from other carbon sources including
2. Experimental
recently booming natural or shale gas and biomass-derived
carbohydrates.
2.1. Materials
Lignocellulose consists of cellulose, hemicellulose, and lignin.
Lignin is composed of 1530% by weight and 40% by energy of
Ruthenium (III) chloride hydrate (RuCl3xH2O), tetraamine plat-
the lignocellulosic biomass; it is the only sustainable resource in
inum(II) chloride hydrate (Pt(NH3)4Cl2xH2O), carbon-supported
nature that is composed of aromatics [2,68]. While cellulose
5 wt% Ru/C (5 wt% Ru/C), toluene (99%), 4-ethylguaiacol (98%),
and hemicellulose, which are important in fermentation and other
cerulignol (2-methoxy-4-propenylphenol, 99%), eugenol (2-
chemical processes to produce fuels and fine chemicals, are natural
methoxy-4-(2-propenyl)phenol, 99%), ethanol (anhydrous, 99.5%),
polymers made of well-defined sugars, lignin is a natural amor-
methyl homovanillate (methyl 4-hydroxy-3-methoxyphenylace
phous and three-dimensional complex branched polymer com-
tate, 97%), 2-chloro-4,4,5,5-tetramethyl-1,3,2-dioxaphospholane
posed of phenolic monomers, including p-coumaryl, coniferyl,
(95% TMDP), chromium (III) acetyl acetonate (99.9%), deuterated
and synapyl alcohol subunits [1]. These subunits are mainly
chloroform (99.96% CDCl3), deuterated dimethyl sulfoxide (DMSO,
cross-linked by COC ether bonds and CC bonds, while cellulose
99.9%), cyclohexanol (99%), pyridine (anhydrous, 99.8%), acetic
and hemicellulose are made of glucosidic bonds between sugars.
anhydride (99%), magnesium oxide (light), and silica-alumina
Because of its unique structure, lignin is highly touted as a poten-
powder (SiO2-Al2O3, grade 135) were purchased from Aldrich (Mil-
tial renewable resource for producing both aromatic fuels and
waukee, WI, USA). Sulfuric acid and tetrahydrofuran (HPLC grade,
chemicals; the depolymerization of lignin into its monophenyl
stabilized with butylated hydroxytoluene) were purchased from
units is required to use lignin as a feedstock for further processes.
J.T. Baker (Phillipsburg, NJ, USA). Zeolite b (ammonium form, BET
Several methods have been suggested to depolymerize lignin
surface area = 680 m2/g and Si/Al = 25 (atom/atom)) and zeolite Y
for value added products. Thermochemical methods, including
(hydrogen form, BET surface area = 760 m2/g and Si/Al = 60
pyrolysis and hydrothermal/solvothermal liquefaction, have been
(atom/atom)) were purchased from Zeolyst (Conshohocken, PA,
developed to degrade lignin [916]; however, these methods are
USA). Alumina (Al2O3, c-phase, 99.97%), silica gel (SiO2, 60325
difficult to control and have been found to lead to the formation
mesh), and ZSM-5 (ammonium form, BET surface area = 420 m2/g
of large amounts of gases, tar, and char. The significant carboniza-
and Si/Al = 50(atom/atom)) were purchased from Alfa Aesar (Ward
tion of lignin melt at high temperature has also been found to be a
Hill, MA, USA). Nickel (II) nitrate hexahydrate (Ni(NO3)26H2O) was
critical issue making the thermochemical methods difficult to scale
purchased from Junsei (Tokyo, Japan). Copper (II) nitrate trihydrate
up and commercialize. Compared to the thermochemical methods,
(Cu(NO3)3H2O) was purchased from Daejung (Seoul, Korea).
the chemical depolymerization of lignin to distillable small mole-
Hydrogen gas (H2, 99.999%), helium gas (He, 99.999%), 5% (v/v)
cules is less active for the conversion of biomass but possibly more
H2/Ar gas, 0.5% (v/v) O2/N2 gas, and 1% CO gas were purchased from
selective for valuable aromatic monomers [2].
Shinyang Sanso (Seoul, Korea). Deionized water was prepared
Because lignin can be obtained as a byproduct of pulping pro-
using the aquaMAX Ultra 370 water purification system from
cesses, a lot of lignin products have been suggested and their
YoungLin Instrument (Anyang, Korea).
chemical properties will certainly affect the operation of catalytic
depolymerization [17]. Kraft lignin, mass-produced by the Kraft
pulping process [5] and containing sulfur atoms in its structure, 2.2. Isolation of organosolv lignin from empty fruit bunch
has a complex structure and is frequently used for the depolymer-
ization research [1,4,1820]. Organosolv lignin, free of sulfur and Lignin was extracted from oil palm empty fruit bunch (EFB from
ash [21], has also been depolymerized [2224]. Ethanol and Malaysia) using the modified organosolv process [28,30,35]. The
methanol can be used for extracting lignin from lignocellulose reaction was performed in a 10 L stainless autoclave type batch
under relatively mild conditions [2527]. reactor. A mixture of biomass (1000 g), ethanol/water (5000 mL,
The objectives of this study are to produce lignin-derived small 66 wt% ethanol), and aqueous sulfuric acid solution (15 mM) was
molecule aromatic hydrocarbons and more processible lower stirred at 170 C for 1 h. The mixture was cooled to 40 C or lower.
molecular weight lignin. Organosolv lignin is selected as a feed- The obtained suspension was filtered using a Whatman type 3
stock because its sulfur-free structure cannot poison the metal cat- paper filter. The filtrate (organosolv liquor) was stored in a refrig-
alysts and because the less complex structure, compared to that of erator for lignin recovery. Organosolv lignin was precipitated in the
Kraft lignin, makes it easier for researchers to understand the organosolv liquor and washed using refrigerated water (water/so-
depolymerization behavior of lignin [2830]. Noble or transition lution = 3 (w/w)). The particles were further centrifuged and
metal catalysts, including Pt, Ru, Ni, and Cu, supported on solid freeze-dried to obtain the lignin.
acids, including metal oxides and zeolites, are studied to depoly-
merize organosolv lignin. Supercritical reaction conditions of tem- 2.3. Compositional analysis of empty fruit bunch-derived organosolv
perature above 374 C and pressure of 221 bar for water and lignin
temperature of 241 C and pressure of 63 bar for ethanol were
avoided in order to focus on the screening of optimum catalysts. The fractions of cellulose, hemicellulose, and lignin were mea-
Both lignin-derived small molecule aromatic hydrocarbon prod- sured using a method reported in the literature [3638]. The sam-
ucts and remaining lignin polymer are analyzed. The analysis of ple (0.3 g, dry basis) was treated with sulfuric acid (72 wt%) at
small-molecule aromatic hydrocarbon products determines the 30 C for 1 h and stirred every 15 min. Deionized water
most active catalysts; lignin residue was found to provide a win- (18.2 MXcm, 84 mL) was added to the mixture to obtain 4 wt%
dow into how catalytic depolymerization occurs, which knowledge sulfuric acid solution. The mixture was then heated to 121 C in
may improve understanding of the catalytic depolymerization pro- a pressure tube glass (8648-30 ACE glass) with screw-on Teflon
cess. To understand the depolymerization pathway, nuclear mag- caps and o-ring seals (5845-47 plug) and left for 1 h at 100 C.
netic resonance (NMR) spectroscopy is used [3134]. With the The mixture was cooled to room temperature and further filtered.
M. Kim et al. / Chemical Engineering Journal 309 (2017) 187196 189
Quantities of acid-insoluble-lignin (AIL), acids, water-free solid GC/MS and GC-FID equipment to identify and quantify the prod-
residue, and ash were measured based on the methods of NREL/ ucts dissolved in toluene. Second, the ethanol-water layer, remain-
TP-510-42621 and 42622 [3638]. ing after removing the toluene layer, was dried at 50 C using a
rotavapor; this was followed by further drying in a vacuum at
2.4. Preparation of catalysts 50 C for 16 h. The remaining solid was assigned as lignin residue
in this study. The collected dry lignin residue was weighed and fur-
Commercially available supports of Al2O3, SiO2, silica-alumina ther characterized.
(SiAl), MgO, and HY were directly used without any further treat-
ment. Hb and HZSM-5 were prepared by calcining NH3-zeolite b 2.7. GC/MS and GC-FID for aromatic monomer products
and NH3-ZSM-5 at 550 C for 3 h. The support powder was sieved
to obtain particles smaller than 150 lm prior to impregnation. Aromatic monomer products dissolved in toluene were identi-
5 wt% Ru was impregnated onto each support using an incipient- fied using a GC/MS (Agilent 5975C inert XL MSD with a triple-
wetness method. All impregnated catalysts were calcined in air axis detector) equipped with a HP-5ms capillary column
at 400 C for 2 h. The calcined catalysts were reduced in a 5% (60 m 0.25 mm 0.25 lm) and quantified using a GC-FID
(v/v) H2/Ar flow at 400 C for 4 h and passivated in a 0.5% (v/v) (YoungLin 6500 series gas chromatograph system) equipped with
O2/N2 flow at room temperature for 30 min. The prepared catalysts a HP-5 capillary column (60 m 0.25 mm 0.25 lm) and a flame
were stored under ambient conditions prior to use. ionization detector (FID).
Table 1
Composition and elemental analysis results of organosolv lignin.
revealed that the fraction of lignin including acid insoluble and sol- small molecules dissolved in toluene (measurements depicted in
uble lignin components was in the range of 92.094.1 wt% Table 2), (ii) aromatic small molecules dissolved in ethanol/water
(Table 1). The amount of sugar impurities derived from cellulose mixture (not measured), (iii) lignin residue precipitated in the mix-
and hemicellulose was in the range of 5.67.9 wt%; these seem ture of toluene, ethanol, and water (not measured), (iv) lignin resi-
to have been obtained from organosolv liquor [35]. Atomic compo- due dissolved in the toluene layer (not measured), (v) lignin
sition measurement indicated that the organosolv lignin prepared residue dissolved in the ethanol/water mixture (measured), and
in this study was composed of 42.3% (atom/atom) C, 45.5% (atom/ (vi) light hydrocarbons vaporized to hydrogen-rich gas phase
atom) H, and 13.8% (atom/atom) O, with no detectable N or S (not measured). Among these, (i) was analyzed to measure yields
(Table 1). Sulfur-free organosolv lignin, compared to sulfur- of aromatic small molecules, (v) was analyzed to measure the
containing ligninsulfonates and Kraft lignin, is a suitable feedstock quantity of lignin residue, (ii) was not measured because the solu-
for a reaction using metal catalysts because sulfur-free reactants bility of aromatic compounds is low in aqueous solvents, (iii) was
do not poison the metal catalyst surface [43]. not measured because the isolation of lignin residue from catalyst
powder was difficult, (iv) was not measured because we assumed
3.2. Catalytic depolymerization of empty fruit bunch-derived that only small aromatic molecules could be extracted in toluene,
organosolv lignin and (vi) was difficult to quantify because of the dilution by large
amount of H2 gas. In this study, the small molecule products
Two isolated products, including aromatic monomers extracted extracted in the toluene layer (i) were used to measure the yield
in the toluene phase and polymeric lignin residue dissolved in the of reaction products and the efficiency of the catalytic reaction.
aqueous (ethanol-water) phase after the toluene-extraction, were The lignin residue dissolved in the ethanol/water mixture (v) was
analyzed; this analysis measured the quantity of depolymerized also analyzed to measure the degree of depolymerization. The
lignin and the degree of depolymerization, respectively. It should complete mass balance was not measured because some fractions
be noted that the lignin reactant can be converted into (i) aromatic of products were difficult to quantify.
Table 2
Concentrations and yields of major aromatic monomer products.a
Fig. 1. Representative molecular weight distributions of lignin and lignin residue after the reaction on (a) 5 wt% Ru, (b) 5 wt% Pt, (c) 20 wt% Cu, and (d) 20 wt% Ni depending
on supports.
192 M. Kim et al. / Chemical Engineering Journal 309 (2017) 187196
Table 5
Effects of metals and H2 on the catalysis results.a
Table 6
1
H NMR results of lignin and lignin residue.
Table 7
31
P NMR results of lignin and lignin residue.
Fig. 5. HSQC NMR results of organosolv lignin (A and B) and lignin residue (C and D, after the reaction using 5 wt% Ru/Hb).
residue with 5 wt% Ru/Hb. These results indicate that the cleavage
of the b-O-4, b-5, and a-O-4 linkages in the guaiacyl unit is the
main path to produce small-molecule hydrocarbons during
depolymerization of lignin.
Based on the above observations, we propose the model struc-
ture of organosolv lignin from EFB used in this study (Fig. 7); this
structure may consist of coniferyl alcohols, which are guaiacyl
units linked with b-O-4, a-O-4, and b-5 bonds. Instead of a
complex networked structure [52,58], a linear polymer composed
of guaiacols and 4-alkyl-substituted guaiacols is suggested [59]
Fig. 6. Major units in organosolv lignin. (A, b-O-4 linkage; B, b-5/a-O-4 phenyl- based on the following reasons: (i) Monomeric units obtained
coumaran, G, guaiacyl). after the depolymerization exhibited only two possible cleaved
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