1

TT-92N-3

Cambio de doble embrague 0BT

de 7 marchas

Service Training

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
2

Contenido

Objetivos y posibilidades

Datos tcnicos

Palanca selectora

Esquema del cambio

Flujo de la fuerza

rboles

Bloqueo de aparcamiento

Diferencial

Service Training
09.2009 NV-K/3-TT 2/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
3

Contenido

Doble embrague

Circuito de aceite/sistema hidrulico

Unidad mecatrnica

Sensores

Actuadores

Estructura del sistema

Servicio

Service Training
09.2009 NV-K/3-TT 3/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
4

Objetivos y posibilidades

Transmisin de pares elevados

Implantacin para vehculos pesados
Reduccin del consumo
Combinable con la traccin total
Afianzamiento del liderazgo en el segmento del
Transporter
Ampliacin y perfeccionamiento de los conocimientos
en el mbito de los cambios de doble embrague

Service Training
09.2009 NV-K/3-TT 4/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
5

Datos tcnicos

Designacin: 0BT
Peso: 95,6 kg incluyendo el embrague
Par: de hasta 600 Nm
Embrague: 2 embragues multidisco (hmedos)
Marchas: 7 marchas adelante con Overdrive,
1 marcha atrs
Modo operativo: automtico/por toques
Carcasa: aluminio

Volumen de aceite y especificacin:

Primer llenado: 7,5l de aceite para cambios DSG

Cambio de aceite: 6,0l de aceite para cambios DSG
Especificacin: G 052 182
Intervalo de cambio: 60.000 km
Filtro de aceite: no se prev el cambio de filtro
(duracin de por vida)

Service Training
09.2009 NV-K/3-TT 5/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
6

Palanca selectora

Manejo y visualizacin en la pantalla

Modo automtico (estndar, deportivo)
Modo manual ("Tiptronic")

Tecla de bloqueo

Service Training
09.2009 NV-K/3-TT 6/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
7

Palanca selectora

Palanca selectora E313

Conector para el
indicador de la palanca
Electrnica de
selectora
la palanca selectora

T10an

Desbloqueo de
emergencia

Service Training
09.2009 NV-K/3-TT 7/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
8

Palanca selectora

Palanca selectora E313

F319

Fiador del perno de

bloqueo N

N110

Fiador del perno de

bloqueo P Gua de corredera

Service Training
09.2009 NV-K/3-TT 8/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
9

Palanca selectora

Cable de mando del bloqueo de aparcamiento

Tornillo de ajuste

Ubicacin
Elemento de fijacin de cable
de mando con contrasoporte

Service Training
09.2009 NV-K/3-TT 9/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
10

Palanca selectora

Bloqueo antiextraccin de la llave de contacto

Encendido desconectado, Encendido conectado,

palanca selectora en "P" palanca selectora en posicin de
marcha
E313 E313

F319 F319

Muelle de
compresin N376
Perno de bloqueo

Posicin de extraccin

Service Training
09.2009 NV-K/3-TT 10/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
11

Palanca selectora

Desbloqueo de emergencia

Varilla de traccin

Palanca para el desbloqueo de

emergencia

Palanca selectora

Service Training
09.2009 NV-K/3-TT 11/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
12

Esquema del cambio

Transmisin Transmisin
parcial 1 parcial 2 rbol secundario 1

rbol primario 2

Doble embrague

rbol primario 1

rbol secundario 2

Service Training
09.2009 NV-K/3-TT 12/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
13

Flujo de la fuerza

1 marcha Marcha atrs

1 atrs

K2

K1
2

Service Training
09.2009 NV-K/3-TT 13/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
14

Flujo de la fuerza

2 marcha 3 marcha

K2

K1
2 3

Service Training
09.2009 NV-K/3-TT 14/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
15

Flujo de la fuerza

4 marcha 5 marcha

4 5

K2

K1

Service Training
09.2009 NV-K/3-TT 15/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
16

Flujo de la fuerza

6 marcha 7 marcha

K2

6 7 K1

Service Training
09.2009 NV-K/3-TT 16/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
17

rboles

rboles primarios 1 y 2
rbol primario 1 rbol primario 2

2 marcha

1 marcha
4 y 6 marcha
3 marcha
7 marcha 5 marcha

Service Training
09.2009 NV-K/3-TT 17/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
18

rboles

rbol secundario 1

Bloqueo de Pin de salida

aparcamiento

1 marcha 4 marcha
Marcha atrs
5 marcha

Service Training
09.2009 NV-K/3-TT 18/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
19

rboles

rbol secundario 2

7 marcha Pin de salida

3 marcha 6 marcha 2 marcha

Service Training
09.2009 NV-K/3-TT 19/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
20

rboles

Conjunto integral del rbol secundario 1

Tornillo tensor

Service Training
09.2009 NV-K/3-TT 20/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
21

rboles

Conjunto integral del rbol secundario 2

Tornillo tensor

Service Training
09.2009 NV-K/3-TT 21/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
22

Bloqueo de aparcamiento

Bloqueo de aparcamiento sin accionar

Encastre Palanca de reenvo

Rueda del bloqueo de

aparcamiento

Muelle recuperador Perno de

de la ueta de trinquete accionamiento
con muelle pretensor

Ueta de trinquete Chaveta

Service Training
09.2009 NV-K/3-TT 22/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
23

Bloqueo de aparcamiento

Bloqueo de aparcamiento accionado

Rueda del bloqueo de

aparcamiento

Perno de
accionamiento
con muelle pretensor

Service Training
09.2009 NV-K/3-TT 23/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
24

Diferencial

con piones cnicos de vstago

Elemento de estanqueidad

Pin cnico de vstago

Pin cilndrico del grupo final

Service Training
09.2009 NV-K/3-TT 24/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
25

Doble embrague

K1

K2
Pin de
accionamiento
de la bomba de
aceite

Service Training
09.2009 NV-K/3-TT 25/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
26

Circuito de aceite/sistema hidrulico

Bomba hidrulica

Bomba hidrulica

Pin de accionamiento
de la bomba hidrulica

Service Training
09.2009 NV-K/3-TT 26/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
27

Circuito de aceite/sistema hidrulico

Lubricacin de los rboles

rbol secundario 1

rbol primario 1 rbol primario 2

Service Training
09.2009 NV-K/3-TT 27/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
28

Unidad mecatrnica

Grupos constructivos J743

Unidad de control del cambio

Nivel de aceite
Conector

Unidad de mando electrohidrulica

Service Training
09.2009 NV-K/3-TT 28/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
29

Sensores

G182, G487, G488, G489, G490, G501, G502, G509,

G489 G487 T16m

G509, G182
G501

G502

G488 G490

Service Training
09.2009 NV-K/3-TT 29/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
30

Sensores

G93, G510, G545, G546

G545

G546

G93, G510

Service Training
09.2009 NV-K/3-TT 30/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
31

Sensores

Palanca selectora E313

Electrnica de
la palanca selectora

Sensores Hall para la identificacin de la

posicin de la palanca selectora

Gua de corredera

Service Training
09.2009 NV-K/3-TT 31/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
32

Actuadores

Electrovlvulas de la unidad mecatrnica

N435

N471 N439

N436 N440

N433
N472

Bloque de vlvulas N434

N438

N437

Service Training
09.2009 NV-K/3-TT 32/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
33

Estructura del sistema

E313
G509 Sensores F319 Actuadores
G182
J285
G501
G502 N110

G545 N472
G546
J743 N471
G93
G510 N435 N439

G487
N436 N440
G488
G489 N433 N437
G490 N434 N438

Service Training
09.2009 NV-K/3-TT 33/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
35

Servicio

Cambio de aceite para DSG:

- Cambio de aceite cada 60.000 km
- Obsrvense las instrucciones del fabricante! (vase ELSA)

Filtro de aceite:
- No est previsto ningn cambio de filtro en los intervalos de servicio (es de por
vida)

Remolcado:
- Mximo de 50 km a una velocidad no superior a los 50 km/h

Service Training
09.2009 NV-K/3-TT 35/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________
36

Servicio

Trabajos de montaje

Nueva herramienta especial:

placa plantilla 3282/61

Uso:
desmontar y montar la caja de cambios

3282/61

3282

Service Training
09.2009 NV-K/3-TT 36/36

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
________________________________________________________