JEL MAINTENANCE PTE LTD

(100% SUBSIDIARY OF JURONG ENGINEERING LIMITED)

COMPANY PROFILE 25, TANJONG KLING ROAD
SINGAPORE-628050
PH: +65-62653222
WEBSITE: www.jml.com.sg
Our mission is to deliver safe, high quality, cost
effective projects on schedule by employing
flexible, motivated and talented teams.
 OUR SERVICES De-construction &
Revamping Works
Shutdown Turbine Maintenance
Maintenance Works Works

Boiler Maintenance Works Plant Maintenance Plant Expansion &

Works Modification Works
OUR QUALITY, SAFETY & ENVIRONMENTAL
CERTIFICATION

OHSAS 18001:2007
ISO 9001:2008 ISO 14001:2004
BIZSAFE CERTIFICATION

BIZSAFE PARTNER BISAFE LEVEL 3

BCA CERTIFICATION

BCA GENERAL BUILDER CLASS 1

BCA - MECHANICAL ENGINEERING GRADE L5
OUR OVERSEAS
NETWORK

Malaysia Bangladesh
OUR MANPOWER
POSITION NO. POSITION NO.

E & I ENGINEERS 10
CHIEF EXECUTIVE OFFICER 1

QA/QC ENGINEERS 7
SENIOR MANAGERS 2
QA/QC INSPECTORS/SUPERVISORS 12
PROJECT MANAGERS 4
SENIOR PIPING/MECHANICAL 8
FINANCE/ADMIN MANAGER 1 SUPERVISORS

DEPUTY MANAGERS 4 PIPING/MECHANICAL 20

SUPERVISORS

ASST. MANAGERS 6
SAFETY OFFICER 1

TECHNICAL ADVISOR (TA) 2

SAFETY CO-ORDINATORS 9

PROPOSAL & PROCUREMENT 6

SAFETY SUPERVISORS 8

SENIOR PIPING/MECHANICAL ENGINEERS 10

SKILLED OPERATIVES 346

PIPING/MECHANICAL ENGINEERS 14 TOTAL 469

MANAGEMENT ORGANIZATION CHART
OUR AREAS OF EXPERTISE
Plant Turnaround and Overhaul works

Plant Regular Maintenance works

Plant Shutdown Maintenance works

Steam Turbine and Gas Turbine Maintenance works

Project Management

EPC for Plant Expansion & Modifications, De-bottleneck & Re-Vamping, Refurbishment,
Re-Habilitation, Hot & Cold Tie-in Projects

Detailed Engineering & Procurement, Fabrication and Erection of Process piping &
Steel Structure

Installation, Testing, Pre-commissioning, Commissioning of Electrical &

Instrumentation works
OUR SERVICES
SHUTDOWN MAINTENANCE

Services Provided
1. Plant Turnaround and
Overhaul works
2. Plant Shutdown
maintenance works
3. In-house regular
maintenance works
4. Over hauling of Tanks &
Piping works
5. Overhauling of Compressor
6. Overhaul of Pumps
7. Fabrication & erection of
Tanks
8. Overhauling & calibration
for Instrumentation
9. Replacement & Overhaul of
Electrical works
10. Replacement of
Inconel Welding on TCR Bundle for Soxal-Hyco Instrumentation
11. Commissioning assistance
12. Supply of warranty
engineers & TA
OUR PROJECTS
SDM WORKS AT PETROCHEMICAL CORPORATION (PCS)
& POLYOLEFIN COMPANY (TPC) (SINGAPORE)
SCOPE OF WORKS
Servicing & Inspection of Heat exchangers
Replacement of Heat exchangers
Replacement of Trays in Tower/Column
Servicing of Drums, vessels & Tanks
Catalyst Replacement in Reactors
Inspection & Servicing of safety valves
Servicing of sea water strainers
Overhauling of Extruders & Mixers
Servicing of Hoppers, Filters, Silos
Overhauling of Blowers & Pumps
Modification of pipe works
Tie in Works
OUR PROJECTS
OTHER MECHANICAL MAINTENANCE WORKS

GLS Lime Stone Pellet Cone Replacement works at TPC GT1-HP Recirculation Pump Service at SUT

Rotor Shaft, Gear & Bearing replacement,

Catalyst Reactor Bundle Replacement Work at Soxal
assembly & alignment for Chevron-Philips
OUR PROJECTS
OTHER MECHANICAL MAINTENANCE WORKS

GT 11 Compartment Air inlet silencer work for SUT GT 11 HRSG 11silencer repair work for SUT

HRSG 11 Deaerator repair works for SUT HRSG HP Steam P22 alloy material pipe welding
OUR SERVICES
BOILER MAINTENANCE WORKS
Fabrication & Replacement of Boiler Tubes
at Ashuganj Power Plant
Services Provided
1.Boiler Rehabilitation
2.Ducting Modification
3.Air pre heaters element replacement
4.Heater tube replacement
5.Replacement of Boiler High Pressure Parts
6.Replacement of High/Low pressure
Heaters
7.Overhauling of Fan & Pumps
8.Overhauling of Combustion equipments
9.Overhauling of Boiler Drum (Internal
replacement & shell visual/NDT checks)
10.Replacement and Overhauling of valves
11.Replacement and Overhauling of
Instrumentation
12.Calibration of Instrumentation
13.Loop test and interlock test
14.Trial run test of Aux. Equipment for
commissioning
15.Ignition test of Ignitor and main burner
16.Combustion adjustment & Combustion
test
17.Engineering services
OUR PROJECTS
150MW BOILER REHABILITATION WORKS AT
ASHUGANJ POWER PLANT (BANGLADESH)
SCOPE OF WORKS
Replacement of super heater & Re heater Tubes
Replacement of Water wall panel & Buck stays
Overhauling and replacement of High pressure
Heaters and CW heat exchangers
Replacement of Burner system
Replacement of Air Pre heater Tubes
Overhauling of FD Fans, River water band screens
Overhauling of safety valves and manual
valves
Replacement of Field Instruments
Replacement of Castable & plastic
Refractory
Overhauling of Boiler Drums
Assistance in Plant commissioning
OUR PROJECTS
MAINTENANCE OF BOILERS AND AUXILIARY EQUIPMENT
AT INCINERATION PLANTS (SINGAPORE)

SCOPE OF WORKS

Periodic maintenance of 5 Boiler units, furnace system, fly ash system, flue gas
treatment system, refuse cranes, ash cranes, air cooled condenser system, closed
circuit cooling water system, soot blowers system and lime injection system.
OUR PROJECTS
EPC WORKS FOR 2 x 20 TPH BOILER FACILITIES BALANCE OF
PLANT AT SEMBCORP UTILITIES, SERAYA PLANT (SINGAPORE)

SCOPE OF WORKS
Erection of 20 TPH package boilers supplied by HKB, Netherlands & BOP works
involving detail engineering, procurement, construction, testing & commissioning for
Steam boilers and Utilities supply to Denka plant. The work discipline involves
mechanical, piping, electrical, instrumentation & controls and civil & structural works.
OUR PROJECTS
KEPPEL SEGHERS 5TH INCINERATOR BOILER UPGRADE (SINGAPORE)

Guiding wall installation for 3rd pass at Boiler Evaporator Evaporator Baffle Panel Installation

SCOPE OF WORKS
Scope involved supply, delivery and installation of 3rd Pass Evaporator Baffles and Economizer
Hopper Baffle Plates and associated services.
OUR PROJECTS
KEPPEL SEGHERS 5TH INCINERATOR BOILER UPGRADE (SINGAPORE)

Boiler Tube replacement

Guiding wall installation for 3rd pass at Boiler Evaporator

OUR PROJECTS
REMOVAL AND REPLACEMENT OF REHEATER VERTICAL TUBES
At Tg BIN POWER PLANT MALAYSIA (28 Nos. in RH panel no. 38 and 36)

SCOPE OF WORKS
Project involved Alloy Steel tube fabrication, installation & testing. Replacement of Re-heater
vertical tubes (28 nos) was the main scope of this Project.
TRACK RECORD INHOUSE MAINTENANCE CONTRACTORS
MHI-701F GT Assembly for TUAS POWER PLANT at JEL Work Shop (Singapore)

46
 Services Provided
Gas Turbine Inspection & Overhaul
Steam Turbine Overhaul
Full inspection services (visual,
dimensional, NDT)
Rotor disassembly & re assembly
Rotor & stator re-blading
Rotor balancing (low speed dynamic)
Seal repair & replacement
Dimensional restoration journals &
steel areas
HVOF & cold coatings (corrosion
protection & anti fouling)
Overhauling of Rotor & Casing
Overhauling of Steam & Gas Turbine Gas Turbine 501F Inspection & Overhaul at Taiwan
Complete rebuilding of Turbine
Relocation of Turbine Unit
Engineering services

47
 Turbine works
HLAWGA FRAME 6 POWER PLANT GAS TURBINE OVERHAUL (MYANMAR)

Scope
Refurbishment of Turbine rotor (ship to Indonesia and rebuild the rotor)
Replacement of compressor blades
Refurbishment of Stage 1, 2 & 3 Buckets
Balancing of rotor
Rotor stud assembly repair
Inlet stub shaft repair
Repair VIG (Variable inlet guide) vanes
Repair Bearing & seals, Nozzle assembly
Repair combustion liners, Dual fuel nozzles 48
 Turbine works

STEAM TURBINES OVERHAUL AT TUAS INCINERATION PLANT (SINGAPORE)

Scope
Inspection of main stop valve, governing valves, Bearing box
Blast cleaning of rotor & diaphragms
Servicing of main oil pump, Lube oil tank and cooler, Filter, oil vapor fans, governing valve servomotor
Inspection (PT) of Rotor and Diaphragms
Cleaning of upper & lower casings
Assembly and assistance in commissioning of Turbine
Oil flushing works, Refractory & insulation works
Assistance in start up and field balancing
49
 Turbine works
501D GT INSPECTION & OVERHAUL AT Al-AWEER POWER PLANT (DUBAI)

Overall view of Turbine maintenance Removal of GT Coupling Bolt Removal of Seal Housing segment

MHI-701F GT ASSEMBLY FOR TUAS POWER PLANT AT JEL WORK SHOP

(SINGAPORE)

50
 Turbine works
GE270 T732 STEAM TURBINE ERECTION AT KERAWALAPITIYA
POWER PLANT (SRI LANKA)

Installation of Condenser Extraction

Steam Turbine installation Main stop valve installation
Pump

701F HGPI MAINTENANCE WORKS AT CESTELNOU (SPAIN)

Preparation of row#2 seal housing

Nozzle removal Grinding of Rotor blade
alignment 51
 Turbine works
701F MITSUBISHI MAINTENANCE WORKS AT FOND DER
POWER PLANT (TAIWAN)

Rolling out of bypass spindle Rotor cleaning & inspection Temporary stud bold support for Blades

ST OVERHAUL AT SEMBCORP COGEN PLANT FOR ALSTOM (SINGAPORE)

52
 PROJECTS
Services Provided
Project Management
EPC for Plant Expansion & Modifications
Projects
Detailed Engineering & Procurement
Fabrication and Erection of Power/Process
piping & Steel Structure
Boiler Installation
Pre-Assembly and installation of non-pressure
parts (stack, duct & structure)
Fabrication, pre-assembly, installation, testing
& commissioning of pipelines along the
service corridors
De-construction, Preservation,
refurbishment & construction for
Chemical plant process modification
works
De-construction, preservation, relocation
& installation of Boiler & its accessories
Equipment Installation & Pre-
commissioning
Installation, Testing, Pre-commissioning,
Commissioning of Electrical &
Instrumentation works
Engineering and Management of Heavy
Lifting
 OUR PROJECTS
KAP-ENERGY CONSERVATION SOLVENT RECOVERY UNIT REVAMPING
Project scope:
Equipment Installation
Pre-Commissioning Assistance
Avg Manpower 200 pax

PROJECT: KAP-ENERGY CONSERVATION SOLVENT

RECOVERY UNIT REVAMPING

OWNER: KURARAY

EPC CONTRACTOR: SUMITOMO CHEMICAL ENGINEERNG

YEAR OF PROJECT: JUN 2013 - OCT 2013

CONSTRUCTION CONTRACTOR: JEL MAINTENANCE PTE LTD

 OUR PROJECTS
COOLING TOWERS INSTALLATION

Project scope:
Construction of cooling tower.
Balance of plant work - Engineering , procurement,
construction.
CIVIL : Pipe sleepers, MCC construction, Dosing
system tanks, skids plinths
PROJECT: 5 X 145000 CuM/Hr COOLING TOWERS Firefighting system MCC, NALCO system( Dosing)
PACKAGE Mechanical equipments - erection such as side stream
filters, sluice gates.
Cooling water return piping ( CS): 60,32 Dia pipes -
OWNER: SEMBCORP INDUSTRIES 2100 dia fabrication & erection.
FRP piping 2000 Dia
EPC CONTRACTOR: MATRIX COOLING Chemical dosing piping : ( PVC/Alloy 20/CS): 1800 Dia
Electrical works- MCC erection, cable termination,
cable laying up to CT fan motors, Lighting, Lightning ,
YEAR OF PROJECT: AUG 2012 - JUL 2013
Earthing works
Chemical dosing system : NALCO supplier - erection of
CONSTRUCTION CONTRACTOR: JEL MAINTENANCE equipments/piping/electrical panels/cables/instruments
PTE LTD
OUR PROJECTS
SMAG IV / SMP-III at SMAG Complex, Jurong Island
Project scope:
PROJECT: SMAG IV / SMP-III
OWNER: SMAG
EPC CONTRACTOR: SUMITOMO CHEMICAL
ENGINEERING SINGAPORE Pte Ltd
YEAR OF PROJECT: NOV 2011 - JUL 2012
CONSTRUCTION CONTRACTOR: JEL MAINTENANCE PTE LTD
Equipment Installation 516 Tons
Piping Dia. In. 57,000
Jacket Piping Dia. In. 8000
Piping Support & Misc 40Tons
Painting 3000 Sq. M
Chemical Cleaning 12000 Inch Meter
Pre-Commissioning Assistance
Avg Manpower 150 pax
OUR PROJECTS
OTHER MAJOR MECHANICAL & PIPING PROJECTS:
GLS DE-BOTTLE NECK PROJECT at TPC (Singapore)

Silo Cone along with its piping Erection

Piping Dia. In. 13,500

Structural works 20 Tons
Equipments Erection 45 Tons
Combi-Flow Blender Replacement Works
Aluminum Welding
Compressor installation
Piping modification works in LIVE PLANT
Compressor Erection inside Live Plant at TPC AVG Manpower 50 pax
OUR PROJECTS
TUAS POWER SCOPE AT NESTE OIL (SINGAPORE)

Project scope:
PROJECT: TUAS POWER SCOPE
OWNER: NESTE OIL SINGAPORE
EPC CONTRACTOR: JACOBS ENGINEERING
YEAR OF PROJECT: AUG 2009 - JUL2010
CONTRACTOR: JEL MAINTENANCE PTE LTD
Equipment Installation 700 ton
Piping Dia. In. - 39000
Structural works - 60 Tons
2 Boiler Installations
Installation of 3 Sea water booster pumps
Installation of 3 Loading Arms
Modification of Diesel Tanks
Modification of Fuel Oil Pipe line
32/40 GRP Piping
AVG Manpower 180 pax
OUR PROJECTS
OTHER MAJOR MECHANICAL & PIPING PROJECTS:
Lucite Alpha 1 (Singapore)

Exhaust Stack erection & installation Formalin Reactor Installation

Equipment Installation 920 Tons

Piping Dia. In. 46,000
Piping Support 40 Tons
AVG Manpower 160 pax

Equipment erection & alignment

OUR PROJECTS
SAKRA NITRIC ACID PLANT AT INVISTA CHEMICALS (SINGAPORE)
PROJECT: SAKRA NITRIC ACID PLANT
OWNER: INVISTA CHEMICALS
EPC CONTRACTOR: JACOBS ENGINEERING
YEAR OF PROJECT: AUG 2008 JUL 2009
CONTRACTOR: JEL MAINTENANCE PTE LTD
Project scope:
Equipment Installation 320 Tons
Piping Dia. In. - 36000
Structural works - 110 Tons
20 Sea Water Piping
Installation of Sea water cooling pumps
Installation of Air Compressor
Installation of Exhaust Stack & Waste Heater
Undergrounding Piping
AVG Manpower 160 pax
 OUR PROJECTS
SAKRA WOODCHIP BOILER RELOCATION (SINGAPORE)

Relocating Woodchip Boiler & its accessories

SCOPE OF WORKS
Equipment 800 Tons
Piping Dia. In. - 4500
Dismantling & Transportation (from Tuas to Jurong Island)
Re-assembly, testing and commissioning of woodchip boiler.
Electrostatic Precipitator Lifting in Progress
BOP of structures and piping viz IP Steam, condensate, Fire
water, Boiler Feed water, portable water and DM Water.
AVG Manpower 80 pax
 OUR PROJECTS
Shell C2 C3 - Fabrication & Installation of Piperacks and Pipes from Shell
Seraya to Tembusu in Jurong Island (total 16 Km)
OWNER: SHELL
MAIN CONTRACTOR: SEMBCORP INDUSTRIES
YEAR OF PROJECT: FEB 2012 DEC 2012
SUB CONTRACTOR: JEL MAINTENANCE PTE LTD

Project scope:
Steel structure 2500 Tons

Piping Dia. In. 50,000

Total Piping distance 16 Km

C2 Ethylene 10 C3 Propylene 8

100% Piping NDT, Hydro testing, pigging and purging

Additional tier pipe rack along Jurong Island Highway

Concrete sleepers with boundary fencing & access gates with Pipe bridges 4 nos @ Tembusu new
service corridor - 350mtrs

Construction of shaft @ Ayer Merbau and Banyan tunnel

AVG Manpower 180 pax

OUR PROJECTS
Shell C2 C3 - Fabrication & Installation of Piperacks and Pipes from Shell
Seraya to Tembusu in Jurong Island (total 16 Km)

Structural & Piping Erection works Piping Erection works

Addition of Piperack tier on existing Piperack erection at PB 4038-4054

piperack
OUR PROJECTS
Temporary Facilities & De-Construction works for 11kt IRGANOX 1010 at
BASF Jurong Island

Name of Project : BASF 11kt IRGANOX 1010 Project

Owner : BASF South East Asia Pte Ltd
Contractor : WorleyParsons Singapore

De-construction Scope :

De-construction of all equipments 350 Ton

De-construction of associated piping, instrument, electrical and civil &
structural works
De-construction of Fire protection system for Irganox. area
De-construct instrument and equipment will be stored and preserved
with care for re-use in later stage
Utility tie-ins works
De-construction of piping works include removal and safe disposal of
insulation and tracing materials
De-construction scope including scaffold and necessary protection
works.
AVG Manpower 60 pax.
OUR PROJECTS
Temporary Facilities & De-Construction works for 11kt IRGANOX 1010

Dropo Section - Roof structure removal Auxiliary Equipment's Removal from 6th Level

Prilling Tower (Dropo) Equipment removal Electrical Equipments removal

E & I PROJECT
Tembusu-BioMass Cogeneration Plant - 105 & 25 MVA Installation

E & I Scope :
Circulating fluidised Boiler (CFB)
2 x Back-up-Boiler (BUB)
101MW Steam turbine and auxiliaries.
Cable tray installation works
Cable Laying & Termination 600 Km.
Transformers(105, 25,12 MVA)
1.5 to 2.5MVA Distribution transformers &
105 MVA Transformer Field Assembly
VFD transformers
IPBD ( Isolated Phase Busduct )
Earthing, Lighting, Lightning and CCTV
works
AVG Manpower 180 pax

25 MVA Transformer Installation

PROJECTS TRACK RECORD CHEMICAL & POWER PLANT
INDUSTRIES
PROJECTS TRACK RECORD CHEMICAL & POWER PLANT
INDUSTRIES
OUR PROJECTS
KERISI CPP PROJECT PTSMOE - BATAM, (INDONESIA)

Exotic Piping Field installation and support works

Project Management with Manpower of 4
Engineers,10 Supervisors & 150 workers
Piping material used are SS & Duplex
OUR PROJECTS
TTP PLATFORMS ONSHORE HOOKUPWORKS - SMOE/PTT (THAILAND)

Total Piping, Support installation works & Sea

fastening works
Project Management with Manpower of 4 Engineers,
10 Supervisors & 150 workers
23,500 Dia Inch of pipe &120 MT of pipe support
fabrication & installation
Piping material used are CS, LTCS, X65, SS & Cu Ni
OUR PROJECTS
TTP PLATFORM PIPING HOOKUP OFFSHORE WORKS (THAILAND)

Piping Dia. In. 27500

Structure 120 Tons
Complete Offshore Piping Hook-UP work and
pre- commissioning
Piping material used are CS, LTCS, SS & Cu Ni
Manpower supply of 3 Engineers, 5 Supervisors
and 50 Workers for offshore works.
OUR PROJECTS
FPSO BOHAI SMOE (SINGAPORE)
FPSO Top side modules - piping installation
for 3 modules (P3, S3 and S7)
FPSO Top side modules Piping integration
work & testing (all the pipe rack & S-side
modules connection)
FPSO Hull carry over works
22,690 Dia Inch of piping & Piping support
installation
Project management with Manpower supply
of 3 Engineers, 5 Supervisors and 50 Workers
Pipe rack hydro-testing
Materials involving CS, SS, Duplex & Cu Ni
OUR PROJECTS
FPSO CIDADE DE SAO MATEUS PROSAFE (SINGAPORE)

Structural, piping, NDT, painting & insulation carry over

works
Project Management
Piping materials used are CS, SS & LTCS
OUR PROJECTS
HALFDAN MODULE PIPING AT SMOE (SINGAPORE)

Piping Dia. In. 65,500

Structure 150 Tons
Project Management
Piping materials used are CS, SS & LTCS
AVG Manpower 180 pax.
TRACK RECORD OIL & GAS PROJECTS
OUR FACILITIES
FABRICATION OF STEEL STRUCTURES, PROCESS PIPING, PRESSURE VESSELS &
PROCESS EQUIPMENTS, FIRE HEATERS, BOILER PACKAGES , ETC.

Fabrication Shop Area Area Capacity

JEL Fabrication Shop Singapore 20,000sqm 300 ton/mth
PTCF Fabrication Shop Indonesia 300,000sqm 1,900 ton/mth
Song Da - Jurong Fabrication Shop Vietnam 45,000sqm 500 ton/mth
Thai Jurong Fabrication Shop Thailand 30,000sqm 500 ton/mth

Distinctive Advantages
Sea frontage & Strategically located facilities
In-house Engineering Capability
Excellent Quality Control
Competitive Pricing
Well-versed with International Codes and Standards
OUR FACILITIES
DETAILED ENGINEERING
JML is supported by JEL Engineering Division to
carry out the Detail Engineering works through
state-of-the-art design and advanced engineering
technology using latest softwares.
Services Provided
1. P & I Diagrams & Process Schematics
2. Plant Layout
3. Equipment specification &
evaluation
4. Cycle optimization studies
5. Piping mechanical design & stress
analysis
6. Critical & yard piping
7. Piling & foundation design
8. Structural design & analysis
9. Plant ancillary buildings, roads and
drains
10. Grounding & Lighting system design
11. HV/LV/MV system design
12. Power system studies
13. Plant instrumentation & control
logics
14. Plant storage tanks
15. Balance of Plant Design
OUR AWARDS
EXCELLENCE IN SAFETY
OUR CLIENTS