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Hydraulic Excavators
Hydraulic Excavator
Hydraulic Excavator is the most commonly used
construction machine. it has bucket with
specified volumetric capacity.
Hydraulic power is the key utility to operate the
hydraulic excavators.
Excavator can work above and under the ground
level where it rest.
It can work at all gradient and difficult terrain and
even under water excavation work where other
machine can not be used.
With various front attachments, it can be used for
diversified purposes.
Most excavators are mounted on track base, but
smaller model may be mounted on wheels base.
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3. Undercarriage
This part consist Crawler/
track chain or Wheel for
moving machine on the
ground.
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Work Equipment:
Work equipment is designed
to run by hydraulic cylinders
Piston
Force
= Oil Pressure Inside the
Pressure x Area cylinder is the key factor to
overcome require FORCE to
Rod Cylinder do work.
Arm Cylinder
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Inner race
This part enables an Ball bearings
hydraulic excavator to
Stick/Swing Controls (Left Joystick)
turn around
move forward and backward to move stick out
and in
move left and right to control direction of swing
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Lower Structure:
Undercarriage
Most are Crawler/ Track type.
Compared to the Wheel type, the
Crawler type has more part touching Can also be fitted
the ground. Which enables them to with dozing blade
work on muddy surface where Wheel . (Optional)
type can not be used.
Hydraulic Pump
Boom Cylinder
Engine
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Excavators : Types
Based on feet mounted on undercarriage they
are classified as:
1. Crawler or Track type
2. Wheel type
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Hydraulic Excavator
The hydraulic excavators are fully hydraulically
control machine which provides:
Faster cycle time
Less noisy
Smoothness and ease of operation
High overall efficiency
Greater accuracy and precision
It is a versatile machine that can be used for
almost all kind of applications.
A quick coupler enables to quick change with
different type attachments and perform a
variety of tasks in rapid succession
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Excavator Specifications
Machine (Make/ Model/ Sr. No., overall dimension)
Operating Weight (kN) (with operator,
cabin and all standard items & accessories)
Engine (Make/ Model/ Sr. No./Type, Cly. No./stroke,
CI/SI, Torque/ RPM/ Cooling type
Flywheel Power (kW)
Undercarriage (Track shoe size type,
roller no., track length, ground pressure etc.)
Hydraulic System
Swing Mechanism (Speed/ Torque)
Drive System (Travel speed / Drawbar-pull)
Work Implements (Pressure, Cylinder type size)
Bucket (model, Cubic capacity)
Performance Data (Working range, Arm force/ Bucket force)
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Typical Applications
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Attachments
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Fill Factors
Fill factors:
The actual amount of material in a
bucket needed for shovel
production calculation. Fill factor
are express in percentage which
when multiplied by heaped
capacity, adjust the volume by
accounting for how specific
material will load into the bucket.
Cycle time
The sum of time required to load bucket, swing
loaded, dump and swing empty.
Typical cycle element times under average
conditions, for 2 to 4 cum shovels will be
Load bucket 7-9 sec. (depend on material type)
Swing with load 4-6 sec (depend on machine size)
Dump load 2-4 sec (depend on dumping target)
Return swing 4-5 sec (depend on machine size)
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Excavator Production
Steps for estimating production:
1. Bucket Size (Usually given), (If not given; Obtain the heaped
bucket load volume (lcm) from the manufacturer performance data).
2. Apply a bucket fill factor based on type material being
excavated.
3. Estimate a peak cycle time:
(Load bucket+ Swing with load+ Dump load+ Return swing)
4. Obtain the factor for angle of swing and height of cut
from the table (% of optimum depth vs angle of swing).
5. Apply a efficiency factor (usually 30 45 min per 60 min)
6. Conform the production units to desired volume or weight
(lcm to bcm) (lcm= bcm*(1+swell factor)
7. Estimate the Production rate per hour using the formula
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Where;
P (lcm/hr) = Production in loose cubic meter (volume) per hour
P (bcm/hr) = Production in bank cubic meter (volume) per hour
P (ton/hr) = Production in tons (weight) per hour
Q = Heaped bucket capacity (lcm)
F = Bucket fill factor
AS:D = Angle of swing and depth (height) of cut correction factor
t = Cycle time in seconds
E F= Efficiency minutes per hour (take WT 30-45 if not given)
S.F. = Swell Factor
WT = Working time (min, in one hour)
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Example-1
A 3.8 cu.m. shovel having a maximum digging height of 10.4m is being
used to load poorly blasted rock. The face being worked is 3.7m high and
the haul units can be positioned so that the swing angle is only 600. What
is the adjusted ideal production if the ideal cycle time is 21 sec.
Bucket size (Q)= 3.8 m 3 (Given)
Bucket fill factor = 0.9 (taken from the table, for poorly blasted 85-100%)
Ideal Cycle time (t) = 21 sec. (Given)
Optimum height = 0.5 x 10.4 = 5.2m (Taken highest %, for poorly blasted rock) (3050%)
Working height) 3.7
% of optimum height 100 100 71.15%
0
Optimum height 5.2
Angle of Swing = 60
Angle of Swing and depth (AS:D) =1.08 (by interpolation)
(from the table 1.03+(71.15-60)*(1.12-1.03)/(80-60)
3600 Q F ( AS : D) WT Assuming Efficiency factor,
P (lcm/hr) EF= 45/60
t 60
3600 3.8 0.9 1.08 45
P (lcm/hr) 475 (lcm / hr )
21 60
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Example-2
A 2.3 cu.m. shovel having a maximum digging height of 9.1 m, will be
used on a highway project to excavate well-blasted rock. The average
face height is expected to be 6.7 m. Most of the cut will require an
average 1200 swing of the shovel in order to load the haul unit. Determine
the estimated production in cubic meter bank measure. Take efficiency 30
min in 60 minute.
Bucket size (Q)= 2.3 m3 (Given)
Bucket fill factor (F)= 1 (taken from the table, for well-blasted 100-110%)
Ideal Cycle time (t) = (Load + Swing loaded + Dump + Swing empty)
= 9 + 4+ 4 + 4 = 21 sec
Assuming: Typical cycle element times under
average conditions, for 2 to 4 cum
Load = 9 sec (Taken maximum value, as material is rock difficult to load) shovels:
Swing loaded = 4 sec (Taken smaller value, as being smaller sized m/c) Load bucket 7-9 sec.
Dump = 4 sec (Taken maximum value, as it is to be loaded into haul units) Swing with load 4-6 sec
Swing empty = 4 sec (Taken smaller valve, as being smaller sized m/c) Dump load 2-4 sec
Return swing 4-5 sec
Optimum height = 0.5 x 9.1= 4.55m (Taken highest %, for poorly blasted rock) (3050%)
Working height) 6.7
% of optimum height 100 100 147%
Optimum height 4.55
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Example-2 (/contd)
Angle of Swing = 1200
Angle of Swing and depth (AS:D)= 0.79 (by interpolation)
(from the table 0.81- [{(0.81-0.75)/(160-140)}*(147-140)]
Efficiency Factor (EF) = 30/60 (Given)
% Swell = 60% (From the table for well blasted rock)
3600 Q F ( AS : D) WT 1
P (bcm/hr)
t 60 1 swell
3600 2.3 1 (0.79) 30 1
P (bcm/hr) 97.3
21 60 1 0.6
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3600 Q F WT
P (lcm/hr)
t 60
3600 Q F WT 1
P (bcm/hr)
t 60 1 S.F.
Where;
P (lcm/hr) = Production in loose cubic meter (volume) per hour
P (bcm/hr) = Production in bank cubic meter (volume) per hour
P (ton/hr) = Production in tons (weight) per hour
Q = Heaped bucket capacity (lcm)
F = Bucket fill factor
t = Cycle time in seconds
EF = Efficiency minutes per hour (take WT, 30-45 if not given)
S.F. = Swell Factor
WT = Working time (min, in an hour)
Example-3
A crawler hoe having a 2.8 cu.m bucket is being considered for use on a
project to excavate dry clay from a borrow pit. The clay will be loaded in
trucks having a loading height of 3m. Soil-boring information indicates that
below, average 2.5 m, the material changes to an unacceptable silt
material. What is the estimated production of the hoe in cubic meter bank
measure, if the efficiency factor is equal to a 50-min hour.?
Step-1: Size of Bucket (Q)= 2.8 cu.m
Step-2: Bucket fill factor (F)= 85% (taken average of 80-90 from the table,
. for hard clay)
Step-3: Cycle times (t) = 22 sec (from the table, for nearest bucket size 3 cum)
Step-4: Optimum depth of cut to be within 30% to 60%
From the table maximum depth of cut 7 8.2 m
Average depth of cut = 2.5 m
2.5
* 100 35.7%
7 Checking for optimum depth of
2.5 cut range 30% to 60%.
* 100 30.4%
8.2
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Example-3 /.contd
Step-5: Efficiency factor (EF)= 50 min per hour (given)
Working time (WT) (min/hr)
EF
60
3600 Q F WT
P (lcm/hr)
t 60
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OR
Example-4
A contractor has a project to construct a large office building with an underground parking
garage. He has decided to use a Hydraulic excavator to excavate for the parking garage
and load the excavated material into a dump trucks. The maximum digging depth of the
excavator is 6m and it is equipped with a 1.2 cum bucket size. The material to be
excavated is a tough clay at average depth of cut 3m and job condition are considered to
be average. Angle of swing 600 and work an average of 50 min per hour. What is the
estimated productivity in bank Cum per hour if the swell of the excavated material is 35%.
Bucket size (q) = 1.2 cum
Bucket factor (k) = 0.85 (taken average value of 0.8 and 0.9)
Digging condition = (3/6)*100 = 50%
Time Factor (F) = 1.3 (for digging and rather difficult dumping condition (dump truck))
Standard time (t) = 22 sec (1.2cum bucket size and 60 0 angle of swing)
Job Efficiency (E) = (50/60)=0.83
36001.2 0.85 0.83
P (lcm/hr) 106.5
(22 1.3)
106.5
P (bcm/hr) 78.9 (For given 35% of swell)
1.35
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