Larsen & Toubro Limited 375 MW GSECL Dhuvaran III CCPP Date:25-Feb-12

HRSG Group HP Drum SRV Inlet Nozzle Momment Calculation Page 1 of 1

Description Symbol Formulae Unit Value Unit Value

Weight of SRV W Kg 39 lb 85.98
Total Reaction Force F1 =((M x V1)/gc) + (P1-Pa)*A1 N -3063.4762398 lbf -689
Flow rate M lbm/sec 0.53
Exit Velocity @ Discharge Elbow V1 =sqrt{2*gc*J*(ho-a)/(2*b-1)} ft/sec 1425
Gravitational constant gc lbm-ft/lbf-sec2 32.20
Pressure @ Discharge Elbow P1 ={M*(b-1)/(A1*b)}*sqrt{2*(ho-a)*J/(gc*(2b-1)} psia 0
Atmospheric Pressure Pa psi 14.70
Exit flow area A1 in2 49.67
Safety Valve (Inlet)Set Pressure Pi Psia 2041.52
Safety Valve Inlet Temperature Ti Deg F 635.00
Stagnation enthalpy at the safety valve inlet ho Btu/lbm 1133.23
Gas Constant J ft-lbf/Btu 778.16
b As per table II 2.2.1of B31.1 Non mandatory Appendix II 4.33
a As per table II 2.2.1of B31.1 Non mandatory Appendix II Btu/lbm 823.00

Moment Arm L mm 932 in 36.69

Nozzle Material SA 105 SA 105
Nozzle OD Do mm 92 in 8.03
Nozzle ID Di mm 42 in 2.99
Nozzle Thickness tn mm 25 in 2.52
Design Temperature Deg C 573 Deg F 635.00
Young's modulus @ design temp E N/mm2 167780 psi 26150000.00
Moment of Inertia I = PI()x(Do4 - Di4)/ 64 mm4 3363840.69888 in4 200.17
Total height from Pipe OD to SRV center h mm 426.6 in 15.15
SRV Installation Period T = 0.1846 x {(W x h3)/(E x I)}^0.5 sec 0.014 sec 0.00
SRV Rise time to sec 0.04 2.958370205 sec 0.04 28.671
Dynamic Load Factor DLF 1.25 1.21
M1(1) & M1(2) = F1 x L x DLF
Bending Moment at Points (1) and (2) Due to Reaction at Point (1) N-mm -3568949.8194 in-lb -30576.96
Seismic force Fs =Wxg N 382.59 lb 128.97
Moment arm @ point 1 L1 mm 426.6 in 15.15
Moment arm @ point 2 L2 mm 160 in 7.28
Bending Moments at Points (1) Due to Seismic Loading Ms(1) = Fs x L1 N-mm 163212.894 in-lb 1953.90
Bending Moments at Points (2) Due to Seismic Loading Ms(2) = Fs x L2 N-mm 61214.4 in-lb 938.90
Combined Bending Moments at Points (1) M(1) = M1(1) + Ms(1) N-mm -3405736.9254 in-lb -28623.06
Combined Bending Moments at Points (2) M(2) = M1(2) + Ms(2) N-mm -3507735.4194 in-lb -29638.06

Stress Intensity Factor at Point 1 i1 1.247 1.25

Stress Intensity Factor at Point 2 i2 1 1.00

Design Presssure P N/mm2 1463.29276562 psig 2041.00

Presssure Stress @ Point 1 (on run pipe) =P x Do / (4 x tn) N/mm2 3702.24501677 psig 4952.47
Flexure Stress @ Point 1 =0.75 x i1 x M (1) / Z(1) N/mm2 -28.232500846 psig -855.30
Z(1) =PI() x rb2 x ts 112820.875376 31.30
rb 33.5 2.76
ts =Min (tr , i x tb) 32 1.31
tr 32 1.31
tb 27 1.06
Combined Stress @ point 1 =Presssure Stress(1) + Flexure Stress(1) 3674.01251593 psig 4097.17

Presssure Stress @ Point 2 =P x Do / (4 x tn) N/mm2 1346.22934437 psig 1625.92

Flexure Stress @ Point 2 =0.75 x i2 x M (2) / Z(2) N/mm2 -35.975803494 psig -445.86
Z(2) = PI()x(Do4 - Di4)/ ( 32 x Do) 73126.9717147 49.86
Combined Stress @ point 2 =Presssure Stress (2) + Flexure Stress (2) 1310.25354088 psig 1180.06

Allowable Stress @ Design Temp Sh N/mm2 89.69 psig 17980.00

K 1.2 1.20
Allowable Stress =K x Sh 107.628 psig 21576.00