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Introduction

TQM implementation
The quest for quality is probably more widespread
A comparison of and intense globally now than at any time in
ISO 9000:2000 quality history. Organizations have realized that the key to
increased productivity and profitability is
system standards, improving quality and in order to survive
competition from home and abroad, they are
QS9000, ISO/TS 16949 forced to return to the basics of better quality
and Baldrige criteria management and cost competitiveness measures
for their products and services.
One of the most effective strategies evolved over
C.P. Kartha the years that has been successfully used by
business organizations is total quality management
(TQM). TQM is a systems approach to
management that aims to enhance value to
customer by designing and continually improving
organizational processes and systems. It provides a
new vision for management leadership. It places
The author customers as principal focal point and redefines
quality as customer satisfaction. The emphasis is
C.P. Kartha is based at the School of Management, University of
Michigan-Flint, Flint, Michigan, USA. on continuous improvement of processes through
employee involvement and empowerment. TQM
Keywords relies on fact-based decision-making.
A number of large corporations have been
Total quality management, Baldrige Award, Quality systems,
Standards
actively involved in the introduction and
implementation of TQM in the last few years.
Abstract An emerging need for guidelines and standards for
TQM implementation forced countries to develop
This paper examines the relationship between ISO 9000:2000
models for self-appraisal and for identifying and
quality standards, QS9000, ISO/TS 16949 and the Baldrige
criteria for performance excellence revised in the year 2002. addressing quality issues. Perhaps, the first such
A comparison is made between Baldrige criteria and the various attempt in the West to develop a comprehensive set
elements of ISO 9000, QS9000 and ISO/TS 16949 Standards and of guidelines for achieving world-class quality was
their similarities and differences are examined. Implementing in the United States. In 1987 the Congress
ISO 9000 requirements as an initial step for TQM established the Malcolm Baldrige National Quality
implementation is also discussed. Award. The purpose was to promote quality
awareness, recognize quality achievements in the
US companies, and to publicize successful quality
Electronic access
strategies. The criteria used for the award
The Emerald Research Register for this journal is incorporates all major elements of TQM and is
available at
often referred to as a de facto definition of TQM.
www.emeraldinsight.com/researchregister
The international organization for
The current issue and full text archive of this journal is standardization (ISO) subsequently developed a
available at set of quality standards, ISO 9000, as a model for
www.emeraldinsight.com/0954-478X.htm quality assurance standards in design,
development, production, installation and service.
The whole purpose behind the deployment of ISO
9000 was to simplify the international exchange of
goods and services by developing a common set of
quality standards. It is a series of standards on
quality assurance and quality management. The
standards are not specific to products or services,
but apply to all processes. The standards are
generic and therefore can be used by
manufacturing and service organizations around
The TQM Magazine
Volume 16 Number 5 2004 pp. 331340 the world. The European Community (EC)
q Emerald Group Publishing Limited ISSN 0954-478X nations adopted ISO 9000 as the model for
DOI 10.1108/09544780410551269 international standards for quality and required
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ISO 9000 registration as a mandatory condition We will use the year 2002 revision of the Baldrige
for doing business with other nations. The Award criteria in this paper.
registration implies compliance to documented The criteria considers quality management as
practices so as to guarantee a consistent level of part of the total business system with primary goals
quality. that include achieving customer satisfaction. The
QS9000, an extended version of ISO 9000 seven categories incorporate the core values and
standards, is a quality system developed by the big concepts and determine the framework for
three automobiles manufacturers in the US in evaluation. Each written application is evaluated
1994. Until the introduction of QS9000 these by members of a volunteer Board of Examiners
individual manufacturers has imposed separate and involves a four stage process. The top
quality requirements on their suppliers, each with contenders site are visited by teams of examiners.
its own set of demands. Since the automakers often A panel of judges reviews the site visit reports and
share the same supplier base this caused suppliers recommends award recipients. Final contenders
to spend time and resources to satisfy individual for the award each receive about 500 hours of
customer requirements, which were often review by experts. All applicants receive
redundant. By streamlining the big three separate comprehensive feedback reports. The award
requirements into one commonly used set of criteria categories, and sub-categories and the
standards QS9000 virtually eliminated the varying point values are summarized in Table I. A brief
demands and the wastefulness that accompanied description of the categories is as follows.
them thereby making it easier for the suppliers to (1) Leadership. The leadership category examines
do business with the automakers. senior executives personal leadership and
ISO/TS 16964 is an ISO technical specification involvement in creating and sustaining a
jointly developed by the International Automotive customer focus and clear and visible quality
Task Force (IATF) and the ISO that serves as a values. The way in which these quality values
common automotive quality system requirements are integrated into the companys
catalog. It specifies the quality system management system and the way in which the
requirements for the design, development,
production, installation and servicing of Table I 2002 Baldrige Award items point values
automotive-related products. 2002 Categories/Items Point values
The specific criteria underlying each of the 1. Leadership 120
quality appraisal systems, with emphasis on their 1.1 Organizational leadership 80
relevance to the basic principles of TQM, are 1.2 Public responsibility and citizenship 40
summarized first. The relationships between 2. Strategic planning 85
individual requirements are examined and 2.1 Strategy development 40
comparisons made in the second part of this paper. 2.2 Strategy deployment 45
There are organizations interested in 3. Customer and market focus 85
implementing TQM, but are in the process of 3.1 Customer and market knowledge 40
identifying the specific direction they should 3.2 Customer relationships and satisfaction 45
pursue. These comparisons may be beneficial for 4. Information and analysis 90
them in making those decisions. The strategy of 4.1 Measurement and analysis of
implementing ISO requirements as a first step organizational performance 50
towards TQM implementation is also discussed. 4.2 Information management 40
5. Human resource focus 85
5.1 Work systems 35
5.2 Employee education, training, and
Description of criteria development 25
5.3 Employee well-being and satisfaction 25
In this section, brief descriptions of the relevant 6. Process management 85
quality appraisal systems and their underlying 6.1 Product and service processes 45
criteria are presented. 6.2 Business processes 25
6.3 Support processes 15
7. Business results 450
7.1 Customer focused results 125
Baldrige Award
7.2 Financial and market results 125
The Baldrige criteria addresses seven major
7.3 Human resource results 80
categories and several sub-categories that
7.4 Organizational effectiveness results 120
primarily focus on customer-driven quality and Total points 1000
performance excellence. The contents and the
Source: US Department of Commerce, National Institute of Standards and
format of these categories undergo revisions on a
Technology (2002)
systematic basis for improving clarity and quality.
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company addresses its public responsibilities satisfaction, development, and work system
are also examined. performance.
(2) Strategic planning. This category examines the
manner in which the company sets strategic
directions to define and strengthen its ISO 9000:1994/QS9000 series
competitive position. How do the companys ISO is a worldwide federation of national
key action plans link to their performance? standards bodies. The ISO9000 is a series of
(3) Customer and market focus. The manner in internationally accepted guidelines as to how
which the company determines requirements companies should set-up quality assurance
and expectations of customers and markets systems. Focusing on procedures, controls, and
are addressed in this category. Also of documentation, the standards are designed to help
importance is the process through which a company identify mistakes, streamline its
customer satisfaction is enhanced and operations, and be able to guarantee a consistent
assessed. level of quality.
(4) Information and analysis. This category deals The ISO 9000:1994 consists of five documents,
with how the company manages its ISO 9000-9004, and provide a series of three
information. These procedures aid in international standards ISO 9001, 9002, and
sustaining company performance. The 9003 dealing with quality systems that can be
companys selection, use, and management of used for external quality assurance purposes. ISO
information and data affect its process 9000 provides guidelines for selection and use of
the appropriate standard from the three. ISO 9004
management. Thus, both financial and
is for internal use by organizations to develop their
nonfinancial data management techniques are
own quality systems. ISO 9001 deals with model
examined.
for quality assurance in design/development,
(5) Human resource development and management.
production, installation, and servicing; ISO 9002
This category examines how the company
for only production and installation; and ISO 9003
develops and realizes the full potential of its deals with final inspection and test.
workforce in pursuing the companys quality The ISO 9000 standards are used in ensuring a
and performance objectives. Does the suppliers conformance to specified requirements.
company maintain an environment for The quality system requirements specified in these
excellence that encourages full participation standards are considered complementary to
and personal and organizational growth? technical product and service requirements.
(6) Process management. Key aspects of process The ISO 9001 is more detailed and includes
management, which include customer- management responsibility for the quality system,
focused design, product and service delivery procedures for contract review, and procedures to
processes, support processes, and vendor and control and verify product design. In addition,
partnering processes involving all work units requirements for document control, purchasing,
are examined in this category. Does the process control, inspection and testing, quality
company incorporate changing customer records, quality audits, training and servicing are
requirements and technology into its product discussed. The document contains procedures for
and service designs? Are production and a total of 20 items. They are listed in Section 1 of
delivery processes designed to meet the Table II.
operational performance requirements? The standards require documenting
(7) Business results. This category examines the conformance of quality systems to the companys
companys performance and improvement in quality manual and established quality system
such key business areas as customer requirements. The registration process involves a
satisfaction, financial and market-place document review, pre-assessment to identify
performance, human resources, vendor and potential noncompliance, and final assessment
partner performance, and operational leading to registration. Periodic reaudits are
performance. Performance levels relative to required. Feedback from assessment includes a
competitors are also considered. Current record of nonconformance with specific
requirements of the standards.
levels and trends in key measures of customer
satisfaction and dissatisfaction are considered.
Financial and marketplace performance QS9000 standard
include such measures as aggregate return on ISO 9000 is the building block of QS9000, making
investment, market share, business growth, it the foundation of automakers quality system
and new markets entered. Human resource standard but its requirements are much broader.
results include employee well being, Unlike the requirements in the ISO 9000
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Table II QS9000 requirements one of the core ISO 9000 quality system models,
QS/ISO 9001:1994 and the addition of automotive and heavy trucking
Section I: ISO 9001-based requirements requirements. The second section covers
4.1 Management responsibility production part approval process, continuous
4.2 Quality system improvement, and manufacturing capabilities.
4.3 Contract review The production part approval process (PPAP)
4.4 Design control plays such a large role in QS9000 that the
4.5 Document and data control automobile manufacturers created a separate
4.6 Purchasing manual to document all of its PPAP requirements.
4.7 Control of customer-supplied product The QS9000 standard states that production part
4.8 Product identification and traceability approval must be granted for an engineering
4.9 Process control change level, a part number, manufacturing
4.10 Inspection and testing location, material subcontractor(s), and
4.11 Control of inspection, measuring and test production process environment. When change
equipment occurs to any of these situations, customer
4.12 Inspection and test status notification is required, and sometimes, the PPAP
4.13 Control of nonconforming product documents have to be resubmitted. It was created
4.14 Corrective and preventive action
as a means of assuring that suppliers have a clear
4.15 Handling, storage, packaging, preservation and
understanding of their customers design
delivery
specifications for parts and products.
4.16 Control of quality records
In QS9000, Chrysler, Ford and General Motors
4.17 Internal quality audits
4.18 Training
stipulate that a comprehensive, continuous
4.19 Servicing improvement philosophy must be established and
4.20 Statistical techniques promoted throughout the suppliers organization.
Suppliers should develop a specific action plan for
Section II: QS9000 sector-specific requirements
continuous improvement in quality, service
Production part approval process
(including timing and delivery) and price for all
1.1 General
customers. The supplier must identify
1.2 Engineering change validation
Continuous improvement
opportunities for quality and productivity and
2.1 General implement the appropriate improvement projects
2.2 Quality and productivity improvements using measures and methodologies that are
2.3 Techniques for continuous improvement suitable. Manufacturing capabilities specifies the
Manufacturing capabilities following required activities to support
3.1 Facilities, equipment, and process planning and manufacturing process improvement: facilities,
effectiveness equipment, and process planning; mistake
3.2 Mistake proofing proofing; tool design and fabrication; and tooling
3.3 Tool design and fabrication management.
3.4 Tooling management Sections one and two in QS9000 define the
quality system requirements. The third section
Section III: QS9000 customer-specific requirements
Chrysler-specific requirements
deals with customer-specific requirements that are
Ford-specific requirements unique to Chrysler, Ford and General Motors.
General-motors requirements Requirements that are unique to each company are
identified here. For example, a supplier to
Chrysler must also comply with the Chrysler-
standards this quality system incorporates Specific Requirements portion of section three.
continuous improvement strategy into major A complete list of specific item requirements for
functions of the organization. It emphasizes defect the ISO/QS 9000 series is given in Table II.
prevention as well as reduction of variation and
waste. QS9000 eliminates redundant
requirements while maintaining customer specific, ISO 9000:2000 revision
division-specific and commodity-specific The original standards which were introduced in
requirements. Internal and external suppliers of 1987 as well as its 1994 revision only required that
production and service parts, sub-assemblies, an organization has a documented, verifiable
materials components, or other items to the major quality system in place to ensure that it
automakers must conform to the requirements set consistently produces what it says it will produce.
forth by QS9000. In fact, compliance to the standards did not
There are three sections in the QS9000 necessarily prevent an organization from
standards. The first section, common producing poor-quality products. There was no
requirements, include the exact text of ISO 9001, emphasis on continuous improvement or defect
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prevention. In part, it was the deficiencies of ISO customer requirements, and strive to exceed
9000 that led to the development of QS9000 by customer expectations.
the big three automobile manufacturers in 1994. Principle 2: leadership. Leaders establish unity of
The goal was to develop fundamental quality purpose and direction of the organization. They
systems that provide for continuous improvement, should create and maintain the internal
a proactive approach to defect reduction, as well as environment in which people can become fully
reduction of variation and waste. In addition, involved in achieving the organizations objectives.
QS9000 also required demonstration of Principle 3: involvement of people. People at all
effectiveness in meeting the intent of the standards. levels are the essence of an organization and their
ISO 9000:2000 is the latest revision of the full involvement enables their abilities to be used
standards. It addresses a number of issues in the for the organizations benefit.
old standards that created widespread Principle 4: process approach. A desired result is
dissatisfaction and criticism. The new standards achieved more efficiently when activities and
have a completely new structure and are based on related resources are managed as a process.
eight principles that emphasize the core values and Principle 5: system approach to management.
concepts of TQM. The new revision also Identifying, understanding, and managing
incorporates several of the principles underlying interrelated processes as a system contributes to
the Baldrige criteria.
the organizations effectiveness and efficiency in
Some of the most significant aspects of the
achieving its objectives.
revised standard include its emphasis on using a
Principle 6: continual improvement. Continual
process related structure, using information from
improvement of the organizations overall
the system to facilitate quality improvement, and
performance should be a permanent objective of
including customer satisfaction in improvement
the organization.
activities. The new revision also attempts to
Principle 7: factual approach to decision making.
address the needs and interests of organizations in
specific sectors such as telecommunication and Effective decisions are based on the analysis of data
automotive. and information.
The ISO 9000:2000 standards consist of four Principle 8: mutually beneficial supplier relationships.
parts: An organization and its suppliers are interdependent
(1) ISO 9000: Quality Management Systems and a mutually beneficial relationship enhances the
Fundamentals and Vocabulary ability of both to create value.
(2) ISO 9001: Quality Management Systems ISO 9000:2000 requirements are listed as
Requirements follows.
(3) ISO 9004: Quality Management Systems 1 Scope
Guidance for Performance Improvement 1.1 General
(4) ISO 19011: Guidelines on Quality and 1.2 Permissible exclusions
Environmental Auditing 2 Normative references
3 Terms and definitions
The ISO 9000 provides definitions of key terms. A 4 Quality management system
set of minimum requirements for a quality 4.1 General requirements
management system is provided in ISO 9001 and 4.2 General documentation requirements
ISO 9004 focuses on improving the quality 5 Management responsibility
management system beyond these minimum 5.1 Management commitment
requirements. The new revision is based on a 5.2 Customer focus
process model approach and structures 21 5.3 Quality policy
elements into four major sections: management 5.4 Planning
responsibility, resource management, product 5.4.1 Quality objectives
realization and measurement, analysis and 5.4.2 Quality planning
improvement. The eight quality management 5.5 Administration
principles as defined by ISO with explanations as 5.5.1 General
to how they should be interpreted in the standards 5.5.2 Responsibility and authority
are listed as follows. 5.5.3 Management representative
5.5.4 Internal communication
5.5.5 Quality manual
ISO 9000:2000 quality management 5.5.6 Control of documents
principles 5.5.7 Control of quality records
Principle 1: customer focus. Organizations depend on 5.6 Management review
their customers and therefore, should understand 5.6.1 Review input
current and future customer needs, should meet 5.6.2 Review output
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6 Resource management emphasize several aspects of TQM such as


6.1 Provision of resources customer focus, continual improvement, and
6.2 Human resources increased attention to measure systems and for the
6.2.1 Assignment of personnel analysis of data on the performance of the quality
6.2.2 Training, awareness and management system.
competency
6.3 Facilities
6.4 Work environment
7 Product realization ISO/TS 16949
7.1 Planning of realization processes
7.2 Customer-related processes ISO/TS 16949:2002 is an ISO technical
7.2.1 Identification of customer specification that represents a comprehensive
requirements quality management system for the global
7.2.2 Review of product requirements automotive industry to achieve world class levels of
7.2.3 Customer communication product quality, productivity, competitiveness and
7.3 Design and/or development continual improvement. The IATF, which consists
7.3.1 Design and/or development of an international group of vehicle manufacturers
planning and national trade associations, developed these
7.3.2 Design and/or development inputs standards in conjunction with the ISO. This
7.3.3 Design and/or development specification aligns existing American (QS9000),
outputs German (VDA6.1), French (EAQF) and Italian
7.3.4 Design and/or development review (AVSQ) automotive quality systems standards
7.3.5 Design and/or development within the global automotive industry. IATF first
verification developed ISO/TS 16949:1999. This first edition
7.3.6 Design and/or development was extensively revised in line with ISO 9001:2000
validation and published in March 2002 as ISO/TS
7.3.7 Control of design and/or 16949:2002.
development changes The goal of the new standard is the
7.4 Purchasing development of a global management system that
7.4.1 Purchasing control provides for continual improvement, emphasizing
7.4.2 Purchasing information defect prevention and the reduction of variation
7.4.3 Verification of purchased products and waste in the supply chain. It emphasizes a
7.5 Production and service operations process approach, commitment to quality by the
7.5.1 Operations control top management, increased emphasis on customer
7.5.2 Identification and traceability focus and continual improvement. Together with
7.5.3 Customer property ISO 9000:2000, ISO/TS 16949:2002 specifies the
7.5.4 Preservation of product quality system requirements for the design/
7.5.5 Validation of processes development, production, installation and
7.6 Control of measuring and monitoring servicing of automotive related products.
devices In addition, there are customer specific
8 Measurement, analysis and improvement requirements by individual manufactures.
8.1 Planning Along with customer specific requirements,
8.2 Measurement and monitoring ISO/TS 16949:2002 standard will eliminate the
8.2.1 Customer satisfaction need for multiple certifications to QS9000, VDA6,
8.2.2 Internal audit EAQF and AVSQ and will be recognized globally.
8.2.3 Measurement and monitoring of
processes
8.2.4 Measurement and monitoring of
product Applications
8.3 Control of nonconformity
In this section, we will discuss how organizations
8.4 Analysis of data
have successfully used Baldrige and the ISO 9000
8.5 Improvement
criteria to improve quality, productivity and
8.5.1 Planning for continual improvement
profitability.
8.5.2 Corrective action
Since the Congress established the Baldrige
8.5.3 Preventive action
Award program in 1987, in the last 15 years, there
The new revision is designed around a process have been 46 award winners in the manufacturing/
approach and is much more closely aligned with service category, three in the education category
the principles of TQM. The new requirements and one in the healthcare. The education and
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healthcare categories were added to the original Cessna Aircraft Co., not a Baldrige Award
three categories: manufacturing, service and small recipient, uses the Baldrige process to identify
business in 1999. These organizations are their best suppliers. All suppliers are expected to
recognized for their superior business practices submit a 50-page Baldrige Award assessment
that resulted in performance excellence. The application to a third party approved by Cessna
award winners include organizations such as for evaluation. Those who score high in the
Motorola, Xerox Business Services, 3M Dental process are rewarded with more work and those
Products, and Federal Express Corporation as well who score low will be phased out of its supply
as two-time winners Selectron Corporation and base. The suppliers are asked to review the
the Ritz-Carlton Hotel Company. scoring process annually for improvements. The
The Baldrige criteria for performance company believes that better quality and
excellence are widely used as an assessment and competitive cost control by suppliers will
improvement tool. The criteria are unique in eventually turn a healthier profit.
addressing all the critical elements of an A study by the National Institute of Standards
organizations performance system. It provides a and Technology (2002) that manages the Baldrige
valuable framework for assessing and measuring Award program reported that for the eighth year in
performance on a composite of key financial, a row the Baldrige index outperformed the S&P
operational and customer satisfaction indicators of 500 in their stock investment study. The Baldrige
organizational performance. More than 43 states index is a fictitious stock fund made up of publicly
in the US and many countries, including Japan, traded US companies that received the Baldrige
have programs modelled after Baldrige. Award between 1991 and 2000. Other studies have
The Ritz-Carlton Hotel Company, the recipient also found that organizations that receive quality
of 1992 and 1999 Baldrige Award for Service, awards generally continue to excel in key areas of
reports that 75 per cent of its customers would not performance including stock market.
use a competitor regardless of the offer. It is Also a study of publicly traded firms that have
reported that, in the past two years, Lucent won quality awards, including Baldrige by
Technologies Inc., Optical Networking Group has Hendrick and Singhal (1999), showed that these
reduced new product introduction cycle time by firms improved in many areas including stock price
45 per cent while improving on-time new product return, operating income and sales. The five-year
availability from 91 to 95 per cent. This group study of more than 600 quality award winners
includes what was formerly AT&T Network provides hard evidence that the effective
Systems Transmission Systems Business Unit that implementation of performance excellence
received the Baldrige Award in 1992. Marlow principles embedded in various quality award
Industries, a 1991 Baldrige Award recipient in the criteria make good economic sense.
small business category, reports that they are using A comprehensive empirical analysis of the
the Baldrige criteria to further integrate their impact of ISO 9000 certification on publicly
supplier chain into their upfront business traded firms was conducted recently by Corbett
processes. et al. (2002). They tracked financial performance
Another Baldrige Award recipient in small of all publicly traded ISO 9000 certified firms in
business category, Wain Wright Industries Inc., several industrial sectors in the US and studied the
is successfully using the Baldrige process as its impact of certification on productivity
foundation for developing their e-business strategy. improvements, market benefits, and improved
A 1997 award recipient, 3M Dental Products financial performance. Using a performance-based
Division, doubled its global sales and market share control group of non-certified firms, they found
by implementing Baldrige process over ten years that a firms decision to seek its first ISO 9000
prior to applying for the award. Trident Precision certification did indeed lead to significant
Manufacturing, Inc., a1996 Baldrige Award abnormal improvements in financial performance,
recipient, empowers its employees to make process though the extent to which these are driven by
improvements, implementing 98 per cent of the productivity or market conditions varied across
5,000 suggestions it received between 1998 and sectors.
1999, and 95 per cent of the improvements at In analyzing the impact of ISO 9000
Trident come from its own resources and people. certification the researchers found that not only
Similar success stories are reported by other did the firms that receive ISO 9000 certification
Baldrige Award recipients including Cadillac improve their performance but also the firms that
Division on sales and service satisfaction, Globe failed to seek certification experienced substantial
Metallurgical Inc., on growth in revenue per deterioration in return on assets, productivity and
employee, and by IBM Rochester on significant sales. They found that certified companies avoided
increase in customer satisfaction and loyalty rating. such decline. Though the firms that received
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certification did not, on the average, see their corrective and preventive action results and other
absolute performance improve, they did see their relevant measures facilitate improvement.
relative performance improve substantially The differences in the focus and philosophy
compared to their uncertified peers. These results between the Baldrige Award and the ISO 9000
were true for all sectors in the study. However, registration were discussed by Reimann and Hertz
some sectors such as industrial machinery and (1993). They state that there is widespread
computers and electronics and electrical misconception that the Baldrige Award and the
equipment showed substantially higher return on ISO 9000 standards are equivalent, and that the
assets in comparison. For example, non-certified companies should choose one or the other. In fact
firms in the electronics and electrical equipment they differ fundamentally in focus, purpose, and
sector suffered a drop in the return on assets that content.
amounted to a relative difference of 55 per cent The focus on the Baldrige Award is
from the two years prior to certification to three competitiveness through increased customer
years later. Further they concluded that there are satisfaction and improved overall operational
even greater financial improvements for companies performance. The focus of ISO 9000 registration is
that received multiple certifications by 1997 than conformance to practices specified in the
for firms that received one certification. registrants quality system. Quality is defined as
A survey of 1,880 companies conducted by customer-driven quality in the Baldrige criteria
Irwin Professional Publishing and Dun & whereas ISO 9000 has its operational definition of
Bradstreet Information Services (1996) in a variety quality as conformity to documented
of industries whose sales ranged from less than 11 requirements. The ISO standards are aimed
million to more than one billion dollars found primarily at detecting and preventing
significant benefits due to ISO 9000 registration. nonconformance. Unlike the Baldrige Award, the
The companies that reported realized an external registration does not use outcome oriented results
benefits of 85.4 per cent since registration. Of or improvement trends in the assessment process
these companies, 46.9 per cent said that the most and therefore, does not require demonstration of
important benefit was a market perception that improving quality levels or similar levels of quality
quality had improved, and 21.2 per cent said that it among registered companies. The Baldrige criteria
had given them a competitive advantage. Of the are fully relevant to both manufacturing and
95.2 per cent of the companies that agreed to have service organizations, and the new revision of ISO
realized internal benefits due to registration, the standards have equivalent focus on both service as
most important benefits reported were better well as manufacturing quality issues. Registration
documentation (50.3 per cent) and greater quality requirements do not address customer related
awareness by employees (26.2 per cent). When issues such as customer satisfaction relative to
asked about demand, 39 per cent responded competitors, customer retention, market
increased customer demand as a result of having
responsiveness and cycle time. Moreover, the
ISO 9000 registration. An earlier survey of ISO
ISO 9000 standards do not address certain
9000 registered companies in the UK reported
human resource issues such as employee well-
significant benefits in customer service, efficiency
being and satisfaction. The scope of Baldrige
and productivity as a result of implementation of
Award criteria is considerably broader, and the
the system.
ISO 9000 requirements do not fully address any
of the criteria items. Since ISO 9000
registration means conformance to documented
Discussion practices, the ongoing audits are a tool for
assessing continuing compliance as opposed to the
In this section, we will consider the relationships continuous improvement philosophy fostered by
between the Baldrige criteria, ISO 9000:2000, the Baldrige criteria. The documentation
QS9000 and the ISO/TS 16949 requirements. requirements for the ISO 9000 are generally
There are similarities as well as differences based on resource intensive.
both focus and philosophy. Added requirements The primary focus of Baldrige criteria,
such as continuous improvement, emphasis on customer-driven quality, is also emphasized in ISO
process approach and customer focus to QS9000 9000:2000 requirements. This latest revision of
and ISO/TS 16949 certainly make them closer to ISO 9000 standard requires that customers have a
TQM. The ISO/TS 16949:2002 standard which process for determining customer requirements
includes the new revision of ISO 9000 is a further and the top management is to ensure that all
improvement in that direction. It stresses the personnel understand the importance of meeting
importance of linking information such as customer requirements. The required advanced
customer satisfaction measures, audit results, product quality planning process in QS9000
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C.P. Kartha Volume 16 Number 5 2004 331340

integrates the customer requirements within the does not necessarily give assurance against
development and the implementation activities. defective products but provides a set of good
Again, the QS9000 requirement that the supplier management practices for establishing a quality
utilize a formal, documented, comprehensive system. The focus of ISO 9000:2000, QS9000 and
business plan with short- and long-term goals and ISO/TS 16949:2002 registrations, unlike the
plans enhances the basic notion in the Baldrige Baldrige Award, is compliance to specified
criteria of quality management as part of the total practices so as to guarantee a consistent level of
business system. The criteria require that strategic product quality. Its main purpose is to enhance
concepts should be linked to short and long range and facilitate trade. Perhaps, in todays extremely
planning to achieve performance excellence. competitive global market place just making a
Another area of agreement between the two is quality product often may not be enough.
the emphasis placed by both Baldrige criteria and Especially for new companies, a quality control
QS9000 in continuous quality improvement as a certificate can be of great help to open a new
strategic point, perhaps more than what is in the market. From that point of view the ISO/QS 9000
new revision of ISO 9000. QS9000 requires that a registration process is extremely valuable. It has
plan for continual quality improvement be fully become even more important by the adoption of
deployed throughout the suppliers organization ISO 9000 standards by the EC. It is reported that
that includes all business processes and support in Europe, many companies refuse to do business
services. The supplier is required to document with enterprises that are not certified by ISO 9000
trends in quality and operational performance and requirements.
compare these with those of competitors and/or Since ISO 9000 requires to an organization
appropriate benchmarks. The Baldrige criteria define and document the way it does business,
emphasize continuous improvement using compliance can provide the basic quality system
benchmarks for all business processes including structure that can be improved further to
the process of how the benchmarks are selected. achieve world class quality. In fact, compliance
However, neither QS9000 nor ISO 9000:2000 to QS9000 as well as ISO/TS 16949 takes even
does address directly the issue of employee further in that journey to a world-class quality
satisfaction and recognition as is clearly done in system. Certification to these standards can be
the Baldrige criteria. an excellent starting point for TQM
The new ISO/TS 16949:2002 standard is more implementation. In fact, the requirements in
demanding than QS9000 due to the fact that it has ISO/QS 9000 and ISO/TS 16949 quality system
been strengthened in several key areas which standards serve as a subset of TQM overall
should benefit both manufacturer and customer. requirements. They may be redundant in a
There is more emphasis on senior management
mature total quality organization except where
involvement through setting and communicating
mandatory certification requirements are
quality objectives, allocating resources and
enforced for doing business especially in a global
integrating these into business plans. Data are used
environment.
to continually improve product quality and
It is reasonable to expect that more companies
processes. Also there are additional requirements
would be seeking ISO 9000 and ISO/TS 16949
on organizational performance focusing on
registrations in the next several years since
delivered part quality, on time delivery and
companies view registration as a critical market
customer performance. There is also added
tool. Perhaps a winning strategy could be to try to
emphasis on supplier development where
integrate more fully in their efforts to seek
organizations must demonstrate a stronger
certification, important Baldrige criteria strategies
commitment to improving their own supply base.
such as customer-focus, continuous improvement,
ISO/TS 16949:2002 registration also brings in
and competitiveness through improved overall
increased reciprocal recognition among
performance.
automobile manufacturers due to clearer and
stronger oversight and greater consistency in
registration process.

References

Conclusions Corbett, C.J., Montes, M.J. and Kirsch, D.A. (2002), The financial
impact of ISO 9000 certification: an empirical analysis,
unpublished manuscript.
Although ISO 9000:2000 incorporates many of Hendrick, K.B. and Singhal, V.R. (1999), The link between total
the principles in Baldrige criteria, it still is not a quality management and financial performance,
comprehensive business framework as proposed in Advanced Manufacturing, available at:
the Baldrige Award criteria. Meeting the standards www.manufacturing.com/october1999/quality.htm
339
A comparison of ISO 9000:2000 quality system standards The TQM Magazine
C.P. Kartha Volume 16 Number 5 2004 331340

Irwin Professional Publishing and Dun & Bradstreet Information Further reading
Services (1996), ISO 9000 Survey.
US Department of Commerce, National Institute of Standards International Organization for Standards (1994), ISO 9000:1994
and Technology (2002), 2002 criteria for performance Quality Systems: Model for quality assurance in design,
excellence Malcolm Baldrige National Quality Award, development, production, installation and servicing.
Gaitherburg, MD 20899. ISO Quality Standard Provide Corporations with Substantial
Reimann and Hertz (1993), Baldrige Award and ISO 9000 Financial Rewards, Commentary, Vol. 9 No. 15, August
Standard, unpublished manuscript. 2002, available at: manufacturingnews.com.
National Institute of Standards and Technology (2002), Baldrige ISO 9001:2000 Quality Management Systems, ISO Web site.
award winners beat the S&P 500 for eighth year, News Automotive Industry Action Group, Quality System Requirements
release, March. QS9000, 3rd ed.

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