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A new proposal for ground leakage current reduction

in Transformerless Grid-Connected Converters for


Photovoltaic Plants
D. Barater, G. Buticchi, A.S. Crinto, G. Franceschini, E. Lorenzani
DII-University of Parma
Parma, Italy
davide.barater@studenti.unipr.it, giampaolo.buticchi@studenti.unipr.it, andreastefano.crinto@rawpowergroup.it,
giovanni.franceschini@unipr.it, emilio.lorenzani@unipr.it

Abstract -- In domestic grid connected PV applications a single and on the resonant circuit formed by the PV parasitic
phase converter is usually used. In such a low power plants it is capacitance, the converter filters and the grid impedance (Fig.
possible to adopt converter topologies without galvanic isolation 1). Due to system efficiency optimisation the damping of this
between the photovoltaic panels and the grid. The absence of a resonant circuit can be very small and, as a consequence, the
high or low frequency transformer permits to reduce power
ground leakage current can reach significant amplitudes. A
losses, cost and size of the converter. On the other side in
presence of a galvanic connection a large ground leakage current possible solution to reduce the ground leakage current
could arise due to parasitic PV panel capacitance. Leakage decreasing the excitation of the resonant circuit is not feasible
currents cause electric safety problems, EMI increase and, because resonance parameters depend on environmental
consequently, a reduction of the converter power quality. This conditions.
paper presents a converter topology able to minimize the ground In the full bridge topology of Fig. 1 the ground leakage
leakage current also in case of unipolar PWM modulation current, i.e. the common-mode current, is caused by the
without increasing inductive common mode filter size and common-mode voltage vcm variations at mid points A and B
preserving efficiency. Simulations and experimental results show of the converter legs:
the feasibility of the proposed solution.
v +v
vcm = A 0 BO (1)
I. INTRODUCTION 2
Renewable energy sources are key issues in the attempt to To avoid it converter topologies free from common-mode
address energy problems. Among them photovoltaic (PVs) is voltage variations can be adopted [3,4].
one of the most up to date techniques. However their diffusion Converter topologies intrinsically safe from leakage
is limited by relatively high cost in comparison with currents are the Half-Bridge (HB) and the Neutral Point
traditional energy sources. Nevertheless the downward Clamped (NPC) ones [5,6]. Nevertheless the need of twice the
tendency in the price of the PV modules together with their input voltage represents an important drawback.
increasing efficiency make electronic converter under the spot A low ground leakage current can be obtained also through
lights as the enabling technology for integrating PV systems a full bridge converter driven by bipolar PWM [4]. PWM full
into the grid. bridge requires lower (half) input voltage if compared with
In low-power grid connected applications a single phase HB and NPC solutions but exhibits a lower efficiency in
converter is used: its architecture embeds usually a line rejecting common mode. From a power quality point of view
transformer or a high frequency transformer. In new converter all these solutions present current ripple at switching
designs the tendency is to abandon line frequency frequency.
transformers because of size, weight and price in favour of As far as converter architecture using transformers, the full
high frequency transformer. The presence of high frequency bridge converter with unipolar PWM is widespread used
transformer needs several power stages and, as a consequence, thanks to a good trade-off between efficiency, complexity and
increasing efficiency and reducing costs may be a hard task. price. The main advantages of unipolar PWM are a current
In low power PV applications it is possible to remove ripple at twice switching frequency and a unipolar voltage
transformer at all in order to reduce losses, costs and size. This across the AC output filter (lower core losses). As a result the
results in a galvanic connection between the grid and the DC resulting maximum current ripple is four times smaller then
source introducing an additional ground leakage current due to the maximum current ripple of the bipolar PWM [7]. However
the solar panel big parasitic capacitance [1,2], e. g. 10- the common mode voltage generated by the full bridge
100nF/kWp. A higher ground leakage current gives rise to converter driven by unipolar PWM is at switching frequency
EMC problems and increases the harmonics injected into the with a peak-to-peak amplitude equals to DC voltage Bus [8].
grid. Some standards, like the DIN VDE 0126-1-1 impose the As a consequence, a big common-mode filter is required in
disconnection of the converter if the ground leakage current photovoltaic transformerless applications.
exceeds prefixed limits. The harmonic content and the The architecture proposed in this paper presents a classical
amplitude of this current depend on the converter topology full bridge driven by unipolar PWM with two added blocks

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assuring no common-mode voltages variations in presence of
actual (asymmetrical) commutations. In the following
extensive simulation results and experimental results, showing
the effectiveness of the proposed topology, are presented. A
v A0
Vgrid

B
T1 D1 T 3 D3 vB 0

VDC vA0 A
Vgrid
vB 0 B

T2 D2 T 4 D4
Fig. 2. Full Bridge topology with DC and AC decoupling additional
blocks.
icm

III. PROPOSED ARCHITECTURE FOR SINGLE PHASE


Fig. 1. Ground leakage current in a transformerless PV converter.
TRANSFORMERLESS GRID-CONNECTED CONVERTER
The most widespread single phase topology is the full
II. FULL BRIDGE TOPLOGIES FOR PV TRANSFORMERLESS bridge one. This topology allows either bipolar or unipolar
CONVERTERS PWM modulation.
Referring to Fig. 1 the common-mode voltage resulting
An ideal full bridge converter with bipolar PWM is
during a switching cycle in case of unipolar PWM is
intrinsically free from common-mode output voltage
computed in the following. Reference is made to positive
variations. For this reason its adopted nowadays in some
output voltage and current (first quadrant operations); output
commercial transformerless converters.
voltage is indicated as v AB = v A0 vB 0 . The switching cycle
Through the support of Fig. 1 its possible to compute the
common-mode voltage applied during a switching cycle in consists of four possible configurations:
case of bipolar PWM. The switching cycle consists of two V
1) T1, T4 On (T2 and T3 Off): v AB = VDC , vcm = DC .
possible configurations: 2
1) T1 and T4 On (T2, T3 Off): 2) T2, T4, D2 On: v AB = 0 . Low side current freewheeling
V through D2, T4, vcm = 0 .
v A0 = VDC , vB 0 = 0, vcm = DC
2
VDC
2) T2 and T3 On (T1,T4 Off): 3) T1,T4 On (T2 and T3 Off): v AB = VDC , vcm = .
V 2
v A0 = 0, vB 0 = VDC , vcm = DC 4) T1, T3, D3 On: v AB = 0 . High side current freewheeling
2
If the turn on and turn off occur at the same time (ideal through T1,D3, vcm = VDC .
commutation), there would be no changes on the common- The common mode voltage vcm varies from 0 to VDC and a
mode voltage and thus no additional ground leakage current
large ground leakage current will flow.
would appear. However, in real converters, a small common-
Fig. 3 shows the proposed basic idea able to solve this
mode high-frequency filter is necessary to avoid an increase
problem. Two additional blocks are added: the former, named
of the ground leakage current due to switching mismatch and
DC Decoupling block, locks the common mode voltage to
different dv / dt at converter output terminals A and B. VDC/2 value while the latter, named No-Ideal Compensation
Modifications to the full bridge with bipolar PWM have block, helps to keep constant the vcm in presence of non ideal
been recently proposed. Fig. 2 presents the full-bridge
topology with two additional blocks used alternatively, the (asymmetrical) commutations.
former is inserted in the DC converter side and the latter in the The DC decoupling disconnects the H-bridge from DC
AC converter side and both reduce the ground leakage current Source during the current freewheeling phases. During high
[9,10]. The use of DC or AC decoupling allows, during the side freewheeling T5 is switched off while during low side
freewheeling diode conductions, the disconnection of the grid freewheeling T6 is switched off. In case of ideal
voltage from photovoltaic panel. Again asymmetrical PWM commutations this block is sufficient to guarantee no
commutations can determine a little leakage ground current. variations of the common mode voltage vcm . In actual
These two topologies achieve an output voltage similar to converter, to lock vcm at VDC 2 during asymmetrical
that obtained in the full bridge with unipolar modulation, but commutations, two additional low power switches should be
the frequency of the current ripple is still at the switching one. added. In order to avoid the complexity introduced by two
The AC decoupling shown in figure 2, called Highly Efficient controlled switches an attempt was made using two diodes
Reliable Inverter Concept (HERIC), is used in Sunways instead. The idea relies on the following explanation. Once the
converters while the DC decoupling, called H5 topology, is decoupling switch T5 opens, the voltage of the high side of the
used in SMA converters. DC bus at the right side is floating. Its to be expected that this
voltage, due to parasitic capacitances, starts to decrease but the

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inserted diode will clamp it to VDC/2. Similar considerations of the converter. The H-bridge block works, in a V-I plane,
can be made when the other DC decoupling switch, T6, opens. only in the first and third quadrant: the first quadrant in the
Simulation results confirm the hypothesis. The two diodes positive semi-period and the third quadrant in the negative
impose a maximum voltage equal to VDC/2 across T5 and T6 one. Being the H-bridge output voltage fixed by the grid, only
when they are off. Nevertheless the performances of this two on four controlled switches are needed for each semi-
simple solution are affected by the value of the PCB parasitic period: T1 and T4 for the positive semi-period; T2 and T3 for
capacitances and inductances. negative one (Fig. 4). In this way the switches T2 and T3 are
In order to fix this drawback, locking the common mode held off during the whole positive semi-period while T1 and
voltage to a desired value independent from parasitic T4 are held off during the whole negative semi-period.
components, it is possible to turns off (opens) the transistors of Fig. 4 shows the PWM modulation of the all controlled
the DC decoupling block in advance with respect to the begin switches in a period of the grid voltage.
of every freewheeling phase. In this way, during this leading
time (0.3-0.5s), the two diodes of the No-Ideal Compensation
block are forced on, imposing, in turn, the voltage of the high
T 1, T 3 = Off
side and of the low side of the H-bridge bus to VDC/2. T 5 = x ,T 6 = y
Experimental results have shown that this solution reduces
strongly the variations of the common mode voltage. T 2, T 4 = Off
In figure 3 x and y represent the PWM signals used for T 5 = y ,T 6 = x
driving the legs of the full bridge. The figure shows that a
simple combination of PWM signals can be used for driving
the controlled switches of the DC decoupling block. y x x y
vgrid
Since the maximum voltage across these switches is VDC/2, vgrid

latest generation Mosfets are eligible in order to reduce power igrid igrid
losses. x
y
y
x

Fig. 4. Optimal PWM Control Strategy for every semi-period.

Assigning the logic value 1 to the boolean variable S during


the positive semi-period of the grid voltage and the logic value
0 during the negative one the proposed strategy modulation is
shown in Fig. 5.

x
Fig. 3. Basic Idea for Unipolar PWM for transformerless converters. y x
S
y
S
Lf Lgrid
S
A
In an actual converter the PWM modulation strategy of the VDC
VDC
2 B
Cf
vgrid
DC decoupling block has to be modified because of the icm y x y
Rf

S S Lf Lgrid
presence of dead times between the two complementary PWM CPVground
vground x
S Rground
signals of every leg of the H-bridge. In presence of dead times
the PWM strategy of the basic idea (Fig. 3) is not able to lock
the common mode output voltage vcm of the converter at Fig. 5. PWM Strategy Modulation for the proposed topology.

VDC/2. The command signals of T5 and T6, obtained from the With reference to the schematic of fig. 5 and to positive
unipolar PWM signals x and y through simple logic output voltage and current (first quadrant operations) the
operators (NAND, OR) dont assure a synchronized following four configurations are sequentially operated in a
disconnection of the H-bridge from DC source at the switching cycle:
beginning of a freewheeling phase. The synchronization can V
1) T1, T4, T5,T6 ON : v AB = VDC , vcm = DC .
be obtained driving the two transistors of the DC decoupling 2
block through the same PWM signals that cause the 2) T2, T4, T5, D2 ON: v AB = 0 . Low side current freewheeling
freewheeling phases in that semi-period. In the positive semi-
VDC
period the high-side freewheeling is caused by the turn-off of through T4, D4, vcm = v A 0 = vB 0 = .
T4, and the PWM signal of T4, y , is used to drive T5 as well. 2
On the other side the low-side freewheeling is caused by the VDC
3) T1, T4, T5, T6 ON: v AB = VDC , vcm = .
turn-off of T1, and the PWM signal of T1, x , is used to drive 2
T6. Similar considerations can be repeated for the negative 4) T1, T3, T6, D3 ON: v AB = 0 . High side current freewheeling
semi-period. VDC
The H-bridge PWM modulation strategy of the basic idea through T1, D3, vcm = v A 0 = vB 0 = .
2
can be improved thanks to the unitary power factor operations

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The proposed topology adopts 6 power switches and two Figures 6a, 6b, 6c show respectively the common mode
low power diodes in order to reduce the effects of non ideal voltage vcm , the ground voltage vground and the ground leakage
commutations. The high number of power semiconductors
current icm without the DC Decoupling and the No-Ideal
requires an analysis of power losses in order to compare the
proposed topology with the classic full bridge driven by Compensation blocks. These simulations are performed to
unipolar modulation. Table I resumes the theoretical highlight the common mode voltage and the ground leakage
semiconductor power losses for the two topologies. current arising when a unipolar PWM is used in
transformerless full bridge converters (Fig. 1).
TABLE I SEMICONDUCTOR POWER LOSSES COMPARISON (THEORETICAL) Figures 6a1, 6b1, 6c1 show the simulation results obtained
Power Losses in a switching cycle
Topology Conduction N of commutations Diode when the two additional blocks and the improved unipolar
(switching voltage) Recovery modulation previously described are adopted. Figure 6a1
Full bridge 2 IGBT
with classical 4 turn on (VDC) 2 shows the common mode voltage vcm that is locked to
unipolar PWM 1 IGBT + 1 Diode 4 turn off (VDC)
freewheeling
VDC 2 ; as a consequence the ground voltage vground doesnt
2 IGBT +2 Mosfet 2 turn on (VDC), 2 contain high frequency components and only the fundamental
Proposed turn on (VDC/2), 2
topology 1 IGBT + 1 Diode 2 turn off (VDC), 2 grid frequency is present (Fig. 6b1). The resulting leakage
freewheeling turn off (VDC/2) ground current is very small, as shown by Fig. 6c1.
The comparioson shows that, despite of the greater number of 500 500

Common-mode Voltage [V]

Common-mode Voltage [V]


power switches, the switching power losses of the proposed
400 400
topology, because of T5 and T6 switching voltage reduction,
300 300
are lower with respect to the full bridge driven by unipolar
200 200
modulation. On the contrary the conduction power losses
increases due to the series of four power switches during ton 100 100

operations. Since two of them, T5 and T6, have to manage 0 0

half the DC Link voltage power Mosfets can be used to 0 0.005


Time [s]
0.01 0 0.005
Time [s]
0.01

bound conduction power losses. (a) (a1)


Ground Voltage[V]

Ground Voltage[V]
IV. SIMULATION RESULTS 500 500

The proposed topology (Fig. 5) has been simulated using 0 0


PLECS toolbox, which allows fast simulations of power
electronic circuits in Simulink environment. -500 -500
A simple PI+feed forward current controller is used to
0 0.05 0.1 0 0.05 0.1
inject, with unitary power factor, a sinusoidal current of Time [s] Time [s]
13Arms into the grid. This corresponds to an injected active (b) (b1)
Ground Leakage Current [mA]
Ground Leakage Current [A]

power of 3kW. 2 1

Extensive simulations have been performed with the 1 0.5


attempt to put in evidence the performance of the proposed
converter topology about common mode voltage and leakage 0 0

ground current rejection. In particular they show the abilities -1 -0.5


of the proposed topology to hold the common voltage at the
-2 -1
constant value VDC/2. In such a way the resulting common 0 0.05 0.1 0 0.05 0.1
Time [s] Time [s]
mode current is negligible. Moreover some simulations in (c) (c1)
order to compute the power losses of the proposed topology
Fig. 6. Simlulation results. Common mode voltage (blue trace), ground
versus the unipolar full bridge one have been performed. voltage (red trace) and ground leakage current (black trace) in case of
Table II reports the main parameters used for simulations. unipolar full bridge topology (a),(b),(c) and in case of the proposed topology
(a1),(b1),(c1).
TABLE II SIMULATION PARAMETERS
3KW PV POWER CONVERTER AND GRID IMPEDANCE The semiconductor power losses are calculated through the
Bus voltage VDC = 450V
PLECS thermal description of the power switches and diodes.
Grid voltage Vgrid = 230Vrms The Mitsubishi IPM (Intelligent Power Module)
Ground to neutral resistance Rground = 2 PM50B4LA060 (600V, 50A), specific for PV applications,
PV Parasitic capacitance CPVground = 14nF was used for power losses models of IGBT and diodes. The
Inductor output filter L f = 2mH
power losses model of Mosfets reflects the characteristics of
the power Mosfet IXFH88N30P (300V, 75A), manufactured
Capacitor output filter C f = 2.2 F by IXIS. Table III shows the results of power losses
Passive damping resistance R f = 0.5 simulations.
Grid inductance Lgrid = 40 H
Switching frequency f sw = 10 kHz

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TABLE III SEMICONDUCTOR POWER LOSSES @ 3KW OF INJECTED POWER
H-bridge DC A
Topology fsw Tot.
Decoupling VDC Vgrid
Full bridge with 10kHz 43,9W Absent 43,9W
B
classical unipolar PWM
Proposed topology 10kHz 36,9W 10,7W 47,6W 0 icm
180nF 4.4nF
vground
V. EXPERIMENTAL RESULTS
In order to verify the performances of the proposed Fig. 8. Test bed for leakage current measurement.
architecture about power converter performances and leakage
current reduction some experimental results are here reported. Fig. 9 shows the injected grid current and the grid voltage
A d-q current controller synchronous with the grid voltage for the unipolar full bridge topology (Fig.9a) and for the
was developed to control the injected current [11]. The 3kW proposed topology (Fig.9b) in case of an injected active
power converter prototype, shown in Fig. 7, is based on a low power of 3kW. As it can be seen the proposed topology
cost DSP (56F83XX by Freescale) that implements the d-q doesnt deteriorate current waveform.
controller, the grid synchronization by a digital PLL and the
proposed PWM modulation strategy. The H-bridge relies on
four 600V 30A IGBT while two 300V 30A Mosfets form the
DC decoupling block. A simple LC filter, based on two 1mH
inductances and one 2.2F capacitance, is adopted at the
output of the power converter. The detailed design and
optimization of the output filter is not investigated in this
paper. Two cheap inductive common mode filters (2mH) are
presented one at the input and the other at the output of the (a) (b)
power converter prototype. Fig. 9. Injected grid current (red trace 10A/div) and grid voltage (blue
Experiments refer to a switching frequency fsw=20kHz and one 100V/div). Unipolar full bridge topology (a), proposed one (b).
to a grid voltage Vgrid=230Vrms@50Hz. A low distortion DC Fig. 10 refers to the unipolar PWM full bridge converter in
voltage source VDC =380V is used instead of photovoltaic case of unipolar modulation and without the proposed
string to supply the power converter.
compensating blocks.
Fig. 10a shows VA0 and VB0 waveforms while Fig. 10b
shows their sum VA0+VB0 i.e. twice the common mode
voltage vcm . It is to be noted that during freewheeling phases
the common mode voltage oscillates alternatively from zero
to VDC. As it can be expected the resulting high frequency
contents give rise to a strong ground leakage current (about
120mArms) shown in Fig. 11. In the same figure the ground
voltage is reported.

Fig. 7. Transformerless grid connected converter prototype.

Fig. 8 shows the test bed used to evaluate the proposed


topology in comparison with the unipolar full bridge one.
In order to evaluate the performances of the proposed (a) (b)
topology in presence of a PV parasitic capacitance two Fig. 10. Unipolar PWM full bridge converter, time/div 20s. In (a) VA0
equivalent parasitic capacitances, 4.4nF and 184.4nF, were (red trace 200V/div), VB0 ( blue trace 200V/div) and injected grid current
connected across the negative pole of the DC voltage source (violet trace 5A/div); in (b) 2 v cm (150V/div).
and the earth. In case of unipolar full bridge converter the
lower equivalent parasitic capacitance value gives rise to a Fig. 12 refers to the proposed topology. In particular Fig.
very high ground leakage current value. Therefore results 12a shows VA0 and VB0 waveforms while Fig. 12b shows their
referring only to 4.4nF capacitance are reported. sum VA0+VB0 i.e. twice the common mode voltage cm.
Ground leakage current is measured with a current probe Differently from previous solution, during free wheeling
put around the two wires of the single phase connection. phases VA0 and VB0 are clamped to VDC/2 and this results in a
quite constant common mode voltage (Fig. 12b).

978-1-4244-4649-0/09/$25.00 2009 IEEE 4535


VI. CONCLUSIONS
In this paper a feasible solution to reduce ground leakage
current in transformerless full bridge converter driven by
unipolar PWM is presented. It relies on two suitable blocks
added to a typical full bridge converter scheme: the DC
decoupling block with the aim to lock the common mode
voltage to VDC/2 and the No-Ideal compensation block to keep
the vcm constant in presence of non ideal commutations. Since
the performances of the No-Ideal Compensation block are
Fig. 11. Unipolar PWM full bridge converter, time/div 10ms. Ground
leakage current (black trace 100mA/div) and ground voltage (blue one
affected by PCB parasitic effects to avoid the presence of
200V/div); 4.4nF parasitic capacitance. heavy inductive common mode filters a suitable PWM
modulation strategy was developed. Simulation results and
extensive experimental results, focused mainly on ground
leakage current analysis, showed the effectiveness of the
proposed solution.
Eventually a power losses comparison between the classic
unipolar full bridge topology and the proposed one has been
performed. Despite the higher number of involved switches
the proposed topology presents only a very slight increase of
(a) (b) power losses and the measured efficiency is quite good.
Fig. 12. Proposed topology, time/div 20s. In (a) VA0 (red trace
200V/div), VB0 ( blue trace 200V/div) and injected grid current (violet trace
REFERENCES
5A/div); in (b) 2 v cm (150V/div).
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Fig. 13 shows the behaviour of the proposed topology in grid connected photovoltaic systemsAn overview in Proc. IEEE Int.
Symp. Ind. Electron., 1998, vol. 1, pp. 224229.
presence of an equivalent parasitic capacitance; both ground
[2] M. Calais, J. M. A. Myrzik, and V. G. Agelidis, Inverters for
leakage current and ground voltage are reported. In particular singlephase grid connected photovoltaic systemsOverview and
Fig. 13a shows the effect of a 4.4nF parasitic capacitance, its prospects in Proc. 17th Eur. Photovoltaic Solar Energy Conf.,
presence causes a ground leakage current of about 4mArms. Munich, Germany, Oct. 2226, 2001, pp. 437440.
Fig. 13b refers to 184.4nF parasitic capacitance, in this case [3] Lopez, Oscar; Teodorescu, Remus; Freijedo, Francisco; DovalGandoy,
the leakage current increases to 18mArms. Comparing Fig. 13 Jesus; Leakage current evaluation of a singlephase transformerless
PV inverter connected to the grid Applied Power Electronics
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Inverter for Single-Phase Photovoltaic Systems Power Electronics,
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[5] Gonzalez, R.; Gubia, E.; Lopez, J.; Marroyo, L.; Transformerless
Single-Phase Multilevel-Based Photovoltaic Inverter Industrial
Electronics, IEEE Transactions on Volume 55, Issue 7, July 2008
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[6] Lopez, Oscar; Teodorescu, Remus; Doval-Gandoy, Jesus; Multilevel
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on Nov. 2006 Page(s):5191 5196.
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trace 20mA/div) and ground voltage (blue one 100V/div), 4.4nF (a) and [7] N. Mohan, T. Undeland, W.P.Robbins, Power Electronics:
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[8] Lopez, Oscar; Teodorescu, Remus; Freijedo, Francisco; Doval-Gandoy,
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topology versus output electric power. Despite the greater application Power Engineering Society General Meeting, 2007. IEEE
number of switches it results quite good. 24-28 June 2007 Page(s):1 5.
[9] Kerekes, T.; Teodorescu, R.; Borup, U.; Transformerless
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Feb. 25 2007-March 1 2007 Page(s):1733 1737.
[10] Gonzalez, R.; Lopez, J.; Sanchis, P.; Gubia, E.; Ursua, A.; Marroyo, L.;
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[11] Bellini, A.; Franceschini, G.; Lorenzani, E; Tassoni, C.; Synchronous
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converters , in Proc. of IAS 2008, Edmonton (Canada), October 5-9
Fig. 14. Efficiency of the power converter prototype driven by the
2008, pp 1 7.
proposed PWM modulation strategy.

978-1-4244-4649-0/09/$25.00 2009 IEEE 4536

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