SIGNAL LAMP Gr Gr

FRONT RH B/Y B/Y

LAMP 12V-10W

TACHOMETER

C.D.I. ASSY.
B B
FUEL METER Br Br TURN SIGNAL
B/Y B/Y RELAY
W/Y W/Y
Lg Lg
NEUTRAL LAMP * REAR BRAKE
Gr Gr FRONT BRAKE SWITCH SWITCH
TURN SIGNAL G G
METER ASSY. INDICATOR LAMP * R/B R/B CONTROL SWITCH RH FUEL LEVEL GUAGE
(FRONT LH & RH) R/W R

B
B/Y
B/W
REGULATOR CAPACITOR
HIGH BEAM LIGHT SWITCH B
INDICATOR LAMP *
PO
ON
OFF

Br
ILLUMINATION LAMP *

Br
O
Br
L

ILLUMINATION LAMP *

B/Y
ILLUMINATION LAMP *

W/Y

Y
R

Y/L
STAND POSITION O/Br

Y
W
W
INDICATOR LAMP *
Br
L

B/Y

Br
* LAMP 12V, 1.4W ** LAMP 12V, 3W

B/Y
H.T.COIL SPARK Gr Gr
PLUG SIGNAL LAMP
B/Y B/Y REAR RH

O O
N F
F
WIRING DIAGRAM

Br Br
IGNITION SWITCH W W
B/W B/W L L TAIL LAMP ASSY
B/Y B/Y B/Y B/Y
TAIL/STOP LAMP
R R R
12V-5/ 21 W

B/Y
SIGNAL LAMP

Br
G G REAR LH

B/Y
O/Br
HEAD LAMP ASSY/LAMP R/B

12V-45/40W B/Y

R
B/Y

B/Y

L/W
W/R
R/Y

Lg
EARTH-FRAME
POSITION LAMP
12V-4W B/Y B/Y

Br
FUSE

Br/W

Y
B
G
O
Gr
Br/W

Y/L

R/B
R/B
B/Y
R (15A)
R
Gr

Y/R
B/Y

L/W
B/Y

W/B

SIDE STAND Lg

Y
B
B/Y SWITCH

Br
SIGNAL LAMP
FRONT LH G G

R/B
R
G

Y
G
O
Gr

Y/L
B/Y

R/B
R/B

R/Y
HORN NEUTRAL
SWITCH + -
COIL
PULSING BATTERY
MAGNETO
(WITHOUT SELF START)

LO HI R O L
12V 2.5AH

PASS DIMMER TURN HORN BATTERY

SWITCH SWITCH SIGNAL SWITCH
SWITCH
CONTROL SWITCH LH
 CIRCUIT DIAGRAMS (WITH SELF START)
SIDE INDICATOR & SIDE STAND CIRCUIT
SIGNAL Gr Gr
LAMP
FRONT
RH B/Y B/Y
TURN SIGNAL
RELAY

B/Y B/Y

TURN Gr Gr REGULATOR
SIGNAL
INDICATOR G G
LAMP
(FRONT LH

Br

O
& RH)

STAND

L/W
L/W
Y/R
B/Y
W
Y
POSITION
INDICATOR O/Br
LAMP
Gr Gr SIGNAL LAMP
REAR RH

B/Y
W
B/Y B/Y
O O
F
IGNITION N F

SWITCH Br Br

W W
R/W

B/Y SIGNAL LAMP

REAR LH

O/Br

Br
G G
Br/W

Br
Gr

W
SIDE STAND FUSE
SIGNAL LAMP B/Y SWITCH (15 Amps.)
FRONT LH

B
W/B
Gr
O

G G CABLE ASSY. EARTH

LO HI
R
R O L + -
PASS DIMMER TURN HORN BATTERY
SWITCH SWITCH SIGNAL SWITCH 12V-9Ah
SWITCH CABLE ASSY. RED

CONTROL SWITCH LH

STARTER MOTOR CIRCUIT

TACHOMETER

Lg Lg CONTROL SWITCH RH
NEUTRAL LAMP
LIGHT STARTER RELAY
SWITCH SWITCH (FOR INTERLOCKING)
PO NC
ON O P
F
F
NO
Br/B
R/Y
Y/L

R
Y
Lg

G/W
Y/G
B/Y
Lg

Br

Br
Br/B

Br/B
R/Y

B/Y

O O
N FF
Br Br
IGNITION W
SWITCH
W W
Y/G
R/W

R/Y
W
B/Y

EARTH-FRAME
R/Y
Lg

R
STARTER
Y/G

MOTOR
W

FUSE
Lg

(15 Amps.)
B
W/B

CABLE ASSY.
R/Y EARTH
R
G/W + -
G/W B BATTERY
CLUTCH 12V-9Ah
STARTER RELAY
SWITCH WITH DAMPER
B/Y B/Y NEUTRAL SWITCH CABLE ASSY. RED
 CIRCUIT DIAGRAMS (WITH SELF START)
STARTER MOTOR CIRCUIT
Br Br CONTROL SWITCH RH
(P.NO. DJ 20 1012)
NEUTRAL RELAY
LAMP Lg Lg LIGHT STARTER (FOR INTERLOCKING)
SWITCH SWITCH
PO O NC
ON F P
F
NO

Y/G
Br/B

R/Y

G/W
Br
Lg
Br/B

O O R/Y
F
N F
Br Br
IGNITION
SWITCH W W

Lg
R
B/Y

STARTER
MOTOR
FUSE

W
(15 Amps.)
Lg

B
R/Y

W/B
Y

CABLE ASSY.
EARTH
LO HI R L R/Y R
G/W O + -
B
G/W PASS DIMMER TURN HORN BATTERY 12V-9Ah
SWITCH SWITCH SIGNAL SWITCH
SWITCH STARTER RELAY
B/Y B/Y NEUTRAL SWITCH WITH DAMPER CABLE ASSY. RED
CONTROL SWITCH LH

A.C. LIGHTING CIRCUIT

CONTROL SWITCH RH

LIGHT STARTER
SWITCH SWITCH
B/Y B/Y
PO O
ON
W/Y F
F
REGULATOR

R/B
R/W
R
Y

HIGH BEAM R
INDICATOR
LAMP *
ILLUMINATION
LAMP **
L/W
L/W
Y/R
B/Y
W
Y

ILLUMINATION
LAMP **
ILLUMINATION
Y/L

R
Y

LAMP *
ILLUMINATION
LAMP *
Y

TAIL LAMP
ASSY
B/Y B/Y
TAIL/STOP
R/W R LAMP
R/W 12V-5/10 W
B/Y

HEAD LAMP R/B

ASSY/LAMP
12V-45/40W B/Y
Y/R

R/Y
POSITION LAMP EARTH-FRAME
12V-4W
B/Y B/Y
R/B
Y

Br/W R/W
Y/R
R/B
R/B

R/B
R/Y

Y/L
Y

R L
LO
HI O COIL
PULSING
PASS DIMMER TURN HORN
SWITCH SWITCH SIGNAL SWITCH MAGNETO
SWITCH

CONTROL SWITCH LH
 CIRCUIT DIAGRAMS (WITH SELF START)
FUEL FUEL GAUGE CIRCUIT
METER
Br Br
B/Y B/Y

W/Y W/Y FUEL LEVEL

GUAGE

W/Y

B/Y
B/Y
IGNITION SWITCH

O O
N F
F
Br Br

W W

B/Y

W
FUSE
(15 Amps.)
B/Y

B
W/B
R
EARTH-FRAME + -
BATTERY
12V-9Ah
CABLE ASSY. RED

BATTERY CHARGING CIRCUIT

REGULATOR
L/W
L/W
Y/R
B/Y
W
Y
B/Y
W
L/W
L/W

B/Y
L/W
L/W

FUSE
(15 Amps.)
B/Y

B
W/B
W/R
L/W
L/W
Y/R

B/Y

CABLE ASSY. EARTH

R

EARTH-FRAME
R
+ -

BATTERY
12V-9Ah

CABLE ASSY. RED

COIL
PULSING
MAGNETO
 CIRCUIT DIAGRAMS (WITHOUT SELF START)

LIGHTING CIRCUIT LIGHT SWITCH

PO
REGULATOR
CONTROL ON
OFF
SWITCH RH

Y/L

R
Y
R/B R/B
R/W R
R/B
HIGH BEAM
R/B
INDICATOR LAMP *

B/ Y
Y
R/B

ILLUMINATION LAMP * R/W

R/B
ILLUMINATION LAMP * R/W

Y/L
R/B

Y
R
ILLUMINATION LAMP * R/W
TAIL LAMP ASSY

R
L

R/B
B/Y B/Y
R R R R
TAIL/STOP LAMP
12V-5/ 21 W

R/B R/B
HEAD LAMP
B/Y
ASSY/LAMP

Y
12V-45/40W R/Y R/Y

POSITION LAMP B/Y B/Y

12V-4W

R/B
Br/W R

Y/L
Y

Y/R

B/Y
Gr
Y

R/B
R/B

R/B
R/Y

Y/L
Y

COIL
PULSING
LO HI R O L MAGNETO
PASS DIMMER TURN HORN
SWITCH SWITCH SIGNAL SWITCH
SWITCH

CONTROL SWITCH LH

BATTERY CHARGING FUEL

METER
Br
B/Y
Br
B/Y FUEL LEVEL GUAGE
CIRCUIT W/Y W/Y
(P.NO. DH 20 1013)

W/Y

B/Y
B/Y

O
O F
N F
Br Br
IGNITION SWITCH
(P.NO. DJ 20 1023) W W

FUEL GAUGE REGULATOR

(P.NO. DH 20 1018) CAPACITOR

B/Y
CIRCUIT (P.NO. DD 20 1024)
B/Y

FUSE
EARTH-FRAME (15A)
(P.NO.30 20 1085)
W/B

B/Y
B/Y
W

+ -
BATTERY
BATTERY 12V 2.5AH
(P.NO. DH 20 1017)
B/Y
L/W

FUSE
(15A)
B/Y

L/W

W/B
B/Y

EARTH-FRAME
R

COIL
+ -
PULSING
MAGNETO BATTERY
12V 2.5AH
For effective overhaul and optimum performance :

Get fully familiarised with dismantling / assembly

procedures as given in this manual

Always use genuine Bajaj Spares for replacement.

Use special tools developed for disassembling and

assembly procedures.

AKURDI, PUNE 411 035

INDIA