German University in Cairo Spring semester

Faculty of Engineering and Material Science. Mid-Term

Dr. Mohamed Kamal Shoukry

Data Sheets:
1- Bevel Gears

Use W without (*) for stress analysis and use r instead of rav

Strength :

Bending:
Wt
= Kv K0 K s K H
bmJ
\
FP = 0.3H B + 14.48 MPa for grade 1
= 0.33H B + 41.24 MPa for grade 2
The corrected strength :
\ N Y
FP = FP YY Z
Contact Strength:

Wt
c = Cp bd p I
K v K o K s K H C xc

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 \
HP = 2.35H B + 162.89 MPa for grade 1
= 2.51H B + 203.86 MPA for grade 2
The corrected contact strength
\ Z N CH
HP = HP Y YZ

J-Factor

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I-Factor

June 2009 Page 3

2- Helical Gears

Wr = Wt tan t

Wa = Wt tan

\
FP = 0.533 HB + 88.3 MPa for grade 1
\
FP = 0.703 HB + 113 MPa for grade 2

ap = ag = mn and = t

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Strength:

\
HP = 2.22 HB + 200 MPa for grade 1
\
FP = 2.41 HB + 237 MPa for grade 2

June 2009 Page 5