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CHAPTER I ................................................................................................. 1
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FEASIBILITY STUDY REPORT CHAPTER I
PANGKALAN BUN KALSELTENG-3 CFSPP 2 X 100 MW PROJECT OVERVIEW
CHAPTER I
PROJECT OVERVIEW
1.1. General
The power sector in Indonesia is organized under the Ministry of Energy and Mineral
Resources. PLN as electricity provider is responsible for the most of electricity
generation in Indonesia and monopoly of transmission, distribution and supply of
electric power in Indonesia. Some private sponsors have been involved and
expected to continue and increasing role in power sector development.
The electric power supply in Pangkalan Bun Kalselteng-3 CFSPP 2 x 100 MW, is
generated from existing various type of PLNs power plants. Currently, electricity
requirement is increasing and likely there is an imbalance between electric power
demand and actual power capacity generated from all plants. Besides, most of the
power plants especially diesel power plant are getting older with high operation
and maintenance costs. The above situation makes the electric power supply in
Pangkalan Bun Kalselteng-3 CFSPP 2 x 100 MW becomes critical and urgent to
develop a new power plant such as Pangkalan Bun Kalselteng-3 CFSPP 2x100 MW in
Pangkalan Bun Kalselteng. PT. PLN (Persero), the State Owned Electricity
Corporation (here in after called PLN), Overcome such crisis by promoting the
development of the power plant as a private sector project and will award a Build,
Operate and Own (BOO) concession to a private sponsor. A private sponsor as the
Seller of electric power to PLN shall established an Independent Power Producer
(IPP) company comprises of finance, design, procurement, construction, testing,
commissioning, operation and maintenance including auxiliary equipment and
supporting facilities for operating a reliable base load electricity supply.
PLN intends the private sector projects to be financed by private sponsor as electric
power seller without any direct or indirect Government guarantees. The Seller will
earn revenue for returns on investment and service of debt from selling electric
power to PLN and must look adequate profit operation of the power plant.
PT. Sumber Sarana Elektrik (PT SSE) is one of private company who is very
interested to participate as Project Sponsor to develop the power plant and already
have seven (7) biomass power plant to supply this own factory. To carry out
feasibility study of the project, PT SSE is sister company from
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PT. Sawit Sumbermas Sarana (PT SSMS) has appointed PT. Indopower International
(PT IPI).
The proposed power plant is a coal fired steam power plant with capacities of 2 x
100 MW (Nett) and called as Pangkalan Bun Kalselteng-3 CFSPP 2 X 100 MW, this
location is located in Tempene Village, Kumai District, Kotawaringin Barat Regency,
Pangkalan Bun Kalselteng-3 Coal fired steam power plant with capacity 2 x 100 MW
will be connected to new 150kV Pangkalan Bun substation system. It is estimated
that the project will be in commercial operation for the 1 st unit in December 2020
The purpose of this feasibility study is to obtain the power plant scheme and to
evaluate technical, economic, and environmental aspects of the project.
This feasibility study will include site visit, site evaluation, preliminary analysis of
load demand, fuel supply, and water potential including preparation of scheme
concept, power plant configuration and preliminary financial analysis.
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be equipped with suitable ACSR 150 kV, Hawk 1 x 240 mm 2 double circuit
transmission line.
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The objective of evaluation is to determine the best power plant layout and the
most economical site development.
The selected main equipments of the power plant will be designed to meet
reliability and maintainability requirements and also can reduced the environmental
impact as low as possible.
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Columns on Row A together with space steel roof trusses of the turbine House and
the double frame of the Deaerator and Coal Silo bays will form the transversal
bearing structure system The longitudinal steel beams, columns and braces
connecting columns become the longitudinal bearing system to resist the lateral
load. The horizontal braces system is located at the top and bottom chords of the
Turbine House roof truss.
The building foundation will be reinforced concrete mat foundation supported by
pile. Turbine generator pedestal will be reinforced concrete supported on piles.
Access door at ground floor will be provided to the deaerator/silo bay.
The entrance to the unloading area will have electrically operated aluminum alloy
rolling shutter door. Major equipment will be lifted through openings from ground
floor to the mezzanine floor and operating floor. The lay down areas for turbine
components will be provided on the operating floor.
Access doors will be provided at both ends of the turbine house on the ground
floor, which will be connected with longitudinal passageway.
Double skin metal siding supported on structural steel grade will be installed on
the sides of the building starting at an elevation of 1.2 m above finish grade and
extending to underside of the roofing.
The turbine house will be provided with natural air intake louvers under operating
floor. Residence casement type windows will be provided on the operating floor.
Ventilating system with roof mounted exhausting fan will be provided for roofing.
All interior walls will be either with hollow masonry or with brick masonry. All
members of structural steel will meet fire resistance according to fire-proofing
codes.
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- Cable vault
The control room will be vibration isolated, and its floor will' be dust-free.
The noise resisting requirements for control room will meet the standards of
building code used. Noise proof will reach a level of less than 60 db.
The interior of the control room will ensure a favorable environment for operator.
Lighting will be properly arranged against glaring on the panels.
Inner walls partitioning the control room and computer room and walls between
computer rooms will extend up to the slab above to form separations between fire
zones.
The floor of control room and computer room will be used false floor.
Ceilings of control room and engineer room will be acoustical and with recessed
lighting fixtures. Other rooms will have suspended ceiling. In battery room and all
areas where chemicals may be used, handled or stored, the floors, walls, ceilings,
doors, windows, and all building components will be designed to be corrosive-
resistant.
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1.4.1.11 Warehouse
The building consist of warehouse indoor and warehouse outdoor. For building
warehouse indoor will be a steel framed structure, approximately 25 x 10 x 7 meter
height with double skin metal roofing and single skin metal siding. While for
building warehouse outdoor approximately 25 x 10 x 7 meter height without roof.
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1.4.1.12 Fuel oil pump shelter and HSD oil tank foundations
Fuel Oil pump shelter will be a steel structure frame. HSD oil tank foundation will
be a reinforced concrete slab supported on piles.
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1.4.2.1. Boiler
The most important design of equipment in the coal fired steam power plant is a
steam generator or boiler. In general, for coal fired steam power plant such as
Pangkalan Bun Kalselteng-3 CFSPP 2x100 MW, combustion technology types used
Circulating Fluidized Bed Coal Fired Boiler (CFB).
The manufacturer has to design the boiler to be able operated smoothly from start
up to full load and able to receive significant load swing without trip, reliable and
safe operated to carry base load, and also able to carry cycling load as well if
needed in the future.
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1.4.3.2. Protection
The function of protection devices are to protect the generator and associated
equipments from the risks of damages to the equipment.
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adjusted to 70:30.
The project cost is required to execute the project, it consists of direct and indirect
costs as capital cost to be borne by Project Sponsor. Include interest during
construction.
a) Direct Costs
Direct Cost is an estimated amount of EPC cost and Construction Management
Cost including VAT and contingency of the power plant and it is represented as
an assumption in the Financial Program Analysis. This cost is also recognized as
Cost Drawdown Over Material (CDOM).
Direct cost consists of:
1. Total cost for Engineering, Procurement and Construction (EPC) of main
equipment, substation equipment and civil work and other related works.
2. Taxes (such as PPN, Import Duty and Other Taxes)
3. Contingency
b) Indirect Costs
Indirect cost is the cost required for Insurance, Land acquisition and
compensation, Development Cost, Administration Cost, Start-up Cost and Debt
Reserve.
Indirect cost consists of:
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1. Development Cost
Development Fees is consultant cost for development equal to 1.0% EPC
covers:
o Technical Consultant for FSA, PPA (for instance: selling energy to PLN),
AMDAL, engineering, feasibility study and others.
o International and Local Law aspect advice and services in negotiation
between Project Sponsor and Financial Institution.
o Financial Advisor.
o Tax and Accounting Consultants.
2. Working Capital and Training Personnel.
Working capital cost is part of indirect project cost consist of :
Start up operation and commissioning include fuel oil and coal for start
up, applicable for coal fired steam power plant.
Training personnel
3. Insurance Cost equal to equal to 0.3 % (EPC only).
4. Site Acquisition Cost.
a) Fixed Cost
Project cost can be assumed as capital of the project. The cost estimate is
made until required level for development phase and delivery time of
feasibility study. It is also made with clear assumption of construction start
date (in month).
Although the financial analysis has been done, it is still open for further
changes and improvement such as, but not limited to:
- Commitment requires reaching final contract price of the equipment and
sub-contractors where PT. SSE requires the contract for the certain
equipment in certain deadline. Process of tender evaluation (proposal)
may take time longer than the time limit to conduct EPC Process.
- Any changes in the scope of works.
- Effects on indirect costs resulted from above condition.
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b) Variable Cost
1. Fuel Cost
All related cost required to form and maintain coal supply from suppliers
to support power plant operation and fuel oil stock for startup and diesel
engine must be also taken into account.
This coal and fuel oil cost will become Fuel Charge (Component C).
The Sponsor shall propose that this Component C can be adjusted
periodically to accommodate change of coal and fuel oil price in the
domestic or global market.
2. Supplies Cost
Components which form variable costs will include cost component which
will vary based on the machine hour operation, lubricating oil, chemicals
and so on.
This cost will become Variable O & M Charge (Component D).
The Sponsor shall propose that this Component D can be adjusted
periodically to accommodate supplies price in the future.
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Levelized 5.720
1.7. Conclusion
Regarding analysis, examination, calculation in the study, prior conclusion can be
drawn as follow:
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1) The project will provide power generation with tariff usd 5,720 cUSD/kWh for
coal price US$ 20.00/ton. The total project cost is U$ 325,131,045. The Loan
to equity ratio is 70:30
2) The coal consumption for Pangkalan Bun Kalselteng-3 CFSPP 2 X 100 MW is
approximately 44.25 million ton for totally 30 years operation. Required coal
consumption can be supplied by the coal supplier to the power plant site
owned by PT. SSE.
3) Commercial operation date of Pangkalan Bun Kalselteng-3 CFSPP 2 x 100 MW
is supposed in December 2020 for the first unit and March 2021 for the
second unit.
4) Pangkalan Bun Kalselteng-3 CFSPP 2 x 100 MW can replace the existing costly
diesel power plant.
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