Documente Academic
Documente Profesional
Documente Cultură
Of
M/sSamyuGlassPvtLtd
Preparedby
M/sPlanetCeramicaPvtLtd
Index
S.No Description
1 Civil&Buildings
1.1 Site
1.2 BuildingsandFacilities
2 Electrical
3 Utilities
3.1 Compressors
3.2 FireHydrantSystem
3.3 PumpHouse
3.4 ROPlant
3.5 WaterSoftner
3.6 LPG
3.7 HFOSystem
4 MaterialHandlingEquipment
5 CulletYard
6 RawmaterialStorage
7 BatchPlantandInternalCulletSystem
7.1 RMFeedingSystem
7.2 DosingandWeighing
7.3 MixingandBatchtransport
7.4 BatchandCulletTransport
7.5 InternalCulletSystem
8 Furnace
9 WorkingEnd&Forehearth
10 Forming/Lehr/Coldend
11 MouldRepairShop
12 QALab
13 ChemicalLab
PlantandMachinerySpecificationSamyuGlassPvtLtd
S.No Description Specifications Supplier/Make Remarks
1 CivilandBuildings
1.1 Site
1 SiteArea 105148Sqm N.A
232SqmMultiLevelRCCconstructionwithRawwater,soft
waterandhydrantwaterstoragetanksatsubzerolevel,
pumproomatgroundlevel,overheadtanksforrawwater
9 PumpHouse PCC
with15KLcapacityandsoftwaterwith5KLcapacityat
11.4meterslevelanddrinkingwatertanksat7.6meter
levelwithcapacityof2KL
2 Electrical
Approximately4Km33KVlinewith100SqmmAAA
2.1 33KVExternalLine conductorover9.1mts.PSCCpolesataspanof60ms,100 LocalContractor
Kgs
2.2 33KVConsumerYard OnlinePowerSystems
OutdoortransformerTransformer3150KVA,33000/433V
2.5 Transformer(MainTransformer) PanElectroTechnicEnterprises
copperwoundwithfirstfillingofoilwithOLTCwithfittings
Transformer960KVA,33000/178Vto50Vcopperwound
2.6 Transformer(BoostingTransformer) submergedarcfurnacedutywithfirstfillingofoilwith PanElectroTechnicEnterprises
OLTCwithfittings
808KW/1010KVAdieselgeneratorsetCumminsmake
model:KTA38G5alongwithStandfordAlternatorrated
2.7 PowerBackup Powerica
808KW/1010KVAat415voltswith990Ltrsfueltank
capacitywithPCC3100batteries
33KV,25KA,1600AoutdoorProtectionCardVCBwithCT,
2.8 OutdoorVCB PTwithstructuretypeMSP36with230VAC MegawinSwitchgear
manual/Motoroperatedspringchargingmechanism
2.9 ContrtolRelayPanel 33KVcontrolrelaypanelforOutdoorVCB KodeElectricalEngineers
33KV,25KA,1600AindoorhorizantaldrawoutVCBfitted
2.10 IntdoorVCB MegawinSwitchgear
withmanual/Motoroperatedspringchargingmechanism
3 Utilities
3.1 Compressors
1 4Bar(ProcessAir) 1750x1=1750acfm Godrej&Boyce/SullairUSA
5 Dryers,RecieversandAuxiliary
3.2 FireHydrantSystem
210m3/hrcapacitydesignedfor70metersheadwith75
1 MainPump Sevenhills/Kirloskar
HPmotor
10.8m3/hrcapacitydesignedfor70metersheadwith10
2 JockeyPump Sevenhills/Kirloskar
HPmotor
210m3/hrcapacitydesignedfor70metersheadincluding
3 DieselPump Sevenhills/Kirloskar
dieseltank,radiatorcoolerconnection.
4 HydrantPoints 18Noof21/2inchC.P.hosewithvalves Sevenhills/Kirloskar
3.3 PumpHouse
1 BorewellPump 7HPsubmergedwaterpump FARMAIDS/Kirloskar
4LPScapacitydesignedfor20metersheadwith3HP
4 RawWaterPump FARMAIDS/Kirloskar
motor
4 MaterialHandlingEquipment
4.1 EOTcraneFurnaceArea 2MTandliftingheightof15Mtrs LandskyEngineers
6 RawmaterialStorage
6.1 Hopper 10MTcapacity Sitefabricated
7 BatchPlantandInternalCulletSystem
7.1 RMFeedingsystem
7.1.1 SandFeedingSystem
7.1.3 ExternalCulletFeedingSystem
7.5 InternalCulletSystem
7.5.1 ColdEndcullet
7.5.2 HotEndCullet
1 Hoppercullethopper
8.8 Refractories
Tankwall,Throat,Gablewalls,Port(S3RC,S3EC,S3EPIC,
1 FusedCast SEPRRefractories
S3DCL)refractories
Regenerator,FlueLunewalls,Meltersuperstructure
2 BondedRefractories backup(60%Alumina,62%Alumina,45%Alumina,35% AssociatedCeramics
Alumina),ZirconMortor,BurnerBlocksZirmul
PlantandMachinerySpecificationSamyuGlassPvtLtd
S.No Description Specifications Supplier/Make Remarks
3 FurnaceCrown Crownsilicablocksandskewblock Rafbrix/OCL
8.15 Thermocouples
RTypeSimplexThermocoupleofhaving750mmlength4
1 FurnaceBottom Tempsens
No
RTypeSimplexThermocoupleofhaving870mmlength4
2 FurnaceCrown Tempsens
No
RTypeSimplexThermocoupleofhaving825mmlength2
3 RegeneratorCrown Tempsens
No
KTypeSimplexThermocoupleofhaving825mmlength4
4 FlueLine Tempsens
No
DoubleDeckReversingvalve1000x1000mm(wxh)with
8.16 ReversalDamper Z&JTechnologies
anoperatingspeedof180mm/secwithelectricmotor
Singlebladeclearancetypebutterflydamperwithy1000x
8.17 FlueControlDamper Z&JTechnologies
1060mm(wxh)
8.18 FlueIsolationDampers(Manual) RackandPiniontypemanualoperateddamper PlanetCeramica
9 WorkingEnd&Forehearths
Insulationbricks,fireclaybricks,zirmulbricks,Siliminite
9.1 WEBottomRefractories AssociatedCeramics
bricks
9.2 WESuperStructureRefractories 60%AluminaBonded EmhartGlass
9.9 Thermocouples
Naturalgasfireddirectheatingtype,beltwidth3600mm,
10.6 AnnealingLehrs length:24.75Mtrs,Heightoftunnel:400mmwith3 Antonini
heating,2heating/coolingand2coolingzones.
12 QALab
12.1 RPT(RAMPRESSURETESTER) CanneedInstrumentLtd
13 ChemicalLab
13.1 UVSpectrophotometer(V630) AnatekServices/Jasco
AnalyticalBalance(XS205)withDensity
13.2 MettlerToledo
Kit
13.3 FlamePhotometer Systronic