GU - HI1051 - E01 - 0 ZXUR 9000 Hardware Installation 207P

ZXUR 9000 UMTS
Radio Network Controller

Hardware Installation Guide
Version: V4.11.10
ZTE CORPORATION
NO. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://ensupport.zte.com.cn
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Revision History
Revision No. Revision Date Revision Reason
R1.0 2011-08-08 First edition
Serial Number: SJ-20110704093556-006
Publishing Date: 2011-08-08(R1.0)

Contents
About This Manual ......................................................................................... I
Chapter 1 Installation Environment Requirements ................................. 1-1
1.1 Requirements for Equipment Room Site Selection................................................ 1-1
1.2 Equipment Room Construction Requirements ...................................................... 1-2
1.2.1 Main and Auxiliary Equipment Rooms Layout............................................. 1-2
1.2.2 Equipment Room Size and Layout............................................................. 1-3
1.2.3 Equipment Room Height........................................................................... 1-5
1.2.4 Equipment Room Floor ............................................................................. 1-5
1.2.5 Equipment Room Doors, Windows and Walls............................................. 1-6
1.3 Equipment Room Temperature and Humidity Requirement ................................... 1-6
1.4 Air Conditioning and Ventilation........................................................................... 1-6
1.5 Water Supply & Drainage Facilities and Heating Facilities ..................................... 1-7
1.6 Equipment Room Illumination.............................................................................. 1-7
1.7 Equipment Room Power Supply .......................................................................... 1-8
1.8 Equipment Room Grounding Requirements ......................................................... 1-9
1.8.1 Grounding System Composition ................................................................ 1-9
1.8.2 Grounding System Types and Joint Grounding......................................... 1-10
1.8.3 Equipment Grounding Requirements ........................................................1-11
1.9 Fire Fighting Requirements ................................................................................1-11
1.10 Lightning Protection Requirements ...................................................................1-11
1.11 Electromagnetic Interference Protection Requirements ..................................... 1-12
1.12 Antistatic Precautions ..................................................................................... 1-13
1.13 Dustproof Requirements ................................................................................. 1-14
1.14 Quakeproof Requirements .............................................................................. 1-14
Chapter 2 Installation Preparations .......................................................... 2-1

2.1 Overview ........................................................................................................... 2-1
2.2 Auxiliary Equipments Preparation ........................................................................ 2-1
2.3 Tools Preparation ............................................................................................... 2-2
2.4 Technical Documents Preparation ....................................................................... 2-3
2.5 Equipment Assemblies ....................................................................................... 2-4
2.6 Equipment Unpacking and Inspection .................................................................. 2-5
2.6.1 Unpacking and Acceptance....................................................................... 2-5
2.6.2 Equipment Unpacking............................................................................... 2-9
I
2.6.3 Other Operations.................................................................................... 2-20
Chapter 3 Installation Flow........................................................................ 3-1

3.1 Installation Flow ................................................................................................. 3-1
3.2 Safety Precautions ............................................................................................. 3-2
3.3 Safety Symbols .................................................................................................. 3-3
Chapter 4 Cabinet Installation................................................................... 4-1

4.1 Overview ........................................................................................................... 4-1
4.2 Cabinet Installation............................................................................................. 4-1
4.3 Cabinet Layout Requirements ............................................................................. 4-2
4.4 Cabinet Components.......................................................................................... 4-3
4.4.1 Adjusting Washer ..................................................................................... 4-3
4.4.2 Adjustable Base ....................................................................................... 4-3
4.5 Cabinet Installation Modes .................................................................................. 4-6
4.5.1 Cabinet Installation on Adjustable Base ..................................................... 4-6
4.5.2 Cabinet Installation on Cement Floor ....................................................... 4-15
4.5.3 Custom Cabinet Installation .................................................................... 4-19
4.6 Perform Insulation Test ..................................................................................... 4-20
4.7 Connecting Adjacent Cabinets .......................................................................... 4-20
4.8 Cabinet Accessory Installation .......................................................................... 4-21
4.8.1 Installing Guide Rails and Floating Nuts................................................... 4-21
4.8.2 Installing Shelf ....................................................................................... 4-24
4.8.3 Replacing Fan Subrack .......................................................................... 4-26
4.8.4 Installing Power Box ............................................................................... 4-29
4.8.5 Installing ECDM Module ......................................................................... 4-30
4.8.6 Installing Power Distribution Subrack ....................................................... 4-31
4.8.7 Installing Ventilation Subrack................................................................... 4-32
4.8.8 Installing Wind Trap Subrack................................................................... 4-33
4.8.9 Installing Ventilation Panel ...................................................................... 4-34
4.8.10 Installing Cabling Rack and Cable Drum Inside Cabinet .......................... 4-34
4.8.11 Installing Front Door and Rear Door....................................................... 4-38
4.8.12 Installing Side Door .............................................................................. 4-40
4.8.13 Cabinet Labels ..................................................................................... 4-41
Chapter 5 Board Installation...................................................................... 5-1

5.1 Preparations for Board Installation....................................................................... 5-1
5.2 Board Installation Methods.................................................................................. 5-2
5.2.1 Plugging Board ........................................................................................ 5-2
5.2.2 Unplugging Board .................................................................................... 5-6
II
Chapter 6 Cable Installation ...................................................................... 6-1
6.1 Cable Types and Installation Modes .................................................................... 6-1
6.1.1 Installing Power Cables ............................................................................ 6-1
6.1.2 Installing Grounding Cables ...................................................................... 6-5
6.1.3 Installing Clock Cables ........................................................................... 6-10
6.1.4 Installing Service Cables......................................................................... 6-17
6.1.5 Installing Other Cables ........................................................................... 6-27
6.2 Cable Layout Requirements.............................................................................. 6-30
6.2.1 Universal Cabling Requirements ............................................................. 6-30
6.2.2 Requirements for Laying Power Cables ................................................... 6-33
6.2.3 Requirements for Laying Optical Fiber ..................................................... 6-33
6.2.4 Requirements for Laying Outdoor Cables................................................. 6-34
Chapter 7 Attached Equipment Installation ............................................. 7-1

7.1 Overview to Accessories Installation.................................................................... 7-1
7.2 Alarm System .................................................................................................... 7-1
7.2.1 Descriptions of the Alarm Box ................................................................... 7-2
7.2.2 Alarm Box Installation ............................................................................... 7-3
7.3 Environment Monitoring System .......................................................................... 7-9
7.3.1 Environment Monitoring Transit Cables...................................................... 7-9
7.3.2 Installing the Sensors ............................................................................. 7-10
Chapter 8 Installation Check ..................................................................... 8-1

8.1 Inspection for Cabinet Installation ........................................................................ 8-1
8.2 Check the Cable Layout...................................................................................... 8-1
8.3 Attached Equipment Check................................................................................. 8-1
8.3.1 Check After Alarm Box Installation............................................................. 8-1
8.3.2 Check After Sensor Installation ................................................................. 8-2
8.3.3 Check on the Maintenance Terminals ........................................................ 8-2
8.3.4 Check After Other Hardware Installation .................................................... 8-2
Chapter 9 Power-On and Power-Off ......................................................... 9-1

9.1 Power-on Procedures ......................................................................................... 9-1
9.2 Power-off Procedures ......................................................................................... 9-2
Appendix A Appendix ............................................................................... A-1

A.1 Packing, Storage and Transportation................................................................... A-1
A.1.1 Packing Cabinet ...................................................................................... A-1
A.1.2 Packing Backplane into Carton ................................................................. A-3
A.1.3 Packing Backplane into Crate ................................................................... A-5
III
A.1.4 Packing Shelf .......................................................................................... A-7
A.1.5 Packing Single Board ............................................................................... A-9
A.1.6 Packing Multiple Boards ......................................................................... A-10
A.1.7 Packing Base ........................................................................................ A-12
A.1.8 Requirements for Equipment Storage...................................................... A-14
A.1.9 Requirements for Equipment Loading and Transportation......................... A-15
A.2 Label Standards .............................................................................................. A-16
A.2.1 Label Type ............................................................................................ A-16
A.2.2 Introduction to Labels ............................................................................. A-17
A.2.3 Installation Location and Specifications of Label Cards............................. A-19
A.2.4 Paper Label Specifications ..................................................................... A-21
A.2.5 How to Paste the Label .......................................................................... A-31
A.2.6 Methods for Printing Paper Labels .......................................................... A-35
A.3 External Cable Connections ............................................................................. A-37
A.3.1 Table of 75 E1 Cable Connection......................................................... A-37
A.3.2 Table of 120 E1 Cable Connection....................................................... A-39
A.3.3 Table of 100 T1 Cable Connection ....................................................... A-40
A.4 Making of Ethernet Cable ................................................................................. A-41
A.4.1 Structure of Ethernet Cable .................................................................... A-41
A.4.2 Making Ethernet Cable ........................................................................... A-43
A.4.3 Testing Ethernet Cable ........................................................................... A-45
Figures............................................................................................................. I
Tables ...........................................................................................................VII
Glossary ........................................................................................................IX
IV
About This Manual
Purpose
This manual describes the method for installing the ZXUR 9000 UMTS on site, it guides
the installation engineers to install the ZXUR 9000 UMTS safely and correctly.
Intended Audience
l Installation engineers
l Maintenance engineers
What is in This Manual
Chapter Summary
Chapter 1, Installation Environment Requirements Introduces the installation environment

requirements for ZXUR 9000 UMTS, which
involve equipment room site selection, layout,
temperature and humidity, lighting, power supply,
grounding, fire fighting, lightning protection,
radiation protection, and antistatic, dustproof, and
quakeproof measures.
Chapter 2, Installation Preparations Introduces tools, meters, and technical

documents needed for ZXUR 9000 UMTS
installation, and describes the unpacking and
inspection procedure.
Chapter 3, Installation Flow Describes the ZXUR 9000 UMTS installation flow.
Chapter 4, Cabinet Installation Describes the ZXUR 9000 UMTS cabinet

installation procedure, including installation
modes, connections between cabinets, and
cabinet accessory installation.
Chapter 5, Board Installation Describes the ZXUR 9000 UMTS board

installation procedure.
Chapter 6, Cable Installation Describes the ZXUR 9000 UMTS cable

installation procedure.
Chapter 7, Attached Equipment Installation Introduces the installation methods of attached

equipments related to the ZXUR 9000 UMTS
system.
Chapter 8, Installation Check Describes how to check the ZXUR 9000 UMTS
cabinet installation, cable connection and layout,
and attached equipments.
I
Chapter Summary
Chapter 9, Power-On and Power-Off Describes the procedure of power-on/off of

the ZXUR 9000 UMTS after the installation is
completed.
Appendix Introduces the packing, storage, transportation

of ZXUR 9000 UMTS, label making and pasting,
and Ethernet cable making.
II
Chapter 1
Installation Environment
Requirements
Table of Contents
Requirements for Equipment Room Site Selection .....................................................1-1
Equipment Room Construction Requirements ............................................................1-2
Equipment Room Temperature and Humidity Requirement ........................................1-6
Air Conditioning and Ventilation ..................................................................................1-6
Water Supply & Drainage Facilities and Heating Facilities ..........................................1-7
Equipment Room Illumination.....................................................................................1-7
Equipment Room Power Supply .................................................................................1-8
Equipment Room Grounding Requirements ...............................................................1-9
Fire Fighting Requirements ......................................................................................1-11
Lightning Protection Requirements...........................................................................1-11
Electromagnetic Interference Protection Requirements ............................................1-12
Antistatic Precautions...............................................................................................1-13
Dustproof Requirements...........................................................................................1-14
Quakeproof Requirements .......................................................................................1-14
1.1 Requirements for Equipment Room Site Selection

ZXUR 9000 UMTS is the telecommunication network equipment that should be installed
inside the equipment room. To ensure that the equipment runs stably, select an
appropriate site for the equipment room according to the communication network
planning and technical specifications, and other factors such as hydrology, geology, and
transportation should also be considered.
The site selection should meet the following requirements:
l Do not put the equipment in an environment with high temperature, thick dust, toxic
air, explosive articles, or low air pressure.
l Keep the equipment away from places with frequent shock.
l Keep the equipment away from places with strong noise.
l Keep the equipment away from substations.
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SJ-20110704093556-006|2011-08-08(R1.0) ZTE Proprietary and Confidential

ZXUR 9000 UMTS Hardware Installation Guide
1.2 Equipment Room Construction Requirements

1.2.1 Main and Auxiliary Equipment Rooms Layout
Usually, an equipment room is divided into two parts: main equipment room and auxiliary
equipment room, as shown in Figure 1-1. The main equipment is installed in the main
equipment room. Attached equipment, such as the O&M equipment, Uninterrupted Power
Supply (UPS), and battery group, are installed in the auxiliary equipment room.
Figure 1-1 Main and Auxiliary Equipment Rooms Layout
The layout of the main and the auxiliary equipment room should satisfy the following
requirements:
l To ensure the main equipment to have an independent running environment and to
facilitate maintenance and management, the main equipment room and the auxiliary
equipment room should be separated. The overall equipment room layout should be
compact, that is, the main equipment room and the auxiliary equipment room should
be as close to each other as possible, to shorten cables between them.
l Put the O&M console in the auxiliary equipment room. Make sure that the O&M
personnel can face the front of the main equipment in the main equipment room.
l Use a glass wall to separate the main equipment room and the auxiliary equipment
room.
1-2

Chapter 1 Installation Environment Requirements
l Conditions permitting, install the primary power supply (such as the 220 V AC mains
power supply) and the main equipment in different rooms.
l Drill holes with margins in appropriate positions on the walls as inlets/outlet for the
cables.
1.2.2 Equipment Room Size and Layout

The following factors should be considered for the equipment room size:
l The equipment room should be large enough to accommodate the main equipment
and auxiliary equipment.
l There should be a certain area in the equipment room for piling the installation mate-
rials temporarily.
l The space for later capacity expansion should be available.
The equipment room layout is shown in Figure 1-2.
1-3

Figure 1-2 Equipment Room Layout
l The first row of cabinets face the O&M console. A minimum distance of 1.5 m should
be left before the cabinet to facilitate opening the door and maintenance.
l When cabinets are arranged in multiple rows, the adjacent two rows of cabinets should
face the same direction, and the distance between two rows must be 1.1 m at least.
Caution!
You should not arrange different cabinets in the same row. If it is required that different
cabinets must be arranged in the same row, align the front of the cabinets.
1-4

l To facilitate opening the door and maintenance, the distance between the last row and
the wall must be 1.2 m at least.
l The distance between the left/right side of each row and the wall must be 1 m at least.
l The main walkway of the equipment room must be 1.2 m wide at least.
1.2.3 Equipment Room Height

The height of the equipment room refers to the net height from the bottom beam or wind
duct to the upper surface of the floor. The equipment room's height is related to the cabling
mode of the system design.
The system has two cabling modes: upward cabling and downward cabling.
l Upward cabling
The connection cables of all cabinets are led out from the cabinet top. The equipment
room height must be 3 m at least.
l Downward cabling
The connection cables of all cabinets are led out from the cabinet bottom. The
equipment room height must be 2.7 m at least.
1.2.4 Equipment Room Floor

The equipment room floor should satisfy the following requirements:
l The bearing capacity of the floor in the main equipment room should be larger than
450 kg/m2, and the bearing capacity of the floor in the auxiliary equipment room should
be larger than 300 kg/m2. For equipment rooms of two or more storeys, the bearing
capacity of the floor must be larger than 500 kg/m2. Otherwise, reinforcing measures
should be taken.
l The floor must be laid and supported smoothly and securely, and the tolerance per
square meter must be smaller than 2 mm.
l Conditions permitting, use the antistatic floor. When laying the floor, make the
antistatic grounding for the floor. Use the 1 M current-limited resistance to connect
the conductive wire and the grounding device of the equipment room. The system
resistance after being grounded must comply with YD/T 754-95 Static Electricity
Protection Rules for Communications Equipment Rooms (issued in June 1995).
l The floor height should be between 300 mm and 330 mm. Avoid using gaudy designs.
l The floor coating should not reflect light or emit harmful substances.
l Anti-moisture, anti-moth and anti-rodent measures must be taken under the floor.
When the downward cabling mode is used, inward tubes, ground slots, and holes
should be reserved under the floor. The amount, positions, and sizes of such things
must satisfy the requirements for laying various cables. Anti-moisture measures
should be taken for all types of slots, of which the edges and angles should be flat.
It is recommended that pipes/cables for illumination and power should be laid in a
hidden manner.
1-5

1.2.5 Equipment Room Doors, Windows and Walls

l Doors and windows
The doors of the equipment room should be at least 2.4 m high and 1.8 m wide, which
ensures a smooth equipment transportation.
Conditions permitting, use double-layer glass in the doors and windows, seal the glass
with dustproof sealant, and keep them clean.
It is recommend to install the burglarproof and alarm devices on each door and
window.
l Walls
The walls of the equipment room should be dry and covered with anti-absorbing,
fireproof, and anit-moisture coating or wall paper, or lusterless lacquer.
l Roof
The roof should be waterproof and dustproof.
1.3 Equipment Room Temperature and Humidity

Requirement
For details of the temperature and humidity requirement, refer to the ZXUR 9000 UMTS
System Description manual.
1.4 Air Conditioning and Ventilation

l The air conditioning and ventilation system should satisfy the following requirements:
Air-conditioning humidity: 30% to 70%
Air-conditioning temperature: 15C to 25C
To guarantee that the temperature and humidity satisfy the requirement for
normal equipment running, the main equipment room should be equipped with
the air conditioner that runs around the clock. Also, the auxiliary equipment room
should be equipped with the air conditioner that runs seasonally as required.
It is recommended that a large equipment room should be equipped with air
conditioners with the humidity adjustment function, and a small equipment
room should be equipped with window-type air conditioners or cabinet-type air
conditioners.
The capacity of the air-conditioning and ventilating system depends upon the
heat generated by the main equipment plus that of the external heat sources
(such as the heat of sunlight radiated through the windows or walls, and the
heat produced/brought by the maintenance personnel inside/into the equipment
room).
1-6

To ensure a reliable running of the air-conditioning and ventilating system, the

air-conditioning equipment should be dual-backup. In the main equipment room,
the capacity of each air-conditioning and ventilating system should be larger than
one half of the total air-conditioning capacity at least.
Because the hot air flows upwardly, the upward air-exhausting mode is used
for heat dissipation of the main equipment. Therefore, for a centralized air
conditioner system, the air should be taken in from the bottom and exhausted
from the top, that is, the air inlet is located under the raised floor, which facilitates
the heat dissipation of the equipment. The air outlet should not be installed
overhead to avoid condensation under any circumstances.
The ventilating pipe should be kept clean and is equipped with the dustproof net.
l The air tightness condition should satisfy the following requirements:
The air tightness of the equipment room should not be damaged due to
the installation of the air-conditioning equipment. Moreover, to ensure the
appropriate air freshness inside the equipment room, the ratio of the fresh air
delivered to the equipment room must be at least 5%.
To ensure the air cleanness, in addition to the dust percentage and dust particle
size in the air, the percentage of salt, acid, and sulfide in the air should also
be strictly controlled. Such indices must comply with the requirements specified
in CF 014-95 Environmental Conditions for Communications Equipment Rooms
(Provisional). Those harmful gases will accelerate corrosion of metal parts and
the aging process of some components. The equipment room should also be
guarded against harmful gases such as SO2 and H2S.
1.5 Water Supply & Drainage Facilities and Heating

Facilities
The equipment room does not need water supply & drainage facilities. It is recommended
not to lay the drainpipe and the storm sewer across the equipment room. Make sure that
the heating facilities do not leak.
1.6 Equipment Room Illumination

l To facilitate the equipment installation and maintenance, it is recommended to install
the filament lamp (or emergency lighting device) or ceiling-embedded fluorescent
lamp at appropriate positions between cabinets, with an average illumination of 300
lx ~ 450 lx.
l The equipment should be kept from direct lamplight or sunlight to protect circuit
boards and components from aging and distortion due to high temperature. It
is recommended to use colored glass in the window and install dark transparent
curtains.
1-7

l The equipment room should have the daily illumination system, standby illumination
system, and emergency illumination system, satisfying the equipment maintenance
requirements.
1.7 Equipment Room Power Supply

The power supply system of the equipment room should satisfy the following requirements:
l Lead the power cables into the equipment room to meet the installation requirement.
It is recommended to install an AC/DC distribution cabinet with sufficient connection
terminals.
l The equipment room must be equipped with UPS/inverter and power generator.
l Different power sockets in the equipment room should be identified with obvious signs.
The AC and DC power supply and UPS of the equipment room should satisfy the following
requirements:
l DC power supply
The nominal voltage of the DC power supply is -48 V DC.
The following describes the noise voltage contained in the DC power voltage,
which is measured at the output terminal of the DC power distributor:
t 300 Hz ~ 3400 Hz (telephone band) noise (psophometrically weighted noise)
voltage 2 mV
t 0 Hz ~ 300 Hz peak-peak noise voltage 400 mV
t 3.4 kHz ~ 15 kHz broadband noise voltage 100 mV effective value
t 150 kHz ~ 30 MHz broadband noise voltage 30 mV effective value
t Discrete frequency (single frequency):
3.4 kHz ~ 15 kHz, 5 mV effective value
150 kHz ~ 200 kHz, 3 mV effective value
200 kHz ~ 500 kHz, 2 mV effective value
500 kHz ~ 30 MHz, 1 mV effective value
The DC power supply must have over-voltage/over-current protection and
indications.
l AC power supply
Three-phase power supply: 380 V 10%, 50 Hz 5%, waveform distortion < 5%
Single-phase power supply: 220 V 10%, 50 Hz 5%, waveform distortion < 5%
The voltage and frequency requirements for the standby generator are the same
as the above mentioned, and the waveform distortion is smaller than 10%.
l UPS
Input voltage: 220 V 10%
Input frequency: 50 Hz 5%
Power factor: > 0.95
1-8

Output voltage: 220 V 3% ~ 220 V 5%

Output frequency: 50 Hz ~ 60 Hz
Harmonic distortion: < 5%
Output waveform: sine wave
Working mode: online
Dynamic response time: < 2 ms
1.8 Equipment Room Grounding Requirements

1.8.1 Grounding System Composition
Practice indicates that most equipment faults are caused by poor grounding, especially in
the case of lightning strikes. Therefore, before equipment installation, make sure that the
equipment room grounding is in good condition.
Figure 1-3 shows a complete grounding system.
Figure 1-3 Grounding System
As shown in the figure, the grounding system consists of the grounding body, grounding
inlead, grounding strap, and grounding cables.
l Grounding body: It is the conductor that is buried underground and directly in contact
with the ground.
1-9

l Grounding inlead: It is the connection cable between the grounding strap and the
grounding body.
l Grounding strap: It is the common grounding bus for the grounding cables that are
led out of the equipment room and power room.
l Grounding cable: It is the connection cable between the communication equipment
and the grounding strap.
1.8.2 Grounding System Types and Joint Grounding

There are three types of grounding systems: lightning protection ground, working ground,
and protection ground.
l Lightning protection ground
It is a lightning protection system of the building. Usually, it consists of the lightning
rod, downlead, and connectors that are connected with the grounding system.
l Working ground
It refers to the potential reference formed due to connected loops that contain various
components.
l Protection ground
It is led out from the protection end of the equipment or the ground of the equipment
casing. It helps prevent the metal casing of the equipment from being electrified due
to power supply fault or other reasons.
In practical grounding system design, the joint grounding mode is recommended.
Caution!
When the equipment room adopts the joint grounding system, it is required that the
grounding resistance must be smaller than 1 .
In joint grounding mode, the working ground and protection ground of the communication
equipment and the lightning protection ground of the building share the same set of
grounding bodies. The grounding bodies may be formed by several connected grounding
networks (such as the equipment grounding network, power room grounding network,
and tower grounding network).
The joint grounding can prevent the ground potential counter-strike effect. When a building
that has electronic communication equipment is struck by lightning, the potential of the
equipment circuits will rise due to electromagnetic induction. If the grounding body of the
equipment is separated from that of the building, the ground of the equipment remains at
zero potential, there will be a large potential difference between circuits and components
of the equipment and the ground. The large potential difference will cause breakdown of
components and damages to circuits, which is called the ground potential counter-strike
effect.
1-10

If the working ground, protection ground, and lightning protection ground of the
building share the same set of grounding bodies, when the building having electronic
communication equipments is struck by lightning, the potential of the equipment circuits
will rise due to electromagnetic induction, and the ground potential will rise simultaneously.
As a result, the potential difference between circuits and components of the equipment
and the ground is not large, thus damages to circuits and components can be avoided.
1.8.3 Equipment Grounding Requirements

For the ZXUR 9000 UMTS system, the ground includes the -48 V ground, working ground,
and protection ground.
l The -48 V ground (-48 VRTN) and the working ground (GND) are led out from the
power distributor, and are connected with GND and -48 VRTN of each shelf through
cables.
l The rack supports two grounding modes: upward grounding and downward
grounding.
l The rack bonding resistance is 0.1 ~ 0.3 , and the grounding resistance of the
equipment room must be less than 1 .
l The system does not provide analog ground, and the analog ground on a board
converges with the digital ground at the board's power supply.
1.9 Fire Fighting Requirements

The main building of the equipment room must comply with the GBJ 16-87 standard Code
for Fire Protection Design of Buildings. Relevant fire-fighting apparatus and sufficient
fire-fighting passages should be left based on the local fire fighting regulations. Notice
boards bearing Key Fire Protection Site should be put at proper locations.
It is strictly prohibited to store hazardous articles as flammable or explosive articles in the
main and auxiliary equipment rooms. The signs of "No Smoking" or "No Smoke and No
Fire" should be posted at obvious places. Effective fire fighting instruments should be put
at handy positions.
Effective water facilities for fire fighting should be installed at proper locations. The stored
water amount should be sufficient to last 2 hours in fire fighting. However, the water supply
pipes (as well as water drainage ducts and rainwater ducts) should not pass through the
equipment rooms, and fire hydrants should not be installed inside the equipment room.
Sensors for smoke and high temperature should be installed and checked regularly to a
good performance.
1.10 Lightning Protection Requirements

When the height of the equipment room's main building or its auxiliary facilities (such as
chimney, antenna, and water tower) exceeds 15 m, effective lightning protection measures
should be taken according to the lightning-proof requirements for the Class-II civil buildings
1-11

and structures. Also, it is necessary to take measures against direct lightning strikes and
electric shocks.
For equipment rooms in high buildings, additional lightning protection measures against
side lightning strikes are required. For example, to connect the metal window frame of the
building with the lightning protection downlead, or to install horizontal lightning-protection
metal straps on the exterior wall at certain intervals.
The following lightning protection measures should be taken for the main building of the
equipment room.
l Install the lightning protection net/strap on the parts of the building that are likely to be
striken by lightning.
l Protruding objects such as the chimney, antenna, and water tower should be equipped
with an overhead lightning rod.
l The cross-sectional area of the downlead of a lightning protection device should be at
least 200 mm2, with a spacing not larger than 30 m. The impact grounding resistance
of a lightning protection ground device for the building should be 10 at most.
l Outdoor cables and metal pipes should be grounded before entering the building,
and lightning protectors should be installed where outdoor overhead cables enter the
equipment room.
l Use the metal components of the building (such as reinforcement steel bars inside
walls or poles) as downleads for the lightning protection ground. Electrically connect
these downleads to keep potential equalization in the building.
l Proper lightning protection devices for the power supply system must be installed
along the mains input line entering the equipment room.
1.11 Electromagnetic Interference Protection

Requirements
The equipment room should be far away from any large-power radio transmitting station,
radar transmitting station, and high-frequency large-current equipment. The electric field
intensity radiated to the equipment room should be controlled below 300 mV/m, and the
magnetic field intensity should be less than 11 Gs.
Generally, the following anti-radiation and anti-interference measures are taken:
l Shield the equipment room or shield an explicit electromagnetic radiation interference
source.
l Install a shielding wall between the main equipment and facilities such as
high-frequency radiating transmitters, and use different power supply lines for the
main equipment and such facilities.
l Make cables and wires laid in pipelines be grounded appropriately, and make the
shielding layers of all cables be grounded.
l Twist the signal cable and the returning cable to make the induced voltage caused by
line radiation interference be cancelled.
l Lay the power cable and the signal cable separately.
1-12

l Strictly separate the grounding cables of AC power supply and those of DC power
supply in the equipment room.
1.12 Antistatic Precautions
Caution!
This equipment is sensitive to static electricity. Before installing the equipment, read the
following precautions and paste the antistatic labels on the two sides of the cabinet front.
Static electricity will damage the devices, and usually, such damage is accumulated rather
than one-off. During the damage-accumulating process, intermittent fault or performance
deterioration will occur in the equipment running. Static electricity might also cause
software problems, and malfunction or misoperation of electronic switches and control
circuits.
Electrostatic induction is often generated from external electric fields (such as high-voltage
power cable, and lightning) and internal systems (such as indoor environment, floor
material, and integrated equipment structure). The O&M personnel's touching the
equipment might also bring the static electricity to the equipment.
To effectively eliminate the harm due to Electronic Static Discharge (ESD), take the
following measures:
l Ground the equipment well.
Ground the equipment at several spots with copper foils, that is, use the copper foils
between the concrete floor and the semi-conductive floor, and connect the copper foils
with a grounding cable.
l Lay the antistatic floors and ground them.
The resistance of these floor boards should comply with Technical Requirements on
Raised Floor Boards in Equipment Room. When the raised floor is unavailable, use
the static-conductive floor (the volume resistivity must be 1.0 107 ~ 1.0 1010 ).
Electrostatic grounding must be performed for raised floor or electrostatic-conductive
ground: They can be connected to grounding devices via current-limiting resistance,
whose resistance value is 1 M , and connection cables.
It is forbidden to use a wooden floor or common floor leather, or cover the floor with a
woolen, hemp, or chemical fiber carpet.
l Requirement for ceiling material
The ceiling material should be an ESD material. Usually the plasterboard is allowed
but common plastic material is forbidden.
l Requirement for wall coating
1-13

The wall coating should be ESD wallpaper. Usually, it is allowed to paint the walls with
plaster coating or lime but forbidden to use common or plastic wallpaper.
l ESD signs should be posted in the equipment room.
l The O&M personnel should wear the antistatic wrist strap during operation, and con-
nect the antistatic wrist strap with the ESD jack on the equipment cabinet.
1.13 Dustproof Requirements

It is necessary to control the dust density in the equipment room, restricting the density
of dust with a diameter larger than 5 m to a value less than 3 104 particles/m3. Make
sure that the dust particle should not be electric, magnetic-conductive, or corrosive. The
following dust-proof measures are recommended for the equipment room:
l Doors and windows are well sealed. The external windows must be sealed with
double-layer glass and the doors must be sealed with dustproof sealants. An ideal
equipment room is the one that has sealed skylights equipped with dust filters.
l Work clothes and slippers must be kept clean and changed regularly.
l The operating device should be put in the outer room to avoid people from going into
the equipment room and opening the door too frequently.
l Keep a higher relative humidity within a permitted range in the equipment room to
reduce static-electricity adsorption of dust.
l The walls and ceiling of the equipment room must be painted (lusterless paint is
preferred) or covered with wall paper.
l The ventilating pipe should be kept clean and is equipped with the dustproof net.
1.14 Quakeproof Requirements

Equipment installation (especially in an equipment room using raised floor) requires
shockproof reinforcement according to the local basic designed earthquake-intensity.
The equipment room should be equipped with shockproof facilities which ensures that it
can bear earthquake of Richter scale 8.
1-14

Chapter 2
Installation Preparations
Table of Contents
Overview ....................................................................................................................2-1
Auxiliary Equipments Preparation...............................................................................2-1
Tools Preparation .......................................................................................................2-2
Technical Documents Preparation ..............................................................................2-3
Equipment Assemblies ...............................................................................................2-4
Equipment Unpacking and Inspection.........................................................................2-5
2.1 Overview
Make the following preparations before installing the equipment:
l Auxiliary equipments preparation
l Tools preparation
l Technical documents preparation
l Unpacking and acceptance
2.2 Auxiliary Equipments Preparation

Before installation, check the condition of related auxiliary equipments, including:
l Power supply
The power supply is in good condition and has sufficient power supply capacity for
the installation.
l Transmission equipment
The transmission equipment is prepared.
Note:
Ports for the installation are reserved.
l Distribution frame
The Optical Distribution Frame (ODF) or the Digital Distribution Frame (DDF) are
installed or have reserved ports.
2-1

2.3 Tools Preparation

Professional tools are required for the installation and debugging process.
Before the equipment installation, prepare the required tools according to Table 2-1.
Table 2-1 Installation Tools
Category Tool
Long tape measure
Ruler (1 m)
Marking tools
Marking pen
Marking pin
Hydraulic pressure percussion drill
Concrete drilling tools Percussion drill bit (6, 8, 10, 12, 14, 16)
Vacuum cleaner
Straight screwdrivers M3 ~ M6
Cross screwdrivers M3 ~ M6
Fastening tools
Socket wrench M6 ~ M19
Ring wrench M6 ~ M19
Industrial horizontal ruler
Tape
Measurement tools
Ruler
Angle square
Brush
Nipper
Paper knife
Bellows
Electric iron
Auxiliary tools Tin wire
Ladder
Forklift
Iron hammer
Plumb
Power connector board (with 2-phase and 3-phase sockets)
2-2

Chapter 2 Installation Preparations
Category Tool
Sharp nose pliers
Diagonal pliers
Pliers
Hand-held electric drill
Locksmith tools Hand file
Handsaw
Crowbar
Rubber hammer
Torque wrench (45 Nm)
Multimeter
Common instruments
500 V megohmmeter (used to measure insulation resistance)
Coaxial trunk self-loop cable
Coaxial cable installation tool
Grounding resistance tester
Antistatic wrist strap
Clamping pincers
Special-purpose tools
Cable winding gun
Wire stripper
Crimper
Washer
Marking template
2.4 Technical Documents Preparation

The following technical documents should be prepared for the equipment installation.
l System Design and Engineering Drawings

This document should be prepared by the design party chosen by the equipment
operator. Before the equipment delivery, the equipment operator should provide
copies of the document to the equipment supplier.
l Engineering Survey Report

This document should be completed by the technical personnel sent by the equipment
supplier during the site survey. If the site survey cannot be performed in time, the
technical personnel should commission the equipment operator to complete the report
and mail it back. This report is used for the preparation of installation materials.
2-3

l Environment Acceptance Report

This document is used for the first acceptance during the site survey. The installation
environment should be checked to see whether it meets the installation requirements.
If any inconformity is found, suggestions should be made to urge the equipment
operator to improve the environment. The second acceptance is implemented during
the project construction stage.
l Installation Acceptance Report and Acceptance Test Report
The two documents are engineering documents used for acceptance after the
equipment is commissioned. They are provided by the equipment supplier to the
operator upon equipment delivery.
l Product manuals
Note:
Technical documents required for the equipment installation include but are not limited to
those given in this section. Installation personnel should prepare the documents according
to actual requirement.
2.5 Equipment Assemblies

After the ZXUR 9000 UMTS assemblies are delivered on site, unpack, check, and pill
them in a proper manner. For details, refer to Unpacking and Checking Instruction and
Unpacking Acceptance Report.
The equipment assemblies needed for installation are:

l ZXUR 9000 UMTS cabinet
l Adjustable base (optional)
l Cables
Grounding cable
Power cable
Clock cable
Service cable
OMC network cable
PD485 cable
l Environment monitoring cable and sensor
l Alarm box and cables
2-4

2.6 Equipment Unpacking and Inspection

2.6.1 Unpacking and Acceptance
Figure 2-1 shows the flow of unpacking and acceptance.
Figure 2-1 Unpacking and Acceptance Flow
2-5

2.6.1.1 Preparations
Caution!
The system equipment is expensive electronic equipment, thus good packages and
waterproof and shockproof measures should be taken in transportation. After the
equipment arrives the installation site, installation personnel should disassemble it very
carefully and put it in appropriate location, without sunlight or rain.
After the environment check is passed, installation personnel can prepare for the
equipment unpacking and acceptance.
1. Determine the participants from both parties, and both the user representatives and
the vendor representatives must be present during the process of unpacking and ac-
ceptance.
2. Determine where and how to keep the goods after the acceptance.
3. According to the table Installation Tools, prepare appropriate tools including iron
hammer, paper knife, and crowbar.
2.6.1.2 Counting Number of Goods in #1 Packing Box

The Unpacking Acceptance Report, which gives the equipment inspection list, is put in the
packing box marked #1. Open the #1 packing box and take out the Unpacking Acceptance
Report. Check whether the number of the goods is consistent with that described in the
inspection list.
Caution!
Usually, the #1 packing box is pasted with red label, and the #1 carton in the #1 packing
box is pasted with red label too.
Check whether the appearance of the packing box is in good condition. If there is any
goods incorrect or short or the packing box's appearance is damaged, stop unpacking and
find out the causes immediately. Contact ZTE Corporation in time for appropriate handling.
For operations details of unpacking, refer to Equipment Unpacking and Inspection >
Equipment Unpacking in this chapter.
2.6.1.3 Planning Goods Piling

After the packing box is unpacked, the equipment and relevant instruments should be piled
tidily and orderly to facilitate moving for equipment installation. Keep a sufficient area in
the main equipment room or the auxiliary equipment room to pile the equipments.
2-6

Learn the installation sequence of each equipment in the equipment list first according to
the engineering design solution, and plan the equipment piling solution. The equipment
piling sequence must be consistent with the logic sequence of equipment installation.
The following factors should be considered in planning the goods piling:
l Plan the piling area according to the actual room size. If the available area in the room
is large, plan a larger piling area. If the available area in the room is small, the piling
area should be compact.
l The piling area should be close to the wall.
l If there are many equipments, pile them in several independent piling areas, with a
passage of 1 m wide among each other.
l Put the equipment/material/object used first on the outside.
l It is recommended that cartons can be piled for at most four layers. If the number
of layers piled is specified on the label on the carton, the marked specification shall
prevail. The object that is light and used first should be put on the top.
l The goods piling plan should comprehensively consider the area that equipments
might occupy and various objects required according to the installation sequence.
Figure 2-2 and Figure 2-3 show examples of the goods piling plan.
Figure 2-2 Goods Piling Plan
Figure 2-3 Goods Piling Plan
2-7

Note:
For precautions in piling, refer to Other Operations > Goods Piling Methods in this
chapter.
2.6.1.4 Unpacking, Counting, and Inspection

After unpacking a packing box, count the goods according to the goods list and check
whether they are in good condition.
The following describes the inspection procedure:
1. Cabinet and cabinet door
After a cabinet is taken out of the crate, it should stand perfectly upright on the ground,
without bending or slanting.
l Check the appearance to see whether there is any sunken or protruding parts,
scratches, stripped parts, blisters or smirches.
l Make sure that all fastening screws are tight and intact.
l Make sure that the installation slots for subracks of the cabinet are not distorted
and the guide rails are in good conditions.
l Make sure that all components required for the cabinet installation are complete.
l Make sure that the labels on installation slots are complete, clear, and pasted
firmly.
l Make sure that the position where the cabinet's grounding copper bar is installed
is in good condition, and the connection cable is tightly connected.
2. Boards
l After the boards are unpacked, make sure that they are not damaged or distorted
in appearance, and no components or devices on the boards are damaged
or missing. Also, make sure that the board number and version number are
consistent with those specified in the goods list.
l For equipments and devices whose electrical features are prone to be affected,
it is recommended that they should be checked by the vendor party. After the
goods are inspected, arrange them tidily according to categories.
For operations details of unpacking, refer to Equipment Unpacking and Inspection >
Equipment Unpacking in this chapter.
2.6.1.5 Equipment Handover

When the equipment acceptance is completed, both parties should sign the Unpacking
Acceptance Report, and the goods are handed over to the customer. Each party holds one
copy of the Unpacking Acceptance Report, and the project supervisor should feed back,
within seven days, the Inspection Conclusion in the Unpacking Acceptance Report to
ZTE Corporation for filing.
2-8

Caution!
The inspection should be performed according to the Unpacking Acceptance Report and
the packing list pasted on the packing box. If there is any goods short or damaged, keep
records in time.
2.6.1.6 Replenishing Goods

During the process of unpacking and inspection, if there is any goods incorrect, short,
overplus, or damaged, find out the causes immediately.
If goods replenishment is required, the project supervisor fills in the Application Report for
Replenishment and submits it to ZTE Corporation for replenishment.
Note:
In case of goods being incorrect, overplus, or damaged, send such goods back to ZTE
Corporation.
2.6.2 Equipment Unpacking

2.6.2.1 Precautions
Warning!
ZTE Corporation assumes no liability for any board damage or shortage incurred by the
customer's incorrect unpacking operations.
The following lists precautions in unpacking and inspection:

l The unpacking and inspection are conducted together by the project supervisor and
the customer representatives.
l If the package is in good condition, unpack and inspect the goods. Each packing box
contains a packing list, and the project supervisor should check the goods one by one
according to the packing list.
l If there is any goods short, overplus, or damaged, stop unpacking immediately, fill in
the Unpacking Acceptance Feedback Table, and contact ZTE Corporation in time for
appropriate handling.
l Use the special-purpose tool to unpack the box. Do not pound, hammer, or pry the
box, lest the goods in the box be damaged.
2-9

l During the unpacking process, handle the equipment with care to protect the surface
coating of the equipment. Pay attention to the antistatic requirements of circuit boards.
l After unpacking, all recoverable packing materials should be kept for reuse. Do not
throw away or burn the waste burned at will, instead, they should be concentrated for
further handling.
The packing boxes of ZTE product have two types: crate and carton. Different unpacking
tools should be used for unpacking different packing boxes.
2.6.2.2 Unpacking Crate

Usually, the crate is used for packing heavy objects such as the cabinet.
A crate consists of the following parts: packing box, foam pad, pearl cotton, and plastic
cover. The ZXUR 9000 UMTS cabinet is placed inside the packing box. Figure 2-4 and
Figure 2-5 show the crate and the cabinet that is packed in the crate.
Figure 2-4 Cabinet Crate Appearance
2-10

Figure 2-5 Cabinet Package Inside Crate
1. Cabinet 3. Upper protective pad 2 5. Lower protective pad 2

2. Upper protective pad 1 4. Lower protective pad 1
Before unpacking, it is recommended to move the packing box into or near the equipment
room, which helps protect the cabinet from damages during transportation.
The cabinet can be unpacked in two ways:
l Unpacking the packing box vertically, as shown in Figure 2-6.
2-11

Figure 2-6 Unpacking Packing Box Vertically
1. Put the crate horizontally. Use hammer to strike the steel drill into the crate for
about 5 cm from the gap below the top cover plate. Press the drill's end to make
the top cover plate tilt. Repeat the operation at the other three edges of the top
cover plate to disassemble the top cover plate.
2. Set the crate upright, and ensure that the supporting foot faces downwards.
3. Pull out the cabinet from the crate.
4. Remove the plastic packing bag of the cabinet.
5. Remove the protective pad on the cabinet top, remove the four protective angles,
and disassemble the front and the rear cover plates.
l Unpacking the packing box horizontally, as shown in Figure 2-7.
2-12

Figure 2-7 Unpacking Packing Box Horizontally
1. Top cover plate 3. Side-plate (at the two 5. Foam plate

2. Front side-plate sides) 6. Moisture-proof plastic
4. Rear plate film
1. Put the crate horizontally. Use hammer to strike the steel drill into the crate for
about 5 cm from the gap below the top cover plate. Press the drill's end to make
the top cover plate tilt. Repeat the operation at the other three edges of the top
cover plate to disassemble the top cover plate.
2. Disassemble the front side-plate.
3. Disassemble side-plates at the two sides of the crate.
4. Disassemble the rear plate.
5. Remove the foam plate.
6. Open the moisture-proof plastic film.
7. Carefully take the cabinet out of the crate, and remove the protective pad and
plastic packing bag.
8. To set the cabinet upright, rotate the four feet at the cabinet bottom anticlockwise
to ensure that the cabinet can stand upright and stably.
2-13

Caution!
l To protect the cabinet, the plastic packing bag of the cabinet cannot be removed before
the cabinet is taken out of the crate.
l At three persons are required to move the cabinet, and transportation tools, such as
the handcart, can be used.
l During the transportation, the person should always put his two hands at solid part
(such as the base) of the cabinet rather than fragile part (such as cable bracket or
cable fixing beam) of the cabinet, lest the cabinet might be damaged.
2.6.2.3 Unpacking Crate Containing Cabinet Door

To ensure that the cabinet is in good condition during transportation, the side-plate/front
door/rear door of the cabinet is packed in a separate crate. Usually, a pair of
side-plates/front door/rear door are/is packed in a crate, as shown in Figure 2-8.
Figure 2-8 Crate Containing Cabinet Door
1. Cabinet 4. Crate cover 7. Customer address

2. Crate 5. Nail 8. Packing list
3. Protective pad 6. Equipment top
Perform the following operations to unpack the crate:

1. Put the crate horizontally. Use hammer to strike the steel drill into the crate for about
5 cm from the gap below the top cover plate. Press the drill's end to make the top
cover plate tilt. Repeat the operation at the other three edges of the top cover plate to
disassemble the top cover plate.
2. Disassemble the front side-plate.
3. Disassemble side-plates at the two ends of the crate.
4. Carefully take the bundled side-plates/front door/rear door out of the crate, and remove
the protective pad and plastic packing bag.
2-14

5. Cut the bundle tie, take out the side-plate/front door/rear door, and put it on the
horizontal floor.
6. After the acceptance is completed, move the side-plate/front door/rear door to the
piling area.
2.6.2.4 Unpacking Other Crate

Usually, some small equipment does not have cabinet, and the equipment is directly
packed in a crate or carton of corresponding size according to the equipment size and
weight. The bundle tie, cables, alarm box, and product manuals are packed in the crate
too, as shown in Figure 2-9.
Figure 2-9 Crate Package
Perform the following operations to unpack the crate:

1. Pry up the buckle between the cover plate and the crate, and disassemble the cover
plate.
2. Take out the equipment with protective pad and plastic packing bag from the crate.
3. Remove the protective pad, open the plastic packing bag, take out the equipment, and
put it on the horizontal floor.
2-15

Figure 2-10 Unpacking Small Crate
1. Crate 3. Equipment
2. Plastic bag 4. Protective pad
4. After the acceptance is completed, move the equipment to the piling area.
2.6.2.5 Unpacking Carton

Usually, the carton is used to pack circuit boards and terminal equipments. The packing
list is contained in each carton. After unpacking the carton, take out the packing list, and
check the board types and amount.
Boards/Modules are stored in the antistatic protective bag during transportation.
Therefore, installation personnel should take antistatic measure during the unpacking
process, and pay attention to the change in temperature. The antistatic protective bag
contains the desiccant, which helps keep the dryness inside the bag.
2-16

Caution!
To prevent the circuit board from being damaged by human body's static electricity, wear
the well-grounded antistatic wrist strap before taking out a board.
Figure 2-11 and Figure 2-12 show the carton package.
Figure 2-11 Carton Appearance
1. Packing strap 2. Adhesive tape 3. Carton
Figure 2-12 Carton Package
1. Board pad
2-17

Perform the following operations to unpack the carton, as shown in Figure 2-13.
Figure 2-13 Carton Unpacking Procedure
1. Label 3. Foam plate 5. Protective pad

2. Carton 4. Packing list 6. Circuit board
1. Check labels on the carton to learn the board types and amount.
2. Use the diagonal pliers to cut packing straps. Cut the adhesive tape with a paper knife
along the commissure of the box covers. Pay attention not to cut too deep lest articles
inside the carton might be damaged.
3. Open the carton and take out the foam pad.
4. Check whether the board amount is in accordance with that specified in the packing
list.
5. Take out the boards together with their protective pads and packing bags.
6. Take out the circuit board from the antistatic protective bag.
2-18

Caution!
If the device is moved from a dry place with low temperature to another place with high
temperature and high humidity, wait for at least 30 minutes before unpacking it; otherwise,
the device might be damaged by the humidity condensed on the device surface.
Note:
Because the terminal equipment is usually outsourced, the packing carton might be
different from that containing the board. Therefore, certain specific regulations should be
followed when unpacking the carton containing the terminal equipment.
2.6.2.6 Opening and Inspecting Cable Drum

For cable drums which has cable led out from the side, directly check the cable led out
and it is unnecessary to open the drum for check.
For cable drums which does not have cable led out from the side, perform the following
operations to open and inspect the cable drum.
1. Use the pliers to disassemble the iron wire or steel belt from the protective belt outside
of the cable drum.
2. Use a claw nail-puller to remove nails on a protective belt. Use a flat screwdriver to
pry up the protective belt, and remove it.
3. Check the position where the cable end is fixed inside the cable drum. If the position
is not at where the removed protective belt is, remove another protective belt at the
appropriate position.
4. After finding the cable end, remove an appropriate amount of protective belts according
to the above operation steps, facilitating the cable inspection.
5. Remove the waterproof plastic foam paper covered on the cable outside to make the
cable end appear. Check the printing mark on the cable, such as the cable length and
cable type, to see whether they are consistent with those specified in the packing list.
6. The cable end is usually sealed by heat-shrinkable tube. Cut the tube or the cable end
to check whether the cable cores are normal.
Note:
l For cables not used soon, do not disassemble the cap of the heat-shrinkable tube at
the cable end.
l Wind the cable not used around the cable drum, wrap them with waterproof plastic
film, hammer the protective belt outside of them, and put them in appropriate area.
2-19

2.6.3 Other Operations

2.6.3.1 Goods Piling Methods
In addition to planning the goods piling ahead of time, the following requirements should
also be noticed in goods piling:
l Figure 2-14 illustrates a general piling sequence.
Figure 2-14 General Piling Sequence
l Put the equipment/material/object used first on the outside.

l Make sure that the larger and heavier goods are under the smaller and lighter ones,
and the crate is under the carton. Make sure that the bottom and the four sides of the
goods have even force.
l Put the crate according to the upward direction of arrow marked on the packing box.
For equipments that are marked with "No Slant", put and move them vertically.
2-20

l It is recommended that cartons can be piled for at most four layers. If the number
of layers piled is specified on the label on the carton, the marked specification shall
prevail. The object that is light and used first should be put on the top.
l The board must be stored in the carton. Use the isolation plate to separate boards to
avoid damage due to static electricity. To prevent board damage due to congestion
and pressure, a carton can contain at most 20 boards.
l Do not pile fragile objects, boards, and computers at the bottom of piled goods.
l Pile the goods very carefully.
l To facilitate finding object/material during the installation process, make the label on
the carton face outwards. Figure 2-15 shows an example of the label.
Figure 2-15 Label Example
Note:
At the very beginning, Material Amount and Remaining Amount (filled in the first text
box) are the same. Every time the material is taken, fill the remaining amount in the
next text box and record the date.
l If a carton does not have the label specifying the object/material type, make the label
and paste it on the carton.
2.6.3.2 Specification of Filling Unpacking Acceptance Report

Fill in the Unpacking Acceptance Report according to the following rules and sequence.
1. Cover: Fill in this item with the cover information first.
2. Equipment name: Fill in this item with the equipment name listed in the equipment
inspection list ("list" for short in the following paragraphs).
2-21

3. Customer (Project) name: Fill in this item with the customer name or project name
specified in the contract.
4. Address: Fill in this item with the detailed address specified in the contract.
5. Equipment type: Fill in this item with the equipment type.
6. Combined packing box type: When several goods are packed in one packing box, fill
in this item with the combined packing box type. If this item is not filled in, it indicates
that the equipment is packed in a separate packing box.
7. Small packing box ID: When the combined packing is adopted, fill in this item with the
ID of each packing box in the combined package.
8. Order amount: Fill in this item with the amount of goods ordered.
9. Number of packages: Fill in this item with the actual number of packages delivered.
10. Number of packages inspected: Fill this item with the number of inspected packages.
11. Unpacking and inspection condition: If the number of packages actually delivered is
consistent with that ordered, fill in this item with ''; otherwise, fill in this item with '',
and specify the cause in the corresponding cause area.
12. Inspection result: After all goods in the equipment inspection list are inspected, fill in
this item.
13. Equipment arrival proof: After all goods arrive, ZTE inspection representatives hand
in the Equipment Arrival Proof and ask the customer to sign.
2-22

Chapter 3
Installation Flow
Table of Contents
Installation Flow .........................................................................................................3-1
Safety Precautions .....................................................................................................3-2
Safety Symbols ..........................................................................................................3-3
3.1 Installation Flow

The installation flow chart of ZXUR 9000 UMTS is shown in Figure 3-1.
3-1

Figure 3-1 Hardware Installation Flow
3.2 Safety Precautions
Caution!
Non-professionals cannot perform equipment installation and debugging unless under the
guidance of professionals on the site.
l Installation, operation, and maintenance of the equipment must follow the local safety
regulations to avoid body injuries or equipment damages. The safety precautions
introduced in this manual are only supplementary to the local safety codes.
3-2

Chapter 3 Installation Flow
Caution!
ZTE shall not bear any liabilities incurred by violation of universal safety operation
requirements, or violation of safety standards for designing, manufacturing and
equipment usage.
l Read this manual and relevant manuals carefully before installation. Strictly follow the
installation flow and specifications in this manual to perform installation.
l The hardware installation personnel must participate in some training related to
communication equipment installation and acquire proficient installation skills.
l The installation personnel should be very careful of personal security, and avoid
accidents such as electric shock or personal injury due to fallen objects.
l The installation personnel must wear insulated shoes when performing installation in
the equipment room.
l Do not place a board near any strong DC magnetic field or the Cathode Ray Tube
(CRT) of the monitor at the maintenance console. Keep the board at least 10 cm
away from such places.
l Replacing any part or altering the equipment might result in unexpected dangers.
Therefore, do not replace any part or alter the equipment unless being authorized.
l The system equipment is an expensive electronic equipment, be very careful during
the installation. To ensure your safety, contact ZTE Corporation in case of any queries.
3.3 Safety Symbols

Table 3-1 lists safety symbols and their meanings.
Table 3-1 Safety Symbols and Meanings
Safety Symbol Meaning
Universal alarm: General safety precaution.
Electrostatic: Device may be sensitive to static

electricity.
Electric shock: There is a risk of electric shock.
The safety prompts are: Danger, Warning, Caution. The safety level description is given
on the right of the safety symbol. Detailed safety level information is given below the safety
symbol, in the following format.
3-3

Danger!
Indicates an imminently hazardous situation, which, if not avoided, could result in death or
serious injury. Limit its use to only extreme situations.
Warning!
Indicates a hazardous situation, which, if not avoided, could result in serious injuries,
equipment damages or interruption of major services.
Caution!
Indicates helpful information, which, if ignored, could result in minor injuries, equipment
damages or partial service interruption.
3-4

Chapter 4
Cabinet Installation
Table of Contents
Overview ....................................................................................................................4-1
Cabinet Installation.....................................................................................................4-1
Cabinet Layout Requirements ....................................................................................4-2
Cabinet Components..................................................................................................4-3
Cabinet Installation Modes .........................................................................................4-6
Perform Insulation Test.............................................................................................4-20
Connecting Adjacent Cabinets .................................................................................4-20
Cabinet Accessory Installation..................................................................................4-21
4.1 Overview
This section describes the ZXUR 9000 UMTS cabinet installation procedure, including
two installation modes, that is, cabinet installation on cement floor and adjustable base
installation.
4.2 Cabinet Installation

Figure 4-1 shows the cabinet installation flow, which involves the following parts: planning
layout, fixing cabinet, connecting multiple cabinets, and installing accessories.
4-1

Figure 4-1 Cabinet Installation Flow
4.3 Cabinet Layout Requirements

To ensure a smooth installation, pay attention to the following requirements for cabinet
layout before the installation.
l The cabinet layout should facilitate hardware installation, daily maintenance, and
future capacity expansion.
l The bearing capacity of the floor is within the secure range, and the load is distributed
evenly.
l The cabinet layout must be designed and confirmed together by technical personnel
of the equipment supplier and the installation personnel. The installation position
and direction of the cabinet should comply with the requirement in the engineering
design drawing. The main walkway between rows of cabinets must be straight, with
an tolerance not over 5 mm.
l Usually, cabinets are arranged in the equipment room in the form of rows. For
information details of distance between cabinets and distance between cabinet
4-2

Chapter 4 Cabinet Installation
and wall, refer to Installation Environment Requirements > Equipment Room

Construction Requirements > Equipment Room Area and Plan.
4.4 Cabinet Components

4.4.1 Adjusting Washer
When the floor on which the cabinet is installed is not flat, installation personnel can use
the adjusting washer to adjust the height of the cabinet or the adjustable base. The washer
has two types of thickness: 1 mm and 2 mm, as shown in Figure 4-2.
Figure 4-2 Adjusting Washer
4.4.2 Adjustable Base

According to the adjustable height ranges, the adjustable base falls into three models: A,
B and C. The application height ranges for different bases is shown in Table 4-1.
Table 4-1 Applicable Height Ranges of Adjustable Bases
Base Model Antistatic Floor Height Range
Model A 160 mm ~ 240 mm
Model B 240 mm ~ 390 mm
Model C 390 mm ~ 690 mm
Figure 4-3, Figure 4-4, and Figure 4-5 show the appearance of each base model. Two
bases are used in fixing the cabinet.
4-3

Figure 4-3 Type-A Adjustable Base
Figure 4-4 Type-B Adjustable Base
4-4

Figure 4-5 Type-C Adjustable Base
The following describes the base structure.

Take model B for example, Figure 4-6 shows the structure of the adjustable base of ZXUR
9000 UMTS cabinet in details.
Figure 4-6 Adjustable Base Structure
1. Hexagon head bolt M1235 2. Big washer 3. Movable bracket
4-5

4. Fixed bracket 6. Standard spring washer 12 8. Adjusting washer (1 mm or

5. External teeth locking 7. Hexagon head bolt M1230 2 mm)
washer
4.5 Cabinet Installation Modes

The cabinet can be installed in three modes:
l Cabinet installation on adjustable base
This installation mode is applied when the equipment room has the antistatic floor.
In this mode, the installation personnel should use the adjusting washer, which is
provided by ZTE Corporation, to adjust the level of the cabinet.
l Cabinet installation on cement floor
This installation mode is applied when the equipment room does not have the antistatic
floor.
l Custom cabinet installation
This installation mode is applied in two cases: the installation base is designed and
manufactured by the customer, or the equipment room is equipped with installation
bases already. The customer can design and install the base according to the
structure and size of the bottom of the cabinet provided by ZTE Corporation. This
installation mode will not be introduced in this manual.
After a single cabinet is installed, if it is required to connect multiple cabinets, adjacent
cabinets should be connected.
4.5.1 Cabinet Installation on Adjustable Base

This installation mode is applied when the equipment room has the antistatic floor, and the
cabinet is supported by the adjustable base.
The adjustable base is installed on the ground, and the cabinet is fixed on the adjustable
base.
Figure 4-7 shows the installation flow of adjustable base.
4-6

Figure 4-7 Adjustable Base Installation Flow
4.5.1.1 Selecting Adjustable Base Type

According to the height of antistatic floor and the ground in the equipment room, installation
personnel can select the adjustable base from the following three types: A, B, and C. For
details of adjustable base types, refer to Cabinet Installation > Cabinet Components >
Adjustable Base.
4-7

Caution!
The applicable height range refers to the height L between the cabinet bottom and the
ground after the cabinet is installed.
Use the adjustable base and expansion bolts to fix the cabinet on the ground. Adjust the
height of the adjustable base, and make the cabinet bottom align with the antistatic floor,
as shown in Figure 4-8.
Figure 4-8 Adjustable Base Installation (Front View)
1. Cabinet 3. Adjustable base

2. Antistatic floor 4. Groundsill
4.5.1.2 Adjusting Base
Prerequisites
Tools
l Socket wrench
l Torque wrench
Steps
1. Loosen the height-locking screws of the adjustable base. Adjust the movable bracket
along the direction of arrows shown in Figure 4-9 up and down according to the height
of the antistatic floor.
4-8

Figure 4-9 Adjustable Base's Height Illustration
1. Movable bracket 2. Fixed bracket
2. Use the height-locking bolt (provided with the adjustable base) to connect the movable
bracket and the fixed bracket. Use the torque wrench to fasten the height-locking bolt
to 75 Nm. To ensure a reliable connection between the movable bracket and the fixed
bracket, fasten bolts at sides first, then fasten bolts at the front.
Note:
Use three height-locking bolts at each connection point of the movable bracket and
the fixed bracket.
End of Steps
4.5.1.3 Positioning Expansion Bolts
Prerequisites
The following tools and designing plan are required:
l Marking template
l Tape measure and ruler
l Horizontal ruler
l Marking pen
l Marking pin
l Installation engineering design
4-9

Steps
1. If the ground of the equipment room has not been measured, use a horizontal ruler to
measure the equipment room to ensure that the cabinet will not slant after installation.
2. According to the installation drilling template, decide the positions of expansion bolt
holes, which are marked with 1, as shown in Figure 4-10.
Figure 4-10 Installing Drilling Template
1. The hole marked with 2. The hole marked with cabinet on the cement
1 is for installing the 2 is for installing the floor.
adjustable base.
Caution!
l The structure diagram of adjustable base and the installation drilling template
indicate that there are three holes at the adjustable base bottom for fixing-screw
installation. However, only the two side holes are used in practical installation of
the ZXUR 9000 UMTS cabinet.
l When determining the installation position, avoid conflict between the positions of
installing the base and the frame of antistatic floor, and try to keep the integrity
of the floor's framework. If the position conflict is inevitable, the floor's framework
involved must be removed during the installation.
End of Steps
4.5.1.4 Drilling and Installing Expansion Bolts
Prerequisites
The following tools and components are required:
4-10

l Hydraulic pressure percussion drill

l Percussion drill bit
l Vacuum cleaner
l Expansion bolt
Steps
1. Drill holes on the ground. Hold the drill stock of a percussion drill (or an electric
hammer) firmly with both hands, and press it downwards vertically. Drill four holes
of 15.5, with a depth of 110 mm.
Note:
If the ground surface is too smooth to position the drill bit, drill a concave hole at the
hole position first to help positioning.
2. Install the expansion bolts.
a. Use a vacuum cleaner to clean the inside and outside of all holes. Measure the
distance between holes. For holes with large error, it is necessary to reposition
and re-drill the holes.
b. Take off the washer and nut of the expansion bolt, and place the expansion bolt
and expansion tube vertically into the hole.
c. Use a rubber hammer to strike the expansion bolt until the expansion tube is fully
inserted into the ground.
Figure 4-11 illustrates how to install the expansion bolts.
Figure 4-11 Installing Expansion Bolts
3. Clean the ground the base surface.

End of Steps
4-11

4.5.1.5 Installing Adjustable Base
Prerequisites
The following tools are required:
l Socket wrench
l Torque wrench
l Industrial horizontal ruler
Steps
1. Adjust the height of the adjustable base, and place it at the corresponding position
according to the expansion bolt positions.
2. Place the flat washer, spring washer, and insulating washer on the expansion bolt. Fix
the base to the ground with nuts, and the fastening torque should reach 75 Nm. Figure
4-12 shows the base fixed to the ground.
Figure 4-12 Connecting Base and Ground
1. Spring washer 4. Sleeve 6. Adjusting washer

2. Flat washer 5. Hexagon head bolt
3. Insulating gasket M1290
3. Measure the level of the adjustable base with a gradienter. The level tolerance of a
single base should be not more than 1 mm. The tolerance of level difference between
two adjacent bases should be not more than 1 mm. If the base is not level, put the
adjusting washer between the base and the ground to make the base level, as shown
Figure 4-12.
4-12

Caution!
In connecting the cabinet and the base, it is required that the contact resistance
between them must be very small. Therefore, the lacquer between the surface of the
base and the cabinet must be cleaned.
End of Steps
4.5.1.6 Fixing Cabinet
Prerequisites
l Socket wrench
l Torque wrench
l Horizontal ruler
l Bolt M1230 (containing the flat washer and spring washer)
Steps
1. Place the cabinet on the adjustable base manually or with the hoisting equipment.
Make sure that the four sides (front, rear, left, and right) of the cabinet parallel to the
walls of the equipment room.
2. Fix the cabinet with the flat washer, spring washer, and bolts, and the fastening torque
should reach 75 Nm, as shown in Figure 4-13.
Figure 4-13 Fixing Cabinet and Adjustable Base
4-13

3. Perform the insulation test. For operations details, refer to Performing Insulation Test
in this chapter.
4. To install multiple cabinets, after the cabinets in one row are positioned, adjust and fix
the outmost cabinet in the row first. Then, take this cabinet as the reference, adjust
other cabinets one by one, connect adjacent two cabinets, and fix the cabinets. Repeat
the above operations to install the subsequent rows of cabinets.
5. Clean the ground.
End of Steps
Result
Figure 4-14 shows a single cabinet installed on the adjustable base.
Note:
To clarity the position relationship among the cabinet, adjustable base, and ground, the
antistatic floor is omitted in the figure.
4-14

Figure 4-14 Cabinet and Adjustable Base Being Fixed
4.5.2 Cabinet Installation on Cement Floor

Description
This installation mode is applied when the equipment room does not have the antistatic
floor.
If the equipment room does not have antistatic floor, the four feet of the cabinet can be
fixed on the cement floor through the pressure plate.
Flow
Figure 4-15 shows the installation flow.
4-15

Figure 4-15 Flow of Installing Cabinet on Cement Floor
4.5.2.1 Positioning Expansion Bolts
Prerequisites
The following tools and designing plan are required:
l Marking template
l Tape measure and ruler
l Horizontal ruler
l Marking pen
l Marking pin
l Installation engineering design
Steps
1. If the ground of the equipment room has not been measured, use a horizontal ruler to
measure the equipment room to ensure that the cabinet will not slant after installation.
2. According to the installation drilling template, decide the positions of expansion bolt
holes, which are marked with 2, as shown in Figure 4-16.
4-16

Figure 4-16 Installing Drilling Template
1. The hole marked with 2. The hole marked with cabinet on the cement
1 is for installing the 2 is for installing the floor.
adjustable base.
End of Steps
4.5.2.2 Drilling and Installing Expansion Bolts
Context
Drill in specified positions and install expansion bolts. For operation details, refer to
Cabinet Installation on Adjustable Base > Drilling and Installing Expansion Bolts.
4.5.2.3 Fixing Cabinet
Prerequisites
l Socket wrench
l Torque wrench
l Horizontal ruler
l Washers and nuts disassembled from expansion bolts
Steps
1. Use the horizontal ruler to measure the level of the cement floor.
If the cement floor is not level, put the adjusting washer between the cabinet and the
floor to make the cabinet level.
4-17

2. Place the cabinet on the positions of expansion bolts manually or with the hoisting
equipment. Make sure that the four sides (front, rear, left, and right) of the cabinet
parallel to the walls of the equipment room.
3. Fix the cabinet with the flat washer, spring washer, and bolts, and the fastening torque
should reach 75 Nm, as shown in Figure 4-17.
Figure 4-17 Cabinet Installation on Cement Floor
4. For operations details, refer to Performing Insulation Test in this chapter.

5. To install multiple cabinets, after the cabinets in one row are positioned, adjust and fix
the outmost cabinet in the row first. Then, take this cabinet as the reference, adjust
other cabinets one by one, connect adjacent two cabinets, and fix the cabinets. Repeat
the above operations to install the subsequent rows of cabinets.
6. Clean the ground.
End of Steps
Result
Figure 4-18 shows a fixed single cabinet.
4-18

Figure 4-18 Single Cabinet Installed on Cement Floor
4.5.3 Custom Cabinet Installation

This installation mode is applied in two cases: the installation base is designed and
manufactured by the customer, or the equipment room is equipped with installation bases
already. The customer can design and install the base according to the structure and size
of the bottom of the cabinet provided by ZTE Corporation. This installation mode will not
be introduced in this manual.
4-19

4.6 Perform Insulation Test

Prerequisites
Before performing this task, prepare the multimeter.
Context
To avoid static electricity generated between cabinet bottom and ground, use the
multimeter to check whether the circuit at the cabinet bottom is disconnected.
Steps
1. Set the multimeter to the resistor gear.
2. Use the multimeter's two measure probes to contact the metal part of cabinet bottom
and the expansion bolt to measure the resistance.
3. Perform relevant operations according to the test result.
Test Result Operation
If the circuit is discon- The insulation measurement is completed.

nected
If the circuit is con- The cabinet bottom is not insulated from the ground. Check whether the
nected insulating washer is installed. Check whether the insulating washer of
the cabinet bottom and that of the insulation plate are damaged. Replace
the damaged insulating washer/plate if there is any.
Perform the insulation test again.
End of Steps
4.7 Connecting Adjacent Cabinets

Prerequisites
The following tool is required:
l Cross screwdriver
Context
l In connecting adjacent cabinets, only the two cabinet doors at the two sides of the
same row should be installed, and other side doors need not be installed.
l Upon delivery, each cabinet contains two connecting plates for combining cabinets
and eight cross recess head screws (M412) on the cabinet top.
4-20

Steps
1. Disassemble the four cross recess head screws that are used to fix the connecting
plate for combining cabinets. Put the screws away lest they might fall into the cabinet
or the gap between cabinets.
2. Move the connecting plate for combining cabinets to the position between two adjacent
cabinets. Make the two screw holes align with the screw holes on the cabinet top, and
make the other two screw holes align with the connection holes on the top of the other
cabinet.
3. Use four cross recess head screws to fix the connecting plate for combining cabinets
between two adjacent cabinets. Fasten screws to make the two cabinet cling together.
The fastening torque should reach 1.5 ~ 1.8 Nm.
4. Repeat step 1 ~ 3 for the other connecting plate for combining cabinets. Figure 4-19
shows the connected two adjacent cabinets.
Figure 4-19 Connecting Adjacent Cabinets
1. Connecting plate for 2. Cross recess head

combining cabinets screw (M412)
End of Steps
4.8 Cabinet Accessory Installation

4.8.1 Installing Guide Rails and Floating Nuts
Prerequisites
l The installation positions of shelves are decided according to the engineering design.
l The following tools are required: flathead screwdriver and cross screwdriver.
l Prepare a pencil.
4-21

Context
l The guide rails are used to support the subrack. The floating nuts are used to fix the
subrack. Before installing the service subrack, power distribution subrack, ventilation
subrack, and enclosing-wind subrack, the guide rails and floating nuts must be
installed.
l The guide rails and floating nuts have been installed upon delivery of the cabinet. Only
in case of special requirement can maintenance personnel install the guide rails and
floating nuts according to the operation steps described in this topic.
Steps
1. Install the guide rails (in pairs).
a. Find the installation position of the subrack on the post according to the
engineering design, and mark the position at corresponding holes on the angle
rail.
b. Use the tapping screws to fix the guide rail at the holes marked on the angle rail,
as shown in Figure 4-20.
Figure 4-20 Installing Guide Rail
1. Angle rail 2. Guide rail 3. Tapping screw
a. Check both ends of the guide rail to see whether it is horizontal and whether the
pairs of guide rails are horizontal.
2. Install the floating nuts.

a. Use pencil to mark at the shelf-fixing hole on the front of the angle rail above the
guide rail.
b. Use the installation spring plate to fix the floating nut at the marked position, as
shown in Figure 4-21.
4-22

Figure 4-21 Installing Floating Nuts
1. Floating nut 3. Installation spring

2. Angle rail plate
c. Check whether the floating nut position is correct and whether it is fastened.
End of Steps
Result
Figure 4-22 and Figure 4-23 show the installed floating nut.
Figure 4-22 Installed Floating Nut (Side View)
4-23

Figure 4-23 Installed Floating Nut (Front View)
4.8.2 Installing Shelf

Prerequisites
l The installation positions of shelves are decided according to the engineering design.
l The left and the right guide rails of the shelf have been installed on the front and the
rear posts of the cabinet.
Caution!
The shelf must be empty (dummy panel can be contained) during the shelf installation;
otherwise, the shelf and the boards might be damaged due to an unstable center of gravity.
Context
The shelves have been installed upon delivery of the cabinet. Only in case of special
requirement can maintenance personnel install the shelves according to the operation
steps described in this topic.
Steps
1. Hold the bottom and two flanges of the shelf, and slowly move it to the cabinet front.
Make sure that the shelf and the cabinet have the same orientation.
4-24

Caution!
When taking the shelf, do not put hands through parts like the fan subrack's handle,
the power module's handle, or cable trough.
2. Put the shelf on the left and the right guide rails, and push the shelf into the cabinet
along the rail until the two flanges of the shelf touch the posts of the cabinet.
3. Insert the screw into the floating nut from the hole for installing the flange. Fasten each
screw and fix the shelf, as shown in Figure 4-24. Here, the M6 screw is used, and the
fastening torque should reach 3.2 ~ 3.7 Nm.
Figure 4-24 Installing Shelf
End of Steps
4-25

Follow-Up Action
Check the shelf installation:
l Push the shelf to see whether it is loosened. Make sure that the shelf is fixed tightly
in the cabinet.
l Check whether the shelf is installed horizontally. Make sure that the shelf is not slant-
ing.
l Make sure that the left and the right guide rails are not distorted, and make sure that
they can bear the weight of the shelf.
4.8.3 Replacing Fan Subrack

Context
l The fan subrack has been installed upon delivery of the cabinet. If the fan does not
work normally, user should replace it with a normal one.
l The fan subrack gets power supply from the power interface on the backplane of ETCA
service subrack. It does not have the power cable, and is hot-pluggable.
l The number of fans differs in the front fan subrack and the rear fan subrack of the
ETCA service subrack. However, the methods of replacing them are the same.
Steps
1. Pull out the fan subrack: Press the two red buttons on the panel of the fan subrack,
and pull out the fan subrack from the fan slot of the ETCA service surack, as shown
in Figure 4-25.
4-26

Figure 4-25 Unplugging Fan Subrack
2. Install the fan subrack: Push the fan subrack into the fan slot of the ETCA service
subrack until hearing a click, which indicates that it is firmly installed, as shown in
Figure 4-26.
Note:
During the installation, you need not press the two red buttons, just push the fan
subrack.
4-27

Figure 4-26 Installing Fan Subrack
Caution!
l To guarantee the ventilation and heat dissipation of the whole system, the
maintenance time for each fan subrack should be within 25 minutes.
l Before pushing the fan subrack into the fan slot, make sure that the cables inside
the fan module are not higher than the fan's upper surface, which helps avoid
cable damage.
End of Steps
Follow-Up Action
Use either of the following methods to observe the fan's working status:
l Put a small strip of paper above the fan subrack to test whether the fan ventilates
normally.
l If the RUN indicator flashes every second and the ALM indicator is OFF, the fan works
normally.
4-28

4.8.4 Installing Power Box

Prerequisites
The following tool is required: cross screwdriver
Context
There are two power-box slots at the back of each ETCA service subrack for installing the
power box, providing the -48 V DC power supply for the ETCA subrack.
Steps
1. Hold the handle of the power box, and insert the power box into the power-box slot at
the back of the ETCA service subrack until the power box panel aligns with the shelf
panel.
Now, the power box and the power interface at the shelf's backplane are connected
completely.
2. Fasten screws on the power box with the cross screwdriver, as shown in Figure 4-27.
Figure 4-27 Installing Power Box
1. Handle 1 2. Handle 2 3. Screw
End of Steps
4-29

Follow-Up Action
Repeat the above operations to install the other power box for the same ETCA service
subrack.
4.8.5 Installing ECDM Module

Prerequisites
The following tool is required: cross screwdriver
Context
There are two ECDM slots at the back of each ETCA service subrack for installing the
ECDM module. The ECDM module is used for managing the information of slots inside
the shelf.
Steps
1. Hold the handle of the ECDM module, and insert the ECDM module into the ECDM
slot until the ECDM panel aligns with the shelf panel. Now, the ECDM module and the
ECDM interface at the ETCA backplane are connected completely.
2. Fasten screws on the ECDM module with the cross screwdriver, as shown in Figure
4-28.
Figure 4-28 Installing ECDM Module
1. Screw 2. Handle
End of Steps
4-30

4.8.6 Installing Power Distribution Subrack

Prerequisites
l The installation position of power distribution subrack is decided according to the
engineering design.
l The left and the right guide rails of the power distribution subrack have been installed
on the front and the rear posts of the cabinet.
Context
The power distribution subrack is also called Power Distribution Unit (PDU). The power
distribution subrack has been installed upon delivery of the cabinet. Only in case of special
requirement can maintenance personnel install the power distribution subrack according
to the operation steps described in this topic.
Steps
1. Hold the bottom and two flanges of the power distribution subrack, and slowly move
it to the cabinet front. Make sure that the power distribution subrack and the cabinet
have the same orientation.
2. Put the power distribution subrack on the left and the right guide rails, and push the
power distribution subrack into the cabinet along the rail until the two flanges of it touch
the posts of the cabinet.
screw and fix the power distribution subrack, as shown in Figure 4-29. Here, the M6
screw is used, and the fastening torque should reach 3.2 ~ 3.7 Nm.
Figure 4-29 Installing Power Distribution Subrack
End of Steps
4-31

4.8.7 Installing Ventilation Subrack

Prerequisites
l The installation position of ventilation subrack is decided according to the engineering
design.
l The left and the right guide rails of the ventilation subrack have been installed on the
front and the rear posts of the cabinet.
Context
The ventilation subrack is used to change the ventilation pipe from vertical to front-back
directional.
Steps
1. Hold the bottom and two flanges of the ventilation subrack, and slowly move it to the
cabinet front. Make sure that the ventilation subrack and the cabinet have the same
orientation.
2. Put the ventilation subrack on the left and the right guide rails, and push the ventilation
subrack into the cabinet along the rail until the two flanges of it touch the posts of the
cabinet.
screw and fix the ventilation subrack, as shown in Figure 4-30. Here, the M6 screw is
used, and the fastening torque should reach 3.2 ~ 3.7 Nm.
Figure 4-30 Installing Ventilation Subrack
End of Steps
4-32

4.8.8 Installing Wind Trap Subrack

Prerequisites
l The installation position of wind trap subrack is decided according to the engineering
design.
l The left and the right guide rails of the wind trap subrack have been installed on the
front and the rear posts of the cabinet.
Context
The wind trap subrack is used to trap the wind from around.
Steps
1. Hold the two flanges of the wind trap subrack, and slowly move it to the cabinet front.
Make sure that the wind trap subrack and the cabinet have the same orientation.
2. Put the wind trap subrack on the left and the right guide rails, and push the wind trap
subrack into the cabinet along the rail until the two flanges of it touch the posts of the
cabinet.
screw and fix the wind trap subrack, as shown in Figure 4-31. Here, the M6 screw is
used, and the fastening torque should reach 3.2 ~ 3.7 Nm.
Figure 4-31 Installing Wind Trap Subrack
End of Steps
4-33

4.8.9 Installing Ventilation Panel

Prerequisites
l The installation position of ventilation panel is decided according to the engineering
design.
Context
The ventilation panel is used for ventilation and cabinet decoration.
Steps
1. Install the ventilation panel at blank area between subracks, and fix it with screws, as
Figure 4-32 Installing Ventilation Panel
End of Steps
4.8.10 Installing Cabling Rack and Cable Drum Inside Cabinet

Prerequisites
The following tools are required: flathead screwdriver and cross screwdriver.
Context
The cabling rack and cable drum inside cabinet perform the following functions:
l To prevent cables from damage and make cable layout tidily, the cables are bound in
the cabling rack inside the cabinet.
l Redundant fibers should be wound in the cable drum below the cabling rack inside
the cabinet.
4-34

The cabling rack inside the cabinet consists of the following two parts:
l Horizontal passage
l Vertical passage
Note:
The cabling rack and cable drum have been installed upon delivery of the cabinet. Only
in case of special requirement can maintenance personnel install them according to the
operation steps described in this topic.
Steps
1. Install the horizontal passage. Ensure that it is parallel or perpendicular to the rack
row.
a. Install the cable drum below the horizontal passage, as shown in Figure 4-33.
Here, the M3 screw is used, and the fastening torque should reach 0.6 ~ 0.8 Nm.
Figure 4-33 Installing Cable Drum
b. According to the engineering design, the L-shaped component should be installed

on the cabinet to fix the horizontal passage, as shown in Figure 4-34. Here, the
M5 screw is used, and the fastening torque should reach 3.2 ~ 3.7 Nm.
4-35

Figure 4-34 Installing L-Shaped Component
1. Position for 2. L-shaped 3. Ventilation

installing the component subrack (or wind
service subrack trap subrack)
Figure 4-35 shows the installed L-shaped component.
Figure 4-35 Installed L-Shaped Component
1. Position for 2. L-shaped 3. Ventilation

installing the component subrack (or wind
service subrack trap subrack)
a. Fix the horizontal passage with the cable drum on the L-shaped component, as
shown in Figure 4-36. Here, the M5 screw is used, and the fastening torque should
reach 3.2 ~ 3.7 Nm.
4-36

Figure 4-36 Installing Horizontal Passage
Figure 4-37 shows the installed horizontal passage and cable drum.
Figure 4-37 Installed Horizontal Passage and Cable Drum
2. Install the vertical passage. Make sure that the vertical passage is perpendicular to
the ground.
End of Steps
Result
The cabling rack should meet the following requirements:
l Be reliably and correctly installed and vertical to the cabinet row.
l Inter-row cabling racks should be aligned in a straight line.
l There is no dust in the cabling rack.
l Cable troughs for heavy-current cables and light-current ones must be separated from
each other, and shielding measures should be taken if heavy-current cables run in a
cable trough for light-current cables.
4-37

4.8.11 Installing Front Door and Rear Door

Prerequisites
All components inside the cabinet are installed.
Steps
1. Align the hinge hole at the bottom of the door with the lower hinge of the door to install
the lower part of the door.
2. Pull down the door's pin to align it with the upper hinge hole of the door, as shown in
Figure 4-38.
Figure 4-38 Installing Cabinet Front/Rear Door (1)
1. Pin 2. Hinge
4-38

3. Release the door's pin to install the upper part of the door, as shown in Figure 4-39.
Figure 4-39 Installing Cabinet Front/Rear Door (2)
End of Steps
Result
Move the door to make sure that the door can be opened or closed smoothly.
4-39

Follow-Up Action
Use cross recess head screws M816 to connect the lower part of the door and the
grounding cable (yellow/green) between cabinets.
4.8.12 Installing Side Door

Prerequisites
The following tools are required: flathead screwdriver and cross screwdriver.
Context
To keep the cabinet safe and clean, install the side door at both sides of a cabinet or a row
of cabinets.
Steps
1. Take out the side doors from the packing box. Handle with care to avoid any damage
to door surface.
2. Put the side door close to the cabinet, and adjust the side door position to align the
connection holes of the side door and the cabinet.
3. From the cabinet outside, connect the cabinet and the side door through M512
screws, and the fastening torque should reach 3.2 ~ 3.7 Nm, as shown in Figure 4-40.
4-40

Figure 4-40 Side Door Installation
End of Steps
4.8.13 Cabinet Labels

Functions
The cabinet labels indicate the equipment positions. Maintenance personnel may quickly
find the concerned equipment according to these labels. The specific label number must
correspond to the position description in the equipment configuration data.
4-41

Description
The cabinet row number indicates the cabinet number in the same equipment room.
Usually, the label is pasted on the top right corner of the cabinet's front door.
Figure 4-41 shows the positions where labels are pasted.
Figure 4-41 Label Positions
1. Cabinet top 2. Cabinet row number label 3. Product nameplate
Figure 4-42 shows a label of the cabinet row number.
Figure 4-42 Cabinet Row Number Label
Figure 4-43 shows a label of the product nameplate.
Figure 4-43 Product Nameplate
4-42

Chapter 5
Board Installation
Table of Contents
Preparations for Board Installation..............................................................................5-1
Board Installation Methods .........................................................................................5-2
5.1 Preparations for Board Installation

The following preparations should be made before installing the boards.
1. Unpack the boards to be installed appropriately, check the amount of boards according
to the configuration list. The inspection is passed.
2. Make clear the installation positions in all boards in the subracks.
3. If the slot where a board is to installed has been installed with a dummy panel,
disassemble the dummy panel first, and then install the board in the slot. It is
recommended to install a board immediately after disassembling a dummy panel.
4. When taking or installing the board, do not touch devices except for PCB and jumpers
and DIP switches.
5. Before installing the board, make sure that the DIP switch setting of the board is
appropriate. The DIP switch setting is related to the work mode and selected functions.
6. Wear the antistatic wrist strap as shown in Figure 5-1. The antistatic wrist strip must
be connected to the grounding jack inside the cabinet. Make sure that the antistatic
wrist strip is in good contact with the skin.
Figure 5-1 Antistatic Wrist Strap
5-1

Note:
l The lower part of the shelf front and the shelf rear each has a ESD interface, which
functions as the grounding jack of the antistatic wrist strip.
l If the cabinet is not connected to the protective ground, connect the binding post
PGND at cabinet top to the indoor grounding busbar.
7. Make sure that the power supply switch of all equipments are turned off.
8. Pull out all external cables (including the power cable).
9. Make sure that all shelves are clean.
10. Make sure that the pins at backplane are not bent, short, or broken. If the pins are
backplane are bent, replace them immediately. In case of emergency, use the sharp
nose plier to rectify the bent pin to be straight. If the pins at backplane are short or
broken, replace the backplane.
11. Check the jacks on the backplane and boards to see whether they are distorted. If a
jack is slightly distorted, use the sharp nose plier to rectify it to the normal shape. If a
jack is greatly distorted, replace the backplane or board.
12. Check components on the board to make sure that they are welded appropriately.
13. Check the front panels of boards, make sure that all indicators are firm, buttons and
switches are reliable and flexible, and interfaces are firm and reliable.
14. Prepare a flathead screwdriver or cross screwdriver with a diameter of 6 mm (#2) to
fasten the captive screws on the board extractor.
Note:
If the type of screwdriver is not clear, it is recommended to try the screwdrivers from
large-diameter to small-diameter until the most appropriate type is found.
5.2 Board Installation Methods

5.2.1 Plugging Board
Prerequisites
l Determine the position in which the board should be plugged.
l Prepare the cross screwdriver.
l Wear the antistatic wrist strap and antistatic clothes to avoid damages to boards due
to static electricity.
5-2

Chapter 5 Board Installation
Steps
1. Take out the board from the antistatic packing box according to the ESD protection
regulations.
Note:
l When taking a board, hold the board's panel, do not touch the board's components
and Printed Circuit Board (PCB).
l Avoid any contact between the board and the clothes. The antistatic wrist strap
can only prevent damages caused by the static electricity on human body. To
avoid damage by the static electricity on the clothes, wear the antistatic clothes.
2. Hold the board's panel with the left hand and hold the board's spanner with the right
hand. Move the sliding block on the spanner in the direction of the arrow, and turn the
spanner outwards to open the spanner completely, as shown in Figure 5-2.
Figure 5-2 Opening Spanner
1. Panel 3. Spanner
2. Sliding block 4. Captive screw
3. Push the board smoothly into the shelf along the slot's guide rail, until the board panel's
positioning pin contacts the positioning hole in the shelf, as shown in Figure 5-3.
5-3

Figure 5-3 Plugging Shelf
4. Push the board panel until it clings the shelf's panel. Press down the upper spanner
and the lower spanner of the board towards the panel to make the board be inserted
into the shelf completely, as shown in Figure 5-4.
Figure 5-4 Plugging Board
5-4

5. Make sure that the spanners buckle on the shelf. Use the screwdriver to clockwise
fasten captive screws on the panel to fix the board. The positions of captive screws
are shown in the figure above.
Note:
During the board installation, if the board cannot be pushed into the shelf with the
board's spanner, pull out the board and check the following items:
l Make sure that the position the board is installed is consistent with the required
position.
l Make sure that the board does not deviate from the guide rail.
l Make sure that the pins of connectors at backplane are not bent or damaged.
6. Repeat step 1 ~ 5 to install all the boards.

End of Steps
Result
l The board is firmly installed in the correct position.
l The board's spanners are open.
Figure 5-5 illustrates the front board and the rear board being inserted into the shelf.
Figure 5-5 Front Board and Rear Board Plugged in Shelf
5-5

5.2.2 Unplugging Board

Context
All boards are unplugged with the same method.
Steps
1. Use flathead screwdriver or cross screwdriver to loosen the captive screws on the
upper/lower board extractor.
2. Move the sliding block on the upper/lower spanner in the direction of the arrow, and
turn the two spanners outwards to pull out the board, as shown in Figure 5-6 and
Figure 5-7.
Figure 5-6 Moving Sliding Block
5-6

Figure 5-7 Unplugging Board
Caution!
i. During the process of plugging/unplugging a board, operations on the upper
spanner and the lower spanner should be performed simultaneously.
ii. During the process of plugging/unplugging a board, operation personnel must
wear the antistatic wrist strap.
End of Steps
5-7

This page intentionally left blank.
5-8

Chapter 6
Cable Installation
Table of Contents
Cable Types and Installation Modes ...........................................................................6-1
Cable Layout Requirements .....................................................................................6-30
6.1 Cable Types and Installation Modes

6.1.1 Installing Power Cables
Precautions
Caution!
Pay attention to the following things before installation:
l The installation of system power cable and grounding cable complies with the principle
of from small to large, from device to system, and from device to power supply.
l Never connect or disconnect any hot power cables. Do turn off the power supply
before installing or removing a power cable.
l Make sure that lightning protection measures in installation environment check are
ready.
l Make sure that the grounding resistance in installation environment check is qualified
and less than 1 ohm.
Required Tools
l Straight screwdriver
l Cross screwdriver
l Socket wrench
l Diagonal pliers
l Cable tie
Related Information
DC PDU provides -48 V power for ZXUR 9000 UMTS cabinet. Two -48 V power
branches, after led out by ZXUR 9000 UMTS DC PDU, connect the input terminal of
power distribution subrack via cabinet-top. DC PDU does not belong to the ZXUR 9000
UMTS device components.
6-1

Categories of Power Cables

The power cables fall into two categories:
l Interior power cable
The power cables connecting the power distribution subrack to the ETCA service
subrack are interior power cables.
l Exterior power cable
The power cables connecting the DC PDU to the power distribution subrack are
exteriort cables.
The following contents introduce the two power cable categories in the respects of
specifications, structure, installation location, cabling direction and cabling diagram.
Interior Power Cables

Table 6-1 describes the specifications of interior power cables.
Table 6-1 Specifications of Interior Power Cables
Ca-
Cable ID Type ble Se- Color End A End B
quence
ETCA subrack PDU subrack OUTPUT

PWR-20952-
-48 V cable 1 Blue PDU 1 -48 V bind- -48 V connection termi-
002
ing post A nal B1

PWR-91237- -48VRTN
2 Black PDU 1 -48 VRTN -48 VRTN connection
102 cable
binding post A terminal B1
PWR-20952-
-48 V cable 3 Blue PDU 1 -48 VRTN -48 V connection termi-
002 ETCA subrack PDU subrack OUTPUT
PWR-91237- -48VRTN binding post B nal B2
102 cable ETCA subrack PDU subrack OUTPUT
PWR-20952- binding post B terminal B2
PWR-91237- -48VRTN binding post A nal A1
102 cable ETCA subrack PDU subrack OUTPUT
PWR-20952- binding post A terminal A1
PWR-91237- -48VRTN binding post B nal A2
102 cable
binding post B terminal A2
Figure 6-1 shows the structure of the exterior power cables. H-PWR-006 and H-PWR-007
cables have different colors, but the same structure.
6-2

Chapter 6 Cable Installation
Figure 6-1 Structure of an Exterior Power Cable
1. Multi-thread retardant wire 3. Non-flammable

2. Naked round terminal heat-shrinkage tube
Installation location and cabling direction of the exterior power cables

l The cables are installed at the back of the cabinet.
l The cabling falls into upward cabling and downward cabling modes.
Upward cabling mode
The exterior cables go upwards and vertically along the cable rack.
Downward cabling mode
The exterior cables go through the left and right cable troughs inside the cabinet,
and are led from the cabinet bottom to the bottom of the antistatic floor.
Figure 6-2 shows the cabling diagram (taking upward cabling mode as an example) of the
exterior power cables.
Figure 6-2 Cabling Diagram of Interior Power Cables
exterior Power Cables

Table 6-2 describes the specifications of exterior power cables.
Table 6-2 Specifications of exterior Power Cables
Cable ID Type Color No. End A End B
PDU subrack
-48 V connec-
PWR-20908- INPUT (A) 48
-48 V cable Blue 1 tion terminal of
003 V connection
DC PDU
terminal 1
6-3

PDU subrack
INPUT (A) 48 -48 V RTN ter-
PWR-20908- -48 VRTN ca-
Black 2 V RTN con- minal of DC
004 ble
nection termi- PDU
nal 1
PWR-20908- -48 V cable Blue 3 PDU subrack -48 V

003 INPUT (A) 48 connection
V connection terminal of DC
terminal 2 PDU
PWR-20908- -48VRTN Black 4 PDU subrack -48 V RTN

004 cable INPUT (A) terminal of DC
48 V RTN PDU
connection
terminal 2

003 INPUT 48 connection
terminal 1 PDU
PWR-20908- -48 VRTN Black 6 PDU subrack -48 V RTN

004 cable INPUT 48 terminal of DC
V RTN PDU
connection
terminal 3

003 INPUT (A) 48 connection
terminal 1 PDU

004 cable INPUT (B) terminal of DC
48 V RTN PDU
003 INPUT (B) 48 connection
connection
terminal 1
terminal 2 PDU

48 V RTN PDU
connection
terminal 2
6-4


003 INPUT (B) 48 connection
terminal 3 PDU

48 V RTN PDU
connection
6.1.2 Installing Grounding Cables terminal 3
Precautions
Caution!
Pay attention to the following things before installation:

l The joint grounding mode is adopted. For information about joint grounding mode,
read the section Environmental Requirements > Grounding Requirements of the
Equipment Room > Three Types of Grounding System and Joint Grounding.
l Ground cables must be laid separately. Be sure not to form a closed circuit via the
building concrete bar or via the rack.
l Ground cables in the equipment room should be installed in a radiating or flat manner.
l Ensure that the grounding resistance as stated in Installation Environment Check
is less than 1 . Grounding resistance measurements should be accurate. If the
grounding resistance fails to meet the requirement, it should affect the normal
operation of the system.
Required Tools
l Straight screwdriver
l Cross screwdriver
l Socket wrench
l Diagonal pliers
l Cable tie
Related information
DC PDU
-48 V power for cabinet is provided by DC PDU. Two -48 V power branches, after led out
by DC PUD, connect the input terminal of power distribution subrack via cabinet-top. DC
PDU does not belong to ZXUR 9000 UMTS components.
6-5

Categories of Grounding Cables

The grounding cables fall into the following four categories:
l Service subrack grounding cable
l Power distribution subrack grounding cable
l Cabinet door grounding cable
l Exterior grounding cable
The following contents introduce the four grounding cable categories in the respects of
Grounding Cables of Service Subrack

Table 6-3 describes the specifications of the service subrack grounding cables.
Table 6-3 Specification of the Service Sub-rack Grounding Cables
Cable ID Type Color End A End B
PE protection ETCA subrack PE bind- Cabinet inside PE bind-

H-PE-010 Yellow green
ground cable ing post (M5) ing post
Figure 6-3 shows the structure of a service subrack grounding cable.
Figure 6-3 Structures of a Service Subrack Grounding Cable
Installation location and cabling direction of the service subrack grounding cables
l The cabling applies the left routing.
l End A of the H-PE-010 grounding cable connects with the grounding terminal of the
service subrack. End B connects with the closest cabinet grounding terminal.
Figure 6-4 shows the cabling diagram of the service subrack grounding cables.
6-6

Figure 6-4 Cabling Diagram of the Service Sub-rack Grounding Cables
1. Grounding cable
Grounding Cables of Power Distribution Subrack

Table 6-4 describes the specifications of the grounding cables for the power distribution
subrack.
Table 6-4 Specifications of the Power Distribution Subrack Grounding Cables
Grounding terminal
PE protection Yellow Grounding terminal for
H-PE-007 inside the cabinet
ground cable green the PDU subrack
Figure 6-5 shows the structure of a power distribution subrack grounding cable.
Figure 6-5 Structure of a Power Distribution Subrack Grounding Cable
Installation location and cabling direction of the power distribution subrack grounding
cables
l The cabling applies the right routing.
l End A of the H-PE-007 grounding cable connects with the grounding terminal of the
power distribution subrack. End B connects with the grounding terminal at the cabinet
top.
Figure 6-6 shows the cabling diagram of the power distribution subrack grounding cables.
6-7

Figure 6-6 Cabling Diagram of the Power Distribution Sub-rack Grounding Cables
1. Grounding cable
Cabinet Door Grounding Cables

Table 6-5 describes the specifications of a cabinet door grounding cable.
Table 6-5 Specifications of Cabinet Door Grounding Cables
Grounding ter-
Grounding ter-
minal inside
PE protection minal inside
H-PE-010 Yellow green the cabinet
ground cable the cabinet at
at lower part
bottom
Figure 6-7 shows the structure of a cabinet door grounding cable.
Figure 6-7 Structure of a Cabinet Door Power Cable
Installation location and cabling direction of the cabinet door grounding cables
l The installation locations are at the bottom of the front/rear cabinet door.
l The cabling applies the right routing.
l End A of a cabinet door grounding cable connects with the grounding terminal of
the cabinet bottom. End B connects with the grounding terminal of the cabinet door
bottom.
Figure 6-8 shows the cabling diagram of the cabinet door grounding cables.
6-8

Figure 6-8 Cabling Diagram of the Cabinet Door Grounding Cables
1. Grounding cable
Exterior Grounding Cables

Table 6-6 describes the specifications of exterior grounding cables.
Table 6-6 Specifications of Exterior Grounding Cables
Cable ID Model Color End A End B
Grounding nut at top of

PE protec-
Yellow cabinet outside or at bot- PE copper busbar of DC
PE-20970-006 tion ground
green tom of cabinet inside PDU
cable
Figure 6-9 shows the structure of an exterior grounding cable.
Figure 6-9 Structure of an Exterior Grounding Cable
Installation location and cabling direction of the cabinet door grounding cables
l There are two cabling methods: top routing and bottom routing.
Top routing
End A of a 35YGP/2 grounding cable connects with the grounding nut at the top
of the outer cabinet, and then extend to the cabling rack. End B connects with
the PE copper bar on the DC Power Cabinet.
Bottom routing
End A of a 35YGP/2 grounding cable connects with the grounding nut at the
bottom of the inner cabinet. The cable goes out of the cabinet bottom to the
anti-static floor. End B connects with the PE copper bar on the DC Power Cabinet.
6-9

Figure 6-10 shows the cabling diagram of the exterior grounding cables (take top routing
as an example).
Figure 6-10 Cabling Diagram of the Exterior Grounding Cables
1. Grounding cable
6.1.3 Installing Clock Cables

Precautions
Caution!
Before installing clock cables, first ensure that the networking solution is determined and
appropriate clock transmission mode is selected.
Required Tools
l Diagonal pliers
l Cable tie
Categories of the Clock Cable

Clock cable has three types:
l Line reference clock cable
Line reference clock cable is used when the reference clock source of the system is
from the line 8 K reference clock provided by upper level office, which is sent by EMSI
board.
l BITS reference clock cable
BITS reference clock cable is used when the reference clock source of the system is
from the 2 MBps or 2 MHz reference clock provided by BITS.
6-10

Note:
Whether the reference clock source of the system is from upper level office or BITS
is determined by the actual networking situation at site. The two modes can be used
independently or cooperatively.
l Inter-shelf clock cable

Inter-shelf clock cable implements the connection of clock signals (8 K, 25 M, and
PP2S) from master shelf clock generator board EGFS to slave shelf EGFS board,
and distribution of synchronization clock signals of each subrack inside the system.
The following contents introduce the three clock cable categories in the respects of
Line Reference Clock Cable

Table 6-7 describes the specifications of the line reference clock cable.
Table 6-7 Specifications of the Line Reference Clock Cable
Cable ID Type End A End B

CKOUT1 interface or CK-
Clock reference REF1 port or REF2 port on
SE1 OUT2 interface on interface
cable EGFS board of master shelf
board of master shelf
The line reference clock cable is an E1 cable in appearance, as shown in Figure 6-11.
Figure 6-11 Structure of the Line Reference Clock Cable
1. Heat-shrinkable tube 2. 75 single cord coaxial 3. RF coaxial connector plug

cable CC4Y-J32
Installation location and cabling direction of line reference clock cable

l Connect end A of one SE1 clock cable to the CKOUT1 reference clock output port
on interface board 1 of master shelf, and connect end B to the REF1 reference clock
input port on EGFS board 1 of master shelf.
6-11

Figure 6-12 shows the routing diagram of line reference clock cable. The figure uses active
and standby EGPB boards for example.
Figure 6-12 Line Clock Reference
1. No.1~4 are clock cables.
BITS Reference Clock Cable

Table 6-8 describes the specifications of the BITS reference clock cable.
Table 6-8 Specifications of the BITS Reference Clock Cable
Cable ID Type End A End B
Clock reference Master shelf EGFS board

SE1 DDF
cable REF1 port or REF2 port
The BITS reference clock cable is an E1 line in appearance, as shown in Figure 6-11.
6-12

Figure 6-13 Structure of the BITS Reference Clock Cable
1. Heat-shrinkable tube 2. 75 single cord coaxial 3. RF coaxial connector plug

cable CC4Y-J32
Installation location and cabling direction of BITS reference clock cable

l There are two cabling methods: top routing and bottom routing.
Top routing
Lay all clock cables on the cabling rack vertically from the cabinet top.
Bottom routing
All the clock cables go through the left and right cable troughs and out of the
cabinet bottom to the anti-static floor.
l For one SE1 clock cable, connect end A to the REF1 or REF2" reference clock input
port on active EGFS board of master shelf, and connect end B to DDF, which is then
connected to BITS system clock output port. For the other SE1 cable, connect the
two ends to the clock ports of the standby board.
Note:
Based on the networking at site, determine whether to connect end B to REF1 or
REF2.
Figure 6-14 shows the cabling diagram of the BITS reference clock cables (take top routing
for example).
6-13

Figure 6-14 Cabling Diagrams of the BITS Reference Clock Cables
1. No.1/2 is clock cable.
6-14

Inter-Shelf Clock Cable

Table 6-9 describes the specifications of the inter-shelf clock cable.
Table 6-9 Specifications of the Inter-Shelf Clock Cable
Cable ID Type End A Side B1 Side B2
CLK1, CLK2, PTP1 or

PTP1 or PTP2
or CLK3 port PTP2 port on
port on slave
DS-G0505-001 Clock cable on EGFS standby EGFS
shelf of active
board of mas- board of slave
EGFS board
ter shelf shelf
The inter-shelf clock cable is split into two at one end, as shown in Figure 6-15.
Figure 6-15 Structure of the Inter-Shelf Clock Cable
1. 8P8C straight cable 2. Horizontal twisted pair 3. Labels

crimped connector cable
Installation location and cabling direction of inter-shelf clock cable

l ZXUR 9000 UMTS has three service subracks (one master shelf and two slave
shelves) in full configuration.
1. For one DS-G0505-001, connect end A to CLK1 clock output port on active
media plane switching board EGFS of master shelf, connect end B1 to PTP1
clock input port on active media plane switching board EGFS of slave shelf 1, and
connect end B2 to PTP1 on standby EGFS of salve shelf 1.
2. For the other DS-G0505-001, connect end A to CLK1 on standby EGFS of
master shelf, connect end B1 to PTP2 of active EGFS of slave shelf 1, and
connect end B2 to PTP2 of standby EGFS of slave shelf 1.
3. Similarly, individually connect active/standby CLK2 of master shelf to
active/standby PTP1 and active/standby PTP2 of slave shelf 2.
Figure 6-16 shows the cabling diagram of the inter-shelf clock cables.
6-15

Figure 6-16 Cabling Diagrams of the Inter-Shelf Clock Cables
1. No.1/2/3/4 is clock cable.
6-16

6.1.4 Installing Service Cables

Precautions
Caution!
Before installing service cables, first ensure that the networking solution is determined and
appropriated data transmission mode is selected.
Required Tools
l Diagonal pliers
l Cable tie
Categories of the Service Cable

Service cable has five types:
l Media plane interconnection fiber
l Control plane interconnection Ethernet cable
l Interface fiber
l Interface network cable
l Interface E1/T1 cable
The following contents introduce the five service cable categories in the respects of
Media Plane Interconnection Fiber

Table 6-10 describes the specifications of the media-plane interconnection fibers.
Table 6-10 Specifications of Media Plane Interconnection Fibers
Type Direction A Direction B Function
Master shelf
EGFS board Slave shelf EGFS board
Transmission media plane
Single mode fiber RX1TX1 port RX1TX1 port and RX2TX2
data
and RX2TX2 port
port
The media plane interconnection fiber is a single-mode fiber in appearance. Ends A and
B are LC/PC plug.
Installation location and cabling direction of media plane interconnection fiber

l Assume that the shelf is configured as one master and two slaves:
6-17

1. For the first fiber, connect end A to RX1TX1 interfaces on active media plane
switching board EGFS of master shelf, and connect end B to RX1TX1 interface
on active EGFS of slave shelf 1.
2. For the second fiber, connect end A to the RX2TX2 interfaces on active EGFS
of master shelf, and connect end B to RX1TX1 interface on active EGFS of
slave shelf 2.
3. Use the same method to connect the third and fourth fibers.
Figure 6-17 describes the cabling diagram of the media-plane interconnection fibers.
6-18

Figure 6-17 Cabling Diagram of the Media Plane Interconnection Fibers
1. No.1/2/3/4 is optical fiber.
6-19

Control Plane Interconnection Ethernet Cable

Table 6-11 describes the specifications of control plane interconnection Ethernet cables.
Table 6-11 Specifications of Control Plane Interconnection Ethernet Cables
ETH1 ~ ETH4
Super category 5
interfaces on ETH1 ~ ETH4 interfaces on Transmission control plane
shielded network
EGBS of master EGBS of slave shelf data
cable
shelf
The control plane interconnection Ethernet cables use super category-5 shielded network
cable. Ends A and B are RJ45 connectors.
The installation location and routing direction for control plane interconnection network
cables are as follows:
l Assume that the configuration is one master shelf with two slave shelves. For the first
network cable, end A connects the ETH1 interface on active EGBS board of master
shelf, and end B connects the ETH1 interface on active EGBS board of slave shelf.
For the second network word, end A connects the ETH2 interface on active EGBS
board of the master shelf, and end B connects the ETH1 interface on standby EGBS
boards of slave shelf 1. For the third network cable, end A connects the ETH3 interface
on active EGBS boards of master shelf, and end B connects the ETH1 interface on
active EGBS board of slave shelf 2. For the fourth network cable, end A connects
the ETH4 interface on active EGBS board of master shelf, and end B connects the
ETH1 interface on standby EGBS board of slave shelf 2. For the fifth to eighth network
cables, both ends connect to the ETH2 interfaces on active and standby EGBS boards
of master and slave shelves respectively.
Figure 6-18 describes the cabling diagram of the control plane interconnection Ethernet
cables.
6-20

Figure 6-18 Cabling Diagram of the Control Plane Interconnection Ethernet Cables
6-21

1. No.1~8 are super

category-5 network cables.
Interface Fibers
Table 6-12 describes the specifications of interface fibers.
Table 6-12 Specifications of Interface Fibers
TX1RX1~T-
Iu-CS/PS interface:
X4RX4 inter-
connects CN
Single mode fiber face of EGPB- Optical switch
Iub interface: connects
/ESDTI/ESDTA
Node B
board
Interface fiber uses single mode fiber. Ends A is LC/PC plug.

Installation location and cabling direction of the interface fibers
l End A connects one or more of "TX1RX1"~"TX4RX4" interfaces on
EGPB/ESDTI/ESDTA board. End B connects the optical switch (no belonging to
ZXUR 9000 UMTS). The connection of standby interface board EGPB/ESDTI/ESDTA
is the same.
Figure 6-19 shows the cabling of interface fibers.
Note:
In actual situation, whether to use the interface board EGPB/ESDTI/ESDTA must be
determined according to the networking plan at site. The cabling diagram uses ESDTI
as an example.
6-22

Figure 6-19 Cabling Diagram of the Interface Fibers
1. No.1/2 is optical fiber.
Interface Network Cables

Table 6-13 describes the specifications of interface network cables.
Table 6-13 Specifications of Interface Network Cables
ETH1~ETH4 in- Iu-CS/PS interface:

Super category 5
terfaces of mas- connects CN
shielded network External switch
ter shelf EGPB Iub interface: connects
cable
board Node B
The interface network cables use super category-5 shielded network cable. End A is RJ45
connector.
Installation location and cabling direction of the interface network cables

l End A connects one or more of ETH1~ETH4 interfaces on active interface board
EGPB of master shelf. End B connects the external switch (not belonging to ZXUR
9000 UMTS). The connection of standby EGPB board is the same.
Figure 6-20 shows the cabling of interface network cables.
6-23

Figure 6-20 Cabling Diagram of the Interface Network Cables
1. No.1/2 is super category-5

network cable.
6-24

Interface E1/T1 Cable

Table 6-14 describes the specifications of interface E1/T1 cables.
Table 6-14 Specifications of Interface E1/T1 Cables
Cable ID Type Direction A Direction B Function
75 ohms E1 ca-
E1-G0505-001 "E1/T1 18", "E1/T1
ble Iu-CS/PS interface:
916", "E1/T1
connects CN
120 ohms E1 1724", or "E1/T1 DDF
E1-G0505-003 Iub interface:
cable 2532" of EDTA or
connects Node B
EDTI
T1-G0505-001 100 T1 cable
Figure 6-21, Figure 6-22, and Figure 6-23 show the appearances of interface E1/T1 cables.
Figure 6-21 Outline Structure of 75 E1 Cable
1. D 44-core connector (male) 2. 8-core 75 micro coaxial 3. Label

cable
Figure 6-22 Outline Structure of 120 E1 Cable
1. D 44-core connector (male) 2. 32-core 120 PCM cable 3. Label
6-25

Figure 6-23 Outline Structure of T1 Cable
1. D 44-core connector (male) 2. 32-core 100 shielded 3. Label

twisted cable
Installation location and cabling direction of the interface E1/T1 cables

l End A connects one or more of "1/T1 18", "E1/T1 916", "E1/T1 1724", or "E1/T1
2532" on active interface board EDTA or EDTI of master shelf. End B connects the
DDF.
Figure 6-24 shows the cabling of interface E1/T1 cable.
Figure 6-24 Interface E1/T1 Cable
1. No.1/2 is E1/T1 cable.
6-26

6.1.5 Installing Other Cables

Required Tools
l Diagonal pliers
l Cable tie
Categories of Other Cables

l OMC network cable
l PD485 cable
The following contents introduce the three cable categories in the respects of
OMC Network Cable

Table 6-15 describes the specifications of the OMC network cable.
Table 6-15 Specifications of OMC Network Cables
Master shelf
Super category 5
EGBS board
shielded network External switch Connects OMC NMS client
ETH-MP1 port or
cable
ETH-MP2 port
Appearance of OMC network cable: Ends A and B are 8P8C straight cable crimping
shielded connectors, as shown in Figure 6-25.
Figure 6-25 Structure of an OMC Cable
Installation location and cabling direction of the OMC cables

l Connect end A to ETH-MP1 or ETH-MP2 interface on control plane switching board
EGBS of master shelf. End B connects the external switch (not belonging to ZXUR
9000 UMTS). The connection of standby EGBS board is the same.
Connect ETH-MP1 or ETH-MP2 interface of EGBS to two external switches respectively.
That is, connect ETH-MP1 of active and standby EGBSs to switch 1, and connect
ETH-MP2 of active and standby EGBSs to switch 2, thus forming a dual switching
network. Figure 6-26 shows the cabling diagram of OMC network cable.
6-27

Figure 6-26 Cabling Diagram of the OMC Cables
1. No.1~4 are super

category-5 network cables.
PD485 Cable
Table 6-16 describes the specifications of the PD485 cable.
Table 6-16 Specifications of PD485 Cable
Direction Direction of Direction of

Cable ID Type Function
A End B1 End B2
It enables the
communication
RS485
between opera-
RS485 (IN) inter- RS485 interface RS485 interface
DS-G0505- tion and main-
monitoring face on on master shelf on master shelf
002 tenance board
cable PDU sub- EGBS board EGBS board
and power mod-
rack
ule, and monitors
PDU status.
Appearance of PD485 cable: Ends A and B are 8P8C straight cable crimping shielded
connectors, as shown in Figure 6-27.
6-28

Figure 6-27 Structure of a PD485 Cable
Installation location and cabling direction of the PD485 cables

l End A connects the RS485 (IN) interface of PDU subrack. Ends B1 and B2
respectively connect the RS485 interface on active and standby control plane
switching boards EGBS of master shelf. If end B1 connects the RS485 interface on
active control plane switching board EGBS of master shelf, end B2 connects the
RS485 interface on standby control plane switching board EGBS of master shelf,
and vice versa.
Figure 6-28 shows the cabling of PD485 cables.
Figure 6-28 Cabling Diagram of the PD485 Cable
1. No.1 is Y-type PD485

cable.
6-29

6.2 Cable Layout Requirements

6.2.1 Universal Cabling Requirements
Note:
Cables can be laid upwards and downwards to agree with the installation mode of the
cabinet.
l Upward cabling mode
In the installation environment with anti-static floor, downward cabling mode can be
adopted. All cables go through the floor inter-layer or the cabling troughs.
l Downward cabling mode

In the installation environment without anti-static floor, upward cabling mode can be
adopted. The cable trays are laid on the cabinet, the cables go through the upper
cable trays on the cabinet top.
The requirements for cable laying are as follows:

l Before cabling, ensure that no cable is damaged.
l Separately bind the signal cables and the power cables to avoid interference to the
signals.
l The bending should be smooth and round. The minimum bending radius is no less
than 10 times of the cable outer diameter.
l The labels should be clearly marked and pasted 20 cm from the ends, with the content
indicating the directions of the two ends. The labels should be made in a two-end
identifying manner, namely a label at one end should indicate directions of both ends.
l The cables are straight and smooth without interleaving.
l The cable connectors are tightly locked by means of locking devices. The connectors
that are not used should be wrapped with the plastic bags for protection.
l The surplus cables should be arranged in order and bound on the side cabling beam
of the cabinet to prevent the cable damage caused by shake during the transportation.
l Route the cables outputted from different panels along the panel respectively. The
cabling should not affect the insertion and extraction of adjacent boards. The cable
connected to the upper part of a board should be laid in the upper cable trough. The
cable connected to the lower part of a board should be laid in the lower cable trough.
l Peel off the sheath of E1 cables laying at the horizontal cable racks (including the
turning part at the vertical cable rack).
l The unshielded network cables should be separated from the power cables. The
network cables should not be bound too tight and bent too sharp.
l When laying the trunk cables, do not strain the cables or cut off all the surplus length
of cables.
6-30

l When laying 10-core or 12-core cables, bind them into a bundle with ties or wax string.
When fixing the cables to the cable trough, the distance between cable ties cannot
exceed 1 m. The cable between ties cannot be fully extended.
l The cables connected to the farther wiring terminals should be laid at the outside and
the cables connected to the nearer wiring terminals should be laid at the inside. f the
equipment room applies top routing, first lay the very bottom of the cables. If the room
applies bottom routing, the sequence should be from top to bottom.
l Cables may be distributed in an overlapped mode, but the overlap height should not be
too great, so as to ensure the normal circulation of the cold air and the heat dissipation
of the cabinet.
l The laying positions should be arranged considering the largest cable configuration
at the cable troughs and at the cabinet outlet. The cable routing should provide
convenience for maintenance and future expansion.
l The reserved cables in the back of DDF, ODF boards should be uniformly arranged
with a proper length to allow the boards for free flipping.
The requirements for binding cables are as follows:
l Bind the cables with cable ties, as shown in Figure 6-29. The cable ties along the
same bundle of cables should be of the same height.
Figure 6-29 Cable Tie
l After binding, trim the remaining parts of the cable straps from the root. Dont leave
sharp cuts, as shown in Figure 6-30. In the figure, the tick mark indicates correct
binding and the cross mark indicates wrong binding.
6-31

Figure 6-30 Requirements for Cable Tie
l In a finished cable bundle, the space between two cable ties should be 3 to 4 times
the cable bundle diameter, as shown in Figure 6-31.
Figure 6-31 Cable Ties of a Cable Bundle
l At the turn of a cable bundle, bind the cable ties at positions shown in Figure 6-32 to
avoid breaking the cable cores at the turn because of big stress. In the figure, the tick
mark indicates correct bundling and the cross mark indicates wrong bundling.
Figure 6-32 Cable Ties of A Cable Bundle at Turning
l Do not mix black cables with white cables. The black cables are for outdoor installation
and the white cables are for indoor installation.
l The cables into cabinets should be tired at every wiring rack vertical to the backplane.
Note:
The internal cables have been installed before delivery. Therefore, this part of contents
can be used as reference for equipment check and maintenance.
6-32

6.2.2 Requirements for Laying Power Cables

In addition to universal cabling requirement, the laying of power cables must meet the
following specific requirements:
1. ZXUR 9000 UMTS cabinet adopts two-channel DC power supply. It must be connected
with two channels of DC power.
2. Upward routing power cables should be connected at cabinet top. Downward routing
power cables should be connected at cabinet bottom. If the cabinet does not meet the
requirement, change the cabinet cabling mode.
3. When laying the power cables along the vertical cabling beam, ensure that a cable
clip is used at every spacing of 100 mm.
4. When power cables and grounding cables are connected to the power supply wiring
terminals, the cabling shape should be made out by means of pliers.
5. The power cables and ground cables should pass through the cabling chutes at the
both sides of the cabinet, and be fixed on the inside of the rack. The cable ties should
be located outside the rack.
6. Intermediate connector or welding point is not allowed for cable extension.
7. AC power cables and signal cables are laid separately, with a distance of over 300
mm between each other.
8. Keep a distance of 100 mm between DC power cables and signal cables if they are
laid in parallel.
6.2.3 Requirements for Laying Optical Fiber

In addition to the universal cabling requirements, the laying of optical fibers must meet the
following specific requirements:
l Cable the fibers in pairs. Do not bend then in right angle. If it is obliged to bend, the
bending radius must not be less than 30 mm.
l It is better to bind the fibers fixed on the vertical trough every 300 mm. Bundle with
fiber adhesive tapes at each distribution point.
l Keep a maximum margin of 0.5 m between the sleeve and the fiber splitter.
l Use protective sleeves on the fiber pigtailss that leave the fiber box or are laid outside
the racks or between racks and fiber pigtail troughs.
l Do not lay cables on the fibers.
l Do not contact the fibers with the sharp edges of the cabinet. Prevent the fibers from
being damaged. The actual gap between the cable and mechanical parts must be
greater than 10 mm. If there is no guarantee, add the jacket.
l If there are few fibers and when cabling the fibers with signal cables, protect the fiber
with wiring pipe. Use corrugated pipes where they leave the cabinet, to prevent fibers
from being crushed.
6-33

Warning!
Don't directly look at fiber section or optical interface on installation and maintenance.
Serious eye injury may occur if laser bundle accesses into your eyeball.
6.2.4 Requirements for Laying Outdoor Cables

l Cabling racks are required for cabling outdoor cables. All the cables should be bound
with the cabling racks securely.
l When the power cables and signal cables are routed parallel, they must not be bound
together. Enough space is necessary.
l Water-proof and anti-sunburn measures are required.
l The cable through-holes should be sealed.
6-34

Chapter 7
Attached Equipment
Installation
Table of Contents
Overview to Accessories Installation ..........................................................................7-1
Alarm System.............................................................................................................7-1
Environment Monitoring System .................................................................................7-9
7.1 Overview to Accessories Installation

ZXUR 9000 UMTSThe following accessories are required to be installed after installing
the equipment:
l Alarm system
l Environment monitoring system
l Switch
7.2 Alarm System

Description
Alarm system gives users quick and timely information on the defective issues occurring
to the equipment. In the case of a failure with the communication system or any
improperly operating status of the system, the equipment sends the alarm information
to the background server through which users may review the current alarm or historic
alarm. Also the server sends the alarm information to the alarm box which makes audio
and visual alarms as well as sending alarm message to the cell phone number predefined.
Composition
The alarm system consists of alarm server (usually the OMC server) and alarm box, as
7-1

Figure 7-1 Alarm System
l The alarm server allows the administrators to set such parameters as the levels of
alarms to be sent to the alarm box, the mobile phone numbers to send alarm SMS
messages.
l The alarm server sends alarm messages to alarm box through TCP/IP protocol, and
the mobile phone module in the alarm box delivers the alarm SMS messages to the
mobile phone number as specified.
l The alarm box displays the alarm messages on the LCD screen with the alarm
indicator and the alarm sound.
7.2.1 Descriptions of the Alarm Box

Description
The alarm box is connected to the alarm server through the hub to receive alarm data
from the server. It reports alarms with alarm lights and sounds for different alarm severity.
Meanwhile, it displays alarm messages on the LCD.
Functions
The alarm box provides the following functions:
l SMS sending: Through proper settings on the alarm server, the built-in mobile phone
module in the alarm box sends current alarms to the mobile phones of the specified
staff. Alarms can be set according to preset severity levels. Alarm box supports CDMA
or GSM system, but not both.
l Audio alarm: The built-in speaker of the alarm box reports alarms with beeps and the
current alarm severity with real voices.
l Alarm Indicator: Alarms of different severity levels are indicated by LEDs of different
colors (yellow, orange, blue and red in the ascending order of alarm severity).
l Alarm server indicator: The alarm box panel has 10 LED indicators that are connected
to 10 groups of alarm servers (usually 10 servers). The indicators report the status of
each group of alarm servers, such as link status, and alarm status.
l LCD display of alarm information: The alarms from alarm server are displayed on the
LCD screen of the alarm box. Users may press the alarm menu and panel buttons to
set the alarm box parameters, such as the IP address, the UDP port number, button
sound switch control, and back-light control.
l Remote function: The alarm box can connect to a server in the same network
segment, or a remote server in a different network segment. In the latter case, you
7-2

Chapter 7 Attached Equipment Installation
need to add a route on the alarm box. Therefore, the alarm box need not be placed
in the computer room. It can be placed in the office or the meeting room, which
increases its flexibility.
l Multiple office integration: The alarm box supports up to 128 alarm servers, which
can be classified into 10 groups. Usually, these servers are not in the same network
segment, so this function needs support from the remote connection function.
l Supports cross-VLAN alarm servers: The alarm box may be connected to the alarm
servers in different VLANs through the layer-2 switch. This cross-VLAN connectivity
eliminates the need for a high-cost layer-3 switch, while ensuring the separation of
alarm servers from each other.
l Network storm detection and alarm: Proper setting of the network storm threshold on
the alarm box helps you to avoid network congestion caused by data broadcast.
l Alarm group confirmation: The alarm box confirms alarms on the per-group basis.
l Alarm statistics information query: The statistic data of various alarms connected with
alarm servers can be queried through LCD.
l Permanent muting: User may mute the alarms according to their severity levels on
the alarm box.
l Remote operation: Users may log in to the alarm box with Telnet, and complete
alarm server configuration, router configuration, VLAN configuration, SMS parameter
configuration and time parameter configuration with MML commands.
Technical Parameters
l Dimensions: 323 mm 220 mm 260 mm (HWD)
l Power: -48 V DC power; Supports 90 V 264 V AC current (power adapter needed)
l Power consumption: 40 W
l Interface: 1 RJ-45 port
l Ambient temperature: 0 ~ 45
7.2.2 Alarm Box Installation

7.2.2.1 Installing Alarm Box
Prerequisites
Before starting the procedures, ensure that:
l The tools and meters are prepared.
l The installation position for the alarm box is determined.
l The mounting panel from the back of the alarm box is removed.
Context
The alarm box is installed in the control room or office to provide the maintenance
personnel with alarm information of different levels. The alarm box should be installed
in a conspicuous place, so that the on-duty personnel can see the alarm indicators and
7-3

here the alarm sound. It is mounted on the wall about 1.5 m above the floor to facilitate
operations on it.
Steps
1. Use the mounting panel to mark the positions of the installation holes, or draw the lines
according to the dimension provided in Figure 7-2. The alarm box bottom is around
1,500 mm above the ground. The lines should be parallel to the ground or the wall.
Figure 7-2 Installing the Mounting Panel
1. 8 hole 3. Mounting panel 4. M5 wooden sunk

2. Plastic expansion pipe screw
2. Drill four 8 holes with the depth of 40 mm.

3. Insert plastic expansion tube, and hammer them fully into the holes with proper force.
4. Use four M5 wooden sunk screws to fix the mounting panel on the wall, as shown in
Figure 7-2.
5. Align the holes at the back of the alarm box with the hangers on the mount panel and
mount the alarm box to the hanger, as shown in Figure 7-3 and Figure 7-4.
7-4

Figure 7-3 Installation Diagram 1
1. Hanging hole
Figure 7-4 Installation Diagram 2
1. Mounting panel for the

alarm box
2. Alarm box
6. Lock the alarm box so that it cannot be taken off from the mounting panel.
End of Steps
7.2.2.2 Installing Cables (DC Power Cables and Network Cables)
Prerequisites
l The alarm box has been installed.
l The power cables and the network cables are laid according to the layout design.
7-5

Context
If the equipment room has DC power, use the 3-meter long DC power cable attached in the
package, or make the power cable as needed. The specifications of a self-made power
cable cannot be lower-leveled than the attached cables, as shown in Table 7-1.
Table 7-1 Specifications of Power Cable
Specification Parameter Value Specification Parameter Value
Standard sectional
1 mm2 Jacket thickness 0.87 mm
area
External diameter of
External diameter 1.3 mm 6.94 mm
tube (mm)
Insulation layer
0.65 mm Rated voltage 300 V/500 V
thickness
Insulation outer Highest working

2.6 mm 70
diameter temperature
The maximum DC
20 /km N/A N/A
resistance in 20
The power cables and the network cables should have jackets before being fixed to the
wall. The cable layout should be good-looking. The cable should bend smoothly at the
bending position, and the tail should not be pulled tight to avoid damage of the cable.
Steps
1. Connect one end of the straight-through network cable (RJ-45 plug) into the port of
the alarm box, and connect the other end to port on the hub or the layer 2 switch in
the LAN.
2. Connect the DC power cable to the power port on the lower right part of the alarm
box. Connect the first power cable (usually black) to the -48 V RTN port, and connect
the other power cable (usually blue) to the -48 V port. Fasten the built-in screw of the
cable port. Each port that connects with a cable must be consistent with the other part
of the cable.
3. Install a PVC cable trough on the wall based on the cabling scheme and position of
the alarm box.
l If the cables go to the same destination (such as in a cabinet) at the other end,
install the PVC cable chute along the wall to the cable ladder, and then run the
cables from the cable ladder into the cabinet (cabling in cable racks); or, install
the PVC cable chute along the wall to the floor, and then run the cables through
the cable chute under the raised floor into the cabinet (cabling under the raised
floor, in which case the cable chute is optional).
l If the cables go to different destinations at the other end, separate them at an
appropriate location, put them respectively into narrower cable chutes, and run
7-6

them to their respective destinations in the cable chutes along the wall or under
the raised floor.
4. Put the power cables and the network cables into the wider cable trough, and then
cover the trough.
End of Steps
7.2.2.3 Installing Cables (AC Power Cables and Network Cables)
Prerequisites
l The alarm box has been installed.
l The power cables and the network cables are laid according to the layout design.
Context
A power adapter is needed under the AC power supply. Make sure that there is a AC
power socket near the alarm box. The power adapter delivered with the equipment has
a two-meter-long DC power cable and a 2-meter-long AC power cable. When installing
the alarm box, take into consideration the placement of power adapter and the length of
power cable.
The power cables and the network cables should have jackets before being fixed to the
wall. The cable layout should be good-looking. The cable should bend smoothly at the
bending position, and the tail should not be pulled tight to avoid damage of the cable.
Steps
1. Connect one end of the straight-through network cable (RJ-45 plug) into the port of
the alarm box, and connect the other end to port on the hub or the layer 2 switch in
the LAN.
2. Connect the three-electrode plug to the AD power socket and connect the other end
to the power adapter. Make sure that the power supply at the socket is switched off.
The power adapter and power cables are shown in Figure 7-5 and Figure 7-6.
Figure 7-5 Power Adapter From Top View (Left) and Side View (Right)
7-7

Figure 7-6 AC Power Cable
Note:
The actual power cable plug might be different with that shown in the figure because of
various standards in different countries. Based on actual situation, select power cable
or use connector board for adapting upon delivery.
3. Connect the power cable at DC side of the adapter to the power terminal at the right
lower part of the alarm box. Connect the power cable with GND label to the -48 V RTN
port, and connect the other cable to the -48 V port. Fasten the built-in screw of the
cable port.
the alarm box.
l If the cables go to the same destination (such as in a cabinet) at the other end,
install the PVC cable chute along the wall to the cable ladder, and then run the
cables from the cable ladder into the cabinet (cabling in cable racks); or, install
the PVC cable chute along the wall to the floor, and then run the cables through
the cable chute under the raised floor into the cabinet (cabling under the raised
floor, in which case the cable chute is optional).
l If the cables go to different destinations at the other end, separate them at an
appropriate location, put them respectively into narrower cable chutes, and run
them to their respective destinations in the cable chutes along the wall or under
the raised floor.
5. Put the power cables and the network cables into the wider cable trough, and then
cover the trough.
Note:
If the power adapter is not easy to hide, find an appropriate position to place it.
End of Steps
7-8

7.3 Environment Monitoring System

Composition
The monitoring system is composed of PDU, smoke alarming device, infrared sensor,
temperature/humidity sensor and door control sensor.
Principles
PDU performs alarm signal processing. The alarm indicator on the power distribution
subrack panel indicates alarm if the following problems occur: The -48 V power supply
has problems such as over-voltage, under-voltage, or power-down; The fan becomes
abnormal; Smoke signal, intrusion signal, or signal of temperature/humidity exceeding limit
is detected. At the same time, the signal is reported to EGBS (rear board of UMP) or server
through RS485 interface.
7.3.1 Environment Monitoring Transit Cables

Functions
The back of the power distribution sub-rack provides DB15 connector to lead out signals.
The monitoring signals are led to the cabinet top through the monitoring cable H-MON-025.
Configure the sensor as needed when installing the rack.
Cable Structure
For monitoring signal cable H-MON-025, the end of power subrack connects DB15
interface. There are four DB9 interfaces at the sensor end, which is used to connect
different sensors. Figure 7-7 shows the structure of H-MON-025 cable.
Figure 7-7 H-MON-025 Cable
Table 7-2 describes the relation between cable ports and sensors.
7-9

Table 7-2 Relation of Ports and Sensors for Cable H-MON-025
End B ID Sensor
B1 Infrared Sensor
B2 Temperature/humidity sensor
B3 Fog sensor
B4 Reserved
Installation Instructions
The end A connects with the DB15 interface at "SENSOR" label on the back of the power
distribution sub-rack. The end B leads out cables from the cabinet top, and cables are
bound and fixed. If there is no configuration of sensor cable, the plastic protection sleeve
for the plugs on end B must not be lost.
7.3.2 Installing the Sensors

Pay attention to the following items when installing the sensors:
Install PVC cabling troughs on the wall surface and cable inside the troughs, along the wall
to the upward cabling tray or the downward cabling tray under the anti-static floor. Lead
the cable to PDU external monitoring cable on the top of the cabinet through the cabling
tray.
The alarm sensor cable should be routed neatly and bundled in order. Keep the tails
smooth and flat. Do not stress the bends of the cables to avoid the damage.
After the cabling, cover PVC cabling trough.
7.3.2.1 Installing Smog Sensor
Context
The smoke sensor cables contain sensors, whose appearance is shown in Figure 7-8.
7-10

Figure 7-8 Appearance of a Smoke Sensor
The smog sensor is mounted on the ceiling, right over the top of the cabinet.
Steps
1. Drill two holes (diameter 6 mm) on wall surface (the depth should be consistent with
the length of the plastic expansion tube, advisably not less than 30 mm), which are 97
mm away from each other and of the same height from the ground.
2. Insert plastic expansion tube into these two holes, and hammer them fully into the
holes with proper force.
3. Detach the base of fog sensor, thread two nutted M4 screws into preset holes of the
base, and rotate the screws into the plastic expansion tube on the wall.
4. Connect the DB9 male plug on the smog sensor to the end B3 on PDU external
monitoring cable H-MON-025 or the end B4 on H-MON-009.
End of Steps
7-11

7.3.2.2 Installing Indoor Temperature/Humidity Sensor
Context
The appearance of the temperature/humidity sensor is shown in Figure 7-9.
Figure 7-9 Appearance of a Smoke Sensor
Steps
the length of the plastic expansion tube, advisably not less than 30 mm), which are 60
mm away from each other and of the same height from the ground.
3. Force wooden screws M4 into the expansion tube but not to the end. The screw cap
should be kept 10 mm away from the wall surface.
4. Connect the DB9 male plug at end A of the temperature/humidity sensor to the end
B3 on PDU external monitoring cable H-MON-009 or the end B2 on H-MON-025. DB9
female plug on end B connects to the sensor. The appearance of a sensor cable is
Figure 7-10 Temperature/Humidity Sensor Cables
7-12

5. Align the two installation holes on the back of the temperature & humidity sensor with
the two screw cap, and insert the screws. Pull the temperature & humidity sensor
downward slightly to check if it has been engaged with the screws properly.
End of Steps
7.3.2.3 Installing Infrared Sensor
Context
The infrared sensor should be installed on the upper corner of the wall so that it can
detect the persons coming into the equipment room through the windows and doors. The
installation position of the infrared sensor is shown in Figure 7-11.
Figure 7-11 Installation Position of Infrared Detector
Note:
The infrared sensor mentioned below is just one of the multiple types available. The actual
structure of the infrared sensor on the site may be different, and you should follow the
instruction manual of device to install it.
The structure of the infrared sensor is illustrated in Figure 7-12.
7-13

Figure 7-12 Appearance of the Infrared Sensor
1. Cable outlet 3. Preset hole

2. Preset hole 4. Cable outlet
Steps
the length of the plastic expansion tube, advisably not less than 30 mm), which are
81.7 mm away from each other and of the same height from the ground.
3. Detach the base of infrared sensor, thread nutted M4 screws into preset holes of the
base, and rotate the screws into the plastic expansion tube on the wall.
4. Engage the infrared sensor with the base. One end of the sensor is DB9 male plug, as
shown in Figure 7-13. D89 make plug connects to the end B2 of external monitoring
cable H-MON-009 on PDU or the end B1 of H-MON-025.
Note:
The infrared sensor has been cabled before delivery.
7-14

Figure 7-13 Cable Components of the Infrared Sensor
End of Steps
7.3.2.4 Installing Access Control Sensor
Context
The cable of door access sensor is used to monitor the door status of equipment room and
cabinet.
Access control sensor can monitor at most five sets of equipment room doors. The number
depends on the actual cases. Connect End A of the door control sensor to End B1 of PDU
external monitoring cable. Install a door status switch at End B.
Context
Figure 7-14 shows the structure of door access sensor cable in equipment room.
Figure 7-14 Structure of a Door Control Sensor Cable
The end A is connected to the "DOOR" mark at the back of the power distribution subrack.
The end B is connected to the sensor. Table 7-3 describes the function of the end B.
7-15

Table 7-3 Functions of End B for Door Access Sensor Cable
Port Functions
B1 Front door access signal on the rack
B2 Rear door access signal on the rack
B3 Door access 1 in equipment room
Table 7-4 shows the technical indices of door access sensor.
Table 7-4 Technical indices of door access sensor
Item Index
Distance 16 mm ~ 45 mm
Working current Less than 0.5 A
Working voltage 100V DC
Lifecycle More than 1000000 hours (10 mVA)
Impedance 0.3
Withstanding voltage 250 DCV
Steps
the alarm box.
2. Along the wall, lay the cable to the upward cabling tray or the downward cabling tray
under the anti-static floor. Lead the cable to PDU external monitoring cable on the top
of the cabinet through the cabling tray.
3. After the cabling, cover PVC cabling trough.
End of Steps
7-16

Chapter 8
Installation Check
Table of Contents
Inspection for Cabinet Installation...............................................................................8-1
Check the Cable Layout .............................................................................................8-1
Attached Equipment Check ........................................................................................8-1
8.1 Inspection for Cabinet Installation

1. The cabinet must be installed vertically. After finishing installation, the level and
horizontal error should be neither more than 3mm.
2. No component on cabinet should be falling off or broken. There should be no peeling
and bumping mark on the lacquer coat, recoat it if there is any.
3. Various labels should be complete and clear.
4. The captive screws must be fastened. The exposed length and height of the same
type of nuts should be identical.
5. The cabinet installation should be shockproof. If necessary, use anchor bolts to fix the
cabinets to the ground.
6. The mounted components of the PCB should be in good contact and can be
unplugged/replugged easily enough. The surface where the slots are inserted with
PCBs should remain flat.
8.2 Check the Cable Layout

For details, refer to the contents related to cable laying requirement during cable installation
in this manual.
8.3 Attached Equipment Check

8.3.1 Check After Alarm Box Installation
1. The alarm box should be installed in a conspicuous location, so that the alarm can be
seen or heard easily.
2. It should be installed at a proper height for the convenience of the operation.
3. The power cables and network cables connected to the alarm box should be laid in
the cable trough without exposure.
4. The alarm box must be installed firmly.
5. When multiple alarm boxes are installed side by side in line, each must be clearly
labeled to indicate which is for which equipment.
8-1

8.3.2 Check After Sensor Installation

1. The infrared sensor should be installed at a proper position so that it can detect the
key entrances of the equipment room.
2. The temperature and humidity sensors should be installed at a proper position which
is less than 1 m away from the cabinet.
3. The smoke sensor should be installed on the ceiling above the cabinet.
8.3.3 Check on the Maintenance Terminals

1. The maintenance terminal should be isolated from the main equipment. Glass wall
may be used for the isolation.
2. They should be identified with labels according to their types.
3. At least one of them should be equipped with a Modem that can be connected to the
nearby telephone line for remote maintenance.
8.3.4 Check After Other Hardware Installation

l Equipment labels are complete, correct and legible.
l The circuit board should be plugged correctly and completely.
l Selector switches and control switches of the equipment are in the specified initial
positions.
l Working ground, protecting grounds and lightning protection grounds of the cabinet
equipment are grounded correctly; the grounding resistance meets the technical
requirements.
l The fuses meet the rated nominal requirements.
l The backboard pins should neither be warped nor short-circuited.
l No short-circuit exists between the positive and negative power supply.
8-2

Chapter 9
Power-On and Power-Off
Table of Contents
Power-on Procedures.................................................................................................9-1
Power-off Procedures.................................................................................................9-2
9.1 Power-on Procedures

Prerequisites
l Make sure that all switches are in the off position.
l The hardware installation checks have been done.
Context
The following operations introduce the initial power-on procedure of device shelves.
Steps
1. Verify the number of boards with the system configuration list. Confirm that all boards
are not inserted into the shelf. Pull out the partially inserted boards, if any.
Tip:
For information on how to plug in and out boards, refer to Board Installation > Board
Installation Method in this manual.
2. Ensure that all power switches at power distribution subrack are in OFF position.
3. Turn on the power switch on the DC power distribution cabinet. Use a multimeter to
measure whether the 48 V power output from the DC distribution cabinet satisfies the
voltage fluctuation range: -57 V DC ~ -40 V DC.
4. Set the air switch of the power distribution subrack as ON. Observe the PWR IN
indicator on the power distribution subrack. The indicator should be on.
5. Set the air switch for a service subrack on power distribution box as "ON". The fans in
the service subracks should operate normally. Use a multimeter to measure the 48
V power input to the service subracks. The voltage range should be -57 V DC ~ -40
V DC.
9-1

6. Set the air switch for a service subrack on power distribution box as "OFF". The fans
in the service subracks should stop rotating. Use a multimeter to measure the 48 V
power input to the service subracks. The voltage should be 0 V.
7. If there are multiple service subracks, repeat steps 5 and 6.
8. Insert all boards to the correct slots.
9. Set the air switch for a service subrack on power distribution box as "ON". Observe
whether all indicators and running status of the fans are normal. If any exception
occurs, immediately power off the power distribution box and solve the problem. After
all faults are removed, repeat the previous power on procedures.
End of Steps
9.2 Power-off Procedures

Context
The following contents describe the power-off operations for the cabinet.
Warning!
The system stops working and terminate all the business providing after power-off. Do
operate with care.
Steps
1. Turn off the -48 V power switch corresponding to the service subrack on the panel of
the power distribution subrack.
2. Turn off the -48 V power supply output to the cabinet on the DC power distribution
cabinet.
End of Steps
9-2

Appendix A
Appendix
Table of Contents
Packing, Storage and Transportation ...................................................................... A-1
Label Standards ................................................................................................... A-16
External Cable Connections ................................................................................. A-37
Making of Ethernet Cable ..................................................................................... A-41
A.1 Packing, Storage and Transportation

A.1.1 Packing Cabinet
Prerequisites
Prepare all the necessary tools.
Note:
The door panel, side door panel, pallet packings and the cabinet are independent
components, which do not connect with other parts.
Context
The following contents describe the packing procedures for the cabinet.
Note:
The door panel, side door panel, pallet packings are packed with the cabinet.
Steps
1. Clean the cabinet with soft brush and dry cloth.
2. Mount the cover plate.
3. Configure accessories and attach the network access license.
A-1

4. Wrap the rack angles and fasten them with the gummed paper for box sealing.
5. Put two angle EPE pads at the two ends of the crate.
6. Put down the cabinet and use the 50 mm X 50 mm X 600 mm cushion to support the
top of the cabinet, as shown in Figure A-1.
Figure A-1 Packing the Cabinet
7. Put the front side of the cabinet upward, wrap it with the aluminum-foil composite-film
bag.
8. Place it in the crate gently.

9. Put 15 bags of desiccant (50g/bag) into the aluminum-foil composite-film bag, and then
place the green packing list inside the aluminum-foil composite-film bag.
10. Vacuum the aluminum-foil composite-membrane bag and seal it airtight.

11. Wedge two EPE packing pads to the mark plate and the bottom beam.
A-2

Appendix A Appendix
12. Nail the cover onto the crate firmly. The edge of the box cover is required to be aligned
with that of the box body. The nail should be fixed into the middle of the wooden plate
of the crate. No bent is allowed, as shown in Figure A-2.
Figure A-2 Sealing the Cabinet
13. Paste the address slip of the equipment operator and the packing list.
End of Steps
A.1.2 Packing Backplane into Carton

Prerequisites
Backplane is an independent component, which does not connect with other parts.
Context
Perform the following steps to pack the backplane into a carton.
Steps
1. Put the two ends of the backplane into an anti-static bag respectively, which contains
2 bags of desiccant each. as shown in Figure A-3.
A-3

Figure A-3 Packing the Backplane in Static-Shielding Bag
2. Use the package adhesive tape to seal the joints of the two bags.
3. Pack the backplane into the No.2 general carton, as shown in Figure A-4.
Figure A-4 Packing Backplane into Carton
4. Paste the address slip and the packing list.
5. Pack the backplane into the No.2 general carton, as shown in Figure A-5.
A-4

Appendix A Appendix
Figure A-5 Sealing the Backplane Package
End of Steps
A.1.3 Packing Backplane into Crate

Prerequisites
Backplane is an independent component, which does not connect with other parts.
Context
Perform the following steps to pack the backplane into a crate.
Steps
1. Put the two ends of the backplane into an anti-static bag respectively, which contains
two bags of desiccant each.
2. Use the package adhesive tape to seal the joints of the two bags.
3. Use the wooden box for purpose of subrack to hold the backplane. Use EPE pad to
separate between the backplanes. Put the yellow packing list on the EPE pad. Use
the EPE foam pad to stuff the wooden box evenly in the front, back, left, right, top and
bottom sides of the wooden box and between the backplanes, as shown in Figure A-6.
A-5

Figure A-6 Packing Backplane into Crate
5. Hammer two 45mm-long iron nails on each joints to connect four timbers with the side
panels of the crate.
6. Then hammer 12 nails in the box cover to make sure that the cover is nailed to the
crate firmly, as shown in Figure A-7.
Figure A-7 Sealing Crate
End of Steps
A-6

Appendix A Appendix
A.1.4 Packing Shelf

Prerequisites
l Shelf is an independent component, which does not connect with other parts.
l Prepare all the necessary tools.
Context
Perform the following steps to pack a shelf:
Figure A-8 shows the packing for the shelf.
Figure A-8 Packing Shelf
Steps
1. Use dry soft brush to clean the shelf.
2. Put the associated accessories such as installation screws and cable ties into the
plastic bag in specified quantity.
3. Use cable ties to fix the plastic bag in the vacant place of the subrack, and cut off the
extra part of the cable ties by using the diagonal pliers.
A-7

4. Attach the standard shelf EPE pad to the bottom of it.

5. Wrap the shelf with the aluminum-foil composite-film bag.
6. Place the shelf gently into the crate.
7. Attach another standard shelf EPE pad to the top of it.
8. Put 4 bags of desiccant (50g per bag) into the aluminum-foil composite film bag.
9. Put the green packing list inside the aluminum-foil composite film bag.
10. Vacuum the aluminum-foil bag and seal it.

11. Paste the address slip and the packing list to the outside of the crate.
12. Hammer two 45mm-long iron nails on each joints to connect four timbers with the side
panels of the crate.
13. Then hammer 12 nails in the box cover to make sure that the cover is nailed to the
crate firmly, as shown in Figure A-9.
Figure A-9 Sealing Crate
End of Steps
A-8

Appendix A Appendix
A.1.5 Packing Single Board

Prerequisites
l Board is an independent component, which does not connect with other parts.
Context
The packing procedures of a single board is shown in Figure A-10.
Figure A-10 Packing Board into Carton
Perform the following steps to pack a single board:
Steps
1. Pack the board into the ESD bag.
2. Put 2 bags of desiccant (3g per bag) into the ESD bag.
3. Seal the antistatic bag with the adhesive tape.
4. Put the board packing EPE pad into No.1 general-purpose packing carton. The No.1
general-purpose packing carton is shown in Figure A-11.
A-9

Figure A-11 No.1 General-Purpose Packing Carton
5. Put the board into the EPE board package pad.

6. Close the cover plate of the EPE board package.
7. Paste the address slip and the packing list to the outside of the carton.
8. Put the yellow packing list into the carton.
9. Use the package adhesive tape to seal the carton.
10. Apply two packing straps about 10 cm away from the carton ends, as shown in Figure
A-12.
Figure A-12 Sealing Carton
End of Steps
A.1.6 Packing Multiple Boards

Prerequisites
l Board is an independent component, which does not connect with other parts.
A-10

Appendix A Appendix
Context
The packing procedures of multiple boards is shown in Figure A-13.
Figure A-13 Packing Multiple Boards into Carton
Perform the following steps to pack multiple boards:
Steps
1. Pack the board into the ESD bag.
2. Put 2 bags of desiccant (3g per bag) into the ESD bag.
3. Seal the antistatic bag with the adhesive tape.
4. Put two board pads into the No.2 general-purpose packing carton. The No.2
general-purpose packing carton is shown in Figure A-14.
Figure A-14 No.2 General-Purpose Packing Carton
A-11

5. Insert the boards into the board pads.

6. Cover them with an EPE pad,
8. Put the yellow packing list into the carton.
9. Use the package adhesive tape to seal the carton.
A-15.
Figure A-15 Packing and Sealing Strap for Multiple Boards
End of Steps
A.1.7 Packing Base

Prerequisites
l Base is an independent component, which does not connect with other parts.
Context
The following contents describe the packing procedures for the base.
Steps
1. Clean the base with soft brush and dry cloth.
A-12

Appendix A Appendix
2. Seal the joint at the bottom of the cabinet base packing carton with the scotch tape for
box sealing in the H shape. as shown in Figure A-16.
Figure A-16 Sealing Bottom Joint of Carton with Adhesive Tape
3. Put a layer of EPE pads at the bottom of the packing carton,

4. Pack the base into the carton according to its height.
l When the base is higher than 100 mm, put one rack base into the rack base
packing carton, and fill in the extra space at the side and top with EPE pads. as
shown in Figure A-17.
Figure A-17 Packing the Base
l When the cabinet is not higher than 100 mm, two rack bases can be packed into
one rack base packing carton. Fill with the EPE pads in the extra space on the
side and top and between the two rack bases,
A-13


6. Put the yellow packing list into the packing carton.
7. Seal the joints at the top of the carton in the H shape with sealing adhesive tape.
A-18.
Figure A-18 Sealing and Strapping the Base Carton
End of Steps
A.1.8 Requirements for Equipment Storage

Requirements for Equipment Storage
l The equipment should be stored in its original packages and maintain the original
protective packages.
l Be aware of the completeness of the product to prevent any loss.
l The switching equipment should be stored in the designated place after it is packed
but before it leaves the factory or after it reaches the destination but has not been
unpacked and accepted.
l If the equipment is not put into use after six-month storage, it should be unpacked for
inspection, or powered on for inspection when necessary.
l If the equipment is found damaged in inspection, informed the relative department in
time.
Requirements for Place of Storage

The environment of the place of storage should meet the following requirements:
l The storage places must be clean, orderly, vented, dry and air-conditioned with
anti-moisture, anti-dust and anti-corrosion facilities.
l Air conditioning facilities should be provided. The temperature should be kept in the
range of 5 to 35 and the humidity should be kept in the range of 20% to 60%.
A-14

Appendix A Appendix
l Illuminating facilities should be provided.

l Antistatic and anti-EMI measures should be taken.
l The sun and other heat sources should be prevented from radiating the equipment
directly.
A.1.9 Requirements for Equipment Loading and Transportation

Requirements for Equipment Loading and Transportation
Caution!
Handle the switching equipment according to the transportation marks on the packing
boxes during its loading and transportation.
In the case that some equipment is found damaged in the transportation or handling, notify
the relevant department in time for handling.
Loading
l When loading the equipment, make sure that the larger and heavier boxes are under
the smaller and lighter ones, with the height of gravitational center no more than 2 m.
Keep the package flat and straight in the truck.
l On the transport vehicle, the equipment parts should be piled tidily, reasonably and
reliably to prevent damages to the goods due to shakes during transportation. There
should be not more than three layers of stacked wooden cases. Refer to the labels
outside the packing box to find out the stacking layers of the cartons and the packing
boxes of computer equipment.
l The loading weight should not exceed the rated carrying capacity of the truck and the
loading height should meet relevant regulations.
l The equipment should be stored and transported according to the damp-proof,
shockproof and crush-proof marks on the container, which should not be put upside
down.
l Never load the flammables, explosives and corrosives in the same truck.
Transportation
l Roadway or railway transportation is generally adopted.
l Rain-proof, dust-*proof, sun-proof and impact-proof measures are necessary in the
equipment transportation. For the open truck transportation, cover the goods with
tarpaulin. If the equipment is transported by rail, enclosed train cars are required.
l Do not store the equipment in an open-air stock during the transshipment.
l When transporting the equipment by road, the vehicle speed should be controlled,
depending on the road conditions.
l Do not expose the equipment to rain, snow or liquid.
A-15

Carrying
l The equipment should be handled with care. Experienced workers should be
appointed to operate the handling tools. They should cooperate with one another
and place the equipment as required, to ensure that the articles are not crushed or
crashed and that the product identifier or the related inspection identifiers are not lost
or damaged. The equipment should be handled with care to prevent knocking and
damages of the product.
l There are no requirements for the leaning degree of the wooden cases in
transportation. Refer to the labels on the packing boxes for the allowed leaning
degree of the cartons and the packing boxes of the computer equipment.
A.2 Label Standards

1. The paper label must use ZTE special purpose label paper.
2. The label for row and column should be compliant with the requirement of engineering
design. All ZTE equipment in the machine room should be in order, tidy, complete,
and exclusive.
3. Do not paste label or mark on boards.
4. All labels should be pasted in a consistent direction. The side indicating cable direction
should be faced up or to O&M plane, providing convenience for reading.
5. Mark all cables (power cable, grounding cable, transmission cable, feeder and so on)
on both ends with paper labels or cards.
6. Labels are pasted to two ends of the cable, 20 mm away from the end of connector.
7. Use cable clips to bundle card labels. Ensure that the distance between every two
clips are the same and the cards are in the same direction.
A.2.1 Label Type

The label are divided into two kinds.
1. One kind is the paper printing label.
The paper label uses in the indoor equipment, including cabinet, mesh wire, indoor
optical fiber tail filament, and E1 relay.
To improve efficiency and make appearance pleasant, paper labels must be printed
through printer.
2. The other one kind is the card label.

The card label is used in all inside and outside cables, including power cable,
grounding cable, and outdoor field optical cable.
The card labels are configured before delivery.
A-16

Appendix A Appendix
A.2.2 Introduction to Labels

A.2.2.1 Feeder Labels
The contents of feeder labels are printed before delivery. Therefore, it is not required to
write or print at site.
Table A-1 shows the contents of feeder labels.
Table A-1 Contents of Feeder Labels
Label Contents Meaning
GPS Satellite positioning system
Calibration channel between first sector RRU and

S1CAL
smart antenna
First RF channel between first sector RRU and

S1ANT1
smart antenna
Second RF channel between first sector RRU and

S1ANT2
smart antenna
Third RF channel between first sector RRU and

S1ANT3
smart antenna
Fourth RF channel between first sector RRU and

S1ANT4
smart antenna
Fifth RF channel between first sector RRU and

S1ANT5
smart antenna
Sixth RF channel between first sector RRU and

S1ANT6
smart antenna
Seventh RF channel between first sector RRU and

S1ANT7
smart antenna
Eighth RF channel between first sector RRU and

S1ANT8
smart antenna
Figure A-19 gives the examples of label contents.
A-17

Figure A-19 Feeder Label
A.2.2.2 Labels for Transmission Cables

Table A-2 shows the contents of labels for transmission cables.
Table A-2 Contents of Labels for Transmission Cables
S1OPB Optical interface between first sector RRU and BBU
Optical interface for cascading first sector RRU with lower

S1OPR
layer RRU
S2OPB Optical interface between second sector RRU and BBU
Optical interface for cascading second sector RRU with

S2OPR
lower layer RRU
S3OPB Optical interface between third sector RRU and BBU
Optical interface for cascading third sector RRU with lower

S3OPR
layer RRU
A-18

Appendix A Appendix
Figure A-20 Transmission Cable Label
A.2.2.3 Labels for Power Cables and Ground Cables

Table A-3 shows the contents of labels for power cables and ground cables.
Table A-3 Contents of Power Cables and Ground Cables
S1PWR DC power of first cell RRU
Power cable connecting indoor lightning protec-

PWR
tion box and outdoor lightning protection box
PGND Protection ground
ALM Alarm box
Figure A-21 Labels of Power Cable and Ground Cable
A.2.3 Installation Location and Specifications of Label Cards

Figure A-22 shows the locations for installing label cards.
A-19

Figure A-22 Antenna Feeder System of Indoor BTS
The antenna feeder system of indoor BTS should be labeled in the following locations:
1. Outdoor feeder 200 mm away from the bottom of antenna interface
2. Feeder 200 mm away from RRU
3. 200 mm from the position where field optical cable is branched in front of
4. Cable 200 mm away from OLPM outdoor power cable
5. Cable 200 mm away from GPS interface
6. Feeder, fiber, and power cable 200 mm away from ends of the turning
7. Feeder, fiber, and power cable 200 mm away from ends of sealing window
8. Feeder 200 mm away from GPS interface on cabinet top
9. Power cable 100 mm from the bottom of indoor lightning protection box
A-20

Appendix A Appendix
10. Power cable and protection cable 100 mm away from the bottom of indoor lightning
protection box
11. Protective grounding cable 20 mm from grounding copper bar (indoor and outdoor
12. Field optical cable 200 mm from cabinet top
13. Cable 200 mm away from power cable and protective grounding cable at cabinet top
14. Cable 20 mm from power terminal of DC power cabinet
A.2.4 Paper Label Specifications

A.2.4.1 Labels for Power Cable and Grounding Cable
The following table describes the contents of labels for power cables and grounding cables.
Connected Devices Label Contents
Remote End Local End
BSC-PDF Device type Device type

Power cable (R) Power cable (L)
PDF, power port No., voltage level BSC SN, BSC power port
No., voltage level
PDF-BSC Device type Device type

BSC SN, voltage level PDF, power port No., voltage level
Device-grounding busbar Device type Device type

PGND cable (R) PGND cable (L)
PGND device name, device SN PGND
Grounding busbar-device Device type Device type

PGND cable (R) PGND cable (L)
device name, device SN PGND PGND
The following table gives an example label for power cable and grounding cable.
Connected Devices Label Example Description
BSC-PDF GSM BSC GSM BSC The label is for GSM

Power cable (R) Power cable (L) BSC, meaning that
PDF-01 -48V BSC01-01 -48V the cable is from the
first -48 V power input
(main) port of the first
BSC at local end to
the first power output
terminal of PDF power
cabinet at remote end.
A-21

PDF-BSC GSM BSC GSM BSC The label is for GSM

Power cable (R) Power cable (L) BSC, meaning that the
BSC01-02 -48V PDF-31 -48V cable is from the 31st
power output terminal
of APDF power cabinet
at local end to the
second -48 V power
input (standby) port of
the first BSC at remote
end.
Device-grounding GSM BSC GSM BSC The label is for GSM

busbar PGND cable (R) PGND cable (L) BSC, meaning that the
PGND BSC01 PGND cable is from the first
BSC grounding busbar
at local end to the
protective grounding
cable of indoor busbar
at remote end.
Grounding busbar- GSM BSC GSM BSC The label is for GSM
device PGND cable (R) PGND cable (L) BSC, meaning that the
BSC01 PGND PGND cable is from the indoor
ground busbar at local
end to the protective
grounding cable of the
first BSC at remote
end.
A.2.4.2 Labels for Monitoring Cable

The following table describes the contents of labels for monitoring cable.
BSC-alarm box Device type Device type

Monitor cable (R) Monitor cable (L)
alarm box and SN ALARM BSC and SN-ALARM
alarm box-BSC Device type Device type

Monitor cable (R) Monitor cable (L)
BSC and SN-ALARM alarm box and SN ALARM
A-22

Appendix A Appendix
The following table gives an example label for monitoring cable.
BSC-alarm box GSM BBU GSM BBU The label is for GSM
Monitor cable (R) Monitor cable (L) BBU, meaning that
alarm box01 ALARM BSC01-ALARM the cable is from the
BSC01 alarm cable
port at local end to
the alarm box01 at
remote end.
alarm box-BSC GSM BBU GSM BBU The label is for GSM
Monitor cable (R) Monitor cable (L) BBU, meaning that the
BSC01-ALARM alarm box01 ALARM cable is from the alarm
box01 at local end
to the BSC01 alarm
cable port at remote
end.
A.2.4.3 Labels for 75 Signal Cable

The following table describes the contents of labels for 75 signal cable.
Device-device Device type Device type

TRUNK CABLE (R) TRUNK CABLE (L)
device location, shelf No., device location, shelf No.,
board No., E1 port No., Rx/Tx board No., E1 port No., Rx/Tx
Device-DDF Device type Device type

device location, DDF, shelf device location, shelf No.,
No. of DDF, port No., Rx/Tx board No., E1 port No., Rx/Tx
DDF-device Device type Device type

device location, shelf No., device location, DDF, shelf
board No., E1 port No., Rx/Tx No. of DDF, port No., Rx/Tx
DDF-DDF DDF DDF

device location, DDF, shelf No. device location, shelf No. of
of DDF, port No., Rx/Tx DDF and DDF, port No., Rx/Tx
Tightly paste the labels at 20 mm from two ends of the signal cable. For a twisted pair, paste one label
each time.
A-23

The following table gives an example label for 75 signal cable.
Device-device UMTS BBU UMTS BBU The cable is from the 12th
Trunk cable (R) Trunk cable (L) transmitting port (Tx) of
A01-03-22-11-Rx A02-03-04-12-Tx board 4 in shelf 3 of the
device in row A column
02 at local end to the 11st
receiving port (Rx) of board
22 in shelf 03 of the device
in row A column 01 at
remote end.
Device-DDF XX device XX device The cable is from the 11th

Trunk cable (R) Trunk cable (L) receiving port (Rx) of board
A02-DDF-03-10-Tx A01-03-22-11-Rx 22 in shelf 3 of the device
in row A column 01 at local
end to the 10th transmitting
port (Tx) in shelf 3 (where
DDF is located) of the
device in row A column 02
at remote end.
DDF-device XX device XX device The cable is from the 10th

Trunk cable (R) Trunk cable (L) transmitting port (Tx) in
A01-03-22-11-Rx A02-DDF-03-10-Tx shelf 3 (where DDF is
located) of the device in
row A column 02 at local
end to the 11th receiving
port (Rx) of board 22 in
shelf 3 of the device in row
A column 01 at remote
end.
DDF-DDF DDF DDF The label is for DDF,

Trunk cable (R) Trunk cable (L) meaning that the cable is
A01-DDF-02-11-Rx A02-DDF-03-10-Tx from the 10th transmitting
port (Tx) in shelf 3 (where
02 at local end to the 11th
receiving port (Rx) in shelf
2 (where DDF is located) of
the device in row A column
01 at remote end.
A-24

Appendix A Appendix
A.2.4.4 Labels for 120 Signal Cable

The following table describes the contents of labels for 120 signal cable.
Device-Device Device type Device type

remote device location, shelf device location, shelf No.,
No., board No., cable extension board No., cable extension
range (or port numbers) range (or port numbers)
Device-DDF Device type Device type

device location, DDF, shelf remote device location, shelf
No. of DDF, cable extension No., board No., cable extension
DDF-device Device type Device type

remote device location, shelf device location, DDF, shelf
No., board No., cable extension No. of DDF, cable extension
DDF-DDF Device type Device type

Remote device location, DDF, device location, DDF, shelf
shelf No. of DDF, cable exten- No. of DDF, cable extension
sion range (or port numbers) range (or port numbers)
Tightly paste the labels at 20 mm from two ends of the signal cable.
The following table gives an example label for 120 signal cable.
Device-Device Remote device Local device The cables are from

Trunk cable(R) Trunk cable(L) ports 1 ~ 22 of board 4
A01-03-22-(1 ~ 22) A02-03-04-(1 ~ 22) in shelf 3 of the device
in row A column 02
at local end to the
receiving ports 1 ~ 22
of board 22 in shelf 03
of the device in row A
column 01 at remote
end.
A-25

Device-DDF XX device XX device The cables are from

Trunk cable (R) Trunk cable (L) ports 1 ~ 22 of board 22
A02-DDF-03-(1 ~ 22) A01-03-22-(1 ~ 22) in shelf 3 of the device
local end to the ports 1
~ 22 of shelf 3 (where
02 at remote end.
DDF-device XX device XX device The cables are from

Trunk cable (R) Trunk cable (L) ports 1 ~ 22 of shelf 3
A01-03-22-(1 ~ 22) A02-DDF-03-(1 ~ 22) (where DDF is located)
of the device in row
A column 02 at local
end to the ports 1 ~ 22
column 01 at remote
end.
DDF-DDF DDF DDF The cables are from

Trunk cable(R) Trunk cable(L) ports 1 ~ 22 of shelf 3
A01-DDF-02-(1 ~ 22) A02-DDF-03-(1 ~ 22) (where DDF is located)
column 02 at local end
to the ports 1 ~ 22 of
shelf 2 (where DDF is
located) of the device
remote end.
A.2.4.5 Labels for Optical Fiber

The following table describes the contents of labels for optical fiber.
A-26

Appendix A Appendix

Optical Fiber (R) Optical Fiber (L)
remote device location, shelf remote device location, shelf
No., board No., optical in- No., board No., optical in-
terface No., Rx/Tx terface No., Rx/Tx
Device-ODF Device type Device type

local device location, ODF, remote device location, shelf
shelf No. of ODF, optical No., board No., optical in-
interface No., Rx/Tx terface No., Rx/Tx
ODF-device Device type Device type

remote device location, shelf local device location, ODF,
No., board No., optical in- shelf No. of ODF, optical
terface No., Rx/Tx interface No., Rx/Tx
ODF-ODF Device type Device type

remote device location, ODF, local device location, ODF,
shelf No. of ODF, optical shelf No. of ODF, optical
interface No., Rx/Tx interface No., Rx/Tx
Tightly paste the labels at 20 mm from two ends of the optical fiber.
The following table gives an example label for optical fiber.
Device-Device Remote device Local device The cable is from port

Optical Fiber(R) Optical Fiber(L) 12 of board 4 in shelf 3
A01-03-22-11-Rx A02-03-04-12-Tx of the device in row A
to the receiving port 11
column 01 at remote
end.
A-27

Device-ODF XX device XX device The cable is from port

Optical Fiber(R) Optical Fiber(L) 11 of board 22 in shelf
A02-DDF-03-10-Tx A01-03-22-11-Rx 3 of the device in row A
to the port 10 of shelf 3
(where ODF is located)
column 02 at remote
end.
ODF-device XX device XX device The cable is from Tx

Optical Fiber(R) Optical Fiber(L) port 10 of shelf 3 (where
A01-03-22-11-Rx A02-DDF-03-10-Tx ODF is located) of the
02 at local end to the
Rx port 11 of board 22
in shelf 3 of the device
remote end.
ODF-ODF ODF ODF The cable is from

Optical Fiber(R) Optical Fiber(L) Tx port 10 of shelf 3
A01-DDF-02-11-Rx A02-DDF-03-10-Tx (where ODF is located)
to Rx port 11 of shelf 2
(where ODF is located)
column 01 at remote
end.
A.2.4.6 Labels for Network Cable

The following table describes the contents of labels for network cable.

Ethernet cable (R) Ethernet cable (L)
remote device location, shelf remote device location, shelf
No., board No., network port No. No., board No., network port No.
A-28

Appendix A Appendix
Device-HUB Device type Device type

remote device location, shelf local device location, HUB, shelf
No., board No., network port No. No. of HUB, network port No.
HUB-device Device type Device type

remote device location, local device location, shelf No.,
HUB, shelf No. of HUB, board No., network port No.
network port No.
Computer-HUB Device type Device type

remote device location, local device location, com-
HUB, shelf No. of HUB, puter name, serial number,
network port No. network card No.
HUB-computer Device type Device type

Ethernet cable(R) Ethernet cable (L)
local device location, com- remote device location,
puter name, serial number, HUB, shelf No. of HUB,
network card No. network port No.
Tightly paste the labels at 20 mm from two ends of the network cable.
The following table gives an example label for network cable.
Device-device Remote device Local device The cable is from port

Ethernet cable(R) Ethernet cable(L) 12 of board 4 in shelf 3
A01-03-22-11 A02-03-04-12 of the device in row A
to port 11 of board 22 in
shelf 03 of the device
remote end.
A-29

Device-HUB XX device XX device The label is for GSM

Ethernet cable(R) Ethernet cable(L) BBU. The cable is
A02-HUB-04-05 A01-03-22-11 from network port 11
to network port 5 of
shelf 4 (where HUB is
remote end.
HUB-device XX device XX device The label is for GSM

Ethernet cable(R) Ethernet cable(L) BBU. The cable is from
A01-03-22-11 A02-HUB-04-05 network port 5 of shelf 4
(where HUB is located)
of the device in row
A column 02 at local
end to network port 11
column 01 at remote
end.
Computer-HUB BSC Server BSC Server The label is for BSC

Ethernet cable(R) Ethernet cable(L) Server. The cable is
A01-HUB-04-05 A02-BSC Server-01-02 from network card 2
of the first BSC Server
local end to network
port 5 of shelf 4 (where
HUB is located) of the
01 at remote end.
A-30

Appendix A Appendix
HUB-computer BSC Server BSC Server The label is for BSC

Ethernet cable(R) Ethernet cable(L) Server. The cable is
A02-BSC Server-01-02 A01-HUB-04-05 from network port 5 of
shelf 4 (where HUB is
local end to network
card 2 of the first BSC
Server in row A column
02 at remote end.
A.2.5 How to Paste the Label

Before pasting the label, write or print the label content on a full label paper. Then take off
and paste on the cable.
Determine the location of the label. Use other locations in case of a special condition, such
as a bending cable or interfering with other cable.
A.2.5.1 How to Paste a Label on a Vertical Cable
Steps
1. Align the label and cable as shown in Figure A-23. The long section with text is at the
left side.
A-31

Figure A-23 Pasting a Labels on a Cable
2. Fold the label to left along the arrow and paste, as shown in Figure A-24.
A-32

Appendix A Appendix
Figure A-24 Location of a Pasted Label (1)
3. Fold the label along the long bar section and paste. Note the area with (R) should
be facing the service area, that is, the label is on the left side of the vertical cable, as
shown in Figure A-25. Maintain a 45 degree angle between the label and horizontal
line for easy observation.
A-33

End of Steps
A.2.5.2 How to Paste a Label on a Horizontal Cable
Steps
1. Align the label and cable as shown in Figure A-26. The long section with text is at the
bottom.
Figure A-26 Pasting a Label on a Cable
A-34

Appendix A Appendix
2. Fold the label along the arrow and paste, as shown in Figure A-27.
3. Fold the label along the long bar section and paste. Note the area with (R) should be
facing the service area, that is, the label is on the bottom of the horizontal cable, as
shown in Figure A-28. Maintain a 45 degree angle between the label and vertical line
for easy observation.
End of Steps
A.2.6 Methods for Printing Paper Labels

When printing paper labels, pay attention to the following requirements:
1. When filling, printing, and pasting the labels, keep the surface clean.
2. As the labels use damp-proof material, never use inkjet printer. Also, never use pen
to write the contents.
3. Paste the labels in a neat and orderly manner. Otherwise, the product appearance will
be affected.
A-35

4. Use cable clips to bind card labels for power cable. The distance between every two
clips must be the same and the cards must point to the same direction.
A.2.6.1 Label Printing Template

ZTE label printing template is provided in CDR or EXCEL format. It is applicable for all
cables except feeders. The template has three worksheets, which are List, ZTE Label
Template (Small), and ZTE Label Template (Large) individually. The three worksheets
are related with each other. If you fill in the contents to be printed in List, the other two
worksheets automatically generate the same contents.
The detailed procedures for using the template are as follows:
1. In the List worksheet, type the label contents in cell 1 and cell 2, which are for remote
(R) side and locate (L) side respectively. To start a new line in the same cell, press
Alt+Enter.
R side L side
A01-B09-GND-1 A02-PDF-GND-1
3 4
2. The template automatically generates the label contents in corresponding locations

in ZTE Label Template (Small) and ZTE Label Template (Large), as shown in Figure
A-29.
Figure A-29 Template for Printing Labels
3. Print the labels by using ZTE blank label paper based on the engineering requirement.
A.2.6.2 Template Description

The labels must be printed through the template. The template is provided independently.
Contact ZTE office to obtain the template, if necessary.
The template is made in Microsoft Excel or CDR. Pay attention to the following
requirements when using it:
A-36

Appendix A Appendix
According to the location of cable installation at site, directly modify the contents of the
template. Note that the original format setting such as center, direction, and font cannot
be changed. Generally, the character size does not need to be changed. If there are too
many contents for the layout, reduce the character proportion of scale on condition that
the printed contents is legible and readable.
l Requirements for printer setting
Inkjet printer or laser printer can be used irrespective of the model. Before printing
the labels, do page setup and trial printing. The procedures are as follows:
Use normal paper blank at both front and back to print for trial. Cover it on the whole
label paper and ensure that the page setup meets the requirement, for example, the
printer properties including paper size and direction.
If the location is correct, print the paper directly. If the location is incorrect, adjust the
page setup and try again.
To adjust the page setup, choose FilePage SetupMargins. In the tab
page, set location as left, Footer and Header as 0, and adjust the values
of Top, Bottom, Right, and Left. Perform the previous settings only for initial
configuration. Save the page setup to facilitate future usage.
l Requirements for labels to be printed
1. Set the contents of each cell as center if possible. The printed contents of a single
row should not exceed the block.
2. If comparatively large contents are available in the first item, spaces can be
combined, and multiple rows can be printed, then adjust the printing contents to
be within the block.
No matter which printer model is used, manually feed the pages one by one to avoid
paper jam. Different from normal printing paper, the label material has two layers and
is processed after multiple stages such as printing and die cutting. When feeding the
papers, ensure that paper is in correct location as specified in the laser printer.
A.3 External Cable Connections

A.3.1 Table of 75 E1 Cable Connection
Table A-4 Table of 75 E1 Cable Connection
Cable 1 End A (DB44) Signal
38 RX1
Shielded cable #1 core
23 RX1+
37 RX2
22 RX2+
A-37

36 RX3
21 RX3+
35 RX4
20 RX4+
34 RX5
19 RX5+
33 RX6
18 RX6+
32 RX7
17 RX7+
31 RX8
16 RX8+
15 TX1
30 TX1+
14 TX2
29 TX2+
13 TX3
28 TX3+
12 TX4
27 TX4+
11 TX5
26 TX5+
10 TX6
25 TX6+
9 TX7
24 TX7+
8 TX8
7 TX8+
A-38

Appendix A Appendix
A.3.2 Table of 120 E1 Cable Connection

Table A-5 Table of 120 E1 Cable Connection
Blue (red1) 38 RX1
Blue (black1) 23 RX1+
Pink (Red1) 37 RX2
Pink (Black1) 22 RX2+
Green (red1) 36 RX3
Green (black1) 21 RX3+
Yellow red 1 35 RX4
Yellow black 1 20 RX4+
Gray (red1) 34 RX5
RX5+
Gray (black1) 19
Blue (red2) 33 RX6
Blue (black2) 18 RX6+
Pink (Red2) 32 RX7
Pink (Black2) 17 RX7+
Green (red2) 31 RX8
Green (black2) 16 RX8+
Yellow red 2 15 TX1
Yellow black 2 30 TX1+
Gray (red2) 14 TX2
TX2+
Gray (black2) 29
Blue (red3) 13 TX3
Blue (black3) 28 TX3+
Pink (Red3) 12 TX4
Pink (Black3) 27 TX4+
Green (red3) 11 TX5
Green (black3) 26 TX5+
Yellow red 3 10 TX6
Yellow black 3 25 TX6+
A-39

Gray (red3) 9 TX7
TX7+
Gray (black3) 24
Blue (red4) 8 TX8
Blue (black4) 7 TX8+
A.3.3 Table of 100 T1 Cable Connection

Table A-6 Table of 100 T1 Cable Connection
White 38 RX1
Blue 23 RX1+
White 37 RX2
Orange 22 RX2+
White 36 RX3
Green 21 RX3+
White 35 RX4
Brown 20 RX4+
White 34 RX5
Grey 19 RX5+
Red 33 RX6
Blue 18 RX6+
Red 32 RX7
Orange 17 RX7+
Red 31 RX8
Green 16 RX8+
Red 15 TX1
Brown 30 TX1+
Red 14 TX2
Grey 29 TX2+
A-40

Appendix A Appendix
Black 13 TX3
Blue 28 TX3+
Black 12 TX4
Orange 27 TX4+
Black 11 TX5
Green 26 TX5+
Black 10 TX6
Brown 25 TX6+
Black 9 TX7
Grey 24 TX7+
Yellow 8 TX8
Blue 7 TX8+
A.4 Making of Ethernet Cable

Ethernet Cable Selection
Base on the expected maximum working frequency, select the matching twisted pairs:
l For 10/100 Mbps Ethernet, select category-5 shielded cable (Cat5).
l For 1000 Mbps Ethernet, select super categorty-5 shielded cable (Cat5E).
Connector Selection
Based on the type of the selected twisted pairs, select the matching RJ-45 connecto.
The electrical performance indices of the connectors must be higher than or equal to those
of the twisted pairs.
A.4.1 Structure of Ethernet Cable

Structure of Ethernet Cable
The two ends of the network cable are crimped with the RJ45 connectors, as shown in
Figure A-30.
A-41

Figure A-30 Structure of a Network Cable
Category
By the connection relations at both ends, the Ethernet cable falls into:
l Straight-through cable
l Cross-over cable
Connection of Straight-Through Cable

The straight-through cable RJ45 is connected in a one-to-one relationship at both ends.
The specific connection relationship is shown in Table A-7.
Table A-7 Connection of Straight-Through Cable RJ45
End A Color End B
1 White-Orange 1
2 Orange 2
3 White-Green 3
6 Green 6
4 Blue 4
5 White-Blue 5
7 White-Brown 7
8 Brown 8
Connection of Cross-Over Cable

For the connection of the crossover cable RJ45J, the two twisted pairs at both ends
correspond to each other. The specific connection relationship is shown in Table A-8.
Table A-8 Connection of the Cross-over Cable RJ45J
End A Color End B
1 White-Orange 3
A-42

Appendix A Appendix
End A Color End B
2 Orange 6
3 White-Green 1
6 Green 2
4 Blue 4
5 White-Blue 5
7 White-Brown 7
8 Brown 8
A.4.2 Making Ethernet Cable

Prerequisites
l Prepare enough Ethernet cables and RJ45 heads.
l Prepare scissors, network cable pliers and cable stripper.
Context
Perform the following steps to make a cable:
Steps
1. Peel off the cable sheath from the cable head 20 mm or longer to expose the four pairs
of wires inside.
2. Arrange wire pairs of the cable. Matching sequence of wire pairs is 12, 36, 45, and
78, as shown in Figure A-31. As the bending at the connector position may damage
the cable pairs inside the tube, at least 8 mm of the cables inside the tube should be
arranged parallel to each other, forming the flat part of the cable. The remaining part
of the cable has an oval cross section.
Figure A-31 Diagram of Stripped Cable
A-43

3. Untwist insulating conductor and arrange them in parallel in proper order. Conductor
6 should lie across conductor 4 and 5. There should be no conductors that are not
twisted.
4. The length of trimmed conductors (without sharp points that may affect the
performance) should be 14 mm. Wires should not cross one another within at least
10 mm1 mm from the connector. Swap wire 6 with wire 4 within 4 mm away from
the sheaths, as shown in Figure A-32.
Figure A-32 Sequence of Cable Cores
5. Insert the cores into the RJ45 connector, and the copper conductor can be seen in the
head of the RJ45 connector. The flat part of the tube should be extended from the rear
of the connector till the initial tension disappears, as shown in Figure A-33.
Figure A-33 Inserting Network Cable into RJ45 Connector
6. Crimp the connector with the special crimping plier. If the connector is not crimped in
place, the contacts in it shall be too high and may damage an RJ45 jack. To avoid
this, FCC specifies that the crimping depth of all contacts should be within the range
of 5.89 mm ~ 6.15 mm, as illustrated in Figure A-34.
A-44

Appendix A Appendix
Figure A-34 Cable Crimping
End of Steps
A.4.3 Testing Ethernet Cable

Prerequisites
Ethernet cables are ready.
Context
The following operations are to test the Ethernet cables.
Steps
1. Check whether the connection relations are correct according to the connection table.
2. Check whether any core is shorted to adjacent core or shielding layer.

3. Check whether the spring pin crimping depth in the RJ45 connector is within the range
of 5.89 mm ~ 6.15 mm.
4. Use network cable tester to check if both ends can be well connected.
End of Steps
Result
For the unqualified cables, rework on them and check again.
A-45

A-46

Figures
Figure 1-1 Main and Auxiliary Equipment Rooms Layout .......................................... 1-2
Figure 1-2 Equipment Room Layout.......................................................................... 1-4
Figure 1-3 Grounding System ................................................................................... 1-9
Figure 2-1 Unpacking and Acceptance Flow ............................................................. 2-5
Figure 2-2 Goods Piling Plan .................................................................................... 2-7
Figure 2-3 Goods Piling Plan .................................................................................... 2-7
Figure 2-4 Cabinet Crate Appearance..................................................................... 2-10
Figure 2-5 Cabinet Package Inside Crate................................................................ 2-11
Figure 2-6 Unpacking Packing Box Vertically .......................................................... 2-12
Figure 2-7 Unpacking Packing Box Horizontally...................................................... 2-13
Figure 2-8 Crate Containing Cabinet Door .............................................................. 2-14
Figure 2-9 Crate Package ....................................................................................... 2-15
Figure 2-10 Unpacking Small Crate ........................................................................ 2-16
Figure 2-11 Carton Appearance .............................................................................. 2-17
Figure 2-12 Carton Package ................................................................................... 2-17
Figure 2-13 Carton Unpacking Procedure ............................................................... 2-18
Figure 2-14 General Piling Sequence ..................................................................... 2-20
Figure 2-15 Label Example ..................................................................................... 2-21
Figure 3-1 Hardware Installation Flow....................................................................... 3-2
Figure 4-1 Cabinet Installation Flow .......................................................................... 4-2
Figure 4-2 Adjusting Washer..................................................................................... 4-3
Figure 4-3 Type-A Adjustable Base........................................................................... 4-4
Figure 4-4 Type-B Adjustable Base........................................................................... 4-4
Figure 4-5 Type-C Adjustable Base........................................................................... 4-5
Figure 4-6 Adjustable Base Structure........................................................................ 4-5
Figure 4-7 Adjustable Base Installation Flow............................................................. 4-7
Figure 4-8 Adjustable Base Installation (Front View) ................................................. 4-8
Figure 4-9 Adjustable Base's Height Illustration ........................................................ 4-9
Figure 4-10 Installing Drilling Template ................................................................... 4-10
Figure 4-11 Installing Expansion Bolts .................................................................... 4-11
Figure 4-12 Connecting Base and Ground .............................................................. 4-12
Figure 4-13 Fixing Cabinet and Adjustable Base..................................................... 4-13
I
Figure 4-14 Cabinet and Adjustable Base Being Fixed............................................ 4-15

Figure 4-15 Flow of Installing Cabinet on Cement Floor .......................................... 4-16
Figure 4-16 Installing Drilling Template ................................................................... 4-17
Figure 4-17 Cabinet Installation on Cement Floor ................................................... 4-18
Figure 4-18 Single Cabinet Installed on Cement Floor ............................................ 4-19
Figure 4-19 Connecting Adjacent Cabinets ............................................................. 4-21
Figure 4-20 Installing Guide Rail ............................................................................. 4-22
Figure 4-21 Installing Floating Nuts ........................................................................ 4-23
Figure 4-22 Installed Floating Nut (Side View) ........................................................ 4-23
Figure 4-23 Installed Floating Nut (Front View) ....................................................... 4-24
Figure 4-24 Installing Shelf ..................................................................................... 4-25
Figure 4-25 Unplugging Fan Subrack...................................................................... 4-27
Figure 4-26 Installing Fan Subrack ......................................................................... 4-28
Figure 4-27 Installing Power Box ............................................................................ 4-29
Figure 4-28 Installing ECDM Module....................................................................... 4-30
Figure 4-29 Installing Power Distribution Subrack ................................................... 4-31
Figure 4-30 Installing Ventilation Subrack ............................................................... 4-32
Figure 4-31 Installing Wind Trap Subrack ............................................................... 4-33
Figure 4-32 Installing Ventilation Panel ................................................................... 4-34
Figure 4-33 Installing Cable Drum........................................................................... 4-35
Figure 4-34 Installing L-Shaped Component ........................................................... 4-36
Figure 4-35 Installed L-Shaped Component ............................................................ 4-36
Figure 4-36 Installing Horizontal Passage ............................................................... 4-37
Figure 4-37 Installed Horizontal Passage and Cable Drum ..................................... 4-37
Figure 4-38 Installing Cabinet Front/Rear Door (1).................................................. 4-38
Figure 4-39 Installing Cabinet Front/Rear Door (2).................................................. 4-39
Figure 4-40 Side Door Installation........................................................................... 4-41
Figure 4-41 Label Positions .................................................................................... 4-42
Figure 4-42 Cabinet Row Number Label ................................................................. 4-42
Figure 4-43 Product Nameplate .............................................................................. 4-42
Figure 5-1 Antistatic Wrist Strap................................................................................ 5-1
Figure 5-2 Opening Spanner..................................................................................... 5-3
Figure 5-3 Plugging Shelf ......................................................................................... 5-4
Figure 5-4 Plugging Board ........................................................................................ 5-4
Figure 5-5 Front Board and Rear Board Plugged in Shelf ......................................... 5-5
II
Figures
Figure 5-6 Moving Sliding Block................................................................................ 5-6

Figure 5-7 Unplugging Board .................................................................................... 5-7
Figure 6-1 Structure of an Exterior Power Cable ....................................................... 6-3
Figure 6-2 Cabling Diagram of Interior Power Cables ............................................... 6-3
Figure 6-3 Structures of a Service Subrack Grounding Cable ................................... 6-6
Figure 6-4 Cabling Diagram of the Service Sub-rack Grounding Cables ................... 6-7
Figure 6-5 Structure of a Power Distribution Subrack Grounding Cable .................... 6-7
Figure 6-6 Cabling Diagram of the Power Distribution Sub-rack Grounding
Cables .................................................................................................... 6-8
Figure 6-7 Structure of a Cabinet Door Power Cable ................................................ 6-8
Figure 6-8 Cabling Diagram of the Cabinet Door Grounding Cables ......................... 6-9
Figure 6-9 Structure of an Exterior Grounding Cable................................................. 6-9
Figure 6-10 Cabling Diagram of the Exterior Grounding Cables .............................. 6-10
Figure 6-11 Structure of the Line Reference Clock Cable ........................................ 6-11
Figure 6-12 Line Clock Reference........................................................................... 6-12
Figure 6-13 Structure of the BITS Reference Clock Cable ...................................... 6-13
Figure 6-14 Cabling Diagrams of the BITS Reference Clock Cables ....................... 6-14
Figure 6-15 Structure of the Inter-Shelf Clock Cable ............................................... 6-15
Figure 6-16 Cabling Diagrams of the Inter-Shelf Clock Cables ................................ 6-16
Figure 6-17 Cabling Diagram of the Media Plane Interconnection Fibers ................ 6-19
Figure 6-18 Cabling Diagram of the Control Plane Interconnection Ethernet
Cables .................................................................................................. 6-21
Figure 6-19 Cabling Diagram of the Interface Fibers ............................................... 6-23
Figure 6-20 Cabling Diagram of the Interface Network Cables ................................ 6-24
Figure 6-21 Outline Structure of 75 E1 Cable ...................................................... 6-25
Figure 6-22 Outline Structure of 120 E1 Cable .................................................... 6-25
Figure 6-23 Outline Structure of T1 Cable............................................................... 6-26
Figure 6-24 Interface E1/T1 Cable .......................................................................... 6-26
Figure 6-25 Structure of an OMC Cable .................................................................. 6-27
Figure 6-26 Cabling Diagram of the OMC Cables ................................................... 6-28
Figure 6-27 Structure of a PD485 Cable ................................................................. 6-29
Figure 6-28 Cabling Diagram of the PD485 Cable................................................... 6-29
Figure 6-29 Cable Tie ............................................................................................. 6-31
Figure 6-30 Requirements for Cable Tie ................................................................. 6-32
Figure 6-31 Cable Ties of a Cable Bundle............................................................... 6-32
Figure 6-32 Cable Ties of A Cable Bundle at Turning.............................................. 6-32
III
Figure 7-1 Alarm System .......................................................................................... 7-2

Figure 7-2 Installing the Mounting Panel ................................................................... 7-4
Figure 7-3 Installation Diagram 1 .............................................................................. 7-5
Figure 7-4 Installation Diagram 2 .............................................................................. 7-5
Figure 7-5 Power Adapter From Top View (Left) and Side View (Right)..................... 7-7
Figure 7-6 AC Power Cable ...................................................................................... 7-8
Figure 7-7 H-MON-025 Cable ................................................................................... 7-9
Figure 7-8 Appearance of a Smoke Sensor ............................................................ 7-11
Figure 7-9 Appearance of a Smoke Sensor ............................................................ 7-12
Figure 7-10 Temperature/Humidity Sensor Cables .................................................. 7-12
Figure 7-11 Installation Position of Infrared Detector ............................................... 7-13
Figure 7-12 Appearance of the Infrared Sensor ...................................................... 7-14
Figure 7-13 Cable Components of the Infrared Sensor ........................................... 7-15
Figure 7-14 Structure of a Door Control Sensor Cable ............................................ 7-15
Figure A-1 Packing the Cabinet ................................................................................A-2
Figure A-2 Sealing the Cabinet .................................................................................A-3
Figure A-3 Packing the Backplane in Static-Shielding Bag ........................................A-4
Figure A-4 Packing Backplane into Carton................................................................A-4
Figure A-5 Sealing the Backplane Package ..............................................................A-5
Figure A-6 Packing Backplane into Crate..................................................................A-6
Figure A-7 Sealing Crate ..........................................................................................A-6
Figure A-8 Packing Shelf ..........................................................................................A-7
Figure A-9 Sealing Crate ..........................................................................................A-8
Figure A-10 Packing Board into Carton .....................................................................A-9
Figure A-11 No.1 General-Purpose Packing Carton ................................................A-10
Figure A-12 Sealing Carton.....................................................................................A-10
Figure A-13 Packing Multiple Boards into Carton .................................................... A-11
Figure A-14 No.2 General-Purpose Packing Carton................................................ A-11
Figure A-15 Packing and Sealing Strap for Multiple Boards ....................................A-12
Figure A-16 Sealing Bottom Joint of Carton with Adhesive Tape .............................A-13
Figure A-17 Packing the Base ................................................................................A-13
Figure A-18 Sealing and Strapping the Base Carton ...............................................A-14
Figure A-19 Feeder Label .......................................................................................A-18
Figure A-20 Transmission Cable Label ...................................................................A-19
Figure A-21 Labels of Power Cable and Ground Cable ...........................................A-19
IV
Figures
Figure A-22 Antenna Feeder System of Indoor BTS ...............................................A-20

Figure A-23 Pasting a Labels on a Cable ................................................................A-32
Figure A-24 Location of a Pasted Label (1) .............................................................A-33
Figure A-26 Pasting a Label on a Cable..................................................................A-34
Figure A-29 Template for Printing Labels ................................................................A-36
Figure A-30 Structure of a Network Cable...............................................................A-42
Figure A-31 Diagram of Stripped Cable ..................................................................A-43
Figure A-32 Sequence of Cable Cores....................................................................A-44
Figure A-33 Inserting Network Cable into RJ45 Connector .....................................A-44
Figure A-34 Cable Crimping....................................................................................A-45
V
Figures

Tables
Table 2-1 Installation Tools........................................................................................ 2-2
Table 3-1 Safety Symbols and Meanings .................................................................. 3-3
Table 4-1 Applicable Height Ranges of Adjustable Bases ......................................... 4-3
Table 6-1 Specifications of Interior Power Cables ..................................................... 6-2
Table 6-2 Specifications of exterior Power Cables..................................................... 6-3
Table 6-3 Specification of the Service Sub-rack Grounding Cables ........................... 6-6
Table 6-4 Specifications of the Power Distribution Subrack Grounding Cables ........... 6-7
Table 6-5 Specifications of Cabinet Door Grounding Cables ..................................... 6-8
Table 6-6 Specifications of Exterior Grounding Cables .............................................. 6-9
Table 6-7 Specifications of the Line Reference Clock Cable.................................... 6-11
Table 6-8 Specifications of the BITS Reference Clock Cable................................... 6-12
Table 6-9 Specifications of the Inter-Shelf Clock Cable ........................................... 6-15
Table 6-10 Specifications of Media Plane Interconnection Fibers ............................ 6-17
Table 6-11 Specifications of Control Plane Interconnection Ethernet Cables ........... 6-20
Table 6-12 Specifications of Interface Fibers ........................................................... 6-22
Table 6-13 Specifications of Interface Network Cables ............................................ 6-23
Table 6-14 Specifications of Interface E1/T1 Cables ............................................... 6-25
Table 6-15 Specifications of OMC Network Cables ................................................. 6-27
Table 6-16 Specifications of PD485 Cable .............................................................. 6-28
Table 7-1 Specifications of Power Cable ................................................................... 7-6
Table 7-2 Relation of Ports and Sensors for Cable H-MON-025 .............................. 7-10
Table 7-3 Functions of End B for Door Access Sensor Cable ................................. 7-16
Table 7-4 Technical indices of door access sensor .................................................. 7-16
Table A-1 Contents of Feeder Labels ......................................................................A-17
Table A-2 Contents of Labels for Transmission Cables ...........................................A-18
Table A-3 Contents of Power Cables and Ground Cables .......................................A-19
Table A-4 Table of 75 E1 Cable Connection ........................................................A-37
Table A-5 Table of 120 E1 Cable Connection.......................................................A-39
Table A-6 Table of 100 T1 Cable Connection.......................................................A-40
Table A-7 Connection of Straight-Through Cable RJ45 ...........................................A-42
Table A-8 Connection of the Cross-over Cable RJ45J.............................................A-42
VII
Tables

Glossary
BBU
- BaseBand Unit
DDF
- Digital Distribution Frame
ECDM
- ETCA Chassis Data Module
ESD
- Electrostatic Discharge
ETCA
- Enhanced ATCA
GPS
- Global Positioning System
ODF
- Optical Distribution Frame
OMC
- Operation & Maintenance Center
PGND
- Protection Ground
PVC
- Polyvinyl Chloride
RRU
- Remote Radio Unit
RTN
- Return
TCP
- Transfer Control Protocol
UDP
- User Datagram Protocol
UPS
- Uninterruptible Power Supply
VLAN
- Virtual Local Area Network
ZTE
- Zhongxing Telecommunications Equipment
IX

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ZXUR 9000 UMTS

Radio Network Controller

Revision No. Revision Date Revision Reason

R1.0 2011-08-08 First edition

Serial Number: SJ-20110704093556-006

Publishing Date: 2011-08-08(R1.0)

Chapter 2 Installation Preparations .......................................................... 2-1

Chapter 3 Installation Flow........................................................................ 3-1

Chapter 4 Cabinet Installation................................................................... 4-1

Chapter 5 Board Installation...................................................................... 5-1

Chapter 7 Attached Equipment Installation ............................................. 7-1

Chapter 8 Installation Check ..................................................................... 8-1

Chapter 9 Power-On and Power-Off ......................................................... 9-1

Appendix A Appendix ............................................................................... A-1

What is in This Manual

Chapter 1, Installation Environment Requirements Introduces the installation environment

Chapter 2, Installation Preparations Introduces tools, meters, and technical

Chapter 4, Cabinet Installation Describes the ZXUR 9000 UMTS cabinet

Chapter 5, Board Installation Describes the ZXUR 9000 UMTS board

Chapter 6, Cable Installation Describes the ZXUR 9000 UMTS cable

Chapter 7, Attached Equipment Installation Introduces the installation methods of attached

Chapter 9, Power-On and Power-Off Describes the procedure of power-on/off of

Appendix Introduces the packing, storage, transportation

1.1 Requirements for Equipment Room Site Selection

SJ-20110704093556-006|2011-08-08(R1.0) ZTE Proprietary and Confidential

1.2 Equipment Room Construction Requirements

Figure 1-1 Main and Auxiliary Equipment Rooms Layout

SJ-20110704093556-006|2011-08-08(R1.0) ZTE Proprietary and Confidential

1.2.2 Equipment Room Size and Layout

SJ-20110704093556-006|2011-08-08(R1.0) ZTE Proprietary and Confidential

Figure 1-2 Equipment Room Layout

SJ-20110704093556-006|2011-08-08(R1.0) ZTE Proprietary and Confidential

1.2.3 Equipment Room Height

1.2.4 Equipment Room Floor

SJ-20110704093556-006|2011-08-08(R1.0) ZTE Proprietary and Confidential

1.2.5 Equipment Room Doors, Windows and Walls

1.3 Equipment Room Temperature and Humidity

1.4 Air Conditioning and Ventilation

SJ-20110704093556-006|2011-08-08(R1.0) ZTE Proprietary and Confidential

To ensure a reliable running of the air-conditioning and ventilating system, the

1.5 Water Supply & Drainage Facilities and Heating

1.6 Equipment Room Illumination

SJ-20110704093556-006|2011-08-08(R1.0) ZTE Proprietary and Confidential

1.7 Equipment Room Power Supply

SJ-20110704093556-006|2011-08-08(R1.0) ZTE Proprietary and Confidential

Output voltage: 220 V 3% ~ 220 V 5%

1.8 Equipment Room Grounding Requirements

Figure 1-3 Grounding System

SJ-20110704093556-006|2011-08-08(R1.0) ZTE Proprietary and Confidential

1.8.2 Grounding System Types and Joint Grounding

SJ-20110704093556-006|2011-08-08(R1.0) ZTE Proprietary and Confidential

1.8.3 Equipment Grounding Requirements

1.9 Fire Fighting Requirements

1.10 Lightning Protection Requirements

SJ-20110704093556-006|2011-08-08(R1.0) ZTE Proprietary and Confidential

1.11 Electromagnetic Interference Protection

SJ-20110704093556-006|2011-08-08(R1.0) ZTE Proprietary and Confidential

1.12 Antistatic Precautions

SJ-20110704093556-006|2011-08-08(R1.0) ZTE Proprietary and Confidential

1.13 Dustproof Requirements

1.14 Quakeproof Requirements

SJ-20110704093556-006|2011-08-08(R1.0) ZTE Proprietary and Confidential

2.2 Auxiliary Equipments Preparation