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Rebar Anchoring system

for reinforced concrete

Design guide

Spit EPOBAR/EPOMAX et EPCON C8 range


Information for users
Information for specifiers
Environment

FEBRUARY 2012
Contents
INTRODUCTION............................................................................................................................. 3

INFORMATION FOR USERS: SPIT EPCON C8 and SPIT EPOBAR/EPOMAX range................................ 4


1- Choice of the most appropriate resin................................................................................... 4
2- Range............................................................................................................................... 4
3- Recommended drilling equipment........................................................................................ 5
4- Hole cleaning...................................................................................................................... 5
4.1- Cleaning if hammer drilling is used....................................................................... 5
4.2- Cleaning if diamond drilling is used....................................................................... 6
5- Resin injection.................................................................................................................... 7
5.1- Injection tools selection........................................................................................ 7
5.2- EPCON C8 and EPOBAR/EPOMAX cartridges use.................................................... 8
5.3- Mixers and extension tubes selection..................................................................... 8
5.4- Use and setting procedures................................................................................... 9
5.5- Setting and loading times.................................................................................... 10
5.6- Storage and preservation conditions......................................................................11

INFORMATION FOR SPECIFIERS...................................................................................................11


1- Mechanical characteristics of HA B500B rebars for concrete...................................................11
2- Conditions of use and resins performances...........................................................................12
2.1- Behaviour in wet environment...............................................................................12
2.2- Temperature resistance of resins...........................................................................12
2.3- 50C endurance tests.......................................................................................... 12
2.4- Resins properties..................................................................................................13
2.5- Resistance to chemicals agents.............................................................................14
2.6- Durability tests....................................................................................................14
3-Design calculation in compliance with Eurocode 2................................................................. 15
3.1- Frames of reference and approvals........................................................................15
3.2- Design calculation method....................................................................................15
3.3.A- Ultimate bond stress fbd (N/mm)......................................................................16
3.3.B- Ultimate bond stress fbd (N/mm) in seismic zone...............................................16
3.4- SPIT EXPERT calculation software.........................................................................17
3.5- Calculation examples............................................................................................17
3.6- Design calculation aid tables.................................................................................17
SPIT EPOBAR/EPOMAX - C20/25 concrete - Hammer drilling...................................... 18
SPIT EPOBAR/EPOMAX - C25/30 concrete - Hammer drilling...................................... 19
SPIT EPOBAR/EPOMAX - C35/45 concrete - Hammer drilling..........................................20
SPIT EPOBAR/EPOMAX - C40/50 concrete - Hammer drilling...................................... 21
SPIT EPOBAR/EPOMAX - C45/55 concrete - Hammer drilling...................................... 22
SPIT EPOBAR/EPOMAX - C50/60 concrete - Hammer drilling...................................... 23
SPIT EPOBAR/EPOMAX - C20/25 to C50/60 concrete - Diamond drilling........................24
SPIT EPCON C8 - C20/25 concrete - Hammer drilling................................................25
SPIT EPCON C8 - C25/30 concrete - Hammer drilling................................................26
SPIT EPCON C8 - C35/40 concrete - Hammer drilling................................................27
SPIT EPCON C8 - >C25/30 concrete - Diamond drilling............................................. 28
SPIT EPCON C8 - C25/30 concrete - Hammer drilling................................................29
SPIT EPCON C8 - C30/37 concrete - Hammer drilling................................................30
SPIT EPCON C8 - C35/45 to C45/55 concrete - Hammer drilling..................................31
4- Adhesion design calculation.................................................................................................32
4.1- Field of application...............................................................................................32
4.2- Design calculation method....................................................................................32
4.3- Anchoring length calculated from bond strength.....................................................32
5- Fire performances of rebar fixings........................................................................................33
5.1- Configurations......................................................................................................33
5.2- Design calculation method....................................................................................33
SPIT EPOBAR/EPOMAX - Wall to slab connection......................................................34
SPIT EPOBAR/EPOMAX - Wall to beam connection....................................................36
SPIT EPCON C8 - Wall to slab connection...............................................................38
SPIT EPCON C8 - Wall to beam connection.............................................................40
ENVIRONMENT...............................................................................................................................42

2
Introduction

SPIT designs and manufactures bedding resins at its Bourg-Ls-


Valence plant in France's Drme region.

As an industrial player, Spit has always been proactive in terms of


both quality (ISO 9002 approval since 1987 and ISO 9001:2000
since 2002), and safety (continuous improvement for our staff
and customers).

Its environmental approach won the company ISO 14001


certification in 2008.

Within this concept of applied standards, the SPIT research


centre has developed two resins for rebar bedding applications.
In accordance with section 5 of the ETAG 001 guidelines
and technical report TR 023 concerning post-installed rebar
connections, all bedding resins must have European Technical
Approval (ETA) as of August 1st 2008.

As with all construction products, this ETA entitles the holder to


display the CE marking on the bedding resins concerned.

Design calculation for rebar connections must now comply with


Eurocode 2 and technical report TR 023 concerning post-installed
rebar connections.

This document is complementary to standing rules for non pre-


stressed concrete. Structures loading capacities are determined
within calculation engineers' design studies.

3
Information for users
SPIT EPCON C8 & SPIT EPOBAR/EPOMAX range
1-C
 hoice of the most appropriate SPIT resin
EPOBAR/EPOMAX RANGE EPCON C8 RANGE

EPOXY acrylate resin EPOXY resin


Fast curing time Slow curing time
Storage time: 16 months Storage time: 36 months
Usable in wet environment Usable in wet environment and flooded holes
Performance in diamond drilling Suitable in diamond driling
Good fire performances Good fire performance
cartridge compatible with standard Odour-free
gun Easy injection
Suitable for concrete down to-10C No shrinkage after hardening
Performance in seismic zone

2-R
 ange
CARTRIDGES
050998 EPOBAR 410 ml CARTRIDGE /20
050995 EPOBAR 825 ml CARTRIDGE /6 055887 EPCON C8 450 ml CARTRIDGE /12
055883 EPOMAX 150 ml CARTRIDGE /12 055829 EPCON C8 900 ml CARTRIDGE /6
055873 EPOMAX+ 280 ml CARTRIDGE /12
055885 EPOMAX 380 ml CARTRIDGE /12

INJECTION TOOLS
077151 M380-410 manual injection tool 050067 M450 PREMIUM manual injection tool
050919 P380-410 pneumatic injection tool 055830 M450 STANDARD manual injection tool
054298 EGI 380-410 electric injection tool 051828 P450 pneumatic injection tool
063750 M825 manual injection tool 055831 P900 pneumatic injection tool
051014 P825 pneumatic injection tool
INJECTION KITS

055852 Pneumatic cleaning kit (without injection tool)


055832 Manual cleaning kit (without injection tool)

MIXERS
050069 Mixers 450 - 900 + spacers /10 050882 Mixers 150-300-345-380-410-825 /10
055837 Mixers High Flow /10
SPACERS
050898 Spacer tube 9x200 for 050882 & 050069 050969 Dosing caps /5 (a)
050971 Spacer supple tube 13x1000 for 050882 & 050069 055875 Dosing caps large diameter (b)
063300 Spacer rigid tube 9x1000 for 050882 & 050069 (a)
055838 Spacer for mixer High Flow 055837
055839 Spacer supple tube 18 x 1000 (b)

METAL BRUSHES
052971 Metal brush 11 052978 Metal brush 32 (on order)
052972 Metal brush 13 052979 Metal brush 37 (on order)
052973 Metal brush 15 052981 Metal brush 42 (on order)
052974 Metal brush 20 055874 Metal brush 52 (on order)
052975 Metal brush 22 051010 Extension rod L325
052976 Metal brush 26 051009 Handle T L300
052977 Metal brush 30
CLEANING BLOWER
065990 Hand air pump

4
3 - Recommended drilling equipment
YOUR HA REBARS CAN BE ANCHORED USING :

Utilisateurs
USERS
Hammer drilling Diamond drilling

Holes must be drilled in compliance with :


Anchoring depth (see calculation method section) ;
Drilling in relation to rebar diameter :

Nominal
Minimum anchoring
Rebar diameter drilling
length lb,min (mm)
(mm) diameter
(bton C25/30)
(mm)

8 10 100
10 12 121
12 15 145
14 18 169
16 20 193
20 25 242
25 30 302
28 35 338
32 40 386
40 50 483

If drilling is abandoned (existing reinforcements), the hole must be plugged with resin and a new hole drilled.

4 - Hole cleaning
THE RESIN PERFORMANCE IS DIRECTLY LINKED TO ITS ADHESION TO THE CONCRETE.

In order to guarantee the performances stated in our technical documentation, it is essential to comply with the operating
instructions below:

4.1 - CLEANING IF HAMMER DRILLING IS USED

Blow 2 times starting from the far end of the hole and gradually
x2 moving back out. If compressed air is used, it has to be oil-free.

Brush out the hole 2 times using a metal brush adapted to the hole
diameter (1) (use extensions for deep holes).
x2
Blow 2 times starting from the far end of the hole and gradually
moving back out. The return air stream has to be free of noticeable
dust.

x2 If cleaning with compressed air (all drilled holes):


2 blowing and 2 brushing operations.
If cleaning manually (hole 12 to 18 and length < 250 mm):
4 blowing and 4 brushing operations.

5
4.2 - CLEANING IF DIAMOND DRILLING IS USED

After drilling, clean the hole with water until it runs clear
(insert the hose right to the end of the hole).

Brush out the hole 2 times, using a metal brush adapted to the
hole (1) (use extensions for deep holes).
x2
After brushing, clean the hole with water, starting from the far
end of the hole and continuing until the water runs clear.

Blow 2 times, starting from the far end of the hole and
gradually moving back out to drain the water away.
x2

(1) Metal brushes selection:

Metal brush
Brushes extension rod
code 051010
Rebar Hole
diameter diameter
(mm) (mm) Diameter
Reference
(mm)

8 10 11 052971
10 12 13 052972
12 15 16 052973 T-Handle
14 18 20 052974 code 051009

16 20 22 052975
20 25 26 052976
25 30 32 052978
28 35 37 052979
32 40 42 052981
40 50 52 055874

Metal brushes use:

> On drill or screw gun tightening in


three-jaw chuck.

> By hand, with T-handle

6
5 - Resin injection
5.1 - INJECTION TOOLS SELECTION

Utilisateurs
USERS
Manual Pneumatic EGI 380 electric battery-driven

Tools for SPIT EPOBAR/EPOMAX :


Pictures Designation Code

M380-410 manual
077151
injection tool

P380-410 pneumatic
050919
injection tool

EGI 380-410 electric


054298
injection tool

M825 manual
063750
injection tool

P825 pneumatic
051014
injection tool

Tools pour SPIT EPCON C8 :


Photos Dsignation Code

M450 manual
050067
injection tool

P450 pneumatic
051828
injection tool

P900 pneumatic
055831
injection tool

7
5.2 - EPOBAR/EPOMAX AND EPCON C8 CARTRIDGES USE

3-sided label.
All the necessary information can be found on the label:
setting times, setting procedure, drilling diamaters, quantities
of resin, safety data,...

Check the cartridge Shelf life


use-by-date.
Epobar/Epomax 16 months

STOP
The cartridge use-by-date Epcon C8 3 years
16.09.14 A is 16 September 2014

5.3 - MIXERS AND EXTENSION TUBES SELECTION

8
5.4 - USE AND SETTING PROCEDURES

Utilisateurs
USERS
1 Set the cartridge into the 2 Run out a small quantity of 3 Inject from the far end of the hole
injection toool. resin to obtain an homogenous and fill half of the volume (use an
mixture. extension tube if necessary). Put
a mark on the mixer or extension
tube to make sure half of the hole
if filled.

4 Release the tool at the end of 5 Install the bar with rotating 6  ait until the polymerisation is
W
the resin injection. movement. complete to apply the load. This
information is available on stickers.

Personal safety equipment:


Wear closed googles Wear gloves
Material Safety Data Sheets are available on www.spit.com

Additional injection accessories: 2 dosing caps to cover all the hole diameters:

Function
10 to 30 mm
Dosing caps ensure that the resin is located
at the far end of the hole without any air
bubbles to guarantee bedding performance.

35 to 50 mm Dosing caps are clipped directly on mixers or


extension tubes (see chart on p.8).

1C
 ut the dosing cap to the hole diameter. 2 S et the dosing cap onto the
mixer or extension tube.

3 Position the mixer / extension tube clipped with the cap at the end of the hole and inject until the mark appears.

9
5.5 - SETTING AND LOADING TIMES
SPIT EPOBAR Resin
Base material Setting time
Loading time (2)
temperature (C) (1)

-5C to -1C (3) 120 min 6 h 40


0C to 4C (3) 48 min 5 h 15
5C to 9C 22 min 4 h 10
10C to 19C 11 min 3 h 10
20C to 29C 6 min 1 h 50
30C to 39C 3 min 1 h 05
40C 3 min 50 min

SPIT EPOMAX Resin


Base material Setting time
Loading time (2)
temperature (C) (1)

-5C to -1C (3) 22 min 5 h 00


0C to 4C (3) 17 min 4 h 10
5C to 9C 11 min 3 h 30
10C to 19C 6 min 1 h 00
20C to 29C 3 min 40 min
30C to 39C 1 min 35 min
40C 1 min 30 min

SPIT EPCON C8 Resin

Base material Setting time


Loading time (2)
temperature (C) (1)

5C to 9C 20 min. 30 h
10C to 19C 14 min. 23 h
20C to 24C 11 min. 16 h
25C to 29C 8 min. 12 h
30C to 39C 5 min. 8h
40C 5 min. 6h
(1) During this elapsed time, the rebar position in the hole can be modified and/or the resin quantity topped up. After this
elapsed time, the rebar must not be manipulated any more.
(2) After this time, the complete load can be applied to the rebar.
(3) The cartridge temperature has to be at least 5C (T 5C).

5.6 - STORAGE AND PRESERVATION CONDITIONS

Preservation/Reuse:
After use, clean the cartridge thread and screw the cap tightly.
Use a new mixer when the cartridge is re-used.
If the conditions above are applied, the cartridge use-by-date remains the same, even after opening.

Storage:
Keep in a dry, well-ventilated place.
Avoid ongoing exposure to direct sunlight.
Storage temperature: between 5 and 35 C.

Use-by-date: Available on the cartridge label (check before each use), example : 16.09.14= 16 September 2014.

Product shelf life: EPOBAR/EPOMAX : 16 months, EPCON C8 : 3 years, (from manufacturing date).

10
Information for specifiers
1 - Mechanical characteristics of HA
B500B rebars for concrete
The standard defining rebars characteristics has been revised; the applicable standards are French standard NF
A35-016-1 (November 2007) and European standard NF EN 10080 (September 2005). The steel designation
Fe E500 has been replaced by the new designation B500B.

Rebar nominal 8 10 12 14 16 20 25 28 32 40

Ultimate limit load


NRd (kN) 21,85 34,15 49,17 66,93 87,42 136,59 213,42 267,72 349,57 546,36
(As.fyk/1,15)
Sections As
50,3 78,5 113 154 201 314 491 615 804 1257
(mm2)
Nominal tensile
strength fuk 550
(N/mm2)

Prescripteurs
Minimum breaking

SPECIFIERS
strength 27,66 43,17 62,15 84,7 110,55 172,70 270,05 338,6 442,2 691,35
(kN)
Yield strength fyk
500
(N/mm2)
Elasticity limit
25,15 39,25 56,5 77,0 100,5 157,0 245,5 307,8 402,0 628,5
(kN)

Seismic accidental
load NRd (kN) 25,13 39,27 56,55 76,97 100,53 157,08 245,43 307,88 402 628,31
(As.fyk)

11
2 - Conditions of use and resins
performances

2.1 - BEHAVIOUR IN WET ENVIRONMENT

EPCON C8 and EPOBAR/EPOMAX behaviour in wet environment have been tested in accordance with ETA guidelines

and technical report TR 023 concerning post-installed rebar connections; with test results, the resins use in wet drillng

conditions has been validated.

EPCON C8 and EPOBAR/EPOMAX are watertight and suitable for use in wet environment.

2.2 - TEMPERATURE RESISTANCE OF RESINS

Temperature tests have been performed form 20C to 140C in accordance with ETA guidelines, Section 5 "Bonded

anchors" (March 2001 edition). For the different temperatures tested, tear-out tests were performed after exposing the

fixings to a constant temperature in an oven for 24 hours. The temperature influence is represented in the graph below:

Anchor performance versus temperature


Performance du scellement la temprature
(%)

1,00 C8
EPCON 8
(%)

0,90
du scellement

EPOBAR
Anchor performance

0,80
0,70
0,60
0,50
0,40
Performance

0,30
0,20
0,10
0,00
20 40 60 80 100 120
Temperature (C)
Temprature (C)

2.3 - 50C ENDURANCE TESTS

Creep tests were performed in an oven at a temperature of 50C for 2 months.

Displacements of less than 1 mm, stable overtime, and remaining loads over the reference value were obtain and confirm

the excellent behaviour of SPIT EPCON C8 and SPIT EPOBAR/EPOMAX.

12
2.4 - RESINS PROPERTIES

SPIT EPOBAR resin

Prescripteurs
SPECIFIERS
SPIT EPCON C8 resin

13
2.5 - RESISTANCE TO CHEMICAL AGENTS
Chemical resistance was determined by exposing resin samples to various chemicals. The samples resistance was determined by visual
observation and classified in three categories: rsistant (+) , sensible (o) . non-resistant (-).

Resistant (+): The samples in contact with the chemical did not show any visible damage, such as cracks, damaged surfaces, broken
angles, or significant swelling.
Sensible (o): to be used with precaution depending on exposure and usage field. The samples in contact with the chemical are slightly attacked.
Non resistant (-): usage not recommended. The samples in contact with the substance were damaged.

Resistance of SPIT EPOBAR/EPOMAX towards different tested substances


Chemicals Concentration (%) Resistance Chemicals Concentration (%) Resistance
Ethyl acetate 100 (-) Aniline 0-100 (-)
Acetone 10 (+) Benzene 100 (-)
Actone 100 (-) Sodium carbonate 10 (+)
Acetic acid 50-75 (o) Diesel fuel 0-100 (+)
Acetic acid 0-50 (+) Sodium chloride 0-100 (+)
Hydrochloric acid 37 (-) Bromine water 5 (+)
Hydrochloric acid 27 (o) Chlorine water 0-100 (+)
Hydrochloric acid 15 (+) Sea water 0-100 (+)
Hypochloric acid & organic Deionized water 0-100 (+)
0-100 (-)
compounds Demineralized water (+)
Citric acid 0-100 (+) Leaded or no-lead gasoline 100 (-)
Formic acid 50 (-) Turpentine (oil) (o)
Formic acid 10 (+) Ethanolamine 100 (-)
Lactic acid 0-100 (+) Ethylene glycol 0-100 (-)
Nitric acid 2-15 (o) Fuel 100 (+)
Nitric acid 50 (-) Heptane 100 (+)
Phosphoric acid, vapor & Hexane 100 (o)
100 (+)
condensed
Heavy motor oil 100 (+)
Sulfuric acid 76-93 (-)
Ammonium hydroxide or 25 (-)
Sulfuric acid 71-75 (o)
ammoniac 20 (o)
Sulfuric acid, fumes 100 (+)
5 (+)
Sulfuric & phosphoric acid 10/20 (+)
Sodium hydroxide (caustic soda) 25 (o)
Benzyl alcohol 0-100 (-)
Methyl isobutyl ketone 100 (-)
Ethyl alcohol (Ethanol) 50 (-)
Ozone in water < 4ppm (-)
Ethyl alcohol (Ethanol 10 (o)
Phenol 5 (-)
Ammoniac dry gas or liquefied 0-100 (-)
Trichloroethylene (-)
Carbon tetrachloride 100 (-)
Xylene 0-100 (-)

Resistance of SPIT EPCON C8 towards different tested substances


Chemicals Concentration (%) Resistance Chemicals Concentration (%) Resistance
Sulfuric acid 10 (o) Toluene 100 (o)
Hydrochloric acid 10 (o) Ethanol 100 (o)
Nitric acid 10 (o) Distilled or demineralized water 100 (+)
Acetic acid 10 (o) MEK 100 (-)
Ammonium hydroxide 10 (o) Methanol 100 (-)
Sodium hypochlorite 5 (o) Sea water 100 (+)
Sodium hydroxide 50 (o) Gasoline 100 (+)
Acetone 100 (-) Heavy oil motor 100 (+)

2.6 - DURABILITY TESTS


Durability tests were performed on SPIT EPCON C8 and EPOBAR/EPOMAX in different environments in accordance with ETA guidelines,
Section 5"Bonded anchors" (March 2001 edition), in order to check the influence of these environments on bond strength. The environments
tested are the following:

Immersion in a highly alkaline solution (pH=13.2) during 2000 hours.

Sulfurous atmosphere for 80 cycles alternating 8 hours in a sulfur dioxide atmosphere and 16 days in a laboratory atmosphere. The sulfur
dioxide atmosphere corresponds to the introduction of 0.67% of SO2 in an room at 40C, 100 RH (relative humidity); sulfuric acid is
therefore created in contact with resin.

The obtained results for these tests provide a guarantee that the bond strength of the resins is not affected by any of these conditions.

14
3 - Design calculation in compliance
with Eurocode 2

3.1 - FRAMES OF REFERENCE AND APPROVALS


The reference anchoring length to transfer the stress to the ultimate limit state of the concrete reinforcing bar NRd,
is calculated according to Eurocode 2 rules, in compliance with the ETA, according to technical report TR 023 (Post-
installed rebars connections).

ETA08/0201 for SPIT EPOBAR/EPOMAX resin.


ETA07/0189 for SPIT EPCON C8 resin.

ETA are available on www.spit.fr

3.2 - DESIGN CALCULATION METHOD

NRd Ultimate resistance (N)


Calculation of reference anchoring length Lb,rqd:
rebar (mm)
Lb,rqd = NRd fbd Bond stress (N/mm) depending on
fbd concrete strength (see table on page 16)

Prescripteurs
SPECIFIERS
Calculation of design anchoring length Lbd: 2 (1) Influence of miminum cover
Lbd= 2 5 Lb,rqd (0,721)
Calculation of 2 (1) coefficient taking into account the
5 Influence of confinement by c1
influence of the cover:
transverse compression a
(5= 1)
2= 1 0,15(Cd - ) / a Distance between rebars (mm)
Cd = min(a/2 ; c1 ; c) c, c1 Cover thickness (mm)
c

Determination of minimum anchoring depth Lb,min: Lb,rqd max= Reference anchoring length for
Lb,min = max (0,3.Lb,rqd max; 10 ; 100 mm) the maximum utlimate load

The used anchoring length must be the maximum value


(Lbd ; Lb,min).

(1) In the absence of edge distances, and centre distances greater than or equal to 7.0, coefficient 2 equals 0,7

HA rebar diameter 8 10 12 14 16 20 25 32

Distance between rebars 7. 56 70 84 98 112 140 175 224

15
3.3.A - ULTIMATE BOND STRESS fbd (N/mm2)
These bond stresses are defined in ETA and depend on whether installation is made with hammer drilling or diamond
drilling.

SPIT EPOBAR/EPOMAX resin

SPIT Ultimate bond stress fbd (N/mm) in compliance with EN 1992-1-1


EPOBAR/EPOMAX with hammer drilling installation

B500B bar C12/15 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60

8 32
1.6 2.0 2.3 2.7 3.0 3.4 3.7 4.0 4.3

SPIT Ultimate bond stress fbd (N/mm) in compliance with EN 1992-1-1


EPOBAR/EPOMAX with diamond drilling installation

B500B bar C12/15 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60

8 25
1.6 2.0 2.3 2.3 2.3 2.3 2.3 2.3 2.3

SPIT EPCON C8 resin

Ultimate bond stress fbd (N/mm) in compliance with EN 1992-1-1


SPIT EPCON C8
with hammer drilling installation

C12/15 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60


Fer B500B bar

8 40
1.6 2.0 2.3 2.7 3.0 3.4 3.7 4.0 4.3

Ultimate bond stress fbd (N/mm) in compliance with EN 1992-1-1


SPIT EPCON C8
with diamond drilling installation

C12/15 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60


B500B bar

8 40
1.6 2.0 2.3 2.7 2.7 2.7 2.7 2.7 2.7

3.3.B - ULTIMATE BOND STRESS fbd (N/mm2) in seismic zone.


These bond stress values were taken from DTA 3/11- 684, related to ETA - 07/0189

SPIT EPCON C8 resin

Ultimate bond stress fbd (N/mm) in compliance with EN 1992-1-1


SPIT EPCON C8
in SEISMIC ZONE with hammer drilling installation

B500B bar C20/25 C25/30 C30/37 C35/45 C40/50 C45/55

8 32 2.3 2.7 3.0 3.0 3.0 3.0

36 40 2.3 2.7 3.0 3.4 3.4 3.4

16
3.4 - SPIT EXPERT CALCULATION SOFTWARE
A new version of the SPIT EXPERT calculation software, in accordance with Eurocode 2 and ETAs rules, can be
used to calculate and print a design calculation note for EPCON C8 and EPOBAR/EPOMAX resins, to join
to your engineering documentation (download on www.spit.fr).

3.5 - CALCULATION EXAMPLES


Determination of the anchoring length for a bar diameter 12and an ultimate load to be supported
of 35kN per fixing.

Assumptions :
Concrete C25/30
Diamond drilling/coring 80 mm
SPIT EPCON C8 resin
rebars layout:
100 mm

80 mm
Ultimate bond strength to be taken into account for concrete C25/30 and for installation with diamond
coring fbd = 2.7 N/mm .
Lb,rqd = NRd
Calculation of reference anchoring length Lb,rqd: fbd

Lb,rqd = 35 000 = 343 mm


12 2.7

Calculation of 2 coefficient dependinf on the cover influence:


Cd = min(a/2 ; c1 ; c)
Cd = min(100/2 ; 80 ; 80) = 50

Prescripteurs
SPECIFIERS
2 = 1 0,15(Cd ) /

2 = 0,525 therefore we take minimum value of 0,7

Calculation of design anchoring length Lbd: Lbd = 2 5 Lb,rqd


Lbd = 0,7 343= 240 mm

Lb,rqd max = NRd


Calculation of referenceanchoring length for fbd
:
maximum design resistance of rebar Lb,rqd max
Lb,rqd max = 49 170 = 483 mm
12 2.7

Determination of minimum anchoring length Lb,min: Lb,min = max (0,3.Lb,rqd max ; 10 ; 100 mm)
Lb,min = max (0,3 x 483 ; 10x12 ; 100 mm)
Lb,min = 144 mm

THE ANCHORING LENGTH USED MUST BE THE MAXIMUM VALUE (Lbd ; Lb,min) i.e 240 mm.

Ratings :
NRd : ultimate resistance (N)
: rebar (mm)
fbd : Bond stress (N/mm) depending on concrete strength (see table on page 16)
2 : Influence of minimum cover (0,7 2 1)
5 : Influence of confinement by transverse compression (5 = 1)
a : Distance between rebars (mm)
c, c1 : Cover thickness (mm)

3.6 - DESIGN CALCULATION AID TABLES


Tables are provided in the following pages, to determine anchoring depths, depending on the ultimate load of the bar and
the strength of the concrete. These tables also indicate the number of bedding operations per cartridge in each case.

17
SPIT EPOBAR/EPOMAX
C20/25 CONCRETE- HAMMER DRILLING

ETA 08/0201
Ultimate limit load Ultimate limit load
without influence with influence of Quantity of fixings
Hole Anchoring length of centre distance centre distance with SPIT EPOBAR
Bar cartridge
d0 Lbd and/or edge (1) and/or edge (2)
(mm) (3)
(mm) (mm) (daN) (daN)

(2 = 0,7) (2 = 1) 410 ml 825 ml


113 933 653 106,9 215,2
190 1569 1098 63,6 128,0
8 10
264 2180 1526 45,8 92,1
378 - 2185 32,0 64,3
142 1466 1026 69,6 140,1
230 2374 1662 43,0 86,5
10 12
330 3406 2384 30,0 60,3
472 - 3411 20,9 42,1
170 2106 1474 31,6 63,6
280 3468 2428 19,2 38,6
12 15
396 4905 3434 13,6 27,3
567 - 4916 9,5 19,1
198 2861 2003 17,2 34,5
330 4769 3338 10,3 20,7
14 18
463 6691 4886 7,0 14,2
661 - 6687 5,1 10,3
227 3749 2624 13,3 26,8
370 6111 4278 8,2 16,4
16 20
529 8737 6116 5,7 11,5
756 - 8740 4,0 8,0
284 5863 4104 6,8 13,7
470 9703 6792 4,1 8,3
20 25
661 13646 9552 2,9 5,9
945 - 13657 - 4,1
354 9135 6395 4,5 9,0
550 14193 9935 2,9 5,8
25 30
827 21342 14939 1,9 3,8
1181 - 21334 1,3 2,7
397 11474 8032 2,5 5,0
650 18787 13151 1,5 3,1
28 35
926 26764 18735 - 2,1
1200 - 24278 - 1,7
454 14996 10497 1,7 3,3
690 22792 15954 1,1 2,2
32 40
1058 34947 24463 - 1,4
1200 - 27747 - 1,3
(1) Absence of edge distances and centre distances greater than or equal to 7.
(2) Presence of edge distances and/or centre distances less than 7..
(3)The quantity of fixings per cartridge is calculated increasing by 20% the real volume of sealing, in order to take into account
resin loss in jobsite conditions use.
NB: EPOMAX maximum embedment depth is 900mm.

18
SPIT EPOBAR/EPOMAX
C25/30 CONCRETE- HAMMER DRILLING

ETA 08/0201

Ultimate limit load Ultimate limit load


without influence with influence of Quantity of fixings
Hole Anchoring length of centre distance centre distance with SPIT EPOBAR
Bar cartridge
d0 Lbd and/or edge (1) and/or edge (2)
(mm) (3)
(mm) (mm) (daN) (daN)

(2 = 0,7) (2 = 1) 410 ml 825 ml


100 969 679 120,8 243,2
190 1842 1289 63,6 128,0
8 10
225 2181 1527 53,7 108,1
322 - 2185 37,5 75,5
121 1466 1026 81,7 164,4
230 2787 1951 43,0 86,5
10 12
282 3417 2392 35,1 70,5
402 - 3410 24,6 49,5
145 2108 1476 37,0 74,5
280 4072 2850 19,2 38,6
12 15
15,9 32,0

Prescripteurs
338 4915 3440

SPECIFIERS
484 - 4927 11,1 22,3
169 2867 2007 20,1 40,5
330 5598 3919 10,3 20,7
14 18
394 6684 4679 8,6 17,4
563 - 6686 6,0 12,1
193 3742 2619 15,7 31,5
370 7174 5022 8,2 16,4
16 20
451 8744 6121 6,7 13,5
644 - 8740 4,7 9,4
242 5865 4105 8,0 16,1
470 11391 7973 4,1 8,3
20 25
563 13644 9551 3,4 6,9
805 - 13657 2,4 4,8
302 9149 6404 5,2 10,5
550 16662 11663 2,9 5,8
25 30
704 21327 14929 2,2 4,5
1006 - 21333 1,6 3,2
338 11468 8028 2,9 5,9
650 22054 15438 1,5 3,1
28 35
789 26770 18739 1,3 2,5
1127 - 26767 - 1,8
386 14968 10477 2,0 3,9
690 26756 18729 1,1 2,2
32 40
901 34937 24456 - 1,7
1200 - 32572 - 1,3
(1) Absence of edge distances and centre distances greater than or equal to 7.

(2) Presence of edge distances and/or centre distances less than 7..
(3The quantity of fixings per cartridge is calculated increasing by 20% the real volume of sealing, in order to take into account
resin loss in jobsite conditions use.
NB: EPOMAX maximum embedment depth is 900mm.

19
SPIT EPOBAR/EPOMAX
C35/45 CONCRETE- HAMMER DRILLING

ETA 08/0201

Ultimate limit load Ultimate limit load


without influence with influence of Quantity of fixings
Hole Anchoring length of centre distance centre distance with SPIT EPOBAR
Bar cartridge
d0 Lbd and/or edge (1) and/or edge (2)
(mm) (3)
(mm) (mm) (daN) (daN)

(2 = 0,7) (2 = 1) 410 ml 825 ml


100 1221 855 120,8 243,2
150 1831 1282 80,6 162,1
8 10
179 2185 1530 67,5 135,8
255 - 2179 47,4 95,4
100 1526 1068 98,9 198,9
180 2747 1923 54,9 110,5
10 12
223 3403 2382 44,3 89,2
319 - 3407 31,0 62,4
120 2197 1538 44,8 90,1
190 3479 2435 28,3 56,9
12 15
268 4907 3435 20,0 40,3
383 - 4909 14,0 28,2
140 2991 2094 24,3 48,8
250 5341 3738 13,6 27,4
14 18
313 6687 4681 10,9 21,8
447 - 6684 7,6 15,3
160 3906 2734 18,9 38,0
260 6348 4443 11,6 23,4
16 20
358 8740 6118 8,4 17,0
511 - 8733 5,9 11,9
200 6104 4273 9,7 19,5
300 9155 6409 6,4 13,0
20 25
447 13642 9549 4,3 8,7
639 - 13651 3,0 6,1
250 9537 6676 6,3 12,7
400 15259 10681 4,0 8,0
25 30
559 21325 14927 2,8 5,7
799 - 21336 2,0 4,0
280 11963 8374 3,5 7,1
500 21363 14954 2,0 4,0
28 35
625 26704 18692 1,6 3,2
895 - 26768 1,1 2,2
320 15625 10938 2,4 4,7
690 33692 23585 1,1 2,2
32 40
715 34913 24439 1,1 2,1
1022 - 34932 - 1,5
(1) Absence of edge distances and centre distances greater than or equal to 7.

(2) Presence of edge distances and/or centre distances less than 7..
(3)The quantity of fixings per cartridge is calculated increasing by 20% the real volume of sealing, in order to take into account
resin loss in jobsite conditions use.
NB: EPOMAX maximum embedment depth is 900mm.

20
SPIT EPOBAR/EPOMAX
C40/50 CONCRETE- HAMMER DRILLING

ETA 08/0201

Ultimate limit load Ultimate limit load


without influence with influence of Quantity of fixings
Hole Anchoring length of centre distance centre distance with SPIT EPOBAR
Bar cartridge
d0 Lbd and/or edge (1) and/or edge (2)
(mm) (3)
(mm) (mm) (daN) (daN)

(2 = 0,7) (2 = 1) 410 ml 825 ml


100 1328 930 120,8 243,2
120 1594 1116 100,7 202,6
8 10
164 2179 1525 73,7 148,3
235 - 2185 51,4 103,5
100 1661 1162 98,9 198,9
130 2159 1511 76,1 153,0
10 12
205 3404 2383 48,2 97,0
293 - 3406 33,7 67,9
120 2391 1674 44,8 90,1
200 3985 2790 26,9 54,0
12 15
21,8 43,9

Prescripteurs
246 4902 3431

SPECIFIERS
352 - 4910 15,3 30,7
140 3255 2278 24,3 48,8
200 4650 3255 17,0 34,2
14 18
286 6649 4654 11,9 23,9
411 - 6688 8,3 16,6
160 4251 2976 18,9 38,0
220 5845 4092 13,7 27,6
16 20
329 8741 6119 9,2 18,5
470 - 8741 6,4 12,9
200 6642 4650 9,7 19,5
250 8303 5812 7,7 15,6
20 25
411 13650 9555 4,7 9,5
587 - 13646 3,3 6,6
250 10378 7265 6,3 12,7
300 12454 8718 5,3 10,6
25 30
514 21338 14937 3,3 6,7
734 - 21330 2,3 4,7
280 13019 9113 3,5 7,1
400 18598 13019 2,5 5,0
28 35
575 26735 18714 1,7 3,5
822 - 26754 1,2 2,4
320 17004 11903 2,4 4,7
450 23912 16738 1,7 3,4
32 40
657 34912 24438 1,1 2,3
939 - 34927 - 1,6
(1) Absence of edge distances and centre distances greater than or equal to 7.

(2) Presence of edge distances and/or centre distances less than 7..
(3)The quantity of fixings per cartridge is calculated increasing by 20% the real volume of sealing, in order to take into account
resin loss in jobsite conditions use.
NB: EPOMAX maximum embedment depth is 900mm.

21
SPIT EPOBAR/EPOMAX
C45/55 CONCRETE- HAMMER DRILLING

ETA 08/0201

Ultimate limit load Ultimate limit load


without influence with influence of Quantity of fixings
Hole Anchoring length of centre distance centre distance with SPIT EPOBAR
Bar cartridge
d0 Lbd and/or edge (1) and/or edge (2)
(mm) (3)
(mm) (mm) (daN) (daN)

(2 = 0,7) (2 = 1) 410 ml 825 ml


100 1436 1005 120,8 243,2
120 1723 1206 100,7 202,6
8 10
152 2183 1528 79,5 160,0
217 - 2182 55,7 112,1
100 1795 1257 98,9 198,9
130 2334 1634 76,1 153,0
10 12
190 3411 2388 52,0 104,7
271 - 3405 36,5 73,4
120 2585 1810 44,8 90,1
200 4308 3016 26,9 54,0
12 15
228 4912 3438 23,6 47,4
326 - 4916 16,5 33,1
140 3519 2463 24,3 48,8
200 5027 3519 17,0 34,2
14 18
266 6685 4680 12,8 25,7
380 - 6685 8,9 18,0
160 4596 3217 18,9 38,0
220 6319 4423 13,7 27,6
16 20
304 8732 6112 9,9 20,0
434 - 8726 7,0 14,0
200 7181 5027 9,7 19,5
250 8976 6283 7,7 15,6
20 25
380 13643 9550 5,1 10,2
543 - 13647 3,6 7,2
250 11220 7854 6,3 12,7
300 13464 9425 5,3 10,6
25 30
475 21318 14923 3,3 6,7
679 - 21331 2,3 4,7
280 14074 9852 3,5 7,1
400 20106 14074 2,5 5,0
28 35
532 26741 18719 1,9 3,7
760 - 26741 1,3 2,6
320 18383 12868 2,4 4,7
450 25851 18096 1,7 3,4
32 40
608 34927 24449 1,2 2,5
869 - 34945 0,9 1,7
(1) Absence of edge distances and centre distances greater than or equal to 7.

(2) Presence of edge distances and/or centre distances less than 7..
(3)The quantity of fixings per cartridge is calculated increasing by 20% the real volume of sealing, in order to take into account
resin loss in jobsite conditions use.

22
SPIT EPOBAR/EPOMAX
C50/60 CONCRETE- HAMMER DRILLING

ETA 08/0201

Ultimate limit load Ultimate limit load


with influence of with influence of Quantity of fixings
Hole Anchoring length centre distance centre distance with SPIT EPOBAR
Bar cartridge
d0 Lbd and/or edge (1) and/or edge (2)
(mm) (3)
(mm) (mm) (daN) (daN)

(2 = 0,7) (2 = 1) 410 ml 825 ml


100 1544 1081 120,8 243,2
120 1853 1297 100,7 202,6
8 10
141 2177 1524 85,7 172,4
202 - 2183 59,8 120,4
100 1930 1351 98,9 198,9
130 2509 1756 76,1 153,0
10 12
177 3416 2391 55,9 112,4
252 - 3404 39,2 78,9
120 2779 1945 44,8 90,1
180 4168 2918 29,8 60,0
12 15
25,3 51,0

Prescripteurs
212 4910 3437

SPECIFIERS
303 - 4912 17,7 35,7
140 3782 2648 24,3 48,8
200 5404 3782 17,0 34,2
14 18
247 6673 4671 13,8 27,7
353 - 6676 9,6 19,4
160 4940 3458 18,9 38,0
220 6793 4755 13,7 27,6
16 20
283 8738 6117 10,7 21,5
404 - 8732 7,5 15,0
200 7719 5404 9,7 19,5
250 9649 6754 7,7 15,6
20 25
353 13625 9537 5,5 11,0
505 - 13644 3,8 7,7
250 12061 8443 6,3 12,7
300 14474 10132 5,3 10,6
25 30
442 21325 14927 3,6 7,2
632 - 21344 2,5 5,0
280 15130 10591 3,5 7,1
400 21614 15130 2,5 5,0
28 35
495 26748 18723 2,0 4,0
707 - 26742 1,4 2,8
320 19762 13833 2,4 4,7
450 27790 19453 1,7 3,4
32 40
566 34953 24467 1,3 2,7
808 - 34928 0,9 1,9
(1) Absence of edge distances and centre distances greater than or equal to 7.
(2) Presence of edge distances and/or centre distances less than 7..
(3)The quantity of fixings per cartridge is calculated increasing by 20% the real volume of sealing, in order to take into account
resin loss in jobsite conditions use.

23
SPIT EPOBAR/EPOMAX

ETA 08/0201

Ultimate limit load Ultimate limit load


without influence with influence of Quantity of fixings
Hole Anchoring length of centre distance centre distance with SPIT EPOBAR
Bar cartridge
d0 Lbd and/or edge (1) and/or edge (2)
(mm) (3)
(mm) (mm) (daN) (daN)

(2 = 0,7) (2 = 1) 410 ml 825 ml


113 933 653 106,9 215,2
190 1569 1098 63,6 128,0
8 10
264 2180 1526 45,8 92,1
378 - 2185 32,0 64,3
142 1466 1026 69,6 140,1
230 2374 1662 43,0 86,5
10 12
330 3406 2384 30,0 60,3
472 - 3411 20,9 42,1
170 2106 1474 31,6 63,6
280 3468 2428 19,2 38,6
12 15
396 4905 3434 13,6 27,3
567 - 4916 9,5 19,1
198 2861 2003 17,2 34,5
330 4769 3338 10,3 20,7
14 18
483 6980 4886 7,0 14,2
661 - 6687 5,1 10,3
227 3749 2624 13,3 26,8
370 6111 4278 8,2 16,4
16 20
529 8737 6116 5,7 11,5
756 - 8740 4,0 8,0
284 5863 4104 6,8 13,7
470 9703 6792 4,1 8,3
20 25
671 13853 9697 2,9 5,8
945 - 13657 - 4,1
354 9135 6395 4,5 9,0
550 14193 9935 2,9 5,8
25 30
827 21342 14939 1,9 3,8
1181 - 21334 1,3 2,7

(1) Absence of edge distances and centre distances greater than or equal to 7.
(2) Presence of edge distances and/or centre distances less than 7..
(3The quantity of fixings per cartridge is calculated increasing by 20% the real volume of sealing, in order to take into account
resin loss in jobsite conditions use.
NB: EPOMAX maximum embedment depth is 900mm.

24
SPIT EPCON C8
C20/25 CONCRETE- HAMMER DRILLING

ETA 07/0189

Ultimate limit load Ultimate limit load Quantity of fixings


Anchoring without influence of with influence of with SPIT EPOBAR
Hole
Bar length centre distance and/or centre distance and/ cartridge
d0
(mm) Lbd edge (1) or edge (2) (3)
(mm)
(mm) (daN) (daN)
(2 = 0,7) (2 = 1) 450 ml 900 ml
113 933 653 117,4 234,7
190 1569 1098 69,8 139,6
8 10
264 2180 1526 50,2 100,5
378 - 2185 35,1 70,2
142 1466 1026 76,4 152,8
230 2374 1662 47,2 94,4
10 12
330 3406 2384 32,9 65,8
472 - 3411 23,0 46,0
170 2106 1474 34,7 69,3
280 3468 2428 21,1 42,1
12 15
396 4905 3434 14,9 29,8
567 - 4916 10,4 20,8
198 2861 2003 18,8 37,7

Prescripteurs
SPECIFIERS
330 4769 3338 11,3 22,6
14 18
463 6691 4886 7,7 15,4
661 - 6687 5,6 11,3
227 3749 2624 14,6 29,2
370 6111 4278 9,0 17,9
16 20
529 8737 6116 6,3 12,5
756 - 8740 4,4 8,8
284 5863 4104 7,5 14,9
470 9703 6792 4,5 9,0
20 25
661 13646 9552 3,2 6,4
945 - 13657 2,2 4,5
354 9135 6395 4,9 9,8
550 14193 9935 3,2 6,3
25 30
827 21342 14939 2,1 4,2
1181 - 21334 1,5 2,9
397 11474 8032 2,7 5,5
650 18787 13151 1,7 3,3
28 35
926 26764 18735 1,2 2,3
1323 - 26770 0,8 1,6
454 14996 10497 1,8 3,7
690 22792 15954 1,2 2,4
32 40
1058 34947 24463 0,8 1,6
1500 - 34683 0,6 1,1
567 23411 16388 0,9 1,9
800 33032 23122 0,7 1,3
40 50
1323 54626 38238 0,4 0,8
1500 - 43354 0,4 0,7
(1) Absence of edge distances and centre distances greater than or equal to 7.
(2) Presence of edge distances and/or centre distances less than 7..
(3The quantity of fixings per cartridge is calculated increasing by 20% the real volume of sealing, in order to take into account
resin loss in jobsite conditions use.

25
SPIT EPCON C8
C25/30 CONCRETE- HAMMER DRILLING

ETA 07/0189

Ultimate limit load Ultimate limit load Quantity of fixings


without influence with influence of with SPIT EPOBAR
Hole Anchoring length
Bar of centre distance centre distance cartridge
d0 Lbd
(mm) and/or edge (1) and/or edge (2) (3)
(mm) (mm)
(daN) (daN)
(2 = 0,7) (2 = 1) 450 ml 900 ml
100 969 679 132,6 265,3
190 1842 1289 69,8 139,6
8 10
225 2181 1527 58,9 117,9
322 - 2185 41,2 82,4
121 1466 1026 89,7 179,4
230 2787 1951 47,2 94,4
10 12
282 3417 2392 38,5 77,0
402 - 3410 27,0 54,0
145 2108 1476 40,7 81,3
280 4072 2850 21,1 42,1
12 15
338 4915 3440 17,4 34,9
484 - 4927 12,2 24,4
169 2867 2007 22,1 44,1
330 5598 3919 11,3 22,6
14 18
394 6684 4679 9,5 18,9
563 - 6686 6,6 13,3
193 3742 2619 17,2 34,4
370 7174 5022 9,0 17,9
16 20
451 8744 6121 7,4 14,7
644 - 8740 5,1 10,3
242 5865 4105 8,8 17,5
470 11391 7973 4,5 9,0
20 25
563 13644 9551 3,8 7,5
805 - 13657 2,6 5,3
302 9149 6404 5,7 11,5
550 16662 11663 3,2 6,3
25 30
704 21327 14929 2,5 4,9
1006 - 21333 1,7 3,5
338 11468 8028 3,2 6,4
650 22054 15438 1,7 3,3
28 35
789 26770 18739 1,4 2,7
1127 - 26767 1,0 1,9
386 14968 10477 2,1 4,3
690 26756 18729 1,2 2,4
32 40
901 34937 24456 0,9 1,8
1287 - 34934 0,6 1,3
483 23411 16388 1,1 2,2
690 33444 23411 0,8 1,5
40 50
1127 54626 38238 0,5 0,9
1500 - 50894 0,4 0,7
(1) Absence of edge distances and centre distances greater than or equal to 7.
(2) Presence of edge distances and/or centre distances less than 7..
(3The quantity of fixings per cartridge is calculated increasing by 20% the real volume of sealing, in order to take into account
resin loss in jobsite conditions use.

26
SPIT EPCON C8
C35/40 CONCRETE- HAMMER DRILLING

ETA 07/0189

Ultimate limit load Ultimate limit load Quantity of fixings


without influence with influence of with SPIT EPOBAR
Hole Anchoring length
Bar of centre distance centre distance cartridge
d0 Lbd
(mm) and/or edge (1) and/or edge (2) (3)
(mm) (mm)
(daN) (daN)
(2 = 0,7) (2 = 1) 450 ml 900 ml
100 1221 855 132,6 265,3
150 1831 1282 88,4 176,8
8 10
179 2185 1530 74,1 148,2
255 - 2179 52,0 104,0
100 1526 1068 108,5 217,0
180 2747 1923 60,3 120,6
10 12
223 3403 2382 48,7 97,3
319 - 3407 34,0 68,0
120 2197 1538 49,1 98,2
190 3479 2435 31,0 62,0
12 15
268 4907 3435 22,0 44,0
383 - 4909 15,4 30,8

Prescripteurs
140 2991 2094 26,6 53,3

SPECIFIERS
250 5341 3738 14,9 29,8
14 18
313 6687 4681 11,9 23,8
447 - 6684 8,3 16,7
160 3906 2734 20,7 41,4
260 6348 4443 12,8 25,5
16 20
358 8740 6118 9,3 18,5
511 - 8733 6,5 13,0
200 6104 4273 10,6 21,2
300 9155 6409 7,1 14,1
20 25
447 13642 9549 4,7 9,5
639 - 13651 3,3 6,6
250 9537 6676 6,9 13,9
400 15259 10681 4,3 8,7
25 30
559 21325 14927 3,1 6,2
799 - 21336 2,2 4,3
280 11963 8374 3,9 7,7
500 21363 14954 2,2 4,3
28 35
625 26704 18692 1,7 3,5
895 - 26768 1,2 2,4
320 15625 10938 2,6 5,2
690 33692 23585 1,2 2,4
32 40
715 34913 24439 1,2 2,3
1022 - 34932 0,8 1,6
400 24415 13672 1,3 2,7
690 42115 23585 0,8 1,5
40 50
895 54628 30592 0,6 1,2
1278 - 54603 0,4 0,8
(1) Absence of edge distances and centre distances greater than or equal to 7.
(2) Presence of edge distances and/or centre distances less than 7..
(3The quantity of fixings per cartridge is calculated increasing by 20% the real volume of sealing, in order to take into account
resin loss in jobsite conditions use.

27
SPIT EPCON C8
C25/30 CONCRETE- DIAMOND DRILLING

ETA 07/0189

Ultimate limit load Ultimate limit load Quantity of fixings


without influence with influence of with SPIT EPOBAR
Hole Anchoring length
Bar of centre distance centre distance cartridge
d0 Lbd
(mm) and/or edge (1) and/or edge (2) (3)
(mm) (mm)
(daN) (daN)
(2 = 0,7) (2 = 1) 450 ml 900 ml
100 969 679 132,6 265,3
190 1842 1289 69,8 139,6
8 10
225 2181 1527 58,9 117,9
322 - 2185 41,2 82,4
121 1466 1026 89,7 179,4
230 2787 1951 47,2 94,4
10 12
282 3417 2392 38,5 77,0
402 - 3410 27,0 54,0
145 2108 1476 40,7 81,3
280 4072 2850 21,1 42,1
12 15
338 4915 3440 17,4 34,9
484 - 4927 12,2 24,4
169 2867 2007 22,1 44,1
330 5598 3919 11,3 22,6
14 18
394 6684 4679 9,5 18,9
563 - 6686 6,6 13,3
193 3742 2619 17,2 34,4
370 7174 5022 9,0 17,9
16 20
451 8744 6121 7,4 14,7
644 - 8740 5,1 10,3
242 5865 4105 8,8 17,5
470 11391 7973 4,5 9,0
20 25
563 13644 9551 3,8 7,5
805 - 13657 2,6 5,3
302 9149 6404 5,7 11,5
550 16662 11663 3,2 6,3
25 30
704 21327 14929 2,5 4,9
1006 - 21333 1,7 3,5
338 11468 8028 3,2 6,4
650 22054 15438 1,7 3,3
28 35
789 26770 18739 1,4 2,7
1127 - 26770 1,0 1,9
386 14968 10477 2,1 4,3
690 26756 18729 1,2 2,4
32 40
902 34956 24483 0,9 1,8
1288 - 34956 0,6 1,3
483 23411 13110 1,1 2,2
690 33444 18729 0,8 1,5
40 50
1125 54529 30536 0,5 0,9
1500 - 50894 0,4 0,7
(1) Absence of edge distances and centre distances greater than or equal to 7.
(2) Presence of edge distances and/or centre distances less than 7..
(3The quantity of fixings per cartridge is calculated increasing by 20% the real volume of sealing, in order to take into account
resin loss in jobsite conditions use.

28
SPIT EPCON C8

C25/30 CONCRETE- HAMMER DRILLING

ETA 07/0189

Ultimate limit load Ultimate limit load Quantity of fixings


without influence with influence of with SPIT EPOBAR
Hole Anchoring length
Bar of centre distance centre distance cartridge
d0 Lbd
(mm) and/or edge (1) and/or edge (2) (3)
(mm) (mm)
(daN) (daN)
(2 = 0,7) (2 = 1) 450 ml 900 ml
111 1076 753 119,5 239,0
190 1842 1289 69,8 139,6
8 10
259 2511 1758 51,2 102,4
370 - 2511 35,8 71,7
139 1684 1179 78,1 156,1
230 2787 1951 47,2 94,4
10 12
324 3926 2748 33,5 67,0
463 3927 23,4 46,9
167 2428 1700 35,3 70,6
280 4072 2850 21,1 42,1
12 15
389 5656 3960 15,2 30,3
389 - 5655 15,2 30,3
194 3291 2304 19,2 38,5

Prescripteurs
SPECIFIERS
330 5598 3919 11,3 22,6
14 18
453 7685 5379 8,2 16,5
648 - 7697 5,8 11,5
222 4304 3013 14,9 29,9
370 7174 5022 9,0 17,9
16 20
518 10043 7030 6,4 12,8
741 - 10053 4,5 9,0
278 6737 4716 7,6 15,3
470 11391 7973 4,5 9,0
20 25
648 15704 10993 3,3 6,5
926 15708 2,3 4,6
347 10512 7358 5,0 10,0
550 16662 11663 3,2 6,3
25 30
810 24538 17177 2,1 4,3
1157 - 24544 1,5 3,0
389 13198 9239 2,8 5,6
650 22054 15438 1,7 3,3
28 35
906 30740 21518 1,2 2,4
1296 - 30781 0,8 1,7
444 17217 12052 1,9 3,7
690 26756 18729 1,2 2,4
32 40
1036 40172 28121 0,8 1,6
1481 - 40199 0,6 1,1
556 26949 18865 1,0 1,9
690 33444 23411 0,8 1,5
40 50
900 43623 30536 0,6 1,2
1500 - 50894 0,4 0,7
(1) Absence of edge distances and centre distances greater than or equal to 7.

(2) Presence of edge distances and/or centre distances less than 7..
(3The quantity of fixings per cartridge is calculated increasing by 20% the real volume of sealing, in order to take into account
resin loss in jobsite conditions use.

29
SPIT EPCON C8

C30/37 CONCRETE- HAMMER DRILLING

ETA 07/0189

Ultimate limit load Ultimate limit load Quantity of fixings


without influence with influence of with SPIT EPOBAR
Hole Anchoring length
Bar of centre distance centre distance cartridge
d0 Lbd
(mm) and/or edge (1) and/or edge (2) (3)
(mm) (mm)
(daN) (daN)
(2 = 0,7) (2 = 1) 450 ml 900 ml
100 1077 754 132,6 265,3
190 2047 1433 69,8 139,6
8 10
233 2510 1757 56,9 113,8
333 - 2513 39,8 79,6
125 1683 1178 86,8 173,6
230 3097 2168 47,2 94,4
10 12
291 3918 2743 37,3 74,6
417 - 3927 26,0 52,1
150 2424 1696 39,3 78,6
280 4524 3167 21,1 42,1
12 15
350 5655 3958 16,8 33,7
500 - 5655 11,8 23,6
175 3299 2309 21,3 42,6
330 6220 4354 11,3 22,6
14 18
408 7691 5383 9,1 18,3
583 - 7697 6,4 12,8
200 4308 3016 16,6 33,2
370 7971 5579 9,0 17,9
16 20
466 10039 7027 7,1 14,2
667 - 10053 5,0 9,9
250 6732 4712 8,5 17,0
470 12656 8859 4,5 9,0
20 25
583 15699 10989 3,6 7,3
833 - 15708 2,5 5,1
313 10536 7375 5,5 11,1
550 18513 12959 3,2 6,3
25 30
758 25514 17860 2,3 4,6
1042 - 24544 1,7 3,3
350 13195 9236 3,1 6,2
650 24504 17153 1,7 3,3
28 35
816 30762 21534 1,3 2,7
1166 - 30770 0,9 1,9
400 17234 12064 2,1 4,1
690 29728 20810 1,2 2,4
32 40
933 40198 28139 0,9 1,8
1333 - 40199 0,6 1,2
500 26928 18850 1,1 2,1
690 37161 26012 0,8 1,5
40 50
1166 62796 43957 0,5 0,9
1500 - 56549 0,4 0,7
(1) Absence of edge distances and centre distances greater than or equal to 7.

(2) Presence of edge distances and/or centre distances less than 7..
(3The quantity of fixings per cartridge is calculated increasing by 20% the real volume of sealing, in order to take into account
resin loss in jobsite conditions use.

30
SPIT EPCON C8

C35/45 TO C45/55 CONCRETE- HAMMER DRILLING

ETA 07/0189

Ultimate limit load Ultimate limit load Quantity of fixings


without influence withinfluence of with SPIT EPOBAR
Hole Anchoring length
Bar of centre distance centre distance cartridge
d0 Lbd
(mm) and/or edge (1) and/or edge (2) (3)
(mm) (mm)
(daN) (daN)
(2 = 0,7) (2 = 1) 450 ml 900 ml
100 1077 754 132,6 265,3
190 2047 1433 69,8 139,6
8 10
233 2510 1757 56,9 113,8
333 - 2513 39,8 79,6
125 1683 1178 86,8 173,6
230 3097 2168 47,2 94,4
10 12
291 3918 2743 37,3 74,6
417 - 3927 26,0 52,1
150 2424 1696 39,3 78,6
280 4524 3167 21,1 42,1
12 15
350 5655 3958 16,8 33,7
500 - 5655 11,8 23,6

Prescripteurs
SPECIFIERS
175 3299 2309 21,3 42,6
330 6220 4354 11,3 22,6
14 18
408 7691 5383 9,1 18,3
583 - 7697 6,4 12,8
200 4308 3016 16,6 33,2
370 7971 5579 9,0 17,9
16 20
466 10039 7027 7,1 14,2
667 - 10053 5,0 9,9
250 6732 4712 8,5 17,0
470 12656 8859 4,5 9,0
20 25
583 15699 10989 3,6 7,3
833 - 15708 2,5 5,1
313 10536 7375 5,5 11,1
550 18513 12959 3,2 6,3
25 30
729 24538 17177 2,4 4,8
1042 - 24544 1,7 3,3
350 13195 9236 3,1 6,2
650 24504 17153 1,7 3,3
28 35
816 30762 21534 1,3 2,7
1166 - 30770 0,9 1,9
400 17234 12064 2,1 4,1
690 29728 20810 1,2 2,4
32 40
933 40198 28139 0,9 1,8
1333 - 40199 0,6 1,2
441 26917 18842 1,2 2,4
690 42115 29481 0,8 1,5
40 50
10206 622940 436058 0,1 0,1
1470 - 62807 0,4 0,7
(1) Absence of edge distances and centre distances greater than or equal to 7.
(2) Presence of edge distances and/or centre distances less than 7..
(3The quantity of fixings per cartridge is calculated increasing by 20% the real volume of sealing, in order to take into account
resin loss in jobsite conditions use.

31
4-A
 dhesion design calculation

4.1 - FIELD OF APPLICATION


With SPIT EPCON C8 and EPOBAR/EPOMAX resins, the adhesion calculations can be used to determine the anchoring
lengths in the case of application without influence of edge or center distances.
Traction tests are generally performed onsite to validate the minimum anchoring lengths shown in the table below.

4.2 - DESIGN CALCULATION METHOD


Characteristic bond strength
Rk : 17,85 N/mm2 resulting from confirmed tests and the calculation using the rebar diameter (available for rebar

diameter 8 to 40mm) [trk = Ru,m x 0,75].

Design calculation bond strength Rd


Rd = Rk ( M : partial safety factor)
M = 2,16

Calculation of the minimum rebar anchoring length


ls = As yk
bar Rd

4.3 - ANCHORING LENGTH CALCULATED FROM BOND STRENGTH


Based on the bond strength of SPIT EPCON C8 and SPIT EPOBAR/EPOMAX, the table below shows the minimum
anchoring length for a B500B conncrete rebar and concrete class C20/25.

Rebar (mm) 8 10 12 14 16 20 25 32 40

Hole (mm) 10 12 15 18 20 25 30 40 50

Min. anchoring length (mm) 120 150 180 210 245 305 380 485 605

Ultimate limit load (kN) 21,85 34,15 49,17 66,93 87,42 136,59 213,42 349,57 546,36

Quantity of fixings/cartridge
SPIT EPOBAR 100 66 30 16 12 6 4,2 1,6 0,8
410ml
Quantity of fixings/cartridge
SPIT EPOBAR 202 132 60 32 25 13 8,4 3,1 1,6
825ml
Quantity of fixings/cartridge
SPIT EPOMAX 93 61 28 15 11 6 3,5 1,4 0,7
380ml
Quantity of fixings/cartridge
SPIT EPCON C8 110 72 33 18 13 7 4,6 1,7 0,8
450ml

32
5-F
 ire performances of rebar fixings

Nota: Design calculation in a fire situtation is not covered with Technical Application Document (DTA) concerning design
in seismic zones.

5.1 - CONFIGURATIONS

Floor connection to concrete shell:

Beam connection to concrete shell :

Prescripteurs
SPECIFIERS
H = 3*e + 3* bar + 2*d

5.2 - DESIGN CALCULATION METHOD

Fire calculation method according Eurocode 2 : fire verification in terms of resistance: Rd,fi Ed,fi
Rd,fi design value of the fire-resistance capacity.
Ed,fi design calculation value of the corresponding effects of actions for fire situations; this value can be
deduced from the calculation at normal temperature: Ed,fi = fixFRdu
FRdu 
design strength at ultimate limit state of a bar anchored at depth Ls (mm)- Ambiant temperature
conditions.
fi overallreduction coefficient taking the variable/permanent load ratio into account:
the fi value equals 0,7.

This method can be used to verify the design calculations in a fire situation, but must be under no circumstances used as
a subsitute for design calculations at ambient temperature, or in other accident situations, if applicable.
The following pages show fire performance in accordance with the ISO 834 fire curve, following tests and the
assessment carried out by the CSTB for SPIT EPOBAR/EPOMAX and SPIT EPCON C8 resins.

33
SPIT EPOBAR/EPOMAX injection systems in wall to
slab connection with concrete reinforcing bar and
subjected to fire exposure according to the CSTB test
report n 26007642
FIRE RESISTANCE FOR STEEL REINFORCEMENT WALL / SLAB
The present table is aimed at supplying data for
the design of the injection anchoring system when
exposed to fire. This study does not deal with the
mechanical design at ambient temperature, neither
does it deal with the design according to other
accidental sollicitations, these shall be done in addition.
The table below gives performances subjected to fire
exposure in wall to slab connection with concrete
reinforcing bar, using SPIT EPOBAR/EPOMAX resin, in
C20/25 concrete.
The values in white character indicate the
proof of requirements to fire is satisfied with
fi= 0,7 in a C20/25 concrete (see method
below).

Design method for resistance to fire according to Eurocode 2: fire proof using design resistance = Rd,fi Ed,fi
Rd,fi  Design resistance in the fire situation.
Ed,fi  Design effect of actions in the fire situation This value could be calculated from the calculation at ambient
temperature: Ed,fi = fi x FRdu.
FRdu Design ultimate limit load at normal temperature for one rebar sealing at the anchorage depth Ls (mm).
fi  Reduction factor for design load level in the fire situation. fi equals to 0,7.

FRdu (kN) design


Design resistance Rd,fi (kN) in fire situation according to
resistance for Fe E500 rebar
Eurocode 2 for a fire duration of 30 to 240 minutes
Rebar Hole Ls Fe E500 rebar maximum load
(mm) (mm) (mm) according to ETA (kN) in fire Fire duration (minutes)
(EC2) for a C20/25 situation
concrete R30 R60 R90 R120 R180 R240
Concrete cover (1) (mm) 10 20 25 35 50 70
130 9,2 6,6 3,0 1,9 1,6 1,2 1,1
190 13,4 16,2 9,9 6,3 5,0 3,3 2,6
230 16,2 16,2 11,5 9,1 6,3 4,8
8 10 260 18,4 16,2 16,2 13,0 9,4 7,0
280 19,8 16,2 11,7 8,7
315 21,85 16,2 12,1
355 21,85 16,2
Concrete cover (1) (mm) 10 20 25 35 50 70
150 12,7 11,0 5,3 3,4 2,7 1,7 1,5
195 16,5 21,3 12,6 8,7 6,4 4,0 3,6
230 19,5 19,8 13,9 10,6 7,1 6,1
260 22,0 25,3 19,3 15,2 10,5 8,9
10 12 25.3
290 24,6 25,3 20,6 14,8 12,3
315 26,7 25,3 18,9 14,9
350 29,7 25,3 20,8
375 31,8 25,3
Concrete cover (1) (mm) 12 20 25 35 50 70
170 19,2 16,9 8,5 5,4 4,1 3,2 2,9
240 27,1 36,4 23,8 17,4 12,2 8,7 7,2
270 30,5 31,6 23,9 17,3 13,1 10,6
285 32,2 36,4 27,5 20,3 15,7 12,6
310 35,0 35,1 25,7 20,6 15,9
12 16 320 36,2 36.4 36,4 28,1 22,9 18,1
340 38,4 33,2 27,7 21,8
350 39,6 36,4 30,3 23,7
370 41,8 36,4 27,9
380 43,0 30,2
405 45,8 36,4
Concrete cover (1) (mm) 14 20 25 35 50 70
180 22,9 21,8 11,0 7,2 5,8 4,3 3,8
210 26,7 31,0 19,0 12,1 10,0 6,5 5,2
265 33,7 26,20 26,3 20,4 14,0 11,2
300 38,2 33,7 35,5 29,1 20,8 16,8
14 18 49.6
350 44,5 44,4 49,5 44,3 33,2 27,1
365 46,5 49,5 37,5 30,8
405 51,5 49,5 41,8
430 54,7 49,5

(1) : Minimum concrete cover according to Eurocode 2 - part 1.2

34
FIRE RESISTANCE
FIRE RESISTANCE FOR STEEL REINFORCEMENT WALL/SLAB (continued)

FRdu (kN) design


resistance for Fe E500 rebar Design resistance Rd,fi (kN) in fire situation according to
Rebar Hole Ls Fe E500 rebar maximum load Eurocode 2 for a fire duration of 30 to 240 minutes
(mm) (mm) (mm) according to ETA (kN) in fire
(EC2) for a C20/25 situation Fire duration (minutes)
concrete R30 R60 R90 R120 R180 R240
Concrete cover (1) (mm) 16 20 25 35 50 70
160 22,6 17,9 7,9 5,3 4,4 3,5 3,2
190 26,8 28,1 14,5 9,6 7,5 5,1 4,3
220 31,1 38,8 21,5 14,5 11,4 8,2 7,0
260 36,7 54,2 34,6 25,8 21,0 14,6 11,5
285 40,3 64,2 43,2 32,9 27,8 19,1 15,2
300 42,4 49,6 38,1 32,1 22,3 17,7
16 20 340 48,0 64,7 64,7 53,0 44,6 33,2 26,8
360 50,9 60,7 52,4 39,6 31,8
370 52,3 64,7 55,6 42,8 34,7
395 55,8 64,7 51,8 42,2
400 56,5 53,6 44,0
430 60,8 64,7 54,1
460 65,0 64,7
Concrete cover (1) (mm) 20 20 25 35 50 70
200 35,3 37,5 17,2 11,6 9,5 7,3 6,4
240 42,4 54,1 31,2 22,6 18,4 13,2 9,9
320 56,5 93,7 64,1 51,1 43,6 32,6 24,6
335 59,2 101,1 170,8 57,1 49,0 37,0 28,5
20 25 400 70,7 101,1 101,1 87,8 77,6 61,4 49,6
435 76,8 101,1 91,2 73,2 63,8
460 81,2 101,1 84,0 75,5
500 88,8 101,1 94,5
515 91,0 101,1
Concrete cover (1) (mm) 25 25 25 35 50 70

Prescripteurs
SPECIFIERS
250 53,0 78,8 39,9 25,6 21,0 15,7 13,6
340 72,1 134,0 88,1 65,1 58,5 41,2 33,9
385 81,6 157,9 114,7 90,0 80,4 62,3 52,6
440 93,3 149,0 123,0 110,0 89,4 75,5
25 30 455 96,4 157,9 157,9 130,6 118,7 96,5 83,0
500 106,0 157,9 146,0 122,0 106,0
520 110,2 157,9 134,1 117,1
560 118,7 157,9 140,9
590 125,1 157,9
Concrete cover (1) (mm) 32 32 32 35 50 70
320 90,4 163,0 97,9 64,0 49,1 37,7 32,2
370 104,6 202,7 136,4 98,1 78,9 62,5 53,1
420 118,7 242,7 175,5 134,0 111,7 90,5 78,6
440 124,3 258,8 191,1 148,6 125,3 102,5 89,6
32 40 525 148,4 258,8 258,8 212,3 186,1 158,3 141,4
585 165,3 258,8 232,0 202,3 183,0
600 169,6 246,0 214,0 197,0
655 185,1 258,8 236,6
685 193,6 258,8
Concrete cover (1) (mm) 40 40 40 40 50 70
400 141,3 294,0 202,0 151,0 114,0 83,2 72,7
450 159,0 347,7 254,8 198,4 157,1 127,0 106,6
475 167,8 372,8 279,8 223,1 181,4 148,1 126,4
510 180,2 404,3 314,7 257,5 215,4 178,1 154,7
40 50 600 212,0 404,3 404,3 345,0 299,0 251,0 228,0
660 233,1 404,3 361,3 312,2 284,0
705 249,0 404,3 354,1 325,3
760 268,5 404,3 377,3
790 279,1 404,3
(1) : Minimum concrete cover according to Eurocode

Example : FRdu 75,103


Application:
Ls = =

- Design of works for 16 rebars in a parking lot.


4,71 x fti do 4,71 x 1,5 x 20
- Requirement : fire duration 2 hours. Ls = 530 mm
- Ultimate load: 75 kN.
A
 mbient temperature: Anchoring depth according to BAEL for a F
 ire proof: fire duration 4 hours for an anchoring depth of 530mm -
75 kNload in a C25/30 concrete. Rd,fi(120 min) = 64,7 kN > 52,5 kN [=0,7 x 75 kN]

35
SPIT EPOBAR/EPOMAX injection systems in wall to
beam connection with concrete reinforcing bar and
subjected to fire exposure according to the CSTB test
report n 26007642
REINFORCEMENT FRAME WITH 3 LAYERS OF REINFORCEMENT
The table below gives performance subjected to fire exposure in wall to beam connection (width 20, 30 and 40cm
and over) with concrete reinforcing bar, with SPIT EPOBAR/EPOMAX in C20/25 concrete, taking into account the
exposure on 3 sides.
Design method for resistance to fire according to Eurocode 2: Fire proof using design resistance = Rd,fi Ed,fi
Rd,fi  Design resistance in the fire situation.
Ed,fi  Design effect of actions in the fire situation This value could be calculated from the calculation at ambient
temperature: Ed,fi = fi x FRdu.
FRdu Design ultimate limit load at normal temperature for one rebar sealing at the anchorage depth Ls (mm).
fi  Reduction factor for design load level in the fire situation. fi equals to 0,7.

H = 3*e + 3* bar + 2*d


BEAM'S WIDTH = 40 CM AND MORE

Distance Rebar anchorage depth (Ls in mm) for layers 1, 2, 3 for rebar
Rd,fi (kN) rebar maximum load in case of fire (Rebar Fe E500)
Rebar Hole between Layers
maximum load in
(mm) (mm) layers identification
case of fire Fire duration (minutes)
(mm)
R30 R60 R90 R120 R180 R240
Concrete cover [e] (mm) 28 52 70 85 110 136
layer n1 169 206 233 255 292 321
8 10 60 16,2 layer n2 160 193 218 239 275 305
layer n3 158 189 212 231 266 296
layer n1 189 226 255 278 316 348
10 12 60 25,3 layer n2 179 213 240 262 300 332
layer n3 177 209 233 254 291 323
layer n1 207 246 275 299 339 373
12 16 60 36,4 layer n2 197 233 260 283 323 358
layer n3 195 228 254 276 314 348
layer n1 226 265 294 319 361 395
14 18 60 49,6 layer n2 216 252 280 303 345 380
layer n3 214 247 273 296 336 372
layer n1 244 283 313 338 381 417
16 20 60 64,8 layer n2 234 270 299 323 365 402
layer n3 233 266 292 315 356 393
layer n1 281 320 350 376 420 457
20 25 75 101,2 layer n2 270 305 333 357 400 439
layer n3 269 303 329 351 392 431
layer n1 327 366 397 423 467 503
25 30 90 158,1 layer n2 316 350 378 402 445 484
layer n3 315 349 375 397 439 476
layer n1 392 431 461 487 532 568
32 40 120 259,0 layer n2 380 414 440 464 507 545
layer n3 380 413 439 461 502 538
layer n1 466 505 535 561 606 642
40 47 141 404,7 layer n2 454 487 513 537 579 617
layer n3 454 487 513 535 574 609

36
SPIT EPOBAR/EPOMAX injection systems in wall to
beam connection with concrete reinforcing bar and
subjected to fire exposure according to the CSTB test
report n 26007642
BEAM'S WIDTH = 30 CM

Distance Rebar anchorage depth (Ls in mm) for layers 1, 2, 3 for rebar
Rd,fi (kN) rebar maximum load in case of fire (Rebar Fe E500)
Rebar Hole between Layers
maximum load in
(mm) (mm) layers identification
case of fire Fire duration (minutes)
(mm)
R30 R60 R90 R120 R180 (1) R240 (1)
Concrete cover [e] (mm) 30 55 80 85
layer n1 169 205 228 257
8 10 60 16,2 layer n2 158 191 213 243
layer n3 157 187 207 236
layer n1 188 225 250 280
10 12 60 25,3 layer n2 178 212 235 266
layer n3 176 207 229 259
layer n1 207 244 270 300
12 16 60 36,4 layer n2 196 231 255 287
layer n3 194 227 249 280
layer n1 225 263 289 320
14 18 60 49,6 layer n2 215 250 275 307
layer n3 213 246 269 301
layer n1 244 282 308 340
16 20 60 64,8 layer n2 233 269 294 326
layer n3 232 265 288 320
layer n1 280 319 346 378
20 25 75 101,2 layer n2 269 303 328 361
layer n3 268 301 324 356
layer n1 327 365 392 424
25 30 90 158,1 layer n2 315 348 373 406
layer n3 314 347 370 402
layer n1 391 430 457 489

Prescripteurs
32 40 120 259,0 layer n2 379 412 436 468

SPECIFIERS
layer n3 379 412 435 467
layer n1 465 503 530 562
40 47 141 404,7 layer n2 453 486 509 541
layer n3 453 485 508 540

BEAM'S WIDTH = 20 CM

Distance Rebar anchorage depth (Ls in mm) for layers 1, 2, 3 for rebar
Rd,fi (kN) rebar maximum load in case of fire (Rebar Fe E500)
Rebar Hole between Layers
maximum load in
(mm) (mm) layers identification
case of fire Fire duration (minutes)
(mm)
R30 R60 R90 R120 (1) R180 (1) R240 (1)
Concrete cover [e] (mm) 30 55 80
layer n1 169 207 236
8 10 60 16,2 layer n2 159 195 226
layer n3 157 192 223
layer n1 188 227 257
10 12 60 25,3 layer n2 178 215 248
layer n3 176 212 245
layer n1 207 246 277
12 16 60 36,4 layer n2 196 235 268
layer n3 195 231 265
layer n1 225 265 297
14 18 60 49,6 layer n2 215 254 287
layer n3 213 250 284
layer n1 244 284 316
16 20 60 64,8 layer n2 233 272 306
layer n3 232 269 303
layer n1 281 321 353
20 25 75 101,2 layer n2 269 307 342
layer n3 269 306 340
layer n1 327 367 399
25 30 90 158,1 layer n2 315 353 388
layer n3 315 352 386
layer n1 391 431 464
32 40 120 259,0 layer n2 379 417 451
layer n3 379 416 451
layer n1 465 505 538
40 47 141 404,7 layer n2 453 490 525
layer n3 453 490 525

(1) : These fire durations are not autorised for these widths according to Eurocode 2 - part 1.2.

37
SPIT EPCON C8 injection systems in wall to slab
connection with concrete reinforcing bar and
subjected to fire exposure according to the CSTB test
report n 26007642 (Not included in DTA )
FIRE RESISTANCE FOR STEEL REINFORCEMENT WALL / SLAB
The present table is aimed at supplying data for
the design of the injection anchoring system when
exposed to fire. This study does not deal with
the mechanical design at ambient temperature,
neither does it deal with the design according to
other accidental sollicitations, these shall be done in
addition.
The table below gives performances subjected to fire
exposure in wall to slab connection with concrete
reinforcing bar, using SPIT EPCON C8 resin, in
C20/25 concrete.
The values in white character indicate the
proof of requirements to fire is satisfied with
fi= 0,7 in a C20/25 concrete (see method
below).
Design method for resistance to fire according to Eurocode 2: fire proof using design resistance = Rd,fi Ed,fi
Rd,fi  Design resistance in the fire situation.
Ed,fi  Design effect of actions in the fire situation This value could be calculated from the calculation at ambient
temperature: Ed,fi = fi x FRdu.
FRdu Design ultimate limit load at normal temperature for one rebar sealing at the anchorage depth Ls (mm).
fi  Reduction factor for design load level in the fire situation. fi equals to 0,7.

FRdu (kN) design


resistance for Fe E500 rebar Design resistance Rd,fi (kN) in fire situation according to
Rebar Hole Ls Fe E500 rebar maximum load Eurocode 2 for a fire duration of 30 to 240 minutes
(mm) (mm) (mm) according to ETA (kN) in fire
(EC2) for a C20/25 situation Fire duration (minutes)
concrete R30 R60 R90 R120 R180 R240
Concrete cover (1) (mm) 10 20 25 35 50 70
100 5,8 4,1 1,4 0,8 0,6 0,5 0,6
160 9,2 14,7 7,4 4,4 3,0 1,7 1,6
200 11,6 14,6 9,5 7,0 4,4 3,6
8 10 220 12,7 16,2 12,9 9,8 6,3 5,0
260 15,0 16,2 11,4 8,5
295 17,1 16,2 12,5
325 18,8 16,2
Concrete cover (1) (mm) 10 20 25 35 50 70
120 8,7 7,2 3,0 1,7 1,2 1,0 0,9
160 11,6 16,7 8,9 5,4 3,6 1,9 1,7
190 13,7 25,3 14,9 9,7 6,9 3,8 3,3
220 15,9 22,2 15,4 11,3 6,9 5,7
10 12 240 17,3 25,3 19,9 15,0 9,6 7,8
265 19,1 25,3 20,4 13,6 11,0
290 21,0 25,3 18,4 14,8
300 21,7 20,5 16,5
350 25,3 25,3
Concrete cover (1) (mm) 12 20 25 35 50 70
120 10,4 7,6 3,2 2,1 1,7 1,5 1,4
160 13,9 19,0 9,4 5,5 3,5 2,4 2,0
180 15,6 25,6 13,7 8,6 5,4 3,6 2,7
200 17,3 32,8 18,7 12,4 7,9 5,4 4,0
220 19,1 24,4 16,8 14,8 7,8 5,7
12 16 240 20,8 36,4 30,8 21,9 24,3 10,8 8,0
280 24,3 34,0 30,0 18,6 14,1
300 26,0 36,4 23,4 17,9
320 27,7 28,8 22,3
350 30,3 36,4 29,7
375 32,5 36,4
Concrete cover (1) (mm) 14 20 25 35 50 70
140 14,2 13,7 5,7 3,6 3,0 2,4 2,3
180 18,2 28,1 14,9 9,6 7,2 4,2 3,3
200 20,2 36,5 20,9 14,5 11,7 7,1 5,2
220 22,3 45,7 27,4 19,8 16,6 10,5 7,6
240 24,3 34,5 25,7 21,8 14,3 10,5
14 18 260 26,3 49,6 42,1 32,0 27,4 18,6 13,9
300 30,3 46,1 39,7 28,4 22,0
310 31,4 49,6 43,0 31,2 24,4
330 33,4 49,6 37,0 29,4
370 37,4 49,6 40,9
400 40,5 49,5
(1) : Minimum concrete cover according to Eurocode

38
FIRE RESISTANCE
FIRE RESISTANCE FOR STEEL REINFORCEMENT WALL/SLAB (continued)

FRdu (kN) design


resistance for Fe E500 rebar Design resistance Rd,fi (kN) in fire situation according to
Rebar Hole Ls Fe E500 rebar maximum load Eurocode 2 for a fire duration of 30 to 240 minutes
(mm) (mm) (mm) according to ETA (kN) in fire
(EC2) for a C20/25 situation Fire duration (minutes)
concrete R30 R60 R90 R120 R180 R240
Concrete cover (1) (mm) 16 20 25 35 50 70
160 18,5 22,6 10,5 5,8 4,8 3,6 3,4
180 20,8 31,7 15,4 8,9 6,9 4,6 4,1
220 25,4 51,2 28,6 19,0 14,7 9,3 7,1
240 27,7 61,5 36,3 25,2 19,9 12,8 9,7
280 32,4 54,2 40,1 32,6 22,2 16,9
16 20 300 34,7 64,8 64,2 48,7 40,2 28,0 21,6
320 37,0 58,1 48,6 34,6 26,9
335 38,7 64,8 55,4 40,0 31,4
355 41,0 64,8 48,0 37,9
395 45,7 64,8 53,0
425 49,1 64,8
Concrete cover (1) (mm) 20 20 25 35 50 70
160 23,1 48,6 20,6 13,4 10,7 7,9 6,9
180 26,0 61,0 29,5 19,5 15,2 10,4 8,1
200 28,9 73,8 39,4 27,5 21,9 15,0 11,4
220 31,8 87,0 49,8 36,1 29,1 20,2 15,4
240 34,7 100,4 60,8 45,3 37,1 26,1 20,1
250 36,1 101,2 63,7 47,7 39,1 27,7 21,4
20 25 101,2
280 40,5 84,4 65,6 54,8 39,9 31,5
305 44,1 101,2 82,5 69,9 52,1 42,0
340 49,1 101,2 89,2 68,2 56,1
360 52,0 101,2 80,9 67,4
400 57,8 101,2 87,9
425 61,4 101,2
Concrete cover (1) (mm) 25 25 25 35 50 70

Prescripteurs
250 45,2 104,3 50,0 30,6 24,5 17,7 15,1

SPECIFIERS
290 52,4 140,2 78,6 53,2 45,8 31,1 24,9
310 56,0 157,4 93,5 65,8 57,4 39,7 32,0
315 56,9 158,1 97,3 69,1 60,3 42,0 33,9
350 63,2 124,6 92,8 82,1 59,4 48,5
25 30 395 71,4 158,1 158,1 126,0 112,7 85,1 70,7
440 79,5 158,1 146,0 114,7 96,7
460 83,1 158,1 129,1 109,5
470 84,9 136,6 116,2
500 90,3 158,1 137,4
530 95,7 158,1
Concrete cover (1) (mm) 32 32 32 35 50 70
320 74,0 218,2 127,2 79,6 59,7 44,5 37,3
340 78,6 240,5 148,5 98,5 75,1 58,2 48,8
360 83,2 259,0 169,8 117,7 92,1 72,5 61,1
440 101,7 255,9 197,0 164,4 135,5 116,8
445 102,9 259,0 202,1 169,1 139,7 120,6
32 40 259,0
500 115,9 259,0 223,0 188,7 165,2
505 116,8 228,1 193,3 169,4
540 124,9 259,0 226,9 200,5
575 133,0 259,0 233,4
605 139,9 259,0
Concrete cover (1) (mm) 40 40 40 40 50 70
400 115,6 400,5 268,8 194,6 143,5 102,4 88,7
430 124,3 314,0 234,4 179,4 137,9 112,2
490 141,6 402,1 316,0 255,1 206,8 175,5
495 143,1 404,7 322,8 261,5 212,7 181,1
555 160,4 404,7 339,0 284,1 248,2
40 50 404,7
605 174,9 404,7 345,4 306,8
610 176,3 351,6 312,8
640 185,0 389,3 349,2
655 189,3 404,7 367,8
685 198,0 404,7
(1) : Minimum concrete cover according to Eurocode
Example : FRdu 110
Application: Ls = =
- Design of works for 20 rebars in a parking lot.
3,14 x fbd fer 3,14 x 2,7 x 20
- Requirement : fire duration 4 hours. Ls = 648 mm
- Ultimate load: 110 kN.
Ambient temperature : Anchoring depth according to BAEL for a F
 ire proof: fire duration 4 hours for an anchoring depth of 648mm -
110 kNload in a C25/30 concrete. Rd,fi(240 min) = 101,2 kN > 77 kN [=0,7 x 110 kN]

39
SPIT EPCON C8 injection systems in wall to beam
connection with concrete reinforcing bar and
subjected to fire exposure according to the CSTB test
report n 26007642 (not included in DTA)
REINFORCEMENT FRAME WITH 3 LAYERS OF REINFORCEMENT
The table below gives performance subjected to fire exposure in wall to beam connection (width 20, 30 and 40cm
and over) with concrete reinforcing bar, with SPIT EPOBAR in C20/25 concrete, taking into account the exposure
on 3 sides

Design method for resistance to fire according to Eurocode 2: Fire proof using design resistance = Rd,fi Ed,fi
Rd,fi  Design resistance in the fire situation.
Ed,fi  Design effect of actions in the fire situation This value could be calculated from the calculation at ambient
temperature: Ed,fi = fi x FRdu.
FRdu Design ultimate limit load at normal temperature for one rebar sealing at the anchorage depth Ls (mm).
fi  Reduction factor for design load level in the fire situation. fi equals to 0,7.

H = 3*e + 3* bar + 2*d


BEAM'S WIDTH = 40 CM AND MORE

Distance Rebar anchorage depth (Ls in mm) for layers 1, 2, 3 for rebar
Rd,fi (kN) rebar maximum load in case of fire (Rebar Fe E500)
Rebar Hole between Layers
maximum load in
(mm) (mm) layers identification
case of fire Fire duration (minutes)
(mm)
R30 R60 R90 R120 R180 R240
Concrete cover [e] (mm) 28 52 70 85 110 136
layer n1 157 194 221 243 280 309
8 10 60 16,2 layer n2 147 181 206 227 263 293
layer n3 145 176 199 219 253 283
layer n1 172 211 239 263 301 333
10 12 60 25,3 layer n2 162 198 224 247 285 317
layer n3 161 193 218 239 276 308
layer n1 187 227 256 280 321 355
12 16 60 36,4 layer n2 177 214 241 265 305 339
layer n3 175 209 235 257 296 330
layer n1 202 242 272 297 339 374
14 18 60 49,6 layer n2 192 229 258 282 323 359
layer n3 190 225 251 274 314 350
layer n1 217 242 287 313 356 392
16 20 60 64,8 iayer n2 207 229 273 298 341 378
layer n3 205 225 251 290 331 369
layer n1 246 286 317 344 388 427
20 25 75 101,2 layer n2 235 271 300 325 369 408
layer n3 234 269 296 319 361 399
layer n1 282 323 354 381 427 466
25 30 90 158,1 layer n2 270 306 335 360 405 446
layer n3 270 305 332 355 398 438
layer n1 333 373 405 432 479 516
32 40 120 259,0 layer n2 321 356 384 409 454 493
layer n3 321 356 383 406 449 487
layer n1 400 431 463 490 537 574
40 47 141 404,7 layer n2 400 414 442 466 510 550
layer n3 400 414 441 464 505 542

40
SPIT EPCON C8 injection systems in wall to beam
connection with concrete reinforcing bar and
subjected to fire exposure according to the CSTB test
report n 26007642 (not included in DTA)
BEAM'S WIDTH = 30 CM

Distance Rebar anchorage depth (Ls in mm) for layers 1, 2, 3 for rebar
Rd,fi (kN) rebar maximum load in case of fire (Rebar Fe E500)
Rebar perage between Layers
maximum load in
(mm) (mm) layers identification
case of fire Fire duration (minutes)
(mm)
R30 R60 R90 R120 R180 (1) R240 (1)
Concrete cover [e] (mm) 30 55 80 85
layer n1 156 193 216 245
8 10 60 16,2 layer n2 146 179 201 231
layer n3 144 175 195 224
layer n1 172 209 235 265
10 12 60 25,3 layer n2 161 196 219 250
layer n3 159 192 213 244
layer n1 187 225 251 282
12 16 60 36,4 layer n2 176 196 237 268
layer n3 159 192 231 262
layer n1 201 241 267 299
14 18 60 49,6 layer n2 191 227 253 285
layer n3 189 223 262 279
layer n1 216 256 283 315
16 20 60 64,8 layer n2 206 242 268 301
layer n3 204 238 262 295
layer n1 245 285 313 345
20 25 75 101,2 layer n2 234 269 295 329
layer n3 233 267 291 324
layer n1 281 321 350 382
25 30 90 158,1 layer n2 269 305 331 364
layer n3 269 303 328 364
layer n1 332 372 401 433

Prescripteurs
32 40 120 259,0 layer n2 320 355 380 413

SPECIFIERS
layer n3 320 354 379 411
layer n1 400 430 459 492
40 47 141 404,7 layer n2 400 412 437 471
layer n3 400 412 437 469

BEAM'S WIDTH = 20 CM

Distance Rebar anchorage depth (Ls in mm) for layers 1, 2, 3 for rebar
Rd,fi (kN) rebar maximum load in case of fire (Rebar Fe E500)
Rebar Hole between Layers
maximum load in
(mm) (mm) layers identification
case of fire Fire duration (minutes)
(mm)
R30 R60 R90 R120 (1) R180 (1) R240 (1)
Concrete cover [e] (mm) 30 55 80
layer n1 156 194 224
8 10 60 16,2 layer n2 146 183 214
layer n3 144 179 211
layer n1 172 211 242
10 12 60 25,3 layer n2 161 200 232
layer n3 160 196 229
layer n1 187 227 259
12 16 60 36,4 layer n2 177 200 249
layer n3 175 212 246
layer n1 201 242 275
14 18 60 49,6 layer n2 191 231 266
layer n3 189 228 262
layer n1 216 257 290
16 20 60 64,8 layer n2 206 246 281
layer n3 204 243 278
layer n1 245 287 320
20 25 75 101,2 layer n2 234 274 309
layer n3 233 272 307
layer n1 281 323 357
25 30 90 158,1 layer n2 270 309 345
layer n3 269 308 344
layer n1 332 374 408
32 40 120 259,0 layer n2 320 359 395
layer n3 320 359 395
layer n1 400 432 466
40 47 141 404,7 layer n2 400 417 453
layer n3 400 417 453

(1) : These fire durations are not autorised for these widths according to Eurocode 2 - part 1.2.

41
Environment
Eco designs are central to SPIT'S design for innovation

Research
Manufacturing

Products

Our development focus on Thanks to its rigid black cartidge, EPCON C8, Our patented resins are designed
designing products that use EPOBAR and EPOMAX cartridges are shocks and manufactured in our factories
raw materials which have less resistant and protected against climate issues located in France.
impact on the environment, (UV, humidity...).
reduce waste and ensure all They follow ISO 9001 Quality
our cartridges can be recycled. The cartridge design has a special plunger standards and ISO 14001
which reduces resin waste and limits the Environmental standards.
quantity of dangerous waste. This is not the
case for the supple pouch system*
*According to independant laboratory test report.


SPIT EPOBAR/EPOMAX and SPIT EPCON C8 resins are packed in black cartridges.
This rigid packaging has the following benefits :
Maximum reduction of the quantity of resin disposed of after use: 3 times less remaining resin after use
than in other types of packaging (supple pouch cartridge) .
CARTRIDGE

RESIN

HARDENER

PISTON

Prevention of cartridge damage during transportation.


Protection of resin from UV exposure.
Easier re-use after partial use.
Prevention from leakage.

DISPOSAL OF USED CARTRIDGES ON SITE


Like all resins of the market, SPIT EPOBAR/EPOMAX and SPIT EPCON C8 resins cartridges (classification 08 04 09*- Waste of
adhesives and sealant containing organic solvents or other dangerous substances) must be disposed of as special
industrial waste (with any hardened product disposed of as ordinary non dangerous industrial waste).

MATERIAL SAFETY DATA SHEETS (MSDS)


Material safety datasheets (MSFDS) for EPOBAR/EPOMAX and EPCON C8 resins are available on www.spit.fr.

42
ITW BELGIUM SA ITW CONSTRUCTION PRODUCTS UK
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1070 Brussels Crawley, West Sussex,
BELGIUM RH 10 9DP
UNITED KINGDOM

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ESPANA

ITW CONSTRUCTION ITW CONSTRUCTION PRODUCTS CR s.r.o


PRODUCTS ITALY Vdensk ev.c.9
Viale Regione Veneto, 5-z, 1 148 00 Praha 4 -Kunratice
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SPIT SAS ITW CONSTRUCTION PRODUCTS


SU France Export SPIT NORDIC
150 Route de Lyon- BP 104 GI. Banegaardsvej 25
26501 Bourg-Ls-Valence 5500 Middelfart
FRANCE DENMARK

SPIT reserves the right to modify the characteristics of its products at any time. Photos may show
equipment or accessories supplied as an option and not included as standard.

Our products and equipment are intended solely for use by duly trained and qualified
professionals. They must be used strictly in accordance with the instructions shown in the
technical documentation for our products. Since the choice of fixing is subject to strict constraints
depending on the nature of the supporting material, the load to be defined and external
conditions, it is essential to carry out precise calculations and onsite tests. Information available
on www.spit.fr.

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