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Number HFE15-52-P050-DMLM
Subject
4WD MALFUNCTION REPAIR Date OCT. 20, 2015
1. DESCRIPTION
Symptom/Condition
On some SANTA FE (DM) and TUCSON (LM), 4WD may not operate normally with an abnormal noise
while driving. This symptom encounters due to wear-out of the spline gear of the differential and
transfer oil seal.
DIFFERENTIAL-ASSEMBLY
HOUSING-CONVERTER
Countermeasure/Remedy
Inspect the vehicle and then repair the vehicle referring to the service procedure
TRANSAXLEbelow.
CASE-AUTO
2. APPLICABLE VEHICLES
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3. PARTS INFORMATION
DSL R2.0
45830-3B251FFF GSL 3.3 GDI
GSL 2.0 T-GDI
NOTE
Store the torque converter so that the ring gear
(B) faces up to prevent ATF leakage as shown on
the right image.
Tightening torque
: 27.5 ~ 34.3 Nm (2.8 ~ 3.5kgf.m, 20.3 ~ 25.3 lb-ft)
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4. Insert a pry bar to the red rectangle area on the
right picture and separate the converter housing from
the auto transmission case.
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5. Remove the differential assembly (D) by lifting it
up.
Tightening torque
: 127.5 ~ 137.3 Nm (13.0 ~ 14.0 kgf.m, 94.0 ~ 101.3
lb-ft)
NOTE
Use new bolt when installing the new differential
(F).
F
E
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G
NOTE
Remove the spacer and outer race from the
convertor housing and using SSTs and then
check below ;
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10. Remove all the residues (I) and ATF oil on the
converter housing and the auto transmission case
matching surface.
NOTE
Remove the spacer and outer race from the
transmission case using SST and then check
below ;
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11. Replace the oil pump O-ring (J) with a new one.
NOTE
Apply ATF oil to the O-ring installing position (K).
K
K
NOTE
Apply ATF oil to the installing position before
seal installation.
- L1 : 45262-3B100 / 1EA
- L2 : 45263-3B000 / 4EA L1
L2
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L
Liquid Gasket
Use LOCTITE FMD- 546 or THREE-BOND TB
1281B or equivalent.
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N
Tightening torque
: 27.5 ~ 34.3 Nm (2.8 ~ 3.5kgf.m, 20.3 ~ 25.3 lb-ft)
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18. Install 15 auto transmission case mounting bolts.
Tightening torque
: 27.5 ~ 34.3 Nm (2.8 ~ 3.5kgf.m, 20.3 ~ 25.3 lb-ft)
R
19. Inset the differential oil seal-RH (R) to the
converter housing using SST (P) and (Q).
NOTE
1) Apply ATF oil to the differential oil seal-RH (R)
before inserting the oil seal.
2) Differential oil seal-RH : 45245-3B610
3) SST Information P
Bar (P) Oil seal installer (Q)
09231-H1100 09453-2W100
NOTE
1) Apply ATF oil to the differential oil seal-LH (S)
before inserting the oil seal.
2) Differential oil seal-LH : 45245-3B710
3) SST Information
Oil Seal Installation by Using SST
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21. Install the torque converter.
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23. Reinstall the auto transmission in reverse order
of removal.
NOTE
1) Transfer dust cover (T) and oil seal (U) should
be replaced with a new one referring to the
applicable workshop manual.
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CAUTION)
1) Apply lithium type grease between seal lips.
2) Use SSTs when installing the oil seal referring
to the below pictures.
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