SEPCO QC FORM Rev 5 12-Aug-16

SAUDI ARAMCO TYPICAL INSPECTION PLAN (BY SEPCO) SATIP No. APPROVED DATE DISCIPLINE:

Installation of HRSG System SATIP-ME-2002 MECH-

PROJECT TITLE: CONTRACT No.: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR
JIGCC POWER BLOCK PROJECT
(Package # 4) 6600033163 (IK) 10-01525-0004 SEPCO Electrical Power Construction Corporation

INSPECTION RESPONSIBILITY
PROJECT PHASE & QUALITY ASSIGNMENTS
ITEM NO. TASK / ACTIVITY QUALITY RECORD REMARKS
ACTIVITY CODE PROCEDURE SAUDI
SIEMENS CNTRCTR
ARAMCO AI

1 DOCUMENT REVIEW

Method Statement - SES-PGB-BT-MS-

1.1
0001 MS FOR HRSG ERECTION
Approved MS Approved MS RH RH
Method Statement - SES-PGB-BTMS-
1.2 WI-2001 MS FOR STEEL STRUCTRE Approved MS Approved MS RH RH
ERECTION

Review Procedure - Tightening High

1.3
Strength Bolts (If applicable)
SAIC-M-2001 SAIC-M-2001 RH RH

Date sheet &safety intruction review Date sheet &safety Date sheet &safety
1.4
along with SAIC intruction intruction RH RH

Procedure for tube cleaning of HRSG

1.5 followed by SAEP-1024&manufacture Approved procdure Approved procdure RH RH
recommendation

Procedure for flange joint installation

1.6
,gasket vertification and bolt tightening
Approved procdure Approved procdure RH RH

Procedure for flange joint installation

1.7
,gasket vertification and bolt tightening
Approved procdure Approved procdure RH RH

Approved WPS&WPQ Approved WPS and

1.8 WPS and WPQ
(ASME IX/AWSD1.1) WPQ RH RH

ASNT-TC-1A / CP-189
1.9 NDE Personnel Qualification
acc. to ASME code
3rd party NDT report RH RH SIEMENS & Saudi Aramco Recommendations

1.10 NDT 3rd Party Approval Approval RH RH

ASME V /ASNT/ acc.
1.11 Verification of NDE Procedure
to contract
3rd party NDT report RH RH

Heat Treatment
1.12 Verification of HT Procedure Procedure 3rd party HT report RH RH
ASME Sec. / B31.1

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 Drawings used on site erection
1.13
(List of drawings with revision No.)
Drawing List RH RH

Approved WDS and Welding relevant

1.14 Welding Consumables Identification
procedure (ASME section II part c / AWS) RH RH

1.15 Check of lifting procedure Erection Manual Approved MS RH RH

1.16 Verification of welders qualification AWS D1.1 / ASME IX Approved WPQ RH RH

1.17 Welding Consumables Identification Drawing List RH RH

Organization Chart,
1.18 Site Kick Off / Tool Box
Relevant Agenda
Induction Record Sheet W RH RH

MATERIAL
2
RECEIVING

Equipment Verification, Tractability and

Visual Inspection of HRSG Components:
SAIC-D-2003/2004
a) Harps SAIC-D-2003/2004
SAIC-M-2003
b) Insulation SAIC-M-2003
SAIC-M-2004
d) Casing SAIC-M-2004
SAIC-N-2004
2.1 d) Drum
SAIC-F-2004
SAIC-N-2004 W W Refer to SATIP-T-700-01
e) Duct SAIC-F-2004
SAIC-F-2021/2022
f) Burner SAIC-F-2021/2022
SAIC-L-2040/See
g) Piping SAIC-L-2040
remark
H) Valve
j) CV

verification and visual inspection of

2.2 vendor supplied electrical and See remark See remark W W
instrumentation

2.3 Storage, Handling & Preservation SAIC-F-2005 SAIC-F-2005 H W

3 INSTALLATION

CIVIL AND
3.1 SIEMENS Recommendation
FOUNDATION

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 A10-Q-FDN-VA-
450708-101/A10-M-
Check of completion for civil work SCH-VB-450941-
SAIC-ME-2201/ Refer to Saudi Aramco SATIP-M-001-01/SATIP-D-
3.1.1 (position and elevation)/Inspection prior 101/A10-Q-FDN-VA-
SAIC-M-2006 H H W 001-01
to installation equipment 450709-102/Siemens
drawing 21041-730-
06-051

Grounding and below grade conduit

3.1.2
installation
See remark See remark H H W SATIP-P-111-01&SATIP-P-104-07

3.2 HRSG SYSTEM SIEMENS Recommendation

3.2.1 Installation of steel structure See Remarks See Remarks Refer to Saudi Aramco SATIP-M-001-01

Siemens drawing
Installation of steel structure/ platform & 21041-310-05-
3.2.2
steam silencer 054;21041-320-05-
SAIC-ME-2202 H H W SIEMENS Recommendation
051/052/053

HRSG Installation
Manual & Siemens
3.2.3 Installation of Casing including bumpers. drawing 21041-240- SAIC-ME-2203 H H W
05-051/052/053,
21041-272-05

Siemens drawing
21041-730-06-
3.2.4 Installation of Module Assembly - Harps
051;21041-121-05-
SAIC-ME-2204 H H W
051/21041-420-05-051

Siemens drawing
SAIC-ME-2205/
3.2.5 Erection of HP / IP Steam Drum 21041-190-05-
SAIC-D-2007 H H W Use SATR-D-2001 & SATR-D-2002
051/21041-191-05-051

Installation of link & external piping Siemens drawing SAIC-ME-2206/see

3.2.6
-condensate preheater 21041-410-05-051 remark H H W

Installation of link & external piping - feed Siemens drawing SAIC-ME-2207/see

3.2.7
water 21041-410-05-051 remark H H W

Page 3 of 6 Refer to SATIP-L-350-06

 Erection of link & external piping HP Siemens drawing
SAIC-ME-2208 /see
3.2.8 main steam (super heater, evaporator, 21041-410-05-
remark H H W
economizer) 051/052/053

Erection of link & external piping IP Siemens drawing Refer to SATIP-L-350-06

SAIC-ME-2209/see
3.2.9 main steam (super heater, evaporator, 21041-410-05-
remark H H W
economizer) 051/052/053

Siemens drawing
Installation blow off / discharge line & SAIC-ME-2210 /see
3.2.10
LB/SB small bore piping
21041-470-05-
remark H H W
051/052/053

Siemens drawing
21041-412-05-
052/053/054;21041- SAIC-ME-2211/ see
3.2.11 Installation of piping support hanger
470-05- remark H H W Refer to SATIP-L-350-06/01
051/052/053;21041-
413-05-051

Siemens drawing SAIC-ME-2212/

3.2.12 Erection of blow down vessel
21041-180-05-051 SAIC-D-2007 H H W Use SATR-D-2001 & SATR-D-2002

Siemens drawing SAIC-ME-2213/ see

3.2.13 Installation of Safety Valve
21041-535-06 remark H H W Refer to SATIP-T-600-01

Siemens drawing
Installation of MOV, Control Valve, De SAIC-ME-2214/ see
3.2.14
super heater, Manual Shut-Off Valves.
21041-620-14-124-
remark H H W Refer to SATIP-L-108-01
002

SAIC-ME-2215 / see
3.2.15 Installation of Impulse Piping
remark H H W Refer to SATIP-L-350-06/01

Siemens drawing
Installation of stack / damper / flue gas 21041-260-05- SAIC-ME-2216/SAIC-
3.2.16
silencer 051/21041-270-05- D-2007 H H W
051/ 21041-573-04

Insulation Work (Piping, Drum, SAIC-N-2016

3.2.17
Blowdown, Vessel, etc..) SAIC-ME-2017
SAIC-ME-2217 H H W Refer to SATIP-N-001/002

HRSG Installation
Manual & Siemens
Installation of Inlet / Outlet Duct including drawing 21041-230-
3.2.18
flow grid. 05-051;21041-250-05-
SAIC-ME-2203 H H W
051; 21041-270-05 to
09

Siemens drawing
3.2.19 Installation of expansion joint duct & boiler
21041-290-05-002/003
SAIC-ME-2218 H H W

Page 4 of 6
 Siemens drawing
21041-550-04-127-
001/011 ; Vendor
3.2.20 Erection of Duct Burner System
installation manual
SAIC-ME-2219 H H W
21041-550-04-009-
001

3.2.21 NDE & Testing See Remarks See Remarks Refer to the applicable SATIP for NDE

3.2.22 PMI test (if require) SAIC-L-2010 SAIC-L-2010

3.2.23 Welding See Remarks See Remarks Refer to the applicable SATIP for Welding

Siemens drawing SAIC-ME-2220/see

3.2.24 Erection of recirculation pumps
21041-513-04-124 remark H H W Refer to SATIP-G-005-01

Pressure Testing
3.2.25 Pressure testing & Lay-up Siemens drawing
Report H H W
Refer to SATIP-A-004-02. Preservation shall be
Siemens drawing according to 32-SAMSS-029
3.2.26 Hydrostatic test
21041-735-01
Hydrostatic Report H H W

3.2.27 ASME code stamping for boiler . H H W

Color coding identification Fireproof and SAIC-H-2033
3.2.28
Refactory inspection
See remark H H W Refer to SATIP-Q-001-01

3.2.29 Painting/Coating See Remarks See Remarks Refer to SATIP-H-100-00

4 FINAL INSPECTION

PO & TR, Project

Final inspection of HRSG system
4.1
&review of final Quality Dossier & NMR
Technical PO & TR H H W
Specification

4.2 punch listing for Re-instatement MPCS Final Punch List H H W

Mechanical completion / final walk down-
4.3 visual inspection, ECC (Erection MPCS Final Punch List H H W SIEMENS Recommendation
Clearance Certificate)

GENERAL NOTES
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels
1
of Saudi Aramco participation based upon the Contractors performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is
3
not present.

4 Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

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 LEGEND
H Hold Point for QC Inspection/ Test R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection

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