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Process Technology
- Dispersing
- Homogenizing
- Emuslifying
- Mixing
- Stirring
- Wet milling
The machine program of IKA- For the discontinuous processing
WERKE is as manifold as mixing technology we offer of course also
technology itself. a complete program of stirring,
We are specially dealing with mixing and dispersing machines.
mixing and dispersing of
materials that are generally Doing research on new things and
not mixable. This sounds like preserve proven technologies, that
a contradiction! is IKAs philosophy.
In order to meet the variety of Together with our customers
applications, we have developed a and with research institutions we
new modular construction series. are permanently developing and
With this series of machines it testing new technologies, materials
became possible to carry out and applications.
different process steps like
dispersing with high-shear,
milling or continuous mixing of
solids and liquid with only a few
modules. A very economic solution!
page
Stands
Mobile stands SF 22
Floor stands SB 22
Wall stands SW 22
page
Stirring
ROTOTRON 19
TURBOTRON
20
Dispersing in
batch operation
ULTRA-TURRAX 17
Dispersing Inline
Series 2000 5
ULTRA-TURRAX UTL 2000
7
DISPAX-REACTOR DR 2000
8
DISPAX-REACTOR DRS 2000
9
Colloid mill MK 2000 10
Cone mill MKO 2000 11
Solid-liquid-mixer
CMS 2000 12
Solid-liquid-mixer
MHD 2000 13
Experience for the practice
Modular construction
System with great future
Drive unit
5
Sophisticated up to the details
Generators interchangeable,
increased shear rate and
frequency
6
Series 2000
7
Awards
It was a special honour for IKA to Moreover, the Food and Drug
receive the award shown on the Administration (FDA) granted to
right side, confirming the unlimited IKA the 3A-sanitary approval for
use of the MHD 2000 in the the complete new line of series
chemical process technology. 2000 machines. Another proof for
This machine has been developed IKA professional know-how.
for the inline or continuous mixing
of solids in liquids. Regular patent applications
testify to the steady development,
whereas ISO certification is
securing the high quality standard.
8
ULTRA-TURRAX Inline
UTL 2000/
Applications
Sauces
A single-stage dispersing machine for production
Fruit juices
of emulsions as well as suspensions with relatively
Marmalades
rough but narrow distribution range.
Sugar solutions
The high shear rates result in a good stability of the
Colours
mixtures. Different generators (rotor + stator) enable
Binders
a further adaptation to the process aim and the
Molten resins
rheology.
Lotions
Glues
The machines of all sizes are working with the same
Stabilizers
circumferential speed of the rotor, thus allowing a
good scale-up. Motors of all protection types,
including flame-proof motors, are available.
Working is possible with pressures up to 16 bar and
temperatures of up to an average of 120C.
In case of higher viscosities a preceding positive-
displacement pump may be used. The ULTRA-
TURRAX is self-cleaning, i.e. without dead spots,
with surfaces of highest quality and thus CIP-capable.
Distribution range
Type Size Max. flow capacity, ref. H2O Drive speed Motor power IP 55 Connections inlet/outlet
%
with generator 4M, at 50 Hz, l/h at 50 Hz, 1/min kW
Ultra-Turrax
UTL 2000/4 Labor-Pilot 500 8.050 1,5 DN 25 / DN 15
UTL 2000/05 2.500 6.000 5,5 DN 40 / DN 32
UTL 2000/10 8.000 4.200 7,5 DN 50 / DN 50
UTL 2000/20 20.000 3.000 22 DN 80 / DN 65
UTL 2000/30 40.000 1.500 37 DN 150 / DN 125
UTL 2000/40 70.000 1.500 55 DN 150 / DN 125
UTL 2000/50 125.000 1.100 110 DN 200 / DN 150
10 100 m
9
DISPAX-REACTOR Inline
DR 2000/
Applications
Creams
Lotions
Tooth paste
Fruit juices
Salt solutions
Catalysts
Lacquers
Polymer emulsions
Pesticides, herbicides,
fungicides
Distribution range
Type Size Max. flow capacity, ref. H2O Drive speed Motor power IP 55 Connections inlet/outlet
with 2G-4M-6F, at 50 Hz, l/h at 50 Hz, 1/min kW %
Dispax-ReaCtor
DR 2000/4 Labor-Pilot 210 8.050 1,5 DN 25 / DN 15
DR 2000/05 2.500 6.000 5,5 DN 40 / DN 32
DR 2000/10 8.000 4.200 15 DN 50 / DN 50
DR 2000/20 20.000 3.000 37 DN 80 / DN 65
DR 2000/30 40.000 1.500 55 DN 150 / DN 125
DR 2000/40 70.000 1.500 75 DN 150 / DN 125
DR 2000/50 125.000 1.100 160 DN 200 / DN 150
1 10 100 m
10
DISPAX-REACTOR Inline
DRS 2000/
Applications
Vaccines
It is well known that high speeds resp. shear
Decomposition of active
rates are most important for achieving finest micro-
substances
emulsions. The DISPAX-REACTOR DRS combines
Colloidal solutions
extremely high shear rates of up to 190.000 s-1 with
Metal-oxide suspensions
finest generator geometry.
Inks
The DRS disposes of two generators. Due to the high
Printing colours
circumferential speed a third step became
Incorporation of pigments
unnecessary. The operation parameters are the same
as for ULTRA-TURRAX and DISPAX-REACTOR DR.
Moreover, the DRS is especially suited for the
production of pharmaceuticals.
Distribution range
%
Type Size Max. flow capacity, ref. H2O Drive speed Motor power IP 55 Connections inlet/outlet
with 6F-6F, at 50 Hz, l/h at 50 Hz, 1/min kW
Dispax-Reactor
DRS 2000/05 700 10.500 7,5 DN 40 / DN 32
DRS 2000/10 2.500 7.300 15 DN 50 / DN 50
DRS 2000/20 7.000 4.900 37 DN 80 / DN 65
DRS 2000/30 20.000 3.000 75 DN 150 / DN 125
DRS 2000/50 40.000 2.000 160 DN 200 / DN 150
10 100 m
11
Colloid Mill
MK 2000/
Applications
Colloidal solutions
Micro-suspensions
Incorporation of pigments
Metal-oxide suspensions
Micro encapsulation
Coating masses
Mustard
Mayonnaise
Ointments
Distribution range
%
Type Size Max. flow capacity, ref. H2O Drive speed Motor power IP 55 Connections inlet/outlet
min. gap, at 50 Hz, l/h at 50 Hz, 1/min kW
Colloid Mill
MK 2000/4 Labor-Pilot 1.500 8.050 1,5 DN 25 / DN 15
MK 2000/05 2.500 6.000 5,5 DN 40 / DN 32
MK 2000/10 7.500 4.200 15 DN 50 / DN 50
MK 2000/20 20.000 3.000 37 DN 80 / DN 65
MK 2000/30 40.000 1.500 55 DN 150 / DN 125
MK 2000/50 80.000 1.100 160 DN 200 / DN 150
1 10 100 m
12
Cone Mill
MKO 2000/
Applications
Distribution range
% Type Size Max. flow capacity, ref. H2O Drive speed Motor power IP 55 Connections inlet/outlet
min. gap, at 50 Hz, l/h 50 Hz, 1/min kW
Cone Mill
MKO 2000/4 Labor-Pilot 75 8.050 1,5 DN 25 / DN 15
MKO 2000/05 150 6.000 5,5 DN 40 / DN 32
MKO 2000/10 500 4.200 15 DN 50 / DN 50
MKO 2000/20 1.500 3.000 37 DN 80 / DN 65
MKO 2000/30 3.000 1.500 55 DN 150 / DN 125
MKO 2000/50 6.000 1.100 160 DN 200 / DN 150
1 10 100 m
13
Headline
Powder incorporation and wetting discontinuous
CMS 2000/
Applications
Alumina suspensions
Starch solutions
Calcium carbonate suspensions
Type Size Max. total capacity Powder Motor power IP 55 Connections inlet solid/
incorporation inlet liquid/outlet
l/h kg/h kW
14
Powder incorporation and wetting continuous
MHD 2000/
Applications
Type Size Max. total capacity Max. solids capacity Motor power IP 55 Connections inlet solid/
at bulk density 0,7 kg/dm3 inlet liquid/outlet
l/h l/h kW
15
Dispersing/Stirring in batch operation
stator tooth
vx (y) y
z x ULTRA-TURRAX
vx shearing gap UTC-KT
(pressureless)
vy
rotor tooth w
ULTRA-TURRAX
UTC-KD
(vacuum or
Since decades ULTRA-TURRAX is a common term The models UTC, UTL and UTE are basically only pressure)
representing quality and reliability. The machines are differing in their design, respectively in the type
used for the production of any kind of emulsions, of seal. Nevertheless, the generators are always
suspensions as well as lyosoles. A variety of the same so that the same mixing result is achieved.
generators (rotor + stator) enable further adaptations The UTE model has to be preferred in case of
to the respective mixing task. Moreover, different varying filling levels in the container.
types of seals allow different fitting positions as well
as working under pressure up to 10 bar and with
temperatures up to approx. 160C.
ULTRA-TURRAX
UTE
Sealing type KD Sealing type KT (vacuum or
pressure)
(mechanical seal) (lip seal)
16
ULTRA-TURRAX
UTC / UTS
Applications
Creams
Waxes
Polishing agents
Gelling agents
Disperse dyes
Polymer emulsions
Generator Generator
TP .../4 TM .../2
UTC / KT
UTC / KD UTS / KT
or KD
Type Size Max. recom. volume, Motor power IP 55 Speed Tip Speed
ref. H2O
l kW 1/min m/s
Ultra-Turrax
UTC 80 150 1,5 - 3 3000 10
UTS-Ph 80 150 2,2 - 2,5 3000 10
UTC / UTS-Ph 115 500 3 - 4,6 3000 15
UTC 150 1.700 5,5 - 13 3000 21
UTS-Ph 150 1.700 5,5 - 11 3000 21
UTC / UTS-Ph 220 2.500 7,5 - 16 1500 15
UTC / UTS-Ph 280 3.500 18,5 - 26 1500 20
UTC 300 4.000 30 - 36 1500 21
UTC 330 5.000 22 - 32 1000 15
UTC 350 6.000 22 - 32 1000 17
17
ULTRA-TURRAX
UTE
Applications
Creams
Waxes
Polishing agents
Gelling agents
Disperse dyes
Polymer emulsions
Type Size Max. recom. volume, Motor power IP 55 Speed Tip Speed
ref. H2O
l kW 1/min m/s
Ultra-Turrax
UTE 60 70 1,85 - 2,5 3.000 23
UTE 115 400 2,5 - 5,5 3.000 15
UTE 150 750 5,5 - 11 3.000 21
UTE 220 1.200 11 - 15 1.500 15
UTE 250 1.500 15 - 18,5 1.500 18
UTE 280 2.500 22 - 24 1.500 20
UTE 300 4.000 30 1.500 21
UTE
18
ROTOTRON
RT
Applications
KT
Type Recom. volume, ref. H2O Motor power IP 55 Speed Max. length Circulation capacity
l kW 1/min mm m3/h
rOTOTRON
RT 115 200 1.000 1,5 - 3 3.000 1.600 25
RT 150 1.000 5.000 3 - 4,6 3.000 1.600 60
RT 220 max. 10.000 5,5 - 8 1.500 2.300 110
RT 250 max. 15.000 7,5 - 12 1.500 2.300 145
RT 280 max. 20.000 11 - 15 1.500 2.300 200
RT 350 max. 30.000 15 - 24 1.000 2.600 225
19
TURBOTRON
RF / RK
propeller P
RK / RKG
For determination of these data
turbine T
the optimum dimensions and
installation positions have always to
be considered (see sketches on page
21). Depending on the process, the
machines can be used under vacuum
as well as pressure and in a wide
temperature range.
Particularly for application in the food
disk S
and pharmaceutical industry special
materials and of course finest polishes
are available.
Nomenclature:
RK-00-P-800
stirring tool
construction size
Type Recom. volume, ref. H2O Motor power Speed Max. length Stirring tool
l kW 1/min mm P mm T mm S mm Z mm
TURBOTRON
RK / RF 00 500 / 1.000 0,37 / 0,55 1.000 / 1.500 800 / 1.500 125/125 100/100 90/100 100/100
RK / RF 01 1.000 / 2.000 0,55 / 0,75 1.500 / 1.000 1.000 / 1.500 125/160 100/130 100/120 100/125
RK / RF 02 1.500 / 3.000 0,75 / 1,5 1.000 / 750 1.000 / 1.750 160/220 130/200 120/140 125/175
RK / RF 03 2.000 / 4.000 1,1 / 2,2 1.000 / 1.000 1.250 / 1.500 190/220 160/160 130/150 150/175
RK / RF 04 2.500 / 5.000 1,5 / 3 750 / 1.000 1.500 / 1.500 220/250 200/200 140/170 175/225
RK / RF 05 3.000 / 6.000 2,2 / 4 750 / 750 1.750 / 1.750 250/250 220/250 160/200 200/250
RK / RF 06 3.500 / 8.000 3 / 5,5 1.000 / 750 1.750 / 1.750 220/300 200/300 170/220 175/300
RK / RF 07 4.000 / 12.000 4 / 7,5 1.000 / 750 1.750 / 2.000 250/350 220/325 180/250 200/325
Diameter anchor stirrer adapted to vessel diameter
20
TURBOTRON
RFG / RKG
anchor stirrer propeller stirrer disk stirrer turbine stirrer toothed disk stirrer
RFG-04-A RFG-05-A
RFG-03-T
Type Recom. volume, ref. H2O Motor power Speed Max. length Stirring tool
l kW 1/min mm P mm T mm
TURBOTRON
RKG / RFG 00 1.000 / 1.000 0,55 / 0,55 250 / 250 1.250 / 1.500 250 200
RKG / RFG 01 1.500 / 1.500 0,75 / 0,75 250 / 250 1.250 / 1.500 300 265
RKG / RFG 02 3.000 / 3.000 1,5 / 1,5 250 / 250 1.500 / 1.500 350 325
RKG / RFG 03 4.000 / 6.000 2,2 / 3 250 / 250 1.500 / 1.750 350/400 350/405
RKG / RFG 04 5.000 / 8.000 3 / 4 250 / 250 1.750 / 2.000 400/450 405/450
RKG / RFG 05 6.000 / 12.000 4 / 5,5 250 / 250 2.000 / 2.500 450/500 450/500
RKG / RFG 06 8.000 / 15.000 5,5 / 7,5 250 / 250 2.000 / 2.750 500/- 500/525
RKG / RFG 07 12.000 / 20.000 7,5 / 9,2 250 / 250 2.000 / 3.000 -/- 525/550
Diameter anchor stirrer adapted to vessel diameter
21
Stands
The shown stands are supplementary equipment to Electric lockings make sure that the stirrer can only
our stirrers and the ULTRA-TURRAX UTC. Lifting and
be operated when it is emerged into the vessel and
lowering are either done by a hydraulic hand pump the vessel is firmly fixed. The lifting height can be
or by an electric motor. The stands may also be adjusted acc. to the requirements.
equipped with swivelling brackets. The mixing vessels For use in food and pharmaceutical production
are secured by an adjustable vessel fastening device. polished stainless steel stands are available.
SFH 150 SFH 150 Stainless Steel SBH 150 SWAE 150
mobile stand with stand for floor mounting with stand for wall mounting
hydraulic hand pump hydraulic hand pump with lift adjustment by
electric motor
mobile stand in
stainless steel design with
hydraulic hand pump and
vessel fastening device
Type of stand Denomination Max. load capacity Max. lifting height Lifting drive
kg mm manual electro-hydraulic
Mobile stands SFH 150 / SFH 250 150 / 250 1.000 / 1.000 x
SFAE 150 / SFAE 250 150 / 250 1.000 / 1.000 x
Floor stands SBH 150 / SBH 250 150 / 250 1.200 / 1.200 x
SBAE 150 / SBAE 250 150 / 250 1.200 / 1.200 x
Wall stands SWH 150 / SWH 250 150 / 250 1.600 / 1.600 x
SWAE 150 / SWAE 250 150 / 250 1.600 / 1.600 x
22
IKA Service
Quality assurance
23
IKA subsidiaries world-wide
IKA- WERKE
Staufen, Germany
IKA WORKS Inc.Wilmington, IKA Japan K.K.
North Carolina Osaka/Nara
IKA WORKS
IKA India Private Limited Guangzhou, China
Bangalore, India
IKA WORKS (Asia) Sdn. Bhd
Petaling, Jaya, Selangor,
Malaysia
D - 79219 Staufen
Phone 49 (0) 76 33 / 8 31-0 DIN EN ISO 9001
Reg. Nr.04343QM
Fax 49 (0) 76 33 / 831-907
E-Mail: process@ika.de
Internet: www.ikaprocess.com