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OMPP-NA2-M-42-
MECH Edison Cusi 10-01032-5850 Support of valve damage
SK-94
OMPP-NA2-M-47-
MECH Edison Cusi 10-01032-5846 PRESERVATION
SK-103
OMPP-NA2-M-48-
MECH Hassan Alkhuwaildi 10-00060-4529 End CAP missing
SK-109
OMPP-NA2-E-27-SK-
ELECT JOSE BAUTISTA 10-00791-3530 Material in the site
96
NTERNAL) LOG
During Cold bending of 16" pipe 0.844"wt, API5L, SMLS Gr. X-60,SAP# 4504741031
ITEM# 00001 P#031, HN# 243587 EXT,COATED PIPE@ QTIF P21A SITE AREA w/c
was performed by Mizat Company on 10 March 2016.1t was found that the
Externally Coating of Pipe suffered deep scratches due to sudden rotation of pipe 3/13/2016 4/14/2016
while bending. This violates the SAES-H-200
section 5.1.1 that states coated pipe is handled at all times in a manner that
prevent damage to the pipe wall,bevelled ends and to the coating.
NTERNAL) LOG
NTERNAL) LOG
On 19th Apri12016 Well Trunk line 280/283 FJ No 821t has been observed that
Construction Raised NTI for Stud Bolt assembly and bolt tightening. During site
activity Inspection it was found bolt tightening crew is not properly following the
sequence of the bolt as it is mentioned in SAEP-351. Hence it is clear violation of
SAEP-351 Para 9.1
Root Cause: It was found as construction made a change in bolt tightening crew
and added one more person in crew. The new crew member was not well aware of
Saudi Aramco Bolt tightening procedure SAEP-351and he was failed to fallow bolt
numbering properly.
Corrective Action: 4/19/2016 4/21/2016
1-Lose all Stud bolts from FJ # 82 and Readjust all stud bolls again and start
tightening as per SAEP 351 and complete it as same procedure
2-Toolbox meeting with the bolt tightening crew and explain the bolt tightening
procedure 351
3-Meeting with Crew Supervisor and advise him to make sure compliance with bolt
tightening procedure SAEP-351
4-Quallity inspector will verify bolt lightning of every flange
Preventive Action: Meeting with Supervisor and explain them the importance of
bolt tightening by complying the proper bolt tightening procedure SAEP-351.
NTERNAL) LOG
During site inspection around 1:30pm,at WellHead 345 Area the Ground ln1)ection
Pit,Installed the Pipe only 460mm as per Standard Drawing shown 450 + 450 mm =
900mm totallength of the Pipe,the material should be Pipe; Fibergal ss 250mm
dia.as per standard,and the material still not received for inspection. Which is
2/27/2016 4/29/2016
violated under the Standard Drawing DD-950022, Sh.1of 12 and schedule Q
attachment 4 section 3.3 (Traceability shall be maintained on materials as specified
in Saudi Aramco Standards and manufacturer's specifications.Documents and
records shall enable the materials to be traced and used in installaton.
NTERNAL) LOG
During daily routine surveillance last March 29,2016@ BERRI280,283 & 345.STA#
( 2+152, 5+022) Loop# 01 . QC Civil Inspector obseorved that the construction
have installed the TPS Steel Support on the foundation without roughened the top
surface of foundation. This is the clear violation with SAIS-Q-010 Sec- 3.2 which 3/29/2016 4/29/2016
refers to PIP ST03600, Sec. 6020101 that states Laitance,oil-soaked or damaged
concrete shell be removed down to sound concrete fractured aggregate or to a
minimum of the top 1 inch 25mm of the concrete.
It was been already 2 weeks when the Switch Rack was InstalledIn the Site with the
khowledge of SAPMT,with the agreement the Construction will not Install do
anything In the SWitchrack until it will received for Inspection the material, the
construction received the Switch Rack is not the one they install in the site the
documents is not match in the installed Switch Rack.Which Is violated under 2/29/2016 4/30/2016
Schedule Q attachment 4 section 3.3 (Traceability shall be maintained on materials
as specified in SaudiAramco Standards and manufacturer's specifications.
Documents and records shall enable the materials to be traced and used in
installation.)
On 1st March,the RTFI result was received for ethane line and it was found 13 joints
were rejected among 67 joints shooted. This number of rejections made the 3/6/2016 4/30/2016
cumulative rejection rate of ethane line as 20.8%.
NTERNAL) LOG
NTERNAL) LOG
DURING THE HYDROTESTING OF 8" PLUG VALVES, CL900, RJ, CS, ASTM A216 WCB
BODY, SS AISI410 TRIM,. ONE VALVE (SN# L9515) OF SAME DISCREPTION LOST
BALANCE RESULTING TO DAMAGE OF IT'S HANDWHEEL. THIS VALVE NOT SCHEDULE
FOR HYDROTEST AS PER RFI. THE GROUP IS PREPARING THIS VALVE FOR THE NEXT
HYDROTEST SCHEDULE.
Root Cause: LACK OF SUPERVISION OF IN-CHARGE PERSON IN THE TESTING AREA
DURING PREPARATION AND PERFORMING OF VALVE HYDROTESTING.
4/28/2016 5/7/2016
Corrective Action: THE DAMAGE VALVE SHALL BE TRANFERED TO QUARANTINE
AREA AND PROPER PRESERVATION SHALL BE OBSERVED WHILE WATING FOR THE
DISPOSITION FOR THE DAMAGE HANDLWHELL.
Preventive Action: A COMPETENT AND REPONSIBLE IN-CHARGE SHALL BE
ASSIGNED TO SUPERVISE THE VALVE HYDROTEST AREA. ALL HEAVY VALVES SHALL
BE PROVIDED WITH SUFFIECIENT TEMPORARY SUPPORT IN EVERY STAGING OF TEST
UP TO RELEASE TO SITE.
NTERNAL) LOG
On 10-April-2016, during the hydrotesting of 1" line at QW-42, the relief valve
popped up at 4500psi. The test pressure was also 4500 psi.
Root Cause: Calibration of the relief valve was not proper.
4/10/2016 5/9/2016
Corrective Action: The relief valve to calibrate again and hydro test to be done.
Preventive Action: Tool Box Meeting with the construction people regarding the
relief vavl e calibration.
It was been observe that the Corrosion Inhibitor System and Battery Charger
Rectifier received and bring to the site without materialreceiving inspection. The
Construction bring to the site and Install the materials, which is clearly violation in
Schedule Q. Attachment 4 Section 3.3 . Traceabllity shall be maintained on
3/13/2016 5/13/2016
equipment,materials, and parts components, as specified on Saudi Aramco
standards and Manufacturer's specifications.Documents and records shall enable an
item to traced throughout fabrication,erection, installation,repair, modification and
use of the item.
Upon routine surveillance in abu ali welding store on 23-april, 2016 @ 8:00am, I
observed that the store is full of mess with other equipment apart from welding
consumables and oven, which is not acceptable. As per project quality plan (level III
& IV) para 4.1.1
Root Cause: Lack of space to store other equipment. 4/23/2016 5/15/2016
Corrective Action: Apart from welding consumables and oven all other equipment
should be remove from the store.
Preventive : Welding Consumables should be stored in a separate designated
place in a proper organized manner.
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Material Installed
OMPP-NA2-E-
ELECT JOSE BAUTISTA 10-00791-3530 without Receiving
24-SK-88
Inspection
OMPP-NA2-E-
ELECT JOSE BAUTISTA 10-00791-3530 Material in the site
27-SK-96
OMPP-NA2-M-
MECH Edison Cusi 10-01032-5846 PRESERVATION
47-SK-103
OMPP-NA2-M-
MECH Hassan Alkhuwaildi 10-00060-4529 End CAP missing
48-SK-109
Insufficient proper
OMPP-NA2-E- accescover from
ELECT JOSE BAUTISTA 10-00791-3530
39-SK-134 installation of
instrument
NTERNAL) LOG
NTERNAL) LOG
NTERNAL) LOG
NTERNAL) LOG
On 1st March,the RTFI result was received for ethane line and it
was found 13 joints were rejected among 67 joints shooted. This
3/6/2016 4/30/2016
number of rejections made the cumulative rejection rate of
ethane line as 20.8%.
NTERNAL) LOG
NTERNAL) LOG
NTERNAL) LOG
NTERNAL) LOG
NTERNAL) LOG
NTERNAL) LOG
In Qatif 7 OPS site the coating activities are carried out without
any approved painting crew supervisor, which is clearly violation
of SAEP-316, para 3.1 and Schedule Q Attachment IV para 2.1
Root Cause: SK management could not get the approved crew
supervisor yet. 4/14/2016 5/21/2016
Corrective Action: Painting crew supervisor immediately to be
arranged
Preventive Action: The management should assign all staff
according to Schedule Q.
NTERNAL) LOG
NTERNAL) LOG
NTERNAL) LOG
NTERNAL) LOG
During site inspection it was found that post marker was not
installed after final back filling in BERRi-280 & BERRI-345 or any
temporary post marker for direct buried cables. These
requirements of SAES-P-104 PAR.10.8 which state the location of
undergrouding cable, duct bank or conduit marked in accordance
with standard drawing AB-036273 or AB-036326.
4/18/2016 5/17/2016
Root Cause: Post marker installed after back filling.
Corrective Action: Advised construction to provide temporary
post marker for easy identification of direct buried cable in
BERRI-280 & BERII-345.
Preventive Action: Construction to always refer & follow IFC
drawing and standard drawing to avoid future violation.
NTERNAL) LOG
NTERNAL) LOG
NTERNAL) LOG
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20, 2016
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OMPP-NA2-M-42-
MECH Edison Cusi 10-01032-5850 Support of valve damage
SK-94
OMPP-NA2-M-47-
MECH Edison Cusi 10-01032-5846 PRESERVATION
SK-103
OMPP-NA2-M-48-
MECH Hassan Alkhuwaildi 10-00060-4529 End CAP missing
SK-109
NTERNAL) LOG
During Cold bending of 16" pipe 0.844"wt, API5L, SMLS Gr. X-60,SAP# 4504741031
ITEM# 00001 P#031, HN# 243587 EXT,COATED PIPE@ QTIF P21A SITE AREA w/c
was performed by Mizat Company on 10 March 2016.1t was found that the
Externally Coating of Pipe suffered deep scratches due to sudden rotation of pipe 3/13/2016 4/14/2016
while bending. This violates the SAES-H-200
section 5.1.1 that states coated pipe is handled at all times in a manner that
prevent damage to the pipe wall,bevelled ends and to the coating.
NTERNAL) LOG
NTERNAL) LOG
During Survelliance of SaudiKad laydown Yard NA2 of Berri Abu All,it was found out
that 12" FBE coated pipe API5L Gr X60 ,0.375" thk,CI300 are stored under direct
sunlight with no seperation by full encirclement with non compressibel rubber
4/16/2016 4/20/2016
padding or equivalent of atleast 10mm thk which vilolates Saudi Aramco
Engineering Standard SAES-H-
200,Section 5,Para 5.2.2 & 5.2.2.4
NTERNAL) LOG
On 19th Apri12016 Well Trunk line 280/283 FJ No 821t has been observed that
Construction Raised NTI for Stud Bolt assembly and bolt tightening. During site
activity Inspection it was found bolt tightening crew is not properly following the
sequence of the bolt as it is mentioned in SAEP-351. Hence it is clear violation of
SAEP-351 Para 9.1
Root Cause: It was found as construction made a change in bolt tightening crew
and added one more person in crew. The new crew member was not well aware of
Saudi Aramco Bolt tightening procedure SAEP-351and he was failed to fallow bolt
numbering properly.
Corrective Action: 4/19/2016 4/21/2016
1-Lose all Stud bolts from FJ # 82 and Readjust all stud bolls again and start
tightening as per SAEP 351 and complete it as same procedure
2-Toolbox meeting with the bolt tightening crew and explain the bolt tightening
procedure 351
3-Meeting with Crew Supervisor and advise him to make sure compliance with bolt
tightening procedure SAEP-351
4-Quallity inspector will verify bolt lightning of every flange
Preventive Action: Meeting with Supervisor and explain them the importance of
bolt tightening by complying the proper bolt tightening procedure SAEP-351.
NTERNAL) LOG
The RTU installed in the site, the Construction E and I pull the Instrument cable
inside the RTU Panel, the panel stil not raise inspection for the RTU Installation, The
Construction need to prepare the red mark drawing for the RTU, Battery Rectifier
and Battery Bank IFC Drawing to be sign by the Construction and PMT as a
reference drawing and this sign red mark IFC drawing need to attach in the RFI to
4/16/2016 4/26/2016
proceed for Inspection RTU Panel Installation . Which violation the Schedule B.
Section 5.1. Contractor shall update and revise construction package to renect the
current as-built status of the facilities during performance of the work. Additions wil
be marked in red with deletions marked out in green, all drawings willbe dated,
signed and have the Contractor's complete company name..
NTERNAL) LOG
During site inspection around 1:30pm,at WellHead 345 Area the Ground ln1)ection
Pit,Installed the Pipe only 460mm as per Standard Drawing shown 450 + 450 mm =
900mm totallength of the Pipe,the material should be Pipe; Fibergal ss 250mm
dia.as per standard,and the material still not received for inspection. Which is
2/27/2016 4/29/2016
violated under the Standard Drawing DD-950022, Sh.1of 12 and schedule Q
attachment 4 section 3.3 (Traceability shall be maintained on materials as specified
in Saudi Aramco Standards and manufacturer's specifications.Documents and
records shall enable the materials to be traced and used in installaton.
During daily routine surveillance last March 29,2016@ BERRI280,283 & 345.STA#
( 2+152, 5+022) Loop# 01 . QC Civil Inspector obseorved that the construction
have installed the TPS Steel Support on the foundation without roughened the top
surface of foundation. This is the clear violation with SAIS-Q-010 Sec- 3.2 which 3/29/2016 4/29/2016
refers to PIP ST03600, Sec. 6020101 that states Laitance,oil-soaked or damaged
concrete shell be removed down to sound concrete fractured aggregate or to a
minimum of the top 1 inch 25mm of the concrete.
NTERNAL) LOG
It was been already 2 weeks when the Switch Rack was InstalledIn the Site with the
khowledge of SAPMT,with the agreement the Construction will not Install do
anything In the SWitchrack until it will received for Inspection the material, the
construction received the Switch Rack is not the one they install in the site the
documents is not match in the installed Switch Rack.Which Is violated under 2/29/2016 4/30/2016
Schedule Q attachment 4 section 3.3 (Traceability shall be maintained on materials
as specified in SaudiAramco Standards and manufacturer's specifications.
Documents and records shall enable the materials to be traced and used in
installation.)
On 1st March,the RTFI result was received for ethane line and it was found 13 joints
were rejected among 67 joints shooted. This number of rejections made the 3/6/2016 4/30/2016
cumulative rejection rate of ethane line as 20.8%.
NTERNAL) LOG
NTERNAL) LOG
During routine site inspection it was observed that the PVC conduit installed near
well doesnt have proper cover for preparation of installation of instrument such as
UFM cable insertion prior to cable pulling activity, as per NEC article 501.15 seals in
conduit & cable systems shall comply with this standards.
Root Cause: No NTI from construction prior to PVC coated installation of conduit. 4/20/2016 5/5/2016
Corrective Action: Advised construction to always issue NTI before installation to
avoid future violation. Rectify the conduit installation to fix cable pulling activity.
Preventive Action: Construction group shall raise the NTI & follow the sequence
of work.
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OMPP-NA2-M-42-
MECH Edison Cusi 10-01032-5850 Support of valve damage
SK-94
OMPP-NA2-M-47-
MECH Edison Cusi 10-01032-5846 PRESERVATION
SK-103
OMPP-NA2-M-48-
MECH Hassan Alkhuwaildi 10-00060-4529 End CAP missing
SK-109
OMPP-NA2-C-11-
CIVIL MOIZUDIN Anchor bolts without marking
SK-110
NTERNAL) LOG
During site inspection around 1:30pm,at WellHead 345 Area the Ground ln1)ection
Pit,Installed the Pipe only 460mm as per Standard Drawing shown 450 + 450 mm =
900mm totallength of the Pipe,the material should be Pipe; Fibergal ss 250mm
dia.as per standard,and the material still not received for inspection. Which is
2/27/2016 4/29/2016
violated under the Standard Drawing DD-950022, Sh.1of 12 and schedule Q
attachment 4 section 3.3 (Traceability shall be maintained on materials as specified
in Saudi Aramco Standards and manufacturer's specifications.Documents and
records shall enable the materials to be traced and used in installaton.
NTERNAL) LOG
It was been already 2 weeks when the Switch Rack was InstalledIn the Site with the
khowledge of SAPMT,with the agreement the Construction will not Install do
anything In the SWitchrack until it will received for Inspection the material, the
construction received the Switch Rack is not the one they install in the site the
documents is not match in the installed Switch Rack.Which Is violated under 2/29/2016 4/30/2016
Schedule Q attachment 4 section 3.3 (Traceability shall be maintained on materials
as specified in SaudiAramco Standards and manufacturer's specifications.
Documents and records shall enable the materials to be traced and used in
installation.)
NTERNAL) LOG
On 1st March,the RTFI result was received for ethane line and it was found 13 joints
were rejected among 67 joints shooted. This number of rejections made the 3/6/2016 4/30/2016
cumulative rejection rate of ethane line as 20.8%.
During Cold bending of 16" pipe 0.844"wt, API5L, SMLS Gr. X-60,SAP# 4504741031
ITEM# 00001 P#031, HN# 243587 EXT,COATED PIPE@ QTIF P21A SITE AREA w/c
was performed by Mizat Company on 10 March 2016.1t was found that the
Externally Coating of Pipe suffered deep scratches due to sudden rotation of pipe 3/13/2016 4/14/2016
while bending. This violates the SAES-H-200
section 5.1.1 that states coated pipe is handled at all times in a manner that
prevent damage to the pipe wall,bevelled ends and to the coating.
NTERNAL) LOG
During daily routine surveillance last March 29,2016@ BERRI280,283 & 345.STA#
( 2+152, 5+022) Loop# 01 . QC Civil Inspector obseorved that the construction
have installed the TPS Steel Support on the foundation without roughened the top
surface of foundation. This is the clear violation with SAIS-Q-010 Sec- 3.2 which 3/29/2016 4/29/2016
refers to PIP ST03600, Sec. 6020101 that states Laitance,oil-soaked or damaged
concrete shell be removed down to sound concrete fractured aggregate or to a
minimum of the top 1 inch 25mm of the concrete.
NTERNAL) LOG
NTERNAL) LOG
NTERNAL) LOG
The RTU installed in the site, the Construction E and I pull the Instrument cable
inside the RTU Panel, the panel stil not raise inspection for the RTU Installation, The
Construction need to prepare the red mark drawing for the RTU, Battery Rectifier
and Battery Bank IFC Drawing to be sign by the Construction and PMT as a
reference drawing and this sign red mark IFC drawing need to attach in the RFI to
4/16/2016 4/26/2016
proceed for Inspection RTU Panel Installation . Which violation the Schedule B.
Section 5.1. Contractor shall update and revise construction package to renect the
current as-built status of the facilities during performance of the work. Additions wil
be marked in red with deletions marked out in green, all drawings willbe dated,
signed and have the Contractor's complete company name..
During Survelliance of SaudiKad laydown Yard NA2 of Berri Abu All,it was found out
that 12" FBE coated pipe API5L Gr X60 ,0.375" thk,CI300 are stored under direct
sunlight with no seperation by full encirclement with non compressibel rubber
4/16/2016 4/20/2016
padding or equivalent of atleast 10mm thk which vilolates Saudi Aramco
Engineering Standard SAES-H-
200,Section 5,Para 5.2.2 & 5.2.2.4
NTERNAL) LOG
On 19th Apri12016 Well Trunk line 280/283 FJ No 821t has been observed that
Construction Raised NTI for Stud Bolt assembly and bolt tightening. During site
activity Inspection it was found bolt tightening crew is not properly following the
sequence of the bolt as it is mentioned in SAEP-351. Hence it is clear violation of
SAEP-351 Para 9.1
Root Cause: It was found as construction made a change in bolt tightening crew
and added one more person in crew. The new crew member was not well aware of
Saudi Aramco Bolt tightening procedure SAEP-351and he was failed to fallow bolt
numbering properly.
Corrective Action: 4/19/2016 4/21/2016
1-Lose all Stud bolts from FJ # 82 and Readjust all stud bolls again and start
tightening as per SAEP 351 and complete it as same procedure
2-Toolbox meeting with the bolt tightening crew and explain the bolt tightening
procedure 351
3-Meeting with Crew Supervisor and advise him to make sure compliance with bolt
tightening procedure SAEP-351
4-Quallity inspector will verify bolt lightning of every flange
Preventive Action: Meeting with Supervisor and explain them the importance of
bolt tightening by complying the proper bolt tightening procedure SAEP-351.
NTERNAL) LOG
NTERNAL) LOG
During routine site inspection it was observed that the PVC conduit installed near
well doesnt have proper cover for preparation of installation of instrument such as
UFM cable insertion prior to cable pulling activity, as per NEC article 501.15 seals in
conduit & cable systems shall comply with this standards.
Root Cause: No NTI from construction prior to PVC coated installation of conduit. 4/20/2016 5/5/2016
Corrective Action: Advised construction to always issue NTI before installation to
avoid future violation. Rectify the conduit installation to fix cable pulling activity.
Preventive Action: Construction group shall raise the NTI & follow the sequence
of work.
DURING THE HYDROTESTING OF 8" PLUG VALVES, CL900, RJ, CS, ASTM A216 WCB
BODY, SS AISI410 TRIM,. ONE VALVE (SN# L9515) OF SAME DISCREPTION LOST
BALANCE RESULTING TO DAMAGE OF IT'S HANDWHEEL. THIS VALVE NOT SCHEDULE
FOR HYDROTEST AS PER RFI. THE GROUP IS PREPARING THIS VALVE FOR THE NEXT
HYDROTEST SCHEDULE.
Root Cause: LACK OF SUPERVISION OF IN-CHARGE PERSON IN THE TESTING AREA
DURING PREPARATION AND PERFORMING OF VALVE HYDROTESTING.
4/28/2016 5/7/2016
Corrective Action: THE DAMAGE VALVE SHALL BE TRANFERED TO QUARANTINE
AREA AND PROPER PRESERVATION SHALL BE OBSERVED WHILE WATING FOR THE
DISPOSITION FOR THE DAMAGE HANDLWHELL.
Preventive Action: A COMPETENT AND REPONSIBLE IN-CHARGE SHALL BE
ASSIGNED TO SUPERVISE THE VALVE HYDROTEST AREA. ALL HEAVY VALVES SHALL
BE PROVIDED WITH SUFFIECIENT TEMPORARY SUPPORT IN EVERY STAGING OF TEST
UP TO RELEASE TO SITE.
Page 122 SK-QAF-057 NCR LOG.docx.xlsx
AS PER:APRIL 2016
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QA/QC
QA/QCORGANIZATIONAL
ORGANIZATIONALCHART
CHART FAB
FABSHOP
/ SHOP
TBA
QC SUPERVISOR
ABDULLAH MOHAMED
MOHAMED JAMAL MOIZUDDIN IFTIKAR
IFTIKAR AHMED
AHMED SUBASH DAAS
ABDULLAH AL-EID
AL-EID SARTHAR WAQAS KHAN MOHAMED VENKATESH JAMAL MOIZUDDIN
QC MOHAMED SHAKEEL
SHAKEEL NDT
NDT Coordinator QC
QC ClVIL
ClVIL INSPECTOR
QC COATING INSPECTOR QC MECH INSPECTOR
QC MECHANICAL
MECHANICAL QC
QC MECH.
MECH. INSPECTOR
INSPECTOR QC MECH. INSPECTOR QC WELDING INSPECTOR Coordinator INSPECTOR
(Approval Status 1) (Approval Status 1) (Approval Status 1) (Approval
(Approval Status
Status 1)
1) (Approval
(Approval Status
Status 1)
1)
(Approval
(Approval Status
Status 1)
1) (Approval Status 1) (Approval
(Approval Status
Status 1)
1)
+966 568596308 +966 540 30 2747 +966 58016 3221 +966
+966 535537293
535537293 +966
+966 593718519
593718519
+ 966580003504 +966
+966 5966
5966 91909
91909 +966
+966 56
56 598
598 9842
9842
MOHAMMED MUDASSAR
RAJ MOHAN QC Inspector (E&I)
QC
QC WELDING
WELDING INSPECTOR
INSPECTOR MD.
MD. HAMID
HAMID HUSSAIN
HUSSAIN
(Approval
(Approval Status
Status 2)
2)
(Approval
(Approval Status
Status 1)
1) QC WELDING INSPECTOR
+
+ 966540391676
966540391676
+966505805268
+966505805268 (Approval Status 1)
+966
+966 599022732
599022732