Warning:

1. This calcultion is provided to the user as-is. No warranties are made to the accuracy of the calcu
been tested inhouse and is working as expected. Author makes no claims nor accepts any liabilitie
misuse of this calculation.

Notes:
1. Cells with Green background are input cells
2. Cells with Yellow background are lookup cells
3. All other cells are calculated values
4. Pipe size and thickness information is only updated till DN600 size. Other values coming soon
5. Values of CLASS600 and CLASS900 are updated only. Other values coming soon
6. Copy Column E and paste it along side to have more flanges evaluated.
7. This calculation is checked against Caesar II Version 6.10 Flange Leakage Calculation module an
it, as of 28-May-2013
8. This workbook is not protected, users can change values as they seem fair
 Copy entire Column E and paste it for as many flanges as required
Sr No Description Notation Unit 120
Loads
1 Internal Pressure P MPa 10.2
2 Axial Load N -53541
3 Bending Moment Nm 33452 Bending Moment Nm 33452
General
4 Flange Class 600
5 Pipe Size 600
6 Pipe Schedule 80
Material Properties Flange OD A mm 2090
7 Flange Allow. at Amb. Temp Sfs MPa 161 Flange ID B mm 1920
8 Flange Allow. at Design Temp Sfd MPa 153.029 2005
9 Bolt Allow. at Amb. Temp Sa MPa 172.369 Bolt Circle Diameter C mm 85
10 Bolt Allow. at Design Temp Sb MPa 172.369
11 Gasket Factor m 3 Flange Thickness t mm 101.6
12 Gasket Factor y MPa 69
Dimension
13 Flange OD A mm 940
14 Flange ID B mm 548.08
15 Bolt Circle Diameter C mm 838.2
16 Hub Thickness at Small end g0 mm 30.96
17 Hub Thk at back of flange g1 mm 84.96
18 Hub Length h mm 101.4
19 Flange Thickness t mm 101.6
20 Nom Thk of Pipe/Nozzle Wall tn mm 30.96
21 Nominal Bolt Diameter a in 1 7/8
22 Number of Bolts 24
23 Area of Bolt at Thread mm2 1394
24 Gasket OD mm 685.8
25 Gasket ID mm 628.7
Calculations
26 Width of Gasket N mm 28.6
27 Basic gasket seating width b0 mm 14.3
28 b mm 9.4
29 Location of Gasket Load G mm 666.9
30 Equivalent Pressure Peq MPa 0.728
31 Total Pressure P MPa 10.928
32 Total Hydrostatic End Force H N 3815304.1
33 Total Compression Load Hp N 1211144.2
34 Bolt load for Operating Wm1 N 5026448.3
35 Bolt load for Seating Wm2 N 1364813.5
36 Area of Bolt for Operating Am1 mm2 29161.0
37 Area of Bolt for Seating Am2 mm2 7918.0
38 Required Area of Bolt Am mm2 29161.0
39 Bolt Stress % in Operating 87.18%
40 Bolt Stress % in Seating 0.14%
41 Is Bolt area Adequate YES
 Copy entire Column E and paste it for as many flanges as required
Sr No Description Notation Unit 120
42 Flange Design Bolt Load Oper W1 N 5026448.3
43 Flange Design Bolt Load Seat W2 N 5396086.3
44 Radial Distance R mm 60.1
45 Moment Arm hD hD mm 102.58
46 Moment Arm hT hT mm 115.35
47 Moment Arm hG hG mm 85.65
48 Hydrostatic End Force HD HD N 2405236.2
49 Difference HT HT N 1410067.9
50 Gasket Load HG HG N 1211144.2
51 Moment MD MD N.mm 246729132.782
52 Moment MT MT N.mm 162655252.815
53 Moment MG MG N.mm 103729132.223
54 Total Operating Flange Moment Moo N.mm 513113517.819
55 Total Seating Flange Moment Mos N.mm 462150871.125
Calculate Stresses
56 Operating Longitudinal Hub Stress SHO MPa 120.8
57 Operating Radial Flange Stress SRO MPa 132.9
58 Operating Tangential Flange Stress STO MPa 72.4
59 Seating Longitudinal Hub Stress SHS MPa 108.8
60 Seating Radial Flange Stress SRS MPa 119.7
61 Seating Tangential Flange Stress STS MPa 65.2
62 (1.5 x Sfd) / SHO 1.900
63 Sfd / SRO 1.152
64 Sfd / STO 2.113
65 Sfd / ((SHO + SRO) / 2) 1.207
66 Sfd / ((SHO + STO) / 2) 1.584
67 (1.5 x Sfs) / SHS 2.220
68 Sfs / SRS 1.345
69 Sfs / STS 2.468
70 Sfs / ((SHS + SRS) / 2) 1.409
71 Sfs / ((SHS + STS) / 2) 1.850
72 If above 10 values are > 1.0, All Pass PASS
 Copy entire Column E and paste it for as many flanges as required
Sr No Description Notation Unit
Loads
1 Internal Pressure P MPa
2 Axial Load N
3 Bending Moment Nm
General
4 Flange Class
5 Pipe Size
6 Pipe Schedule
Material Properties
7 Flange Allow. at Amb. Temp Sfs MPa
8 Flange Allow. at Design Temp Sfd MPa
9 Bolt Allow. at Amb. Temp Sa MPa
10 Bolt Allow. at Design Temp Sb MPa
11 Gasket Factor m
12 Gasket Factor y MPa
Dimension
13 Flange OD A mm
14 Flange ID B mm
15 Bolt Circle Diameter C mm
16 Hub Thickness at Small end g0 mm
17 Hub Thk at back of flange g1 mm
18 Hub Length h mm
19 Flange Thickness t mm
20 Nom Thk of Pipe/Nozzle Wall tn mm
21 Nominal Bolt Diameter a in
22 Number of Bolts
23 Area of Bolt at Thread mm2
24 Gasket OD mm
25 Gasket ID mm
Calculations
26 Width of Gasket N mm
27 Basic gasket seating width b0 mm
28 b mm
29 Location of Gasket Load G mm
30 Equivalent Pressure Peq MPa
31 Total Pressure P MPa
32 Total Hydrostatic End Force H N
33 Total Compression Load Hp N
34 Bolt load for Operating Wm1 N
35 Bolt load for Seating Wm2 N
36 Area of Bolt for Operating Am1 mm2
37 Area of Bolt for Seating Am2 mm2
38 Required Area of Bolt Am mm2
39 Bolt Stress % in Operating
40 Bolt Stress % in Seating
41 Is Bolt area Adequate
 Copy entire Column E and paste it for as many flanges as required
Sr No Description Notation Unit
42 Flange Design Bolt Load Oper W1 N
43 Flange Design Bolt Load Seat W2 N
44 Radial Distance R mm
45 Moment Arm hD hD mm
46 Moment Arm hT hT mm
47 Moment Arm hG hG mm
48 Hydrostatic End Force HD HD N
49 Difference HT HT N
50 Gasket Load HG HG N
51 Moment MD MD N.mm
52 Moment MT MT N.mm
53 Moment MG MG N.mm
54 Total Operating Flange Moment Moo N.mm
55 Total Seating Flange Moment Mos N.mm
Calculate Stresses
56 Operating Longitudinal Hub Stress SHO MPa
57 Operating Radial Flange Stress SRO MPa
58 Operating Tangential Flange Stress STO MPa
59 Seating Longitudinal Hub Stress SHS MPa
60 Seating Radial Flange Stress SRS MPa
61 Seating Tangential Flange Stress STS MPa
62 (1.5 x Sfd) / SHO
63 Sfd / SRO
64 Sfd / STO
65 Sfd / ((SHO + SRO) / 2)
66 Sfd / ((SHO + STO) / 2)
67 (1.5 x Sfs) / SHS
68 Sfs / SRS
69 Sfs / STS
70 Sfs / ((SHS + SRS) / 2)
71 Sfs / ((SHS + STS) / 2)
72 If above 10 values are > 1.0, All Pass
OD of Flange
Size/Class 150 300 600 900 1500 2500
15 90 95
20 100 115
25 110 125
32 115 135
40 125 155
50 150 165
65 180 190
80 190 210 240
90 215 230
100 230 275 290
125 255 330 350
150 280 355 380
200 345 420 470
250 405 510 545
300 485 560 610
350 535 605 640
400 595 685 705
450 635 745 785
500 700 815 855
600 815 940 1040
Diameter of BCD
Size/Class 150 300 600 900 1500 2500
15 60.3 66.7
20 69.9 82.6
25 79.4 88.9
32 88.9 98.4
40 98.4 114.3
50 120.7 127
65 139.7 149.2
80 152.4 168.3 190.5
90 177.8 184.2
100 190.5 215.9 235
125 215.9 266.7 279.4
150 241.3 292.1 317.5
200 298.5 349.2 393.7
250 362 431.8 469.9
300 431.8 489 533.4
350 476.3 527 558.8
400 539.8 603.2 616
450 577.9 654 685.8
500 635 723.9 749.3
600 749.3 838.2 901.7
Number of Bolts
Size/Class 150 300 600 900 1500 2500
15 4 4
20 4 4
25 4 4
32 4 4
40 4 4
50 4 8
65 4 8
80 4 8 8
90 8 8
100 8 8 8
125 8 8 8
150 8 12 12
200 8 12 12
250 12 16 16
300 12 20 20
350 12 20 20
400 16 20 20
450 16 20 20
500 20 24 20
600 20 24 20
Diameter of Bolts
Size/Class 150 300 600 900 1500 2500
15 1/2 1/2
20 1/2 5/8
25 1/2 5/8
32 1/2 5/8
40 1/2 3/4
50 5/8 5/8
65 5/8 3/4
80 5/8 3/4 7/8
90 5/8 7/8
100 5/8 7/8 1 1/8
125 3/4 1 1 1/4
150 3/4 1 1 1/8
200 3/4 1 1/8 1 3/8
250 7/8 1 1/4 0 3/8
300 7/8 1 1/4 1 3/8
350 1 1 3/8 1 1/2
400 1 1 1/2 1 5/8
450 1 1/8 1 5/8 1 7/8
500 1 1/8 1 5/8 2
600 1 1/4 1 7/8 2 1/2
Minimum Thickness of Flange
Size/Class 150 300 600 900 1500 2500
15 14.3
20 15.9
25 17.5
32 20.7
40 22.3
50 25.4
65 28.6
80 31.8 38.1
90 35
100 38.1 44.5
125 44.5 50.8
150 47.7 55.6
200 55.6 63.5
250 63.5 69.9
300 66.7 79.4
350 69.9 85.8
400 76.2 88.9
450 82.6 101.6
500 88.9 108
600 101.6 139.7
Diameter of large end of Hub (X)
Size/Class 150 300 600 900 1500 2500
15 38
20 48
25 54
32 64
40 70
50 84
65 100
80 117 127
90 133
100 152 159
125 189 190
150 222 235
200 273 298
250 343 368
300 400 419
350 432 451
400 495 508
450 546 565
500 610 622
600 718 749
Diameter of small end of Hub (Ah)
Size/Class 150 300 600 900 1500 2500
15 21.3
20 26.7
25 33.4
32 42.2
40 48.3
50 60.3
65 73
80 88.9 88.9
90 101.6
100 114.3 114.3
125 141.3 141.3
150 168.3 168.3
200 219.1 219.1
250 273 273
300 323.8 323.8
350 355.6 355.6
400 406.4 406.4
450 457 457
500 508 508
600 610 610
Length through Hub for Weld Neck (Y)
Size/Class 150 300 600 900 1500 2500
15 52
20 57
25 62
32 67
40 70
50 73
65 79
80 83 102
90 86
100 102 114
125 114 127
150 117 140
200 133 162
250 152 184
300 156 200
350 165 213
400 178 216
450 184 229
500 190 248
600 203 292
Area of Bolt at the Thread from ASME B1.1 Table 6 ID of Spiral Wound Gasket (ASME B16.20 Ta
Size Dia (in) Area (in2) Area (mm2) Size/Class 150 300
1/4 0.25 0.0318 20.5 15
5/16 0.3125 0.0524 33.8 20
3/8 0.375 0.0775 50.0 25
7/16 0.4375 0.1063 68.6 32
1/2 0.5 0.1419 91.5 40
9/16 0.5625 0.182 117.4 50
5/8 0.625 0.226 145.8 65
3/4 0.75 0.334 215.5 80
7/8 0.875 0.462 298.1 90
1 1 0.606 391.0 100
1 1/8 1.125 0.763 492.3 125
1 1/4 1.25 0.969 625.2 150
1 3/8 1.375 1.155 745.2 200
1 1/2 1.5 1.405 906.4 250
1 5/8 1.625 1.606379 1036.4 300
1 3/4 1.75 1.9 1225.8 350
1 7/8 1.875 2.16031 1393.7 400
2 2 2.5 1612.9 450
2 1/4 2.25 3.25 2096.8 500
2 1/2 2.5 4 2580.6 600
2 3/4 2.75 4.93 3180.6
3 3 5.97 3851.6
ket (ASME B16.20 Table 9) OD of Spiral Wound Gasket (ASME B16.20 Ta
600 900 1500 2500 Size/Class 150 300
19.1 15 31.8 31.8
25.4 20 39.6 39.6
31.8 25 47.8 47.8
47.8 32 60.5 60.5
54.1 40 69.9 69.9
69.9 50 85.9 85.9
82.6 65 98.6 98.6
101.6 95.3 80 120.7 120.7
90
120.7 120.7 100 149.4 149.4
147.6 147.6 125 177.8 177.8
174.8 174.8 150 209.6 209.6
225.6 222.3 200 263.7 263.7
274.6 276.4 250 317.5 317.5
327.2 323.9 300 374.7 374.7
362 355.6 350 406.4 406.4
412.8 412.8 400 463.6 463.6
469.9 463.6 450 527.1 527.1
520.7 520.7 500 577.9 577.9
628.7 628.7 600 685.8 685.8
sket (ASME B16.20 Table 9) Pipe Size and Thickness
600 900 1500 2500 Size/SchedOD STD
31.8 31.8 31.8 31.8 15 21.3 2.77
39.6 39.6 39.6 39.6 20 26.7 2.87
47.8 47.8 47.8 47.8 25 33.4 3.38
60.5 60.5 60.5 60.5 32 42.2 3.56
69.9 69.9 69.9 69.9 40 48.3 3.68
85.9 85.9 85.9 85.9 50 60.3 3.91
98.6 98.6 98.6 98.6 65 73 5.16
120.7 120.7 120.7 120.7 80 88.9 5.49
90 101.6 5.74
149.4 149.4 149.4 149.4 100 114.3 6.02
177.8 177.8 177.8 177.8 125 141.3 6.55
209.6 209.6 209.6 209.6 150 168.3 7.11
263.7 257.3 257.3 257.3 200 219.1 8.18
317.5 311.2 311.2 311.2 250 273.1 9.27
374.7 368.3 368.3 368.3 300 323.9 9.53
406.4 400.1 400.1 400.1 350 355.6 9.53
463.6 457.2 457.2 457.2 400 406.4 9.53
527.1 520.7 520.7 520.7 450 457 9.53
577.9 571.5 571.5 571.5 500 508 9.53
685.8 679.5 679.5 679.5 600 610 9.53
XS XXS 10 20 30 40 60 80
3.73 7.47 2.77 3.73
3.91 7.82 2.87 3.91
4.55 9.09 3.38 4.55
4.85 9.7 3.56 4.85
5.08 10.15 3.68 5.08
5.54 11.07 3.91 5.54
7.01 14.02 5.16 7.01
7.62 15.24 5.49 7.62
8.08 5.74 8.08
8.56 17.12 6.02 8.56
9.53 19.05 6.55 9.53
10.97 21.95 7.11 10.97
12.7 22.23 6.35 7.04 8.18 10.31 12.7
12.7 25.4 6.35 7.8 9.27 12.7 15.09
12.7 25.4 6.35 8.38 10.31 14.27 17.48
12.7 6.35 7.92 9.53 11.13 15.09 19.05
12.7 6.35 7.92 9.53 12.7 16.66 21.44
12.7 6.35 7.92 11.13 14.27 19.05 23.83
12.7 6.35 9.53 12.7 15.09 20.62 26.19
12.7 6.35 9.53 14.27 17.48 24.61 30.96
 100 120 140 160
4.78
5.56
6.35
6.35
7.14
8.74
9.53
11.13

11.13 13.49
12.7 15.88
14.27 18.26
15.09 18.26 20.62 23.01
18.26 21.44 25.4 28.58
21.44 25.4 28.58 33.32
23.83 27.79 31.75 35.71
26.19 30.96 36.53 40.49
29.36 34.93 39.67 45.24
32.54 38.1 44.45 50.01
38.89 46.02 52.37 59.54