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Eye Safety of IREDs used in Lamp Applications

Application Note

Introduction First, a general survey of the different


hazards of IR-A radiation (780-1400 nm) and
As the radiated optical power of light emitting the basics of calculating the exposure limits
diodes (LEDs) has increased in recent years, are described. Next, the different risk groups
the issue of eye safety has received an ever- for lamp classification are introduced, and
increasing amount of attention. Within this finally three example calculations are
context there has been much discussion presented to show how to do the calculations.
about the right safety standard either the
laser standard IEC-60825 [2] or the lamp This note focuses on the IR-A range, so
safety standard IEC-62471 [1] to apply to further photochemical hazards, e.g. by
the classification of LEDs. Before mid 2006 ultraviolet or blue radiation, are not
all LED applications were covered by the considered. Only the main issues of the
IEC-60825. Today most of the LED standard are explained and simplifications
applications are covered by the lamp are made. The note gives guidance to
standard. Other than lasers, lamps are only classify applications that use IR emitting
generally defined in this standard as sources components regarding eye safety.
made to produce optical radiation. Lamp OSRAM gives assistance to the best of its
devices may also contain optical components knowledge, but does not guarantee that
like lenses or reflectors. Examples are lensed every hazard of any application is described
LEDs or reflector type lamps which may by the information given in this text.
include lens covers as well. The status quo is, The eye safety classification of the final
that for different applications of LEDs, like product, using IREDs, is the responsibility
data transmission or irradiation of objects, of the manufacturer.
different standards have to be used: In case you need help with the radiation
safety certification of your application
- data transmission IEC-60825 according to the latest available standards,
- lamp applications IEC-62471 please contact test houses that are
accredited for offering such a consulting
Both safety standards do not cover general service.
exposure scenarios and are not legally bin-
ding. However the presented methods and Hazard Exposure Limits
limit calculations are used as a basis in
When irradiating the human body with
regional guidelines, e.g. in the European
intense infrared light over a defined period of
Directive 2006/25/EC [3], which describes
time, different tissues (such as skin or retina,
the minimum health and safety requirements
see figure 1) are affected in different ways.
regarding the exposure of workers to risks
That is why three distinct exposure limits are
arising from physical agents (artificial optical
given in the IEC-62471 standard for IR-A
radiation).
radiation:
This application note describes the possible
A) Infrared radiation hazard exposure limits
hazards of infrared LEDs (IREDs) used for
for the eye (cornea)
lamp applications with respect to the IEC-
62471 standard and how to classify IREDs B) Thermal hazard exposure limit for skin
according to different risk groups. (t < 10 s)
The outline is as follows:
C) Retinal thermal hazard exposure limit

March, 2016 Page 1 of 11


For cold environments, the limit for t >1000 s
is increased to 400 W/m2 at 0C and
300 W/m2 at 10C.

The irradiance Ee can be calculated from the


radiant intensity Ie and distance d (in the far
field) using the inverse square law

Ee = Ie / d. (3)
Fig. 1: Cross section of the human eye Example calculation for SFH4232A using
under irradiation. datasheet values, distance source to eye
d=0.1 m, t >1000 s, IF=1 A, Ie,typ=205 mW/sr,
Damage by IR-A radiation is caused primarily Ta=25C:
by the overheating of the irradiated tissue,
resulting in the destruction of cells. This can The limit calculation for t >1000 s is done by
cause, for example, a permanent vision equation (2):
handicap. Exposure limit (EL) is 100 W/m.
For actual exposure values the irradiance Ee
The irradiation limits of skin and cornea can according equation (3) is 0.205 W/sr/(0.1 m)
be calculated in a quite simple way. = 20.5 W/m, which is below the limit.

A) Exposure limits for the cornea B) Exposure limits for skin


The maximum allowed irradiance EIR (Ee,max) A similar equation can be used for the
of the cornea for different time scales of irradiance skin limit:
exposure is defined as given below:
3000

For exposure times t 1000 s the limit is EH



E 20000 t
380
0.75
[W m 2 ] (t 10 s) (4)
depending on the exposure time itself

3000 Where E is the spectral irradiance in


EIR E 18000 t 0.75 [W m 2 ]
780
(1) W/m/nm, given in nm and t in seconds.
For exposure times of more than ten
seconds, acute pain occurs before the skin
For exposure times t > 1000 s a fixed value is can be damaged.
used: In figure 2 the respective limit curves are
shown. The shorter the light pulse, the higher
3000
the possible irradiance can be.
E IR

E 100
780
[W m 2 ] (2)
The diagram indicates that for skin the
maximum irradiance limit is slightly higher
where E is the spectral irradiance in than for the cornea. Therefore the cornea
limit can be taken for worst case
W/m/nm, given in nm and t in sec. *
considerations.

*
Note that the term on the right side of equation (1) same applies for the terms in the following equations.
has the appropriate unit to satisfy EIR in W/m. The This is the same notation as used in IEC 62471.

March, 2016 Page 2 of 11


107
The apparent light source is focused by the
Irradiance Cornea
cornea and the lens onto the retina, and
Irradiance Skin
defines the irradiated area which is thermally
stressed. Therefore the angular
106
subtense of the light source is correlated
with the focus area. Due to physical
limitations and movements of the eye, an
105
effective min,eff is defined as a lower limit (as
a function of exposure time). The upper limit
max is always 0.1 radians (no spot-size
Irradiance / W/m

104
variation on the retina considered for
extended sources, see table 1). Calculation
of angular subtense at a viewing distance
103
d for a mean source extension Z:

= Z/d (5)
102

with Z = (l+w)/2 (6)

10 where l is the length and w the width of the


active area of the light source.
For radiance measurements (see appendix)
1 the min/max limits of the acceptance angle
10-3 10-2 10-1 1
t/s
10 102 103 104 FOV have to be used as shown in table 1.
Fig. 2: Irradiance exposure limits as a
function of time. Time range min effFOVmin maxFOVmax
in rad in rad
C) Exposure limits for the retina t 0.25s 0.0017 0.1
0.25s <t< 10s 0.0017 t / 0.25 0.1
When determining the limits of the retina, the t 10s 0.011 0.1
pupil diameter, source size of the emitter
and the emitted wavelength are important Table 1: Limits of the angular subtense and
parameters.
measurement field of view FOV for the
different time ranges.
For IR-A light the visual stimulus of the eye is
very low. That means that the aversion
The thermal stress is dependent on the
response, which normally protects the eye
wavelength as well. The so-called burn
from excessive continuous irradiation (for
hazard weighting function is defined as:
times greater than 0.25 s), does not work. As
there is no trigger of the iris contraction, we
R() = 10[(700-)/500] (7)
have to calculate with the full 7 mm pupil
diameter that collects the light.
with the wavelength in nm from 700-
1050 nm is shown in figure 3. The hazard
decays with increasing wavelength.

For an estimation of the virtual apparent source


please have a look at the Law of Conservation of the
Radiance (IEC 62471-2) in the appendix.

March, 2016 Page 3 of 11


= 780 1400 nm (t > 10 s):
1400
6000
LIR

L R( )
780
[W m 2 sr 1 ] (t 10 s). (9)

L is the spectral radiance in W/m/nm/sr, use


numerical value of in rad and t in sec.

In good approximation one can use

LIR Ie R() / ((l+w)/2) (10)

to calculate the radiance LIR from data sheet


values.

The calculated radiance exposure limits (for


the possible extreme angular subtenses as
a function of the exposure time are shown in
figure 4.
The description of a measurement method to
obtain the radiance of the emitted radiation
can be found in the appendix.

106
Fig. 3: Burn hazard weighting function R().

Putting everything together the retinal


thermal hazard exposure limit (EL) for the 105

burn hazard weighted radiance LR for


exposure times below 10 sec, which is also
valid for the visible spectral region, is defined
104
as
EL Radiance / mW/mm/sr

= 380 1400 nm (t = 10 s 10 s):


LR , LIR

103
1400
50000
LR

L R( ) t
380
0.25
[W m 2sr 1 ] (8)

102
L is the spectral radiance in W/m/nm/sr, use
numerical value of in rad and t in sec.
10
For longer exposure times we have to
distinguish between the visible range (strong Exposure Limit for min, eff

visual stimulus of the human eye) and the Exposure Limit for max

near infrared range (weak visual stimulus). 1


10-5 10-4 10-3 10-2 10-1 1 10 102 103 104

The near infrared burn hazard weighted t/s

radiance LIR (for weak visual stimulus) is


Fig 4: Exposure limits (EL) over irradiation
limited to
time t.

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Example values for Golden DRAGON Lamp Risk groups
SFH4232A (850 nm), IF=1A, Ie,typ=
205 mW/sr, die size 1x1 mm, distance According to IEC-62471-1 [1] the hazard
d=200 mm, t=100 s, Ta=25C using data values are reported at a fixed distance
sheet values: d = 200 mm.

SFH 4232A The emission limits for the risk groups are
Die size
1x1 data sheet defined as (given in rad):
l x w [mm]
min eff[rad] 0.005 acc. (5) - Exempt group (no hazard)
min eff(t 10s)[rad] 0.011 acc. Table 1
LR 28000/ [W/m/sr] within 10s, acc. (8)
[nm] 850 data sheet
LIR (low vis stimulus) 6000/[W/m/sr]
R() ~0.5 acc. (7)
within 1000s for retina
LIR [mW/mm/sr] 102.1 acc. (9)

EIR 100 [W/m] within 1000s for cornea
LIR [mW/mm/sr] 102 acc. (10)
Exposure Limit for LIR
[mW/mm/sr]
545.5 acc. (9) - Risk Group 1 (Low Risk)
LR 28000/ [W/m/sr] within 10s
LIR (low vis stimulus) 6000/[W/m/sr]
Pulsed Lamps within 100s

For repetitively pulsed lamps the weighted EIR 570 [W/m] within 100s
radiant exposure (tavg,max = 0.25s) shall be
compared with the continuous wave - Risk Group 2 (Moderate Risk)
exposure limits (EL) by using the time LR 71000/ [W/m/sr] within 0.25s
averaged values (see figure 5) of the pulsed LIR (low vis stimulus) 6000/[W/m/sr]
emission as long as Ee of the single pulse within 10s
does not exceed any limit on its own.
EIR 3200 [W/m] within 10s
Ee,time avg = Ee,pulse D = Ee,pulse tpulse / tperiod, (11)
- Risk Group 3 (High Risk)
D: Duty cycle. One of the limits of Risk group 2 is exceeded

tpulse
The labelling of the classified IR products is
described in the second part of the safety
Ee,pulse standard IEC-62471-2 [4] as follows:
Hazard Exempt Risk Risk Group 1 Risk Group 2 Risk Group 3
Group
Ee,time avg Cornea/lens Not required NOTICE CAUTION WARNING
infrared
hazard IR emitted IR emitted IR emitted
time from this from this from this
tperiod 780 nm product product product
3000 nm
Fig. 5: Schematic of time averaged Ee. Retinal
thermal
Not required WARNING WARNING WARNING

hazard, IR emitted IR emitted IR emitted


weak visual from this from this from this
stimulus product product product

780 nm
1400 nm

For simplification and as a worst case scenario the


calculated from real spectral data.
total Ie of the part is assumed to be direct radiation

calculated using LIR Ie R() / ((l+w)/2) = from the die.


205 mW/sr 0.50 / 1 mm = 102 mW/mm/sr.

March, 2016 Page 5 of 11


Example 1: Summary:
Array of 10x SFH 4232A (Golden DRAGON
Limits of LIR and EIR are not exceeded within
package), DC operation at IF=1 A for
1000s.
irradiation purpose. Die size =1x1 mm,
850 nm, t >1000 s, Exempt group (no risk)
Ie,typ(Ta=25C) =205 mW/sr, minimum
distance to user r > 0.5 m in application. Actual exposure scenario in example 1
with distance r > 0.5 m:
Lamp classification (d = 0.2m) Ee = Ie/d = 2.05 W/sr / (0.5 m)
= 8.2 W/m
- Cornea Hazard
Example 2:
Emission limit (EL) calculation: Arrangement of 5x SFH4715AS (OSLON
Assuming ideal overlap of radiation Black package), DC operation at IF=1 A for
characteristics of 10x SFH 4232A (worst irradiation purpose.
case). Die size for one OSLON Black (1x1) mm,
total Ie = 2.05 W/sr 850 nm, t > 1000 s,
Ie,typ(Ta=25C) =780 mW/sr @ IF=1 A,
Based on (3): min. distance to user r > 1 m in application
Ee = Ie/d = 2.05 W/sr /(0.2 m)
= 51.3 W/m Lamp classification (d = 0.2 m)
< EIR = 100 W/m (EL).
Note: - Cornea Hazard
Ee depends on the number of IREDs.
Exposure limit would be reached when using Emission limit (EL) calculation:
more than 19 SFH4232A @ IF=1 A with ideal Assuming ideal overlap of radiation
overlap. characteristics of 5x SFH 4715AS (worst
case).
- Retinal Hazard
total Ie = 3.9 W/sr
Calculation of the emission limit (EL): Based on (3)
The angular subtense is calculated acc. Ee = Ie/d = 3.9 W/sr / (0.2 m)
(5) and (6): = 97.5 W/m
= Z/d = 1 mm/200 mm = 0.005 rad < EIR = 100 W/m (EL).
with Z=(l+w)/2=(1 mm+1 mm)/2=1 mm Note:
Ee depends on the number of IREDs, limit
According to table 1 with t = 1000s
would be exceeded when using more than 5
eff = 0.011rad. SFH 4715AS @ IF=1 A with ideal overlap.
Based on (9) the Emission limit (EL) for the
radiance is - Retinal Hazard
LIR = 6000 / eff = 545.5 mW/mm/sr
Calculation of the emission limit (EL):
Calculation of actual value LIR based on The angular subtense is calculated acc.
example data: (5) and (6) for the SFH 4715AS package.
Using lLED x wLED = 1.3 mm x 1.3 mm
R(850 nm) = 0.50 (fig.3) (example from appendix).
LIR = Ie R() / ((l+w)/2) acc. (10) = Z/d = 1.3 mm/200 mm = 0.0065 rad
= 205 mW/sr 0.50 / (1 mm) with Z=(l+w)/2=(1.3 mm+1.3 mm)/2=1.3 mm
= 102.5 mW/mm/sr eff = 0.011 rad (t=1000 s) (acc.to table1)
<< 545.5 mW/mm/sr (EL)

March, 2016 Page 6 of 11


Based on (9) the Emission limit (EL) for the Ee = Ie/d D = 3.2 W/sr/(0.2 m) 0.1
radiance is: = 8 W/m
LIR = 6000 / eff = 545.5 mW/mm/sr << EIR = 100 W/m (EL).
Note:
Calculation of actual value LIR based on Ee depends on the number of IREDs, limit
example data: would be reached when using 250 SFH4240
under the given conditions.
R(850 nm) = 0.50 (fig.3)
LIR = Ie R() / ((l+w)/2) acc. (10) - Retinal Hazard
= 780 mW/sr 0.50/(1.3 mm+1.3 mm/2)
= 230 mW/mm/sr The angular subtense is calculated acc.
545.5 mW/mm/sr (EL) (5) and (6) for the chip in the TOPLED
package:
Summary:
(d=200 mm) = 0.3 mm/200 mm =
Limits of LIR and EIR are not exceeded within 0.0015 rad
1000s.
eff (tp=100 s) = 0.0017 rad (acc. table1)
Exempt group (no risk)
eff (tp=1000 s) = 0.011 rad (acc. table1)
Actual exposure scenario in example 2
with distance r > 1 m: Emission limit calculation for the burn hazard
Ee = Ie/d = 3.9 W/sr / (1 m) weighted radiance LR according to (8):
= 3.9 W/m EL for LR = 50000/ [eff (10010-6)0.25]
(Single Pulse) = 2.94105 mW/mm/sr
Example 3:
Array of 20x SFH4240 (Power TOPLED Emission limit calculation for the burn hazard
package), pulsed operation at IF pulse=0.6 A, weighted radiance LIR (low visible stimulus)
tp=100 s, dutycycle D=0.1 for irradiation according to (9):
purpose, minimum distance to user r > 0.5 m EL for LIR = 6000/ eff
in application. = 545.5 mW/mm/sr
Die size: (0.3x0.3) mm, 940 nm, t >1000 s
Calculation of actual value LR and LIR based
From data sheet: on example data:
Ie,max(Ta=25C, IF=0.6 A) = 32 mW/sr 5 ** = R(940 nm) = 0.33
160 mW/sr LIR (t=100 s) = IeR()/Z acc. (10)
(Single Pulse) = 160 mW/sr0.33/(0.3 mm)
Lamp classification (d = 0.2 m) = 586.7 mW/mm/sr
2.94105 mW/mm/sr (EL)
- Cornea Hazard
LIR (t=1000 s) = Ie R()/Z D
Assuming an ideal overlap of radiation =160 mW/sr 0.33 /
characteristics of the twenty SFH4240 (worst (0.3 mm) 0.1
case). = 58.7 mW/mm/sr
Ie total = 20x 160 mW/sr = 3.2 W/sr 545.5 mW/mm/sr (EL)
Based on (3)

**
Factor 5 from datasheet diagram Ie/Ie(100mA).

March, 2016 Page 7 of 11


Summary: Literature:
Limits of LIR and EIR are not exceeded within
[1] IEC 62471:2006 / CIE S 009 / E:2002
1000s.
Photobiological safety of lamps and
Exempt group (no risk) lamp systems

Actual exposure scenario in example 3 [2] IEC 60825-1:2007


with distance r > 0.5 m: Safety of laser products Part1:
Ee = Ie/d D = 3.2 W/sr/(0.5 m) 0.1 Equipment classification and
= 1.28 W/m requirement

[3] Directive 2006/25/EC, Official Journal of


the European Union, 27.04.2006
Glossary:
- Angular subtense [rad] [4] IEC/TR 62471-2 Ed. 1.0,
- EL: Exposure limit (for exposure time Photobiological safety of lamps and
t > 0.01ms 8h) lamp systems - Part 2: Guidance on
Exposure level which is expected to manufacturing requirements relating to
cause no damage to eye or skin. non-laser optical radiation safety,
- Ee d / dA : Irradiance [W/m] 08/2009
(weak visual stimulus for Lv < 10 cd/m )
Further information:
- L: Spectral radiance [W/m/nm/sr]
- LR: Burn hazard weighted radiance
[5] LED-Strahlung: Mgliche
[W/m/sr]
fotobiologische Gefhrdungen und
- LIR: Near infrared radiance [W/m/sr]
Sicherheitsvorschriften, Teil1, Werner
- LV : Luminance [cd/m]
Horak, Strahlenschutzpraxis 03/2008,
- H E dt : Radiant Exposure [J/m] pp. 56-63
t

- : Optical Power [W] [6] LED-Strahlung: Mgliche


fotobiologische Gefhrdungen und
Sicherheitsvorschriften, Teil2, Werner
Horak, Strahlenschutzpraxis 04/2008,
pp. 40-46

March, 2016 Page 8 of 11


Appendix:

Measurement of the Radiance

A possible setup to measure the radiance L is shown in figure A1.

The radiant power , that passes through a defined aperture stop at a defined distance r is
measured with a detector at the image distance (the field stop aperture in front of the detector
defines the acceptance angle FOV). The diameter d of the aperture (with a minimum size of 7 mm)
defines the solid collection angle (sr) and the measurement area AFOV.
The radiance can be calculated as follows:

L = / ( AFOV) [W/m/sr].
Circular Circular
Aperture Lens Field
Stop Stop


Apparent Active area
Source d of the detector

Acceptance angle
Angular subtense of
the apparent source

Measuring distance r Image distance

Fig. A1: Typical setup to measure the radiance of a light source [4]

Law of Conservation of the Radiance

The ratio of the real chip area AChip and the projected area ALED equals to the related radiant
intensities of the original IChip and the modified ILED. [4]

This formula can be used as a first approximation for corrections or the determination of the
apparent source size. If you need a more accurate result then you need to do a measurement.

Example 4:
SFH 4715AS with die size: (1x1) mm, ILED=780 mW/sr and Chip=1340 mW from datasheet.

AChip=LChip x W Chip=1 mm x 1 mm= 1 mm2


IChip=e Chip / = 427 mW/sr (as the Chip of SFH 4715AS is a Lambertian radiator)
ALED=AChip x ILED/IChip=1 mm2 x 780 mW/sr / 427 mW/sr= 1.8 mm2
ALED=(LLED) (square geometry) LLED = =1.8 =1.3 mm

March, 2016 Page 9 of 11


Don't forget: LED Light for you is your place to be whenever you are looking
for information or worldwide partners for your LED Lighting project.

www.ledlightforyou.com

March, 2016 Page 10 of 11


Revision History
Date Revision History
December. 2010 Release application note
March. 2016 Update, recalculated examples

Authors: Dr. Claus Jger, Melanie Sternecker

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