Documente Academic
Documente Profesional
Documente Cultură
(TM40)
Please Note, at the time of going to press, all information, illustrations details and descriptions
contained herein are valid. Niftylift reserves the right to change, alter, modify or improve its
products without any obligation to install them on previously manufactured machines.
Ordering of Parts
When ordering a replacement part for your Niftylift product, please state the following:
Machine Model and Serial number Niftylift Part number
Full description of the part Quantity required
Purchase Order number Destination address
Machine Information
Model number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Date of Purchase. . . . . . . . . . . . . .
Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Veuillez noter qu'au moment de la mise sous presse, l'ensemble des informations, illustrations, dtails
et descriptions, contenus dans le prsent document, sont valides. Niftylift se rserve le droit de changer
ou d'amliorer ses produits sans obligation de montage sur les anciennes machines.
Pour toutes informations supplmentaires, veuillez nous contacter :
Niftylift Ltd. Niftylift Inc.
Fingle Drive 573 Summerdale Avenue
Stonebridge Glen Ellyn
Milton Keynes IL 60137-5726
MK13 OER USA
United Kingdom
Tel +44 (0)1908 857860/857861 1 630 858 2575
Fax +44 (0)1908 312733 1 630 858 0520
Commande de pices
Lors de la commande de pices de rechange pour votre machine Niftylift, veuillez indiquer ce qui suit:
Modle et numro de srie de la machine Rfrence de la pice Niftylift
Description complte de la pice Quantit requise
Numro de commande Adresse de destination
iii
info@niftylift.com
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
Bitte nehmen Sie zur Kenntnis, dass alle hierin enthaltenen Informationen, Illustrationen und
Beschreibungen zum Zeitpunkt des Drucks gltig sind. Niftylift behlt sich das Recht vor, Produkte zu
wechseln, ndern, modifizieren und zu verbessern, ohne verpflichtet zu sein, sie an frher gefertigten
Maschinen zu installieren.
Wenn Leser dieser Anleitung weitere Informationen bentigen, wenden sie sich bitte an uns unter:
Niftylift Ltd. Niftylift Inc.
Fingle Drive 573 Summerdale Avenue
Stonebridge Glen Ellyn
Milton Keynes IL 60137-5726
MK13 OER USA
Grobritannien
Tel +44 (0)1908 857860/857861 1 630 858 2575
Fax +44 (0)1908 312733 1 630 858 0520
Maschineninformationen
Modellnummer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kaufdatum . . . . . . . . . . . . . . . . . . . .
Seriennummer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Por favor, observe que en el momento de pasar a imprenta, toda la informacin, ilustraciones y
descripciones contenidas en el presente documento eran vlidas. Niftylift se reserva el derecho de
cambiar, alterar, modificar o mejorar sus productos, sin obligacin alguna de instalar dichos cambios en
mquinas fabricadas anteriormente.
Los usuarios de este manual que requieran ms informacin, debern ponerse en contacto con
nosotros en:
Niftylift Ltd. Niftylift Inc.
Fingle Drive 573 Summerdale Avenue
Stonebridge Glen Ellyn
Milton Keynes IL 60137-5726
MK13 OER USA
United Kingdom
Tel +44 (0)1908 857860/857861 1 630 858 2575
Fax +44 (0)1908 312733 1 630 858 0520
Pedido de piezas
Al realizar el pedido de una pieza de recambio para su producto Niftylift, srvase especificar lo siguiente:
Modelo y nmero de serie de la mquina Nmero de pieza Niftylift
Descripcin completa de la pieza Cantidad requerida
Nmero de orden de compra Direccin de destino
Informacin de la mquina
Nmero de modelo . . . . . . . . . . . . . . . . . . . . . . . . . . . Fecha de compra . . . . . . . . . . . . . . .
Nmero de serie . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iv
Parts Order Form (make copies for use)
Bon de commande de pices (Faire des photocopies pour vos commandes ultrieures) tel +44 (0)1908 857860/1
Bestellformular fr Ersatzteile (bitte Kopien zur zuknftigen Verwendung machen) fax +44 (0)1908 312733
Impreso de pedido de piezas (haga copias para el uso) www.niftylift.com
fax fax-Nr.
purchase order number
numro de commande
bestellnummer
email e-mail nmero de orden de compra
P
P
P
P
P
P
P
P
P
P
P
P
1 chassis
page
1.1 Base assembly....................................................................................................... 1-2
1.2 Tow coupling assembly......................................................................................... 1-4
1.3 Jockey wheel assembly ........................................................................................ 1-6
1.4 Heavy duty jockey wheel....................................................................................... 1-8
1.5 Lighting board assembly ..................................................................................... 1-10
1.6 Stabiliser assembly.............................................................................................. 1-12
1.7 Wheel hub assembly .......................................................................................... 1-14
2 superstructure
page
2.1 Power tray (Petrol/diesel/bi-energy)...................................................................... 2-2
2.2 Power tray (AC)...................................................................................................... 2-6
2.3 Slew assembly ..................................................................................................... 2-10
2.4 Control valve assembly (4 spool) ........................................................................ 2-12
2.5 Control buttons and switches.............................................................................. 2-14
2.6 Control box .......................................................................................................... 2-16
2.7 AC transformer box.............................................................................................. 2-18
2.8 DC Power pack (Hydr-app) ................................................................................ 2-20
2.9 AC Power pack (SPX) .......................................................................................... 2-22
2.10 Diesel engine (Kubota OC60).............................................................................. 2-24
2.11 Battery charger (UK) ............................................................................................ 2-26
2.12 Battery charger (European/USA) ........................................................................ 2-28
3 main booms
page
3.1 Lower boom (1) assembly ..................................................................................... 3-2
3.2 Upper boom (2) assembly..................................................................................... 3-4
tabla del contenido
table des matires
inhaltsverzeichnis
5 labelling
page
5.1 Label locations (Part 1).......................................................................................... 5-2
5.2 Label locations (Part 2).......................................................................................... 5-8
vi
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
6 hydraulic hoses
page
6.1 Hose kit P13193 ..................................................................................................... 6-2
Figures page
vii
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140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
Issue Records
* When ordering parts for machines other than the stated serial number,
it is advisable to contact the Parts Department;
Tel +44 (0)1908 857899
Fax +44 (0)1908 227460
viii
140 (TM40)
illustrated parts manual
Manuel illustr de pices dtaches
Illustrierte Stckliste
Manual de piezas ilustrado
1 chassis assembly
french
german
spanish
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
Mudguard bracket
3 P15112
RH
5 Mudguard P12818
12 Axle P13085
Mudguard bracket
14 P15111
spanish
LH
german
french
15 Cap P10443
16 Bush P12298
chassis assembly
12
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
8
6
9
5
4
spanish
german
french
10
3
11
2
chassis assembly
1
12
15
22
21
20
14
13
5
19
18
17
16
13
info@niftylift.com Figure 1.1 Base assembly
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
3 Gaiter P70057
Handbrake and
7 P11874
damper
spanish
german
french
chassis assembly
14
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
4
3
spanish
german
french
2
chassis assembly
5
1
15
info@niftylift.com Figure 1.2 Tow coupling assembly
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
2 Clamp P10066
6 Handle P70186
16
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
1
6
spanish
german
french
3
chassis assembly
5 4
17
info@niftylift.com Figure 1.3 Jockey wheel assembly
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
2 Knob P70076
Jockey wheel
3 assembly P14065
(solid wheel)
Inner shaft
5 P14066
(solid wheel)
Jockey wheel
6 assembly P13898
(pneumatic wheels)
Inner shaft
8 P16308
(pneumatic wheels)
spanish
german
french
chassis assembly
18
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
spanish
german
french
chassis assembly
5
19
info@niftylift.com Figure 1.4 Heavy duty jockey wheel
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
9 Plug P70200
spanish
german
french
chassis assembly
110
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
2
3
4
1
spanish
german
french
6
7
chassis assembly
8
9
111
info@niftylift.com Figure 1.5 Lighting board
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
1 Cylinder P11866
7 Bush P12298
8 Stabiliser P11872
11 Spring P12297
* Not illustrated
chassis assembly
112
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
1 3 4
2* 5
15
3 7
14
5
8
spanish
german
french
chassis assembly
5
13
10
7
11
12
113
info@niftylift.com Figure 1.6 Stabiliser assembly
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
7 Wheelbolt P15317
Flange nut -
This item MUST be
9 P15318
renewed after
removal
114
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
2
1
4
2
3
4 5
13
12
11
spanish
german
french
2
6
chassis assembly
7
10 9 8
LH
RH
115
info@niftylift.com Figure 1.7 Wheel hub assembly
140 (TM40)
illustrated parts manual
Manuel illustr de pices dtaches
Illustrierte Stckliste
Manual de piezas ilustrado
2 superstructure
french
german
spanish
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
Coil only
8 P70354
(Solenoid valve)
11 Canopy LH P12729
Battery Charger
french
USA P12758
European P11913
13
See Battery
charger (Euro/USA)
on page 2-28.
superstructure
15 Battery - 6v P10829
Battery Charger
UK P11847
16 See Battery
charger (UK) on
page 2-26.
18 Knob P10830
Bracket -
19 P13904
charger cover
12
18
19
17
11
16
13
14
15
8
7
6
5
20
21
22
9 10*
4
3
1
2
spanish
german
french
23
24
superstructure
29
39
31
38
37
36
30
35
25
32
34* 33
12
28
27
26
23
info@niftylift.com Figure 2.1 Power tray (PDE)
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
2.1 continued
Item Description french german spanish Part Number
Worm assembly
23 See Slew assembly N/A
on page 2-10.
Handle - 2 pole
24 P15019
Anderson
Power pack
See DC Power
25 P16147
pack (Hydr-app) on
page 2-20.
28 Canopy RH P12730
30 Microswitch P11252
Button box
See Control but-
31 N/A
tons and switches
on page 2-14.
Control valve
assembly (4 spool)
german
french
on page 2-12.
item 33
Valve - Manual
36 P12578
selector
Tilt sensor
38 P14404
(OPTIONAL)
39 Siren P11113
* Not illustrated
24
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
12
18
19
17
11
16
13
14
15
8
7
6
5
20
21
22
9 10*
4
3
1
2
spanish
german
french
23
24
superstructure
29
39
31
38
37
36
30
35
25
32
34* 33
12
28
27
26
25
info@niftylift.com Figure 2.1 Power tray (PDE)
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
1 Superstructure P12722
Coil only
8 P70354
(Solenoid valve)
10 Canopy LH P12729
Handle - 2 pole
16 P15019
Anderson
superstructure
Worm assembly
18 See Slew assembly N/A
on page 2-10.
Button box
20 Microswitch P11252
Control valve
* Not illustrated
26
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
11
12
13
10
14
7
8
15
17
6
16
3
5*
4
2
1
spanish
german
french
18
superstructure
31
19
30
29
28
20
27
25 26*
21
11
23
22
24
27
info@niftylift.com Figure 2.2 Power tray (AC)
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
2.2 continued
Item Description french german spanish Part Number
24 Canopy RH P12730
Valve - Manual
28 P12578
selector
Tilt sensor
30 P14404
(OPTIONAL)
31 Siren P11113
* Not illustrated
spanish
german
french
superstructure
28
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
11
12
13
10
14
7
8
15
17
6
16
3
5*
4
2
1
spanish
german
french
18
superstructure
31
19
30
29
28
20
27
25 26*
21
11
23
22
24
29
info@niftylift.com Figure 2.2 Power tray (AC)
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
2 Coupling P12145
3 Spacer P12760
4 Motor P14306
6 Bearing P12703
* Not illustrated
spanish
german
french
superstructure
210
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
1
2
3
4 5*
spanish
german
french
superstructure
6
7
7
6
211
info@niftylift.com Figure 2.3 Slew assembly
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
3 Lever P70336
Lever cap
5 P70338
(complete)
212
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
1 2
spanish
german
french
6
5
superstructure
213
info@niftylift.com Figure 2.4 Control valve (4 spool)
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
Emergency stop
1 P15134
button
Contact - NO
8 P14486
(Normally open)
Contact - NC
9 P14487
superstructure
(Normally closed)
10 Key P15335
Contact - Double
11 P16718
NO/NC
13 Key P70178
Note: Items 11, 12 and 13 are used with Item 3 - P10081 or P10281
214
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
6
1 C
B
A D
3 3
spanish
german
french
7
superstructure
5
10 9 8
1
13 12 11
5
215
info@niftylift.com Figure 2.5 Button box assemblies
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
2 PCB P14033
Timer relay
3 P10664
(Diesel only)
Battery meter
5 P11494
(OPTIONAL)
8 Relay P10340
spanish
german
french
superstructure
216
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
8 2
spanish
german
french
superstructure
7
3
5 6
4
217
info@niftylift.com Figure 2.6 Control box
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
Complete assembly
1 240v P10770
110v P11429
Hour meter
5 P11410
(OPTIONAL)
spanish
german
french
superstructure
218
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
spanish
german
french
superstructure
219
info@niftylift.com Figure 2.7 AC Transformer box
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
2 Motor P16611
8 Flange P16612
9 O-ring P16616
11 Pump P16699
13 Tank P16701
16 Cap P16615
* Not illustrated
superstructure
220
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
13
12
11
14
spanish
german
french
10
16
superstructure
9
15
8
7
6
5
4
3*
1
2
221
info@niftylift.com Figure 2.8 DC Power pack (Hydr-app)
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
4 Coupling P12699
11 Pump P16324
* Not illustrated
spanish
german
french
superstructure
222
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
8
9
6
7
10
11
5
spanish
german
french
4
superstructure
3
2*
1
12
14
13
223
info@niftylift.com Figure 2.9 AC Power pack
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
Rubber engine
4 P11012
mounting
7 Regulator P12640
224
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
3
1
spanish
german
french
superstructure
13
12
5
6
7
11
10
225
info@niftylift.com Figure 2.10 Diesel engine (Kubota OC60)
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
4 PCB P70091
6 Lens P11104
7 Relay P12879
13 Fuse - 5A P15502
226
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
3
2
4
5
1
spanish
german
french
7
8
superstructure
9
14
12
11
13
10
227
info@niftylift.com Figure 2.11 Battery charger (UK)
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
228
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
spanish
german
french
superstructure
2
4
3
229
info@niftylift.com Figure 2.12 Battery charger (Euro/USA)
140 (TM40)
illustrated parts manual
Manuel illustr de pices dtaches
Illustrierte Stckliste
Manual de piezas ilustrado
1 Bush P10880
3 Boom 1 P12723
7 Bush P10032
14 Pin - 77 mm P12954
15 Knuckle P12725
spanish
german
french
main boom assembly
32
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
2
1
6
7
5
8
4
10
8
9
11
10
12
3
spanish
german
french
13
14
1
7
14
15
33
4
3 Bush P10032
5 Microswitch P11252
6 Spring P13372
9 Boom 2 P12724
12 Knuckle P12725
13 Pin - 94 mm P12953
15 Bush P10880
spanish
german
french
main boom assembly
34
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
6
5
4
3
7
2
8
1
10
11
spanish
german
french
2
15
12
4
14
13
35
info@niftylift.com Figure 3.2 Boom 2 assembly
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
1 Cylinder P12909
6 Bush P10032
* Not illustrated
spanish
german
french
main boom assembly
36
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
6 1 2*
4
3
spanish
german
french
RAM 2 6 main boom assembly
RAM 1
37
info@niftylift.com Figure 3.3 Lift cylinder
140 (TM40)
illustrated parts manual
Manuel illustr de pices dtaches
Illustrierte Stckliste
Manual de piezas ilustrado
Button box -
See Control buttons
1 P15141
and switches on
page 4-8.
10 Bush P10840
Instruction manual
12 P11618
box (OPTIONAL)
spanish
german
french
cage & flyboom
42
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
2
1 3
spanish
german
french
7
10
11 9
12
43
info@niftylift.com Figure 4.1 Cage Assembly
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
2 Flyboom P12157
4 Bush P12863
5 Bush P12250
6 Bush P10032
Check valve
8 P12860
cartridge
11 Bush P10880
* Not illustrated
spanish
german
french
cage & flyboom
44
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
5
3
1
4
2
6
7
spanish
german
french
8
1
2
11
45
info@niftylift.com Figure 4.2 Flyboom assembly
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
3 Lever P70336
Lever cap
5 P70338
(complete)
46
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
1 2
spanish
german
french
6
5
47
info@niftylift.com Figure 4.3 Control valve
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
Emergency stop
1 P15134
button
Contact - NO
8 P14486
(Normally open)
Contact - NC
9 P14487
cage & flyboom
(Normally closed)
10 Key P15335
Contact - Double
11 P16718
NO/NC
13 Key P70178
Note: Items 11, 12 and 13 are used with Item 3 - P10081 or P10281
48
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
6
1 C
B
A D
3 3
spanish
german
french
7
10 9 8
1
13 12 11
5
49
info@niftylift.com Figure 4.4 Button box assemblies
140 (TM40)
illustrated parts manual
Manuel illustr de pices dtaches
Illustrierte Stckliste
Manual de piezas ilustrado
5 labelling
french
german
spanish
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
spanish P14844
6 No step P14785
french P14785
german P14785
spanish P14785
52 spanish P14876
* USA Only
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
19 20
21
18
spanish
german
17 6
french
22
23
16
15
labelling
14
13
12
2
11 10 3
8 7
6
5
4
53
info@niftylift.com Figure 5.1 Label location (Part 1)
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
5.1 continued
item description part number
fr french fr
g german g
sp spanish sp
9* Danger - Machine Hazard P15010
french P15010
german P15010
spanish P15010
12 Keyswitch P15221
french P15221
german P15221
spanish P15221
spanish
german
french
spanish P13299
54 spanish P14864
* USA Only
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
19 20
21
18
spanish
german
17 6
french
22
23
16
15
labelling
14
13
12
2
11 10 3
8 7
6
5
4
55
info@niftylift.com Figure 5.1 Label Location (Part 1)
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
5.1 continued
item description part number
fr french fr
g german g
sp spanish sp
17 Warning - Do not replace P15553
french P15562
german P15563
spanish P15564
19 CE Mark P12253
french P12253
german P12253
spanish P12253
spanish P14424
* USA Only
56
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
19 20
21
18
spanish
german
17 6
french
22
23
16
15
labelling
14
13
12
2
11 10 3
8 7
6
5
4
57
info@niftylift.com Figure 5.1 Label location (Part 1)
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
6 No step P14785
french P14785
german P14785
spanish P14785
spanish
german
french
spanish P14876
58 spanish P14864
* USA Only
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
13
25
24 16
34
3
33
32
26
27
28
29
3
spanish
german
french
30
4
labelling
6
9
8
6
31
5
59
info@niftylift.com Figure 5.2 Label location (Part 2)
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
5.2 continued
item description part number
fr french fr
g german g
sp spanish sp
24 Head protection P14921
french P14921
german P14921
spanish P14921
spanish P14781
* USA Only
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
13
25
24 16
34
3
33
32
26
27
28
29
3
spanish
german
french
30
4
labelling
6
9
8
6
31
5
511
info@niftylift.com Figure 5.2 Label location (Part 2)
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
5.2 continued
item description part number
fr french fr
g german g
sp spanish sp
32 * Warning - Maximum towing speed P14831
french P14831
german P14831
spanish P14831
* USA Only
spanish
german
french
labelling
512
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
13
25
24 16
34
3
33
32
26
27
28
29
3
spanish
german
french
30
4
labelling
6
9
8
6
31
5
513
info@niftylift.com Figure 5.2 Label location (Part 2)
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
1 9 DANGER
ROTATING AND ELECTRICAL
MACHINE HAZARD
P14883/001 -KEEP CLEAR-
AVOID CONTACT - KEEP A SAFE
DISTANCE AWAY OR DEATH OR
SERIOUS INJURY MAY RESULT.
P15010/001
2
NOTICE
POSITION VEHICLE & TRAILER ON LEVEL GROUND BEFORE
10
ATTEMPTING TO COUPLE / DE-COUPLE
Handbrake operation
11 NOTICE
1. To operate the trailer parking brakes pull handbrake lever upwards and
backwards. The spring loaded mechanism will engage and stay in the BATTERY ISOLATOR HANDLES
operated position until reset. UNDER CANOPY
2. To disengage the parking brakes, firmly grasp the handbrake lever and
PULL BOTH TO ISOLATE MACHINE
pull upwards. Depress the ratchet release button in the end of the
handbrake lever and return lever to the horizontal position. P14021/03
P14896/001 12
0
3 DANGER P15221/1
PELIGRO ACHTUNG
13
P14783/001
4 DANGER 6 14
CONTROL
P13762/1
STOP
POWER
OFF
ON
PELIGRO
ACHTUNG
P14782/001
STABILISER
german
P14785/001 CONTROLS
STABILISER IDENTIFICATION
french
2 4
1 3
5 NOTICE
WARNING TO PREVENT UNNECESSARY LOADING ON THE MACHINE USE
THE FOLLOWING STABILISER SEQUENCE:
1. DEPLOY FRONT STABILISERS (3&4) FIRST, UNTIL CONTACT IS MADE
WITH THE GROUND.
labelling
17 WARNING
7 NIFTYLIFT LTD.,FINGLE DRIVE,STONEBRIDGE Do not replace without manufacturers consent
MILTON KEYNES MK13 0ER ENGLAND components critical to the aerial platform stability with
TEL 01908 223456 : FAX 01908 312733
e-mail: info@niftylift.com lighter weight components such as but not limited to
SERIAL No
(minimum weights specified) engines; 84lbs (38kg),
batteries; 77lbs (35kg) each, tyres; 106lbs (48kg) each.
TYPE
If in doubt contact Niftylift immediately.
YEAR OF MANUFACTURE
WEIGHT kg P15553/01
MAXIMUM PULL N
18
MAXIMUM WIND SPEED m/s
bar
DANGER
MAXIMUM VOLTAGE V
AMPS A If alarm sounds
ELEC. CCT D ISSUE
check outrigger /
HYD. CCT D ISSUE
P10805/5 stabiliser settings.
P14879/001
8 65 PSI 19 20
(4.5 BAR)
MADE IN BRITAIN
514
P14876/001
21 DANGER 29
DANGER
READ THIS BEFORE OPERATING THIS MACHINE
THIS NOTICE DOES NOT REPLACE THE OPERATING MANUAL WHICH SHOULD BE READ
BEFORE OPERATING THIS MACHINE FOR THE FIRST TIME
GASOLINE, LIQUID PETROLEUM AND
DIESEL FUELS ARE FLAMMABLE
1. The engine must be shut down while fuel tanks are
YOU MUST NOT OPERATE THIS STABILITY HAZARD being filled.
MACHINE unless you have been trained in the safe l The machine must be on smooth 2. Fuelling must be done in a well ventilated area free
operation of this machine. Training includes complete firm level surface before using the
knowledge of the safety and operating instructions of flame, sparks or any other hazard which may cause
booms.
contained in the manufacturer's manuals, your employer's l Do not use the machine in strong fire or explosion.
work rules and applicable governmental regulations. or gusty winds (over 12.5m/s 3. Never start the Niftylift if you smell gasoline, liquid
Inspect the machine before use to be sure it is operating (45kph or 28mph)). propane or diesel fuel.
properly and perform the safety checks listed in the l Never exceed the platform
operating manual and on the label under this canopy. This capacity.
machine must be inspected / serviced as the operating l Do not remove, alter or disable any components that in P14900/001
manual requires. any way affect safety or stability. These include but is not
limited to engines, batteries and tyres.
ELECTROCUTION HAZARD IF IN ANY DOUBT CONTACT NIFTYLIFT IMMEDIATELY.
TRAILERS:
THIS MACHINE IS NOT INSULATED l All stabilisers or outriggers must be properly extended.
l Maintain a safe distance from l All jack feet must be lowered onto a firm footing.
electrical lines and apparatus, you SELF PROPELLED MACHINES:
must allow for machine sway, rock l Do not attempt to climb or descend slopes exceeding
and sag and electrical lines
swaying.
l This machine does not provide
25%, unless machine is 4 wheel drive, where 30% is
permitted. Never traverse slopes exceeding 20%.
l Use with additional caution when
30 CAUTION : TURN FUEL OFF DURING TRANSIT
P13001/1
22 EMERGENCY HANDPUMP
32
1) Operate & hold machine control lever as normal.
2) Use handpump lever to move machine.
3) Release control lever to halt machine movement, the hydraulic system resets
automatically. P14807/001
WARNING
The maximum towing speed of a Niftylift is
45mph (72KPH), using a vehicle that
complies with federal and local state laws.
Speeding may result in death or serious
injury.
P14831/001
23 NOTICE
DAILY SAFETY CHECK LIST
1. Check operating and safety manuals are legible and located in their box within the platform (if applicable).
2. Check safety belts and hats.
33
3. Check all decals and placards to see if in place and legible.
4. Check platform is securely fastened to platform support.
5. Check wheels and tyres.
6. Check outriggers / stabilisers (if applicable) for condition, micro switch operation and security.
NOTICE
7. Check batteries for condition, cleanliness, connectors and electrolyte levels.
8. Check engine oil and coolant levels (if applicable).
READ THIS BEFORE TOWING
9. Check Installation of all guards, covers and boom clamps. 1. To prevent possible damage to the machine the cage
10. Check for loose, missing or damaged parts. step must be raised before towing.
11. Check all hydraulic hoses and electrical cables and wiring.
12. Check hydraulic, fuel and air systems for leaks.
2. Before towing on a public highway the trailer lighting
13. Do not exceed rated platform capacity. board must be fitted to the back of the cage and
14. Check foot pedal for proper operation (if applicable). connected to the tow vehicle via the plug provided.
15. Check all operating and emergency controls - select an area free from obstructions and hazards. Exercise extreme caution
P13812/002
throughout the checking procedure especially when checking brakes.
16. Check operation of emergency handpump.
17. Check all brakes and lights.
spanish
german
18. Check tilt sensor / alarm horn and beacons.
19. Check high engine and / or high drive limit switches.
20. Check and refer to operating and workshop manual for further daily / periodic checks and inspections.
french
DO NOT OPERATE A MALFUNCTIONING MACHINE
P14908/001
34 WARNING
Serious injury may result if jockey wheel clamp is released, unless
24 hitch is supported by vehicle or front jacks. Keep hands clear of jockey
wheel handle when releasing the jockey wheel clamp. P14815/001
labelling
P14921/001
25 0 I
P14912/001
26 NOTICE
STORAGE OF LIGHTING BOARD
If the lighting board is not required it is to
be stored on the brackets provided on the
trailer spine.
P14022/002
27 NOTICE
OPERATING AND SAFETY MANUAL
ENCLOSED
Ensure this manual is read and fully understood
before attempting to operate the machine. If the
manual is missing or for any reason not been read
the loss should be reported and the machine not
operated.
P14892/001
28 WARNING
225KG 400N
MAX
MAX 80KG 80KG 65KG 12.5 m/s
MAX
(90lbs)
515
info@niftylift.com Figure 5.4 Labels (21-34)
140 (TM40)
illustrated parts manual
Manuel illustr de pices dtaches
Illustrierte Stckliste
Manual de piezas ilustrado
6 hydraulic hoses
french
german
spanish
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
13
german
RAM 2 - pressure
french
Cage control to
14
RAM 2 - pilot
Base to cage -
15
hydraulic hoses
Flyboom pressure
Base to cage -
16
Flyboom pilot
Cage control to
17
flyboom - pressure
Cage control to
18
flyboom - pilot
Diverter to stabiliser
19
control
Engine pump to
20 *
solenoid
21 * Solenoid to diverter
22 * Solenoid to tank
Power pack pump to
23
diverter
Base control to
24
stabiliser control
25 Diverter to hand pump
62
* Bi-Energy machines only - Hose kit P14695
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
Cage control
17
18
flyboom cylinder
11
12 lift cylinder (1)
1 2 3 4 26
13
14
lift cylinder (2)
16 15
8
7 27
10
9
Base control
slew
5
34 25
spanish
german
tank
french
36
35 33 (x3)
22 20
24
diverter pressure release valve power pack pump dump solenoid
19
21
23
hydraulic hoses
stabiliser (1)
Stabilisers
28
29
stabiliser (2)
28
29
stabiliser (3)
30
31
stabiliser (4)
32
30
31
63
info@niftylift.com Figure 6.1 Hose connection diagram
140 (TM40)
illustrated parts manual Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado
6.1 continued
Number Description french german spanish
Lift cylinder 1 -
26
Link hose
Lift cylinder 2 -
27
Link hose
Base control to
28
stabiliser 1 and 2
Stabiliser 1 and 2 to
29
Base control
Base control to
30
stabiliser 3 and 4
Stabiliser 3 and 4 to
31
Base control
Pressure release
32 valve (PRV) to
stabiliser control
33 PRV to Base control
Base control to
34
hand pump
Base control to
35
diverter
Base control to
36
tank
spanish
german
french
hydraulic hoses
64
140 (TM40)
Manuel illustr de pices dtaches Illustrierte Stckliste Manual de piezas ilustrado illustrated parts manual
Cage control
17
18
flyboom cylinder
11
12 lift cylinder (1)
1 2 3 4 26
13
14
lift cylinder (2)
16 15
8
7 27
10
9
Base control
slew
5
34 25
spanish
german
tank
french
36
35 33 (x3)
22 20
24
diverter pressure release valve power pack pump dump solenoid
19
21
23
hydraulic hoses
stabiliser (1)
Stabilisers
28
29
stabiliser (2)
28
29
stabiliser (3)
30
31
stabiliser (4)
32
30
31
65
info@niftylift.com Figure 6.1 Hose connection diagram