INTERFACING of the CMS

with ENVIRONMENT

CONTROL SYSTEM (DCS)
ESD: EMERGENCY
SHUTDOWN DEVICE
{Condition protection from BINARY
OUTPUTS of 3500 SYSTEM}
UNIT or/and STATION
PROCESS MEASUREMENTS
UNIT CONTROL
-HUMAN - MACHINE INTERFACING (NOT shown)
-TO CONTROL SYSTEM:
- Process measurements (connections NOT shown)
- ...
-FROM CONTROL SYSTEM:
- To ESD (process protection)
- Control of the unit devices (connections NOT shown)
- ...

TRANSDUCERS
TRANSDUCER CABLES DIGITAL INTERFACING with
CM&P SYSTEM: ETHERNET / RS
-FROM CONTROL SYSTEM:
- alarm confirmation
- rack RESET
- level adjustment (incl. Trip Multiply)
- bypass
TERMINAL/ELECTRONIC MONITORING - ....
-TO CONTROL SYSTEM:
HOUSINGS & PROTECTION - Measurements
- Alarms
SYSTEM - OK / NOT OK indication:
- for RACK
Signal cables up to 305 m - for CHANNELS
- ....

A DIAGNOSTIC INTERFACING with a

SYSTEM DIAGNOSTIC SYSTEM
-FROM CONTROL SYSTEM:
for Predictive / Proactive -time synchronization
Maintenance -process variables
-TO CONTROL SYSTEM:
-Announcements about technical condition changes
 Only CONTROL SYSTEM involved
in PROTECTION FUNCTIONALITY
UNIT or/and STATION
CONTROL SYSTEM (DCS)

PROCESS MEASUREMENTS
UNIT CONTROL
ESD: EMERGENCY -HUMAN - MACHINE INTERFACING (NOT shown)
-TO CONTROL SYSTEM:
SHUTDOWN DEVICE - Process measurements (connections NOT shown)
- ...
{Condition protection from BINARY -FROM CONTROL SYSTEM:
- To ESD (process protection)
OUTPUTS of 3500 SYSTEM} - Control of the unit devices (connections NOT shown)
- ...
TRANSDUCERS
TRANSDUCER CABLES DIGITAL INTERFACING with
CM&P SYSTEM: ETHERNET / RS
-FROM CONTROL SYSTEM:
- alarm confirmation
- rack RESET
- level adjustment (incl. Trip Multiply)
- bypass
TERMINAL/ELECTRONIC MONITORING - Time synchronization
- ....
HOUSINGS & PROTECTION -TO CONTROL SYSTEM:
- Analog signals
SYSTEM - Measurements
- Alarms
- OK / NOT OK indication:
- for RACK
- for CHANNELS
- ....

CONTROL SYSTEM (DCS)
ESD: EMERGENCY
SHUTDOWN DEVICE
{Condition protection from BINARY
OUTPUTS of 3500 SYSTEM}
UNIT or/and STATION
PROCESS MEASUREMENTS
UNIT CONTROL
-HUMAN - MACHINE INTERFACING (NOT shown)
-TO CONTROL SYSTEM:
- Process measurements (connections NOT shown)
- ...
-FROM CONTROL SYSTEM:
- To ESD (process protection)
- Control of the unit devices (connections NOT shown)
- ...

TRANSDUCERS
TRANSDUCER CABLES DIGITAL INTERFACING with
CM&P SYSTEM: ETHERNET / RS
-FROM CONTROL SYSTEM:
- alarm confirmation
- rack RESET
- level adjustment (incl. Trip Multiply)
- bypass
TERMINAL/ELECTRONIC MONITORING - ....
-TO CONTROL SYSTEM:
HOUSINGS & PROTECTION - Measurements
- Alarms
SYSTEM - OK / NOT OK indication:
- for RACK
Signal cables up to 305 m - for CHANNELS
- ....

A DIAGNOSTIC INTERFACING with a

SYSTEM DIAGNOSTIC SYSTEM
-FROM CONTROL SYSTEM:
for Predictive / Proactive -time synchronization
Maintenance -process variables
-TO CONTROL SYSTEM:
-Announcements about technical condition changes
 INTERFACING DETAILS between 3500 SYSTEM and DCS
SYSTEM 3500 DCS
Digital interfacing 3500/92:
RS-485 and MODBUS RTU protocol

RS-485 and MODBUS RTU protocol or ETHERNET and MODBUS OVER ETHERNET protocol

0/1 connections between: a RELAY , and a CONTACT

Relay output: RACK RESET / CONFIRMATION OF A RACK ALARM

Contact initiation RACK ALARM INHIBIT (for the secondary importance 3500 alarms)

Contact initiation TRIP MULTIPLY of RACK ALARMS

Rack relay output: RACK NOT OK

COMMENTS:
1) Can be installed in one rack more than 1 digital interfacing modules 3500/92. The above picture presents only one such module.
2) Another interfacing module 3500/91 operating along of EDG STANDARD can be used as an alternative of 3500/91.
3) All functionalities presented above as RELAY-to-CONTACT connections can be done by means of the DIGITAL INTERFACING module
4) Reasons of the ALARM RACK NOT OK can be diagnosed based on MONITOR / CHANNEL NOT OK data. MONITOR STATUS, and CHANNEL STATUS can be
transferred from the RACK to DCS using digital interfacing.
5) For organization of the MODBUS interfacing can be used INTEGER or FLOATING-POINT registers. It is strongly advised to use the FLOATING-POINT solution
 INTERFACING DETAILS between 3500 SYSTEM and DCS
SYSTEM 3500 DCS
Digital interfacing 3500/91:
EGD (ver. 2.01) / MODBUS (TCP/IP) / OPC DA and A&E / Profinet protocols

0/1 connections between: a RELAY , and a CONTACT

Relay output: RACK RESET / CONFIRMATION OF A RACK ALARM

Contact initiation RACK ALARM INHIBIT (for the secondary importance 3500 alarms)

Contact initiation TRIP MULTIPLY of RACK ALARMS

Rack relay output: RACK NOT OK

COMMENTS:
1) Can be installed in one rack more than 1 digital interfacing modules 3500/91. The above picture presents only one such module.
2) Another interfacing module 3500/92 operating along of MODBUS RTU STANDARD can be used as an alternative of 3500/92.
3) All functionalities presented above as RELAY-to-CONTACT connections can be done by means of the DIGITAL INTERFACING module
4) Reasons of the ALARM RACK NOT OK can be diagnosed based on MONITOR / CHANNEL NOT OK data. MONITOR STATUS, and CHANNEL STATUS can be
transferred from the RACK to DCS using digital interfacing.
5) For organization of some PROTOCOL interfacing (e.g. MODBUS) can be used INTEGER or FLOATING-POINT registers. It is strongly advised to use the
FLOATING-POINT solution
 SYSTEM INTEGRATION TASKS:
AREA OF INTERNAL (BENTLY) INTEGRATION ESD (protection)

BENTLY H/W: DCS / OPERATORS

monitoring, protection & TDI
EVENT RECORDER

PROCESS DEDICATED

BENTLY HISTORIAN
CONDITION MANAGEMENT
a SERVER + S/W: SS & S1
SAP & similar

REMOTE 3500 ENGINEERING STATION

REMOTE DIAGNOSTIC SYSTEM
 SYSTEM INTEGRATION TASKS:
AREA OF INTERNAL (BENTLY) INTEGRATION ESD (protection)

BENTLY H/W: DCS / OPERATORS

monitoring, protection
EVENT RECORDER

TDI Secure
PROCESS DEDICATED

BENTLY HISTORIAN
CONDITION MANAGEMENT
a SERVER + S/W: SS & S1
SAP & similar

REMOTE 3500 ENGINEERING STATION

REMOTE DIAGNOSTIC SYSTEM
Data Acquisition from set of monitors: A1.AN

Data Acquisition from set of monitors: B1.BN

Data Acquisition from set of monitors: C1.CN

INTERFACING of the CMS
with ENVIRONMENT