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INSTRUCTIONS
Mark II
Electric Fire Pump Controllers
and
Limited Service Controllers
NS1000-30 (02-20-08)
Network Power
Table of Contents
SECTION ONE
Introduction ........................................................................................................................... 1
SECTION TWO
Mark II Setup Notes ............................................................................................................ 13
i
Table of Contents
Detailed Instructions
Meter Function ......................................................................................................... 24
Event Log................................................................................................................. 25
Pressure Settings
Stop Pressure ............................................................................................... 27
Start Pressure ............................................................................................... 28
Pressure Recording ...................................................................................... 29
Manual Stop Only ......................................................................................... 30
Pressure Units .............................................................................................. 31
Low Suction & Level ..................................................................................... 32
Pressure Calibration ..................................................................................... 33
Timers
On Delay Time .............................................................................................. 34
Minimum Run Time ....................................................................................... 35
Off Delay Time .............................................................................................. 36
Motor Acceleration / Soft Start Bypass Time................................................. 37
Weekly Test Time .......................................................................................... 38
Alarm Limits
Under Voltage ............................................................................................... 39
Over Voltage ................................................................................................. 40
Voltage Imbalance ........................................................................................ 41
Frequency ..................................................................................................... 42
Motor Overload ............................................................................................. 43
Reverse Phases............................................................................................ 44
Diagnostics
Software Version ........................................................................................... 47
Lamp Test ..................................................................................................... 48
120VAC Inputs (1-16) ................................................................................... 49
ii
Table of Contents
Diagnostics (cont..)
120VAC Inputs (17-24) ................................................................................. 50
120VAC Outputs ........................................................................................... 51
Keypad Test .................................................................................................. 52
Serial Loopback Test..................................................................................... 53
Flash Memory Test........................................................................................ 54
USB Loopback Test ...................................................................................... 55
USB Drive Test.............................................................................................. 56
System Setup
Model Configuration ...................................................................................... 57
Option Configuration ..................................................................................... 58
System Language ......................................................................................... 59
System Voltage ............................................................................................. 60
System Frequency ........................................................................................ 61
Motor FLA ..................................................................................................... 62
CT Ratio ........................................................................................................ 63
Serial Number ............................................................................................... 64
Flash Drive Autosave .................................................................................... 65
Single Phase Mode ....................................................................................... 66
Clear Event Log ............................................................................................ 67
Clear Data Log .............................................................................................. 68
Change Passwords ....................................................................................... 69
REAR OF MANUAL
Sequence Of Operations:
FTA750 Limited Service
FTA1000 Full Voltage Starting
FTA1250 Part Winding Reduced Current
FTA1300 Wye-Delta Open Transition Reduced Voltage
FTA1350 Wye-Delta Closed Transition Reduced Voltage
FTA1500 Primary Resistance Reduced Voltage
FTA1800 Autotransformer Reduced Voltage
FTA1900 Solid State Reduced Voltage
iii
WARNING
DO NOT ATTEMPT TO INSTALL OR PERFORM MAINTENANCE ON EQUIPMENT WHILE
IT IS ENERGIZED! DEATH, PERSONAL INJURY, OR SUBSTANTIAL PROPERTY DAMAGE
MAY RESULT FROM CONTACT WITH ENERGIZED EQUIPMENT. ALWAYS VERIFY THAT
NO VOLTAGE IS PRESENT BEFORE PROCEEDING, AND ALWAYS FOLLOW GENER-
ALLY ACCEPTED SAFETY PROCEDURES. LIMITED SERVICE CONTROLLER ON-OFF
SWITCH MUST BE IN THE EXTREME OFF POSITION TO OPEN THE ENCLOSURE
DOOR. FIRETROL, INC. CANNOT BE LIABLE FOR ANY MISAPPLICATION OR INCOR-
RECT INSTALLATION OF ITS PRODUCTS.
INTRODUCTION
Firetrol combined automatic and manual fire pump controllers are intended for starting
electric motor driven fire pumps. This manual covers the following controllers:
FTA750 - Limited Service Controllers (Full Voltage Starting)
FTA1000 - Full Voltage Starting
FTA1250 - Part Winding Reduced Current
Starting (Closed Circuit Transition)
FTA1300 - Wye-Delta Reduced Voltage
Starting (Open Circuit Transition)
FTA1350 - Wye-Delta Reduced Voltage
Starting (Closed Circuit Transition)
FTA1500 - Primary Resistance Reduced Voltage
Starting (Closed Circuit Transition)
FTA1800 - Autotransformer Reduced Voltage
Starting (Closed Circuit Transition)
FTA1900 - Solid State Reduced Voltage Starting
Firetrol fire pump controllers are listed, approved or certified by the following approving
authorities: Underwriters Laboratories, Inc., Underwriters Laboratories of Canada, Canadian
Standards Association, New York Board of Standards and Appeals and Factory Mutual. They
are built to meet or exceed the requirements of the approving authorities listed above as well
as NEMA and the latest editions of NFPA 20 and NFPA 70.
These instructions are intended to assist in the understanding of the installation and opera-
tion of these controllers. Read the instructions thoroughly prior to connecting the controller.
If there are any unanswered questions, please contact the local Firetrol representative or
factory service department.
MOUNTING LEGS
PROCEDURE-
1. If legs were supplied, unpack the legs and mounting hardware.
2. Inspect legs for damage.
3. Securely lift controller or lay it on its back being careful not to damage painted surface.
4. Attach each leg to the bottom of the enclosure using the three nuts, bolts, and washers
provided for each leg. Tighten bolts securely.
5. After legs are securely attached, stand the controller up on its legs for floor mounting.
Each leg has three holes on the bottom for anchoring to the floor or base plate.
CAUTION: The controller is not free standing! The controller must be secured to the floor or
wall before opening door or operating.
1
MOUNTING CONTROLLER
NOTEConsult the appropriate job plans to determine the controller mounting location. Tools
and materials (all mounting) required:
1. Assortment of common hand tools of the type used to service electromechanical equip-
ment.
2. Drill for drilling wall/floor anchor holes.
3. Hand level.
4. Tape measure.
5. Four anchors with bolts and washers, per enclosure - if wall mount.
6. Six anchors, bolts and washers, per enclosure - if floor/base plate mount.
WALL MOUNT
NOTERefer to the appropriate dimension drawing for the controller included in the instruc-
tion manual for necessary mounting dimensions.
The controller is wall mounted by using two lower mounting brackets and four (4) wall
anchors, two anchors for the top ears and two anchors for the lower brackets. The lower
brackets should be mounted in line with the mounting ears.
1. Using either the dimension print or by measuring the distance between the centers of the
two mounting ears, transcribe this dimension on the wall.
NOTEThe bottom edge of the enclosure should be a minimum of 12 inches (305 mm) from
the floor in case flooding of the pump room occurs.
2. Drill and put two anchors into the wall for the lower mounting brackets.
3. Install the lower mounting brackets securely using two bolts and washers in these an-
chors.
4. Mark on the wall the location of the holes for the upper mounting ears.
5. Drill and put two anchors into the wall for the upper mounts.
6. Lift the controller onto the lower mounting brackets and align the holes in the upper
mounting ears with the upper anchors.
7. Install bolts and washers in the upper anchors.
8. Tighten the upper mounting bolts.
9. Check to be sure the enclosure door opens freely and that the enclosure is level.
10. Use the nuts, bolts and washers provided for mounting legs to seal the six holes in the
bottom of the enclosure.
2
Important Precautions
Prior to making any field connections:
1. Verity that the following information is compatible with other related equipment on the
project:
Firetrol catalog number
Motor horsepower, voltage, phase and frequency
System pressure
2. The project electrical contractor must supply all necessary wiring for field connections in
accordance with the National Electrical Code, local electrical code and any other author-
ity having jurisdiction.
3. Open the door of the enclosure and inspect the internal components and wiring for any
signs of frayed or loose wires or other visible damage.
4. Refer to the appropriate field connection drawing in the manual for all wiring information.
Procedure
All field connections, remote alarm functions and AC wiring are brought into the enclosure
through the top, bottom, or side conduit entrances as indicated on the dimension drawing.
Refer to the National Electrical Code, the local electrical code or any other authority having
jurisdiction for proper conduit entrance location.
1. Use a hole punch, not a torch nor a drill, and punch a hole in the enclosure for the size
conduit being used.
2. Install necessary conduit.
3. Pull all wires necessary for field connections, remote alarm functions, AC power and all
other optional features. Allow enough excess wire inside the enclosure to make up connec-
tions to the appropriate line, load and control terminal block points. Be sure to consult
the appropriate field connection diagram included with the manual. For proper wire
sizing, refer to the National Electrical Code, NFPA 70.
4. Make all field connections to the remote alarm functions and any other optional features.
Do not connect AC power.
5. Verify AC line voltage, phase and frequency with the controller data plate on the enclosure
door prior to connecting AC power.
6. Connect the AC power.
7. Check to see that all connections are both correctly wired (in accordance with the field
connection diagram) and tight.
8. Close the enclosure door.
3
6. If a FTA200 remote alarm panel is used, connect a reliable, separate, supervisory 120
volt power supply to terminals L1 and L2 in the alarm panel.
Phase Rotation
The Mark II is designed to indicate phase loss and/or phase reversal. Separate LEDs
indicate POWER ON and PHASE REVERSAL. If external alarms are wired, these failures
will also be indicated at the remote alarm location. The Mark II is factory programmed for the
standard ABC phase relationship. If voltage is available on all three phases and the PHASE
REVERSAL LED comes on, see Section 2 - Alarm Limits-Reverse Phases.
Note: FTA1900 ONLY - Both the Mark II and the Solid State Soft Starter are phase rotation
sensitive. The above method of clearing a phase reversal will not work on a FTA1900 con-
troller. If a phase reversal is being shown on the Mark II and the Solid State Soft Starter, two
of the cables at the LINE side of the circuit breaker must be reversed.
1. Open the isolating switch/circuit by moving the operating handle to the OFF position.
2. Disconnect power on the line side of the isolating switch/circuit breaker. Reverse
any two of the incoming power lines. Reconnect power to the incoming feed.
3. Close the enclosure door and while holding the STOP push-button depressed, close the
isolating switch/circuit breaker.
4. Verify that the POWER AVAILABLE LED is illuminated and the PHASE REVERSAL LED
is extinguished.
5. Open the isolating switch/circuit breaker and release the STOP push-button.
4
MOTOR ROTATION
Confirm direction of motor rotation as follows:
FTA750, 1000, 1500, 1800 CONTROLLERS
1. Close enclosure door.
2. Momentarily close the isolating switch/circuit breaker handle, i.e. move up to the ON posi-
tion and then back to OFF.
3. The pump motor should rotate immediately if system pressure is low. If system pressure is
not low, press the manual START push-button and immediately press the manual STOP
push-button.
4. Observe direction of motor rotation.
5. If rotation is incorrect, confirm that the isolating switch/circuit breaker is in the OFF posi-
tion, open enclosure door and reverse any two of the motor leads (T1, T2, T3) on the
load side of contactor 1M. For example, T1 and T2, T1 and T3 or T2 and T3.
6. Retest for proper rotation following steps 1 through 4.
FTA1250 CONTROLLERS
1. Close enclosure door.
2. Momentarily close the isolating switch/circuit breaker handle, i.e. move up to the ON posi-
tion and then back to OFF.
3. The pump motor should rotate immediately if system pressure is low. If system pressure is
not low, press the manual START push-button and immediately press the manual STOP
push-button.
4. Observe direction of motor rotation.
5. If rotation is incorrect, confirm that the isolating switch/circuit breaker is in the OFF posi-
tion, open enclosure door and reverse any two of the corresponding motor leads (T1, T2,
T3, T7, T8, T9) on the load side of both contactors 1M and 2M. For example reverse
T1 and T2 on contactor 1M and T7 and T8 on contactor 2M; or T1 and T3 on contactor
1M and T7 and T9 on contactor 2M; or T2 and T3 on contactor 1M and T8 and T9 on
contactor 2M.
6. Retest for proper rotation following steps 1 through 4.
FTA1300, 1350 CONTROLLERS
1. Close enclosure door.
2. Momentarily close the isolating switch/circuit breaker handle, i.e. move up to the ON posi-
tion and then back to OFF.
3. The pump motor should rotate immediately if system pressure is low. If system pressure is
not low, press the manual START push-button and immediately press the manual STOP
push-button.
4. Observe direction of motor rotation.
5. If rotation is incorrect, confirm that the isolating switch/circuit breaker is in the OFF posi-
tion, open enclosure door and reverse any two of the corresponding motor leads (T1, T2,
T3, T6/T12, T4/T10, T5/T11) on the load side of both contactors 1M and 2M. For ex-
ample, reverse T1 and T2 on contactor 1M and T6/T12 and T4/T10 on contactor 2M;
or T1 and T3 on contactor 1M and T6/T12 and T5/T11 on contactor 2M; or T2 and T3 on
contactor 1M and T4/T10 and T5/T11 on contactor 2M.
6. Retest for proper rotation following steps 1 through 4.
5
FTA1900 Controllers
1. Close enclosure door.
2. Momentarily close the isolating switch/circuit breaker handle, i.e. move up to the ON posi-
tion and then back to OFF.
3. The pump motor should rotate immediately if system pressure is low. If system
pressure is not low, press the manual START push-button and immediately press the
manual STOP push-button.
4. Observe direction of motor rotation.
5. If rotation is incorrect, confirm that the isolating switch/circuit breaker is in the OFF posi-
tion, open enclosure door and reverse any two of the motor leads (T1, T2, T3) on the load
side of contactor 1M. For example, T1 and T2, T1 and T3 or T2 and T3.
6. Retest for proper rotation following steps 1 through 4
FTA900, 975 POWER TRANSFER SWITCH
1. Confirm motor rotation from the normal power source for the controller as outlined
above.
2. Open both the controller isolating disconnect switch/circuit breaker and the transfer switch
isolating disconnect switch by moving the operating handles to the OFF position.
3. Refer to the Automatic Transfer Switch Operators Manual. Manually transfer the switch
to the emergency power source.
4. Start the generator set at the generator control panel.
5. With the generator running at stable voltage and frequency momentarily close the power
transfer switch isolating disconnect switch. The pump motor should rotate immediately
because system pressure is low. If system pressure is not low, press the manual START
push-button and immediately press the manual STOP push-button.
6. Observe motor rotation. Confirm that the isolating switch is in the OFF position. Shut
down generator set.
7. If rotation is incorrect, reverse any two of the line leads at the power transfer switch iso-
lating disconnect switch (L1, L2, L3). For example, L1 and L2, or L2 and L3, or L1 and
L3.
8. Retest for proper rotation following steps 1 through 6.
FTA950, 976 POWER TRANSFER SWITCH
1. Confirm motor rotation from the normal power source for the controller as outlined
above.
2. Open both the controller and transfer switch isolating disconnect/circuit breakers by mov-
ing the operating handles to the OFF position.
3. Refer to the Automatic Transfer Switch Operators Manual. Manually transfer the switch
to the emergency power source.
4. Momentarily close the power transfer switch isolating disconnect switch/circuit breaker.
The pump motor should rotate immediately if system pressure is low. If system
pressure is not low, press the manual START push-button and immediately press the
manual STOP push-button.
5. Observe motor rotation.
6. If rotation is incorrect, confirm that the isolating disconnect switch/circuit breakers are in
the OFF position. Request the utility company to disconnect the second utility incoming
power at the source, then reverse any two of the line leads at the power transfer switch
isolating disconnect switch (L1, L2, L3). For example, L1 and L2, L1 and L3, or L2 and
L3.
7. Retest for proper rotation following steps 1 through 5 above.
6
INITIAL START-UP OPERATION
1. Place circuit breaker in ON position. The pump may start immediately if system pressure
is low. The PUMP RUNNING and LOW PRESSURE LEDs will be lit.
2. If the Mark II is configured for automatic shutdown (MANUAL STOP disabled), the pump
motor will continue to run for the period of time set in the MIN RUN (or OFF DELAY) screen
and then stop automatically, providing the STOP pressure setting has been reached.
Both the system pressure and MIN RUN (or OFF DELAY) time remaining will be shown
on the display. Depressing the STOP push-button during the running period will stop the
motor as long as the button is held in. However, the motor will restart when the button is
released if system pressure is below the stop setting.
3. If the controller is configured for manual shutdown (MANUAL STOP enabled), the pump
will continue to run until the STOP push-button is depressed.
4. To stop the motor otherwise, press and hold the STOP push-button and place the CIR-
CUIT BREAKER DISCONNECTING MEANS handle in the OFF position.
7
FTA1250 PART WINDING CONTROLLERS
1. Follow all of the initial start-up instructions.
2. MOTOR ACCELERATION timer is factory set for 2 seconds and may be field adjusted if
necessary. (See section 2, Mark II Programming for details).
CAUTION: DO NOT EXCEED FOUR (4) SECONDS MAXIMUM OR MOTOR MANUFAC-
TURERS LIMITS.
3. Contactor 1M connects 1/2 of motor windings during starting cycle. The motor may not
reach full speed until the MOTOR ACCELERATION timer has timed out and both contac-
tors 1M and 2M are energized.
FTA1300-1350 WYE-DELTA CONTROLLERS 1
1. Follow all of the initial start-up instructions.
2. MOTOR ACCELERATION timer is factory set for 2 seconds and may be field adjusted if
necessary. (See section 2, Mark II Programming for details).
CAUTION: DO NOT EXCEED THIS TIMER SETTING WITHOUT CONSULTING YOUR
FIRETROL REPRESENTATIVE.
3. a. FTA1300 - Contactors 1M and 1S connect the motor in the WYE configuration. The
motor may not reach full speed until the MOTOR ACCELERATION timer has timed
out, deenergizing 1S and energizing 2M, connecting the motor in the DELTA configu-
ration.
b. FTA1350 - Contactors 1M and 1S connect the motor in the WYE configuration. The
motor may not reach full speed until the MOTOR ACCELERATION timer has timed
out, energizing 2S and connecting the resistor bank, then energizing 2M and connect-
ing the motor in the DELTA configuration. 2S contacts deenergize contactor 1S.
CAUTION: A minimum run timer setting of less than 3 minutes can cause overheating of the
resistors in FTA1350 and FTA1500 controllers. The resultant overheating may damage the
controller.
FTA1500 PRIMARY RESISTANCE CONTROLLERS 1
1. Follow all of the initial start-up instructions.
2. MOTOR ACCELERATION timer is factory set for 2 seconds and may be field adjusted if
necessary. (See section 2, Mark II Programming for details).
CAUTION: DO NOT EXCEED FOUR (4) SECONDS MAXIMUM.
3. Contactor 1S connects the motor in series with the resistor bank. The motor may not reach
full speed until the MOTOR ACCELERATION timer has timed out and contactor 1M
is energized.
FTA1800 AUTOTRANSFORMER CONTROLLERS
1. Follow all of the initial start-up instructions.
2. MOTOR ACCELERATION timer is factory set for 2 seconds and may be field adjusted if
necessary. (See section 2, Mark II Programming for details).
CAUTION: DO NOT EXCEED THIS TIMER SETTING WITHOUT CONSULTING YOUR
FIRETROL REPRESENTATIVE.
3. Contactor 1S and 2S close and connect the motor to the factory set 65% tap on the
autotransformer during the starting cycle. The motor may not reach full speed until the
MOTOR ACCELERATION timer has timed out, deenergizing contactor 1S and energizing
contactor 1M, connecting the motor to full line voltage.
8
FTA1900 SOLID STATE STARTING CONTROLLERS
1. Follow the initial start-up instructions.
2. Motor will start at reduced voltage on soft start contactor 1MS.
3. When soft start contactor 1MS reaches full voltage, contactor 1M closes, bypassing
1MS.
1 CAUTION: Acceptance testing of each controller shall be for a minimum of six (6)
automatic and six (6) manual starts at a minimum run time of five (5) minutes per NFPA
20 to insure resistor cooling between starts. Motor manufacturers data must be con-
sulted for maximum number of starts per hour and other starting conditions.
The device is factory calibrated and should not require extensive field adjustment.
Printed circuit board mounted LEDs provide the following indication when on:
Phase Correct
+15 VDC Available
Gating SCRs
Starter On
Full Voltage
Three DIP switches provide for control of acceleration ramp time, acceleration level (jump
to full voltage at pre-set point during ramp up), deceleration ramp time, deceleration level
(jump from full voltage to a pre-set lower level during ramp down), pause test duration and
pause test level.
9
SW1-3, SW1-4 and SW1-5 control the level reached by the output voltage ramp where
the starter voltage output jumps to full voltage. These switches select a point between ap-
proximately 70% output voltage and 95% output voltage. These voltages are approximate
and vary by motor design and load.
SW1-3 OFF; SW1-4 OFF; SW1-5 OFF 70%
SW1-3 ON; SW1-4 OFF; SW1-5 OFF 75%
SW1-3 OFF; SW1-4 ON; SW1-5 OFF 80%
SW1-3 ON; SW1-4 ON; SW1-5 OFF 84%
*SW1-3 OFF; SW1-4 OFF; SW1-5 ON 88%
SW1-3 ON; SW1-4 OFF; SW1-5 ON 91%
SW1-3 OFF; SW1-4 ON; SW1-5 ON 93%
SW1-3 ON; SW1-4 ON; SW1-5 ON 95%
SW1-3, SW1-4 and SW1-5 also will affect the time of the acceleration ramp slightly. With
the three switches off, ramp time will be about 80% of the setting selected by SW1-1 and
SW1-2. With the three switches on, the ramp time will be approximately 120% of the set-
ting.
DECELERATION
SW2-1 and SW2-2 set the time from removal of a run command until the starter fully shuts
off. During this time the output voltage follows a deceleration ramp, going from an initial voltage
reduction, adjustable by SW2-3, SW2-4 and SW2-5, down to zero volts. During this decel-
eration ramp, the output voltage reduction is halted for an adjustable pause interval (sincerity
test), which is adjusted by SW3. After the end of the pause interval, the deceleration ramp is
resumed until the output reaches zero. SW2-1 and SW2-2 adjust the time between removal
of the run command and final shut-off, minus the pause time.
SW2-1 OFF; SW2-2 OFF Decel time = 2.5 Seconds
SW2-1 ON; SW2-2 OFF Decel time = 3.5 Seconds
*SW2-1 OFF; SW2-2 ON Decel time = 5.0 Seconds
SW2-1 ON; SW2-2 ON Decel time = 7.0 Seconds
SW2-3, SW2-4 and SW2-5 control the initial voltage cutback that occurs as soon as the
run command is removed. The output voltage then ramps down from this point. These volt-
ages are approximate and may vary by motor design and load.
SW2-3 OFF; SW2-4 OFF; SW2-5 OFF 70%
SW2-3 ON; SW 2-4 OFF; SW2-5 OFF 75%
SW2-3 OFF; SW2-4 ON; SW2-5 OFF 80%
SW2-3 ON; SW2-4 ON; SW2-5 OFF 84%
*SW2-3 OFF; SW2-4 OFF; SW2-5 ON 88%
SW2-3 ON; SW2-4 OFF; SW2-5 ON 91%
SW2-3 OFF; SW2-4 ON; SW2-5 ON 93%
SW2-3 ON; SW2-4 ON; SW2-5 ON 95%
These switches also affect the time of the deceleration ramp slightly. With the three switches
off, ramp time will be about 80% of the setting selected by SW2-1 and SW2-2. With the
three switches on, the ramp time will be approximately 120% of the setting.
10
PAUSE
During the deceleration ramp, voltage reduction is halted for an adjustable period. The
point on the decel ramp where this occurs is also adjustable. SW3-1 and SW3-2 select the
duration of the pause interval, while SW3-3, SW3-4 and SW3-5 select the point on the decel
ramp where this pause occurs.
SW3-1 and SW3-2 set the pause duration. This time, plus the decel ramp time set with
SW2-1 and SW2-2 add up to the total time between run command removal and total starter
shut-off.
SW3-1 OFF; SW3-2 OFF Pause time = 2.0 Seconds
SW3-1 ON; SW3-2 OFF Pause time = 4.0 Seconds
*SW3-1 OFF; SW3-2 ON Pause time = 6.0 Seconds
SW3-1 ON; SW3-2 ON Pause time = 8.0 Seconds
SW3-3, SW3-4 and SW3-5 set the output voltage level where the pause interval occurs.
This level is held constant during the pause interval. These voltages are approximate and
vary by motor design and load.
SW3-3 OFF; SW3-4 OFF; SW3-5 OFF 32%
SW3-3 ON; SW3-4 OFF; SW3-5 OFF 36%
SW3-3 OFF; SW3-4 ON; SW3-5 OFF 40%
SW3-3 ON; SW3-4 ON; SW3-5 OFF 44%
*SW3-3 OFF; SW3-4 OFF; SW3-5 ON 48%
SW3-3 ON; SW3-4 OFF; SW3-5 ON 52%
SW3-3 OFF; SW3-4 ON; SW3-5 ON 56%
SW3-3 ON; SW3-4 ON; SW3-5 ON 60%
*Factory Setting
11
12
SECTION 2
Mark II Set Up
Set Up Notes:
These instructions often refer to pressing the right arrow - key; earlier versions of the
Mark II interface panel had an ACK key instead. Pressing the ACK key will have the same
results as the key when following these instructions.
User Passwords:
Adjusting the settings of the Mark II can severely effect the operation of the fire pump controller.
Any adjustments should be done by qualified personnel. This manual will refer to an opera-
tor level password and an supervisor level password. The operator level password allows
changes that might normally be made by maintenance personnel. The supervisor password
allows changes that may more seriously affect the operation of the fire pump controller. A
supervisor level password might be required by well-trained maintenance personnel, pump
distributors or manufacturers representatives.
The operator level password is shown below. This password is also on a label affixed to
the back of the Mark II on the inside of the controller door. Although this password may be
changed, it is not recommended. Cost to the owner may be incurred if the factory password
is changed, then forgotten.
When prompted for the Operator Level password enter the following key sequence:
METER-MENU-METER-MENU-PRINT-ENTER
The Supervisor Level password will be supplied as necessary or will already be known by the
person performing the changes to the controller.
Interlock Jumper
NOTICE: The controller is shipped with an interlock jumper in place to prevent motor
starting during the setup procedure. The Mark II display will have the INTERLOCK ON
LED turned on and the ALARM LED will blink. This will not interfere with the setup
procedure. This interlock jumper must be removed for the controller to operate au-
tomatically. Remove the jumper wire connected between field terminals #1 and #10
when setup is complete.
13
MARK II MENU STRUCTURE
MAIN DISPLAY HOME
UNDER VOLTAGE
OVER VOLTAGE
EVENT ALARM VOLTAGE IMBALANCE
MENU 3000 EVENTS MENU
LOG LIMITS FREQUENCY
-DETAIL- -DETAIL- MOTOR OVERLOAD
SEE FIGURE B SEE FIGURE F REVERSE PHASES
PAGE 16 PAGE 20
CALLS/STARTS
TOTAL MOTOR RUN TIME CLOCK SET DATE/TIME
LAST MOTOR RUN TIME MENU
SET DAYLIGHT SAVINGS TIME
LAST MOTOR START
MAXIMUM RUN CURRENTS -DETAIL-
LAST PHASE FAILURE SEE FIGURE G
LAST PHASE REVERSAL PAGE 21
DATA
MENU LAST LOCKED ROTOR TRIP
LOG SOFTWARE VERSION
LAST LOCKED ROTOR TRIP CURRENTS
-DETAIL- LAMP TEST
MINIMUM VOLTAGES
SEE FIGURE C 120VAC INPUTS 1-16
MAXIMUM VOLTAGES
PAGE 17 120VAC INPUTS 17-24
TOTAL UNIT RUN TIME
120VAC OUTPUTS
MIN/MAX FREQUENCY MENU DIAGNOSTICS KEYPAD TEST
MIN/MAX PRESSURE
SERIAL LOOPBACK TEST
-DETAIL- FLASH MEMORY TEST
SEE FIGURE H USB LOOPBACK TEST
PAGE 22 USB DRIVE TEST
STOP PRESSURE
START PRESSURE MODEL CONFIGURATION
PRESSURE EVENT RECORDING OPTION CONFIGURATION
PRESSURE MANUAL STOP ONLY SYSTEM LANGUAGE
MENU
SETTINGS PRESSURE UNITS SYSTEM VOLTAGE
-DETAIL- LOW SUCTION/LEVEL SYSTEM FREQUENCY
SEE FIGURE D ZERO CALIBRATION MOTOR FLA
PAGE 18 SPAN CALIBRATION SYSTEM CT RATIO
MENU SERIAL NUMBER
SETUP
FLASH DRIVE AUTOSAVE
-DETAIL-
SEE FIGURE I SINGLE PHASE
PAGE 23 CLEAR EVENT LOG
ON-DELAY
CLEAR DATA LOG
MINIMUM RUN
CHANGE PASSWORDS
MENU TIMERS OFF DELAY
ACCELERATION/BYPASS
-DETAIL- WEEKLY TEST
SEE FIGURE E
PAGE 19
NOTE:
THE MENU STRUCTURE SHOWN HERE AND THE
CORRESPONDING DETAIL FIGURE DRAWINGS ARE SUPPLIED
AS A VISUAL REFERENCE ONLY. FOR DETAILED
PROGRAMMING INSTRUCTIONS PLEASE REFER TO THE
PROGRAMMING SECTION OF THIS MANUAL.
THIS MANUAL COVERS MANY MODELS OF CONTROLLERS,
THEREFORE SOME MENU ITEMS SHOWN MAY NOT BE
AVAILBLE FOR ALL CONTROLLER TYPES.
14
MARK II MENU STRUCTURE
MAIN DISPLAY
METER HOME
VOLTAGES
&
CURRENTS
FREQUENCY
&
PHASE
MIN. START
VOLTAGES
MAX. START
CURRENTS
FIGURE A
DETAIL INFORMATION - SEE PAGE 24
15
MARK II MENU STRUCTURE
MAIN DISPLAY
MENU MENU
ENTER
ANY
SCREEN
MOST RECENT
EVENT
(TIME-DATE)
CHANGE
ENTER SEARCH MULT.
(x1 - x10 - x100)
NEXT MOST
RECENT
EVENT
(x Search Mult)
NEXT MOST
RECENT
ENTIRE EVENT
EVENT (x Search Mult)
LOG
NEXT MOST
RECENT
EVENT
(x Search Mult)
ENTIRE
EVENT FIGURE B
LOG
MAIN DISPLAY
ANY
SCREEN
TOTAL LAST
MOTOR MAXIMUM
PHASE VOLTAGES
RUN TIME FAILURE
MAIN DISPLAY
FROM FIGURE C
ANY
HOME
MENU MENU SCREEN
SEE FIGURE E
MANUAL DETAIL
PRESSURE
STOP INFORMATION
SETTINGS
ONLY SEE PAGE 30
DETAIL DETAIL
STOP PRESSURE
INFORMATION INFORMATION
PRESSURE UNITS
SEE PAGE 27 SEE PAGE 31
FIGURE D
18
MARK II MENU STRUCTURE
MAIN DISPLAY
SEE FIGURE F
TIMER
SETTINGS
MINIMUM DETAIL
RUN INFORMATION
TIME SEE PAGE 35
OFF DETAIL
DELAY INFORMATION
TIME SEE PAGE 36
FIGURE E
19
MARK II MENU STRUCTURE
MAIN DISPLAY
SEE FIGURE G
ALARM
LIMITS
DETAIL DETAIL
UNDER MOTOR
INFORMATION INFORMATION
VOLTAGE OVERLOAD
SEE PAGE 39 SEE PAGE 43
DETAIL DETAIL
OVER REVERSE
INFORMATION INFORMATION
VOLTAGE PHASES
SEE PAGE 40 SEE PAGE 44
DETAIL
VOLTAGE
INFORMATION
IMBALANCE
SEE PAGE 41
DETAIL
FREQUENCY
INFORMATION
LIMITS
SEE PAGE 42
FIGURE F
20
MARK II MENU STRUCTURE
MAIN DISPLAY
DETAIL
CLOCK ANY
INFORMATION
SET SCREEN
SEE PAGE 45
DAYLIGHT DETAIL
SAVINGS INFORMATION
TIME SEE PAGE 46
FIGURE G
21
MARK II MENU STRUCTURE
MAIN DISPLAY
SEE FIGURE I
DIAGNOSTICS
FIGURE H
22
MARK II MENU STRUCTURE
MAIN DISPLAY
SEE FIGURE B
SYSTEM
SETUP
DETAIL
SINGLE
INFORMATION
PHASE
DETAIL DETAIL SEE PAGE 66
MODEL SYSTEM
INFORMATION INFORMATION
CONFIG FREQUENCY
SEE PAGE 57 SEE PAGE 61
CLEAR DETAIL
EVENT INFORMATION
DETAIL DETAIL LOG SEE PAGE 67
OPT MOTOR
INFORMATION INFORMATION
CONFIG FLA
SEE PAGE 58 SEE PAGE 62
CLEAR DETAIL
DATA INFORMATION
DETAIL DETAIL LOG SEE PAGE 68
SYSTEM CT
INFORMATION INFORMATION
LANGUAGE RATIO
SEE PAGE 59 SEE PAGE 63
DETAIL
CHANGE
INFORMATION
PASSWORD
DETAIL DETAIL SEE PAGE 69
SYSTEM SERIAL
INFORMATION INFORMATION
VOLTAGE NUMBER
SEE PAGE 60 SEE PAGE 64
FLASH DETAIL
DRIVE INFORMATION
AUTOSAVE SEE PAGE 65
23 FIGURE I
METER
METER
VOLTAGES
&
CURRENTS
FREQUENCY
&
PHASE
MIN. START
VOLTAGES
MIN. START
CURRENTS
The controller provides simultaneous 3 phase metering in True RMS. When the METER button
is pushed, the display will show existing volts and amps for all three phases. Use the key to
scroll to the next set of values, which is the current frequency (hertz) and the phase rotation.
Pressing the key again will display the Minimum MTR (motor) Start Volts for each phase.
The values shown are for the last start or current start if motor is running. Pressing the key
again will display the Maximum MTR (motor) Start Amps for each phase. The values shown
are for the last start or current start if motor is running. You may use the key to scroll back
through the various values. Press HOME to return to the main screen.
24
EVENT LOG
MENU
EVENT
LOG
(3000 EVENTS)
ENTER
CHANGE
ENTER SEARCH MULT.
(x1 - x10 - x100)
NEXT MOST
RECENT ENTER
EVENT
(x Search Mult)
NEXT MOST
RECENT
EVENT
(x Search Mult)
NEXT MOST
RECENT
EVENT
(x Search Mult)
NEXT MOST
RECENT
ENTIRE EVENT
EVENT (x Search Mult)
LOG
ENTIRE
EVENT
LOG
The controller keeps an internal log of all events. This memory log stores the last 3000 events
in chronological order. To view the event log, press MENU. The display will show Event
Log. Press ENTER. The most recent event will be shown with a time/date stamp. To view
the previous event, press the key. The and keys can be used to scroll forward and
backward through the events. To search more rapidly through the events, such as looking
for a specific date, press the ENTER key while viewing any event. The event will appear
on the top line of the display. The event number and search multiplier {X1, X10, X100} will
appear on the bottom line of the display. To change the search multiplier, press the key.
The search multiplier determines how many events are skipped when the and keys
are used. Press ENTER to return to the event screen with time/date stamp or you can scroll
through the events from the current screen. Press HOME to return to the main screen when
finished viewing events.
25
DATA LOG
MENU
DATA LOG
TOTAL LAST
MOTOR MAXIMUM
PHASE VOLTAGES
RUN TIME FAILURE
The controller keeps an internal log of historical data. This log consists of the following
data:
No. of calls to start / No. of actual starts
Total Motor Run Time (Hrs:Min:Sec)
Last Motor Run Time (Min:Sec)
Last Motor Start (Time and Date)
Maximum Run Currents (3 Phase - Amps)
Last Phase Failure (Time and Date)
Last Phase Reversal (Time and Date)
Last LR (Locked Rotor) Trip (Time and Date)
Last LR (Locked Rotor) Trip Currents (3 Phase - Amps)
Minimum Voltages (3 Phase)
Maximum Voltages (3 Phase)
Total Unit Run Time (Power On Time - Hrs:Min)
Min/Max Frequency (Hertz)
Min/Max Pressure
To view the data log, press MENU until Data Log appears on the screen. Use the and
keys to scroll through the data log information. Press HOME to return to the main screen
when finished viewing the data log.
26
PRESSURE SETTINGS - STOP PRESSURE
MENU
PRESSURE
SETTINGS
(ENTER OPERATOR
PASSWORD)
STOP
ENTER
PRESSURE
SET
ENTER STOP
PRESSURE
Press MENU button until Pressure Settings appears on the display. Present stop pressure
setting will be displayed. Use the key to scroll to the stop pressure setting. The current
set point will be displayed. To change the pressure setting, press ENTER. Enter the operator
password. Use the and keys to set stop pressure to desired setting. Press ENTER to
store the new setting. Press HOME to return to the main screen. (Note: The STOP pressure
setting must be set at a pressure less than the fire pump churn pressure (Including minimum
suction pressure) otherwise, the pump will run continuously once started).
27
PRESSURE SETTINGS - START PRESSURE
MENU
PRESSURE
SETTINGS
(ENTER OPERATOR
PASSWORD)
START
ENTER
PRESSURE
SET
ENTER START
PRESSURE
Press MENU button until Pressure Settings appears on the display. Press ENTER. Present
start pressure setting will be displayed. To change the pressure setting, press ENTER. Enter
the operator password. Use the and keys to set start pressure to desired setting. Press
ENTER to store the new setting. Press HOME to return to the main screen. (Note: The mini-
mum operating pressure differential (the difference between the START and STOP settings)
is 5 psi. If start pressure cannot be raised it is because the pressure is at the 5 psi differential.
Raise the STOP pressure to allow additional differential to raise the START pressure).
28
PRESSURE SETTINGS - PRESSURE RECORDING
MENU
PRESSURE
SETTINGS
(ENTER OPERATOR
PASSWORD)
PRESSURE
ENTER
RECORDING
SET
ENTER
DELTA-P
SET
ENTER AUTOMATIC
RECORDING
The pressure recording settings determine when the system pressure is recorded. This in-
formation is saved to the built in event log, and the floppy disk. This information will also be
printed if the controller was ordered with a printer. To set these parameters, press the MENU
button until Pressure Settings appears on the display. Use the key to scroll to the Pres-
sure Recording screen. The present settings will be displayed. Press ENTER to change the
settings. Enter the operator password. The cursor will blink next to the Delta p ( P) setting.
This setting refers to a variation in pressure. If the pressure deviates +/- more than the setting,
the event is recorded. Use the and keys to set the delta p setting. The parameters
for this setting are OFF or a pressure setting from 5 to 50 psi. Next to the delta p setting
is the automatic recording setting. This setting can be set to Off or Hourly. To change this
setting use the key to move the cursor and the or keys to change the setting. Press
ENTER to store the new settings. Press HOME to return to the main screen.
29
PRESSURE SETTINGS - MANUAL STOP ONLY
MENU
PRESSURE
SETTINGS
(ENTER OPERATOR
PASSWORD)
MANUAL
STOP ENTER
ONLY
SET
ENTER MANUAL
STOP
The controller can be set for manual stop only. This setting can be either Enabled or Dis-
abled. Enabling this setting will cause the Mark II to ignore any minimum run or off delay
timer settings. The minimum run or off delay timers will appear on the diplay and count down
the set times, but the controller will not stop the pump at the end of this time. The only way to
stop the pump with the manual stop only setting enabled is to press the STOP push-button.
If system pressure is low, the pump will restart when the STOP push-button is released.
To set this parameter press MENU button until pressure settings appears on the display. Use
the key to scroll to the Manual Stop Only setting. The set value will be displayed. Press
ENTER to change the setting. Enter operator password. Use the or keys to toggle the
setting. Press ENTER to store the setting. Press HOME to return to the main screen.
30
PRESSURE SETTINGS - PRESSURE UNITS
MENU
PRESSURE
SETTINGS
(ENTER OPERATOR
PASSWORD)
PRESSURE
ENTER
UNITS
SET
ENTER PRESSURE
UNITS
The Mark II can display pressure in either psi or bar. To change this setting, press MENU
until Pressure Settings appears on the display. Use the key to scroll to the Pressure
Units setting. The existing setting will be displayed. Press ENTER to change the setting.
Enter operator password. Use the or keys to toggle the setting. Press ENTER to store
the setting. Press HOME to return to main screen.
31
PRESSURE SETTINGS - LOW SUCTION & LEVEL
MENU
PRESSURE
SETTINGS
(ENTER OPERATOR
PASSWORD)
LOW
SUCT & ENTER
LEVEL
SET
ENTER CONTROL
& INPUT
SET
ENTER ON DELAY
& RESET
These settings provide for alarm or shutdown if there is a problem with the water supply to the
pump. Depending on settings, the controller will display Low Suction Pressure or Reservoir
Low if one of these conditions occur.
Press MENU until Pressure Settings is displayed. Use the key to scroll to the Low Suction
& Level setting. To change, press ENTER and enter the operator password. The settings for
control and input will be displayed. To modify the settings, press ENTER. The cursor will
flash next to the control setting. Use the and keys to set the desired control method
(Off, Alarm or Shutdown). Use the key to move the cursor to the Input setting. Use the
and keys to set the desired input (Level or Suction). Press ENTER to store the new
setting. Use the key to see the current settings for On Delay and Reset. Press EN-
TER to change these settings. Use the and keys to set the desired delay time (5 - 60
seconds). Use the key to move the cursor to the reset setting. Use the and keys
to set the desired reset method (Auto or Manual). Press ENTER to store the new setting.
(Note: Manual Reset will only be available if the controller was ordered with the manual reset
option). Press HOME to return to the main screen.
32
PRESSURE SETTINGS - PRESSURE CALIBRATION
MENU
PRESSURE
SETTINGS
(ENTER SUPERVISOR
PASSWORD)
PRESSURE
ENTER
CALIBRATION
ZERO
ENTER
CALIBRATION
SET
ENTER ZERO
CALIBRATION
SET
SPAN
SPAN ENTER
CALIBRATION
CALIBRATION
(Note: Pressure is calibrated at the factory. Firetrol does not recommend calibration by build-
ing service or maintenance personnel. Improper calibration could lead to a failure of the fire
pump controller to properly react to changes in system pressure.)
Press MENU until Pressure Settings appears on the display. Use the key to scroll to the
Calibration setting. Press ENTER to continue. Enter supervisor password. Press ENTER
to calibrate the Zero setting or press the key to go to the Span setting, press ENTER to
calibrate the span setting.
Zero Calibration - Display will read Set Transducer Input to Zero Pressure. Remove system
pressure from the sensing line. When pressure has been removed, press ENTER. Display
will read Set Zero Pressure ZP=0. Use the and keys to set a minimum pressure if
zero pressure cannot be obtained. Press ENTER to store the setting. Press ENTER to exit.
Press HOME to return to the main screen.
Span Calibration - Display will read Set Transducer Input to Span Pressure. Set system
pressure to a known pressure using a calibrated gauge or other accurate pressure measur-
ing device. Press ENTER. Display will read Set Span Pressure SP=100. Use the and
keys to set the pressure to match the reading on calibrated gauge or other accurate de-
vice. Press ENTER to store the setting. Press ENTER to exit. Press HOME to return to the
main screen.
33
TIMERS - ON DELAY TIME
MENU
TIMER
SETTINGS
(ENTER OPERATOR
PASSWORD)
ON
DELAY ENTER
TIME
SET ON
ENTER DELAY
TIME
Also known as sequential start time, this setting determines the amount of time the controller
waits to start the motor when a starting cause is present.
Press MENU until Timers is displayed. The current setting will be displayed, to change the
setting press ENTER. Enter operator password. The cursor will flash next to the timer set-
ting. Use the and keys to set the desired on delay time (timer range is 0 - 60 seconds).
Press ENTER to store the new setting. Press HOME to return to the main screen.
34
TIMERS - MINIMUM RUN TIME
MENU
TIMER
SETTINGS
(ENTER OPERATOR
PASSWORD)
MINIMUM
RUN ENTER
TIME
SET MIN.
ENTER RUN
TIME
This setting determines the length of time the motor runs once started. The default setting is
10 minutes. This timer prevents short-cycling of the motor. The controller will stop the motor
after this timer expires, providing all starting causes have been satisfied.
Press MENU until Timers is displayed. Use the key to scroll to the Min Run Time set-
ting. The current value will be displayed. To change, press ENTER and enter the operator
password. The cursor will flash next to the timer setting. Use the and keys to set the
desired minimum run time (timer range is 0 - 60 minutes). Press ENTER to store the new
setting. Press HOME to return to the main screen.
35
TIMERS - OFF DELAY TIME
MENU
TIMER
SETTINGS
(ENTER OPERATOR
PASSWORD)
OFF
DELAY ENTER
TIME
SET OFF
ENTER DELAY
TIME
This setting determines the length of time the motor runs after the starting cause is satisfied.
The default setting is zero. This timer is in lieu of, not in addition to, the minimum run timer.
The minimum run time must be set to zero for the off delay time to be active.
Press MENU until Timers is displayed. Use the key to scroll to the Off Delay Time set-
ting. The current value will be displayed. To change, press ENTER and enter the operator
password. The cursor will flash next to the timer setting. Use the and keys to set the
desired off delay time (timer range is 0 - 60 minutes). Press ENTER to store the new setting.
Press HOME to return to the main screen.
36
TIMERS - MOTOR ACCEL / SOFT START BYPASS TIME
MENU
TIMER
SETTINGS
(ENTER SUPERVISOR
PASSWORD)
MTR ACCEL
Note: Motor Acceleration time ENTER
OR SOFT
only on Models FTA1250, 1300 ST BYPASS
1350, 1500 and 1800. Soft
Starter Bypass time only on
SET ACCEL.
Model FTA1900. ENTER OR BYPASS
TIME
Motor Acceleration Time (Models FTA1250, FTA1300, FTA1350, FTA1500, FTA1800 only)-
Also known as transition timer. This timer determines the amount of time the motor is con-
nected to the starting contactors in a starting or reduced voltage configuration. When this
timer expires, the motor is then connected to the starting contactors in a run or full voltage
configuration. The default setting is 2 seconds (it is not recommended that this setting be
changed unless deemed necessary by a factory trained service technician). To change this
setting, press MENU until Timers is displayed. Use the key to scroll to the Motor Accel-
eration setting. The present value will be displayed. To change the setting, press ENTER.
Enter the supervisor level password. Use the and keys to change the setting (timer
range is 1 - 10 seconds). Press ENTER to store the setting. Press HOME to return to the
main screen.
37
TIMERS - WEEKLY TEST TIME
MENU
TIMER
SETTINGS
(ENTER OPERATOR
PASSWORD)
WEEKLY
TEST ENTER
TIME
SET
TEST
HOUR
ENTER
SET
TEST
DAY
SET
TEST
FREQUENCY
SET
TEST
DURATION
The controller is supplied with a weekly test timer which will automatically start, exercise the
motor and stop. To set the weekly test timer, press MENU until Timers is displayed. Use
the key to scroll to the Weekly Test setting. The existing setting will be displayed, press
ENTER to change the settings. Enter the operator password. The cursor will flash on the
hour that the test is to start. Use the and keys to set the desired hour. Use the key
to advance the cursor to the day setting. Use the and keys to set the desired day that
the test will occur. Use the key to advance the cursor to the test duration setting. Use the
and keys to set the desired length of time to run the motor (timer range is 1 - 30 min-
utes). Use the key to advance the cursor to the frequency setting. This setting determines
how often the test is performed. Use the and keys to set the desired frequency (set-
ting can be 0 thru 4 weeks. 0 = Off (do not run test). 1 = Run test at set day and time every
week. 2 = Run test at set day and time every other week. 3 = Run test at set day and time
every third week. 4 = Run test at set day and time every 4th week (monthly)). Press ENTER
to store the value. Press HOME to return to the main screen.
38
ALARM LIMITS - UNDER VOLTAGE
MENU
ALARM
LIMITS
(ENTER OPERATOR
PASSWORD)
UNDER
ENTER
VOLTAGE
SET
ENTER UNDER
VOLTAGE
To set the Under Voltage alarm limit, press MENU until the Alarm Limits screen appears.
Use the key to scroll to the Under Voltage screen. The set values will be shown. Press
ENTER to change the setting. Enter the operator level password. Use the and keys
to change the value. Press ENTER to store the setting. Press HOME to return to the main
screen. Following are the available ranges:
Under Voltage-
Voltage Frequency (Hz) Range
200 60 176 - 199 / Off
208 60 176 - 207 / Off
220 50 195 - 219 / Off
230 60 195 - 229 / Off
380 50 334 - 379 / Off
380 60 334 - 379 / Off
415 50 365 - 414 / Off
460 60 388 - 459 / Off
575 60 484 - 574 / Off
39
ALARM LIMITS - OVER VOLTAGE
MENU
ALARM
LIMITS
(ENTER OPERATOR
PASSWORD)
OVER
ENTER
VOLTAGE
SET
ENTER OVER
VOLTAGE
To set the Over Voltage alarm limit, press MENU until the Alarm Limits screen appears.
Use the key to scroll to the Over Voltage screen. The set values will be shown. Press
ENTER to change the setting. Enter the operator level password. Use the and keys
to change the value. Press ENTER to store the setting. Press HOME to return to the main
screen. Following are the available ranges:
Over Voltage-
Voltage Frequency (Hz) Range
200 60 Off / 201 - 224
208 60 Off / 209 - 224
220 50 Off / 221 - 238
230 60 Off / 231 - 260
380 50 Off / 381 - 432
380 60 Off / 381 - 410
415 50 Off / 416 - 448
460 60 Off / 461 - 518
575 60 Off / 576 - 648
40
ALARM LIMITS - VOLTAGE IMBALANCE
MENU
ALARM
LIMITS
(ENTER OPERATOR
PASSWORD)
VOLTAGE
ENTER
IMBALANCE
SET
ENTER VOLTAGE
IMBALANCE
To set the Voltage Imbalance alarm limit, press MENU until the Alarm Limits screen appears.
Use the key to scroll to the Voltage Imbalance screen. The present values will be shown.
Press ENTER to change the setting. Enter the operator level password. Use the and
keys to change the value. Press ENTER to store the setting. Press HOME to return to
the main screen. Following are the available ranges:
Voltage Imbalance-
Setting is in percentage. The setting range is from OFF to 4%.
41
ALARM LIMITS - FREQUENCY
MENU
ALARM
LIMITS
(ENTER OPERATOR
PASSWORD)
FREQUENCY
ENTER
IMBALANCE
SET
ENTER FREQUENCY
IMBALANCE
To set the Frequency alarm limit, press MENU until the Alarm Limits screen appears. Use
the key to scroll to the Frequency screen. The present will be shown. Press ENTER to
change the setting. Enter the operator level password. Use the and keys to change
the value. Press ENTER to store the setting. Press HOME to return to the main screen.
Following are the available ranges:
Frequency -
60 Hz 50 Hz
Lo / Hi Lo /Hi
58 / 62 48 / 52
59 / 61 49 / 53
Off Off
42
ALARM LIMITS - MOTOR OVERLOAD
MENU
ALARM
LIMITS
(ENTER OPERATOR
PASSWORD)
MOTOR
ENTER
OVERLOAD
SET
ENTER MOTOR
OVERLOAD
To set the Motor Overload alarm limit, press MENU until the Alarm Limits screen appears.
Use the key to scroll to the Motor Overload screen. The set value will be shown. Press
ENTER to change the setting. Enter the operator level password. Use the and keys
to change the value. Press ENTER to store the setting. Press HOME to return to the main
screen. Following are the available ranges:
Motor Overload -
This value is set in amps - from 100% to 150% of the motor FLA.
(example: Motor FLA = 124 Amps - setting range = Off/124 Amps to 186 Amps)
Note: To view the Motor FLA for which the Mark II is set, see System Setup Menu.
43
ALARM LIMITS - REVERSE PHASES
MENU
ALARM
LIMITS
(ENTER OPERATOR
PASSWORD)
REVERSE
ENTER
PHASES
SET
ENTER PHASE
ROTATION
The Mark II is designed to indicate phase loss and/or phase reversal. Separate LEDs
indicate POWER ON and PHASE REVERSAL. If external alarms are wired, these failures
will also be indicated at the remote alarm location. The Mark II is factory programmed for the
standard ABC phase relationship. If voltage is available on all three phases and the PHASE
REVERSAL LED comes on, proceed with the following:
Press MENU until the Alarm Limits screen appears. Use the key to scroll to the Re-
verse Phases screen. The existing phase rotation setting will be displayed (ex..ABC). Press
ENTER to change the setting. Enter the operator password. Use the or key to change
the setting (ex..ACB). Press ENTER to store the setting. Press HOME to return to the main
screen. The alarm should clear.
Note: This method cannot be used to clear a phase reversal on controllers with Model Number
FTA1900.
44
CLOCK SET
MENU
(ENTER OPERATOR
PASSWORD)
CLOCK
ENTER
SET
SET HOUR
ENTER (24 HR
FORMAT)
SET
YEAR
SET
MINUTE
SET
DATE
SET
MONTH
Press MENU button until Clock Set appears on the display. Press the ENTER key to change
the settings. Enter the operator password. The time and date will appear with a flashing cur-
sor over the hour (hour is in 24 hour format). Use the and keys to set the current hour.
Use the key to move the cursor to the minute setting. Use the and keys to set
the current minute. Use the key to move the cursor to the month setting. Use the and
keys to set the current month. Use the key to move the cursor to the date setting. Use
the and keys to set the current date. Use the key to move the cursor to the year
setting. Use the and keys to set the current year. When settings are satisfactory, press
ENTER to return to the main screen.
45
CLOCK SET - DAYLIGHT SAVING TIME
MENU
CLOCK
SET
(ENTER OPERATOR
PASSWORD)
DAYLIGHT
SAVING ENTER
TIME
SET
ENTER DAYLIGHT
SAVING
The Mark II can automatically adjust the clock for daylight saving time. If this setting is set to
enable the time will automatically reset ahead or back according to the daylight saving time
schedule.
Press MENU button until Clock Set appears on the display. Use the key to scroll to the
Daylight Savings screen. Press the ENTER key to change the settings. Enter the operator
password. Use the and keys to enable or disable this setting. Press ENTER to store
the new setting. Press HOME to return to the main menu.
46
DIAGNOSTICS - SOFTWARE VERSION
MENU
DIAGNOSTICS
SOFTWARE
VERSION
To view the loaded software version press MENU until the Diagnostics screen appears. Use
the key to scroll to the Software Version screen. The loaded revision level will be shown.
Press HOME to return to the main screen.
47
DIAGNOSTICS - LAMP TEST
MENU
DIAGNOSTICS
PERFORM ALL
LAMP ENTER LED'S
TEST ON
ANY KEY
To perform a lamp test, press MENU until the Diagnostics screen appears. Use the key
to scroll to the Perform Lamp Test screen. Press ENTER to perform the test. All Mark II
LEDs should illuminate. Press any key to end the test. Press HOME to return to the main
screen.
48
DIAGNOSTICS - 120VAC INPUTS 1-16
MENU
DIAGNOSTICS
120VAC
INPUTS
1-16
To view 120VAC inputs (1-16) to the Mark II press MENU until the Diagnostics screen ap-
pears. Use the key to scroll to the 120VAC Inputs 1-16 screen. This screen displays the
status of the first 16 120VAC inputs to the Mark II. A zero designates no input, a 1 indicates
an input is present. Not all inputs are used on all controllers. The inputs read from left to right
and are designated as follows:
1 - User 1 2 - User 2
3 - User 3 4 - User 4
5 - User 5 6 - User 6
7 - User 7 8 - User 8
9 - Not Used 10 - Automatic Start
11 - Weekly Test Push-button 12 - Control Voltage Present
13 - Transfer Load Disconnect OP 14 - Emergency Iso Switch Off
15 - Transfer to Emergency 16 - Soft Starter Over Temp (FTA1900 only)
49
DIAGNOSTICS - 120VAC INPUTS 17-24
MENU
DIAGNOSTICS
120VAC
INPUTS
17-24
To view 120VAC inputs (1-16) to the Mark II press MENU until the Diagnostics screen ap-
pears. Use the key to scroll to the 120VAC Inputs 17-24 screen. This screen displays the
status of 120VAC inputs 17 thru 24 into the Mark II. A zero designates no input, a 1 indicates
an input is present. Not all inputs are used on all controllers. The inputs read from left to right
and are designated as follows:
17 - Soft Starter Full Speed (FTA1900 only)
18 - Motor Accel 19 - Deluge Valve Open
20 - Interlock 21 - Manual Stop
22 - Emergency Run 23 - Remote Start
24 - Local Start
50
DIAGNOSTICS - 120VAC OUTPUTS
MENU
DIAGNOSTICS
120VAC
OUTPUTS
To view 120VAC outputs from the Mark II press MENU until the Diagnostics screen appears.
Use the key to scroll to the 120VAC Outputs screen. This screen displays the status
of 120VAC output from the Mark II. A zero designates no output, a 1 indicates an output is
present. Not all outputs may be used on all controllers. The outputs read from left to right
and are designated as follows:
1 - Motor Run1 (1CR) 2 - Motor Run2 (6CR)
3 - Audible Alarm 4 - Alarm Relay
5 - User 1 6 - User 2
7 - User 3 8 - User 4
9 - User 5 10 - User 6
11 - User 7 12 - User 8
13 - Weekly Test Timer Solenoid 14 - Phase Reversal
15 - Phase Reversal 16 - Phase Failure
17 - AC Common 18 - AC Common
51
DIAGNOSTICS - KEYPAD TEST
MENU
DIAGNOSTICS
KEYPAD FACTORY
TEST USE
ONLY
The Keypad Test is a diagnostic tool to be used only by factory service technicians.
52
DIAGNOSTICS - SERIAL LOOPBACK TEST
MENU
DIAGNOSTICS
SERIAL FACTORY
LOOPBACK USE
TEST ONLY
The Serial Loopback Test is a diagnostic tool to be used only by factory service technicians.
53
DIAGNOSTICS - FLASH MEMORY TEST
MENU
DIAGNOSTICS
FLASH FACTORY
MEMORY USE
TEST ONLY
The Flash Memory Test is a diagnostic tool to be used only by factory service technicians.
54
DIAGNOSTICS - USB LOOPBACK TEST
MENU
DIAGNOSTICS
USB FACTORY
LOOPBACK USE
TEST ONLY
The USB Loopback Test is a diagnostic tool to be used only by factory service technicians.
55
DIAGNOSTICS - USB DRIVE TEST
MENU
DIAGNOSTICS
USB FACTORY
DRIVE USE
TEST ONLY
The USB Drive Test is a diagnostic tool to be used only by factory service technicians.
56
SYSTEM SETUP - MODEL CONFIGURATION
MENU
SYSTEM
SETUP
MODEL FACTORY
CONFIG USE
ONLY
To view the controller model configuration press MENU until the System Setup screen ap-
pears. Press the key to scroll to the Model Configuration screen. The existing value
will be shown.
The model configuration supplies information vital to the operation of the Mark II. The model
configuration can only be changed by factory service technicians.
57
SYSTEM SETUP - OPTION CONFIGURATION
MENU
SYSTEM
SETUP
OPTION FACTORY
CONFIG USE
ONLY
To view the controller option configuration press MENU until the System Setup screen ap-
pears. Press the key to scroll to the Option Configuration screen. The present value
will be shown.
The option configuration supplies information vital to the operation of the Mark II. The model
configuration can only be changed by factory service technicians.
58
SYSTEM SETUP - SYSTEM LANGUAGE
MENU
SYSTEM
SETUP
(ENTER OPERATOR
PASSWORD)
SYSTEM
ENTER
LANGUAGE
SELECT
ENTER SYSTEM
LANGUAGE
This setting determines the language which is displayed on the Mark II screens.
To change the controller system language, press MENU until the System Setup screen ap-
pears. Press the key to scroll to the System Language screen. The set value will be
shown. Press ENTER and input operator password, use the S and T arrows to select the
desired language. Press ENTER to accept the change.
59
SYSTEM SETUP - SYSTEM VOLTAGE
MENU
SYSTEM
SETUP
SYSTEM FACTORY
VOLTAGE USE
ONLY
To view the controller system voltage configuration press MENU until the System Setup
screen appears. Press the key to scroll to the System Voltage screen. The set value
will be shown. This value should match the voltage being supplied to the controller.
The system voltage setting supplies information vital to the operation of the Mark II. The
system voltage can only be changed by factory service technicians.
60
SYSTEM SETUP - SYSTEM FREQUENCY
MENU
SYSTEM
SETUP
SYSTEM FACTORY
FREQUENCY USE
ONLY
To view the controller system frequency (hertz) configuration press MENU until the System
Setup screen appears. Press the key to scroll to the System Frequency screen. The
present value will be shown. This value should match the voltage frequency being supplied
to the controller.
The system frequency setting supplies information vital to the operation of the Mark II. The
system frequency can only be changed by factory service technicians.
61
SYSTEM SETUP - MOTOR FLA
MENU
SYSTEM
SETUP
MOTOR FACTORY
FLA USE
ONLY
To view the controller Motor FLA configuration press MENU until the System Setup screen ap-
pears. Press the key to scroll to the Motor FLA screen. The set value will be shown.
The motor FLA setting supplies information vital to the operation of the Mark II. The motor
FLA can only be changed by factory service technicians.
62
SYSTEM SETUP - CT RATIO
MENU
SYSTEM
SETUP
CT FACTORY
RATIO USE
ONLY
To view the controller CT Ratio configuration press MENU until the System Setup screen
appears. Press the key to scroll to the CT Ratio screen. The set value will be shown.
The CT ratio setting supplies information vital to the operation of the Mark II. The CT ratio
can only be changed by factory service technicians.
63
SYSTEM SETUP - SERIAL NUMBER
MENU
SYSTEM
SETUP
SERIAL FACTORY
NUMBER USE
ONLY
To view the controller Serial Number press MENU until the System Setup screen appears.
Press the key to scroll to the Serial Number screen. The present value will be shown.
The serial number supplies information vital to record keeping. The serial number can only
be changed by factory service technicians.
64
SYSTEM SETUP - FLASH DRIVE AUTOSAVE
MENU
SYSTEM
SETUP
(ENTER OPERATOR
PASSWORD)
FLASH
DRIVE ENTER
AUTOSAVE
SET
ENTER AUTOSAVE
FUNCTION
The controller is supplied standard with a host USB port. The autosave function of the Mark II is
disabled by default. To enable the autosave function, press MENU until the System Setup screen
appears. Press the T key to scroll to the Flash Drive Autosave screen. The current status will be
displayed. To change the setting press the ENTER key and input the operator password. Use the T
or S keys to enable or disable the feature. Press ENTER to confirm your selection.
When enabled, a log of all events are written to a USB Flash Disk (aka Flash Drive or Memory Stick).
The log is automatically written to the disk on a daily basis at the end of each day (0:00). This record
is broken down into monthly files on the disk. Each file consists of one months worth of data, broken
down into individual days. For example the recorded data for the month of August, 2007 would have
a file named 2007-08.txt. The data is recorded in text (.txt) format and can be viewed with any text
editor, but the recommended method is to import the data into a spreadsheet program such as Micro-
soft Excel. This allows for easier sorting and searching of the data.
Data can be written to the flash disk at any time by pressing the SAVE TO DISK button on the Mark
II interface. Enter the operator password. The display will show Disk Save Active while the file is
being written to the disk, the time and date will reappear when the save is complete. The name of
the file written to the disk will be Savedisk.txt. This file will contain the contents of the Event Log, the
Data Log and the System Setup. When using the SAVE TO DISK function, any previous Savedisk.
txt file on the flash disk will be overwritten with the new file.
A DISK ERROR message will be given if a flash disk is not inserted into the USB port and data is
attempting to write to the disk. To clear this error, insert a disk into the port and press the SAVE TO
DISK push-button on the Mark II. A DISK FULL ERROR will occur if insufficient space remains on the
disk for a file attempting to write to the disk. To clear this error, insert a different flash disk and press
the SAVE TO DISK push-button on the Mark II. A DISK NEAR FULL message will be given prior to
DISK FULL ERROR and a different disk should be inserted at that time.
When the autosave feature is enabled, a flash disk should be left in the USB port at all times. Under
normal conditions, a small capacity flash drive would hold many years worth of data (approx. 1MB /
Year).
65
SYSTEM SETUP - SINGLE PHASE MODE
MENU
SYSTEM
SETUP
SINGLE FACTORY
PHASE USE
MODE ONLY
To view the Single Phase Mode setting press MENU until the System Setup screen appears.
Press the key to scroll to the Single Phase Mode screen. The set value will be shown.
The Single Phase Mode setting supplies information vital to the operation of the Mark II. The
Single Phase Mode setting can only be changed by factory service technicians.
66
SYSTEM SETUP - CLEAR EVENT LOG
MENU
SYSTEM
SETUP
CLEAR FACTORY
EVENT USE
LOG ONLY
The Event Log contains historical information regarding events surrounding the controller
operation.
67
SYSTEM SETUP - CLEAR DATA LOG
MENU
SYSTEM
SETUP
CLEAR FACTORY
DATA USE
LOG ONLY
The Data Log contains historical information regarding events surrounding the controller
operation.
68
SYSTEM SETUP - CHANGE PASSWORDS
MENU
SYSTEM
SETUP
ENTER
CHANGE
PASSWORD
(ENTER
PASSWORD)
ENTER
NEW
PASSWORD
CONFIRM
ENTER NEW
PASSWORD
The controller is shipped with pre-programmed passwords. Each password level can change
its own level and any level below it. This manual only details level 1 operator, and level 2
supervisor functions. Any settings that cannot be changed with a level 1 or level 2 password
will require a factory trained service technician.
To change the Password, press MENU until the System Setup screen appears. Press the
key to scroll to the Change Password screen. Press ENTER to change the password.
Enter the level password. Use the and keys to select the password level to change.
Enter the new password. Confirm the new password. Press ENTER to store the new pass-
word.
Note: If passwords are changed, then forgotten, costs may be incurred for a factory service
technician to visit the job site to reset the password.
69
Sequence of Operation
Limited Service Fire Pump Controllers FTA750
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SQ750-20 (04-12-07) $6&2
Sequence of Operation
Full Voltage Fire Pump Controllers FTA1000
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/$64"
SQ1000-20 (04-12-07) $6&2
Sequence of Operation
Part Winding Fire Pump Controllers FTA1250
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/$64"
SQ1250-20 (04-17-07) $6&2
Sequence of Operation
Wye-Delta Open Transition
Fire Pump Controllers
FTA1300
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/$64"
SQ1300-20 (04-17-07) $6&2
Sequence of Operation
wye-Delta Closed Transition
Fire Pump Controllers
FTA1350
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SQ1350-20 (04-17-07) $6&2
Sequence of Operation
Primary Resistance
Fire Pump Controllers
FTA1500
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SQ1500-20 (04-17-07) $6&2
Sequence of Operation
Autotransformer Fire Pump Controllers FTA1800
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SQ1800-20 (04-17-07) $6&2
Sequence of Operation
Solid State Reduced Voltage
Fire Pump Controllers
FTA1900
Introduction 1CR contact closes, and activates the factory set (10
Reference to Wiring Schematic, Publication second) Bypass timer feature in the MarkII. The minimum
WS1900-50. run timer feature in the MarkII is also activated. When
the soft starter reaches full speed, the 1MS start contact
Note: Firetrol schematics are drawn showing the will open. Relay 6CR will energize and its contact will
equipment in a de-energized state. close, energizing contactor 1M, connecting the motor
at full voltage. The Bypass time in the MarkII will time
Energizing The Controller out 10 seconds after the call to start. If the soft starter
1). Close the Isolating switch/Circuit breaker by moving fails to reach full speed, the 6CR contact will close,
the handle to the ON position. energizing contactor 1M, connecting
Note: The unmarked, red, Interlock jumper wire, located the motor at full voltage. Should the soft starter encounter
between terminals #1 & #10 on the Relay PC board, an over temperature condition, the over-temperature
(TB1), will prevent the MarkII unit from starting the electric switch in the softstarter will activate, energizing relay
motor automatically. This jumper wire should only be 6CR and the MarkII display will indicate Over
removed after the pressure settings have been input, Temperature Bypass. The 6CR contact will close,
and the system pressurized at, or above the Stop set energizing contactor 1M, connecting the motor at full
point. voltage.
The minimum run time is a part of the MarkII Menu,
2). The factory programmed MarkII unit will begin Timer Settings. The minimum run time factory setting
initialization. Upon completion, the display will confirm is 10 minutes. In this mode, minimum run time begins
the system pressure, the time, date, and Interlock ON, when the pressure falls at or below the Start set point,
which is an alarm condition and will cause the yellow calling for the pump motor to run. When pressure is
alarm LED to flash. Any other existing alarm conditions restored at or above the Stop set point, 6CR coil will de-
(low system pressure, phase reversal, phase failure, energize, re-opening the normally open contacts, de-
deluge open), will also be sequentially and continuously energizing the 1M coil, and the softstarter is called to
displayed at this time, until each is rectified. ramp down the motor.
If pressure is restored at or above the Stop set point
3). With the interlock jumper still in place, the electric of the MarkII, and even if the minimum run time has not
motor can only be started by depressing the START yet expired, the manual SOFT STOP, or EMERGENCY
push-button, located on the flange of the controller STOP push buttons, located on the flange of the controller
enclosure, or by engaging the Emergency Run can be depressed to manually stop the engine. This
Mechanism. After all alarm conditions have been also resets the minimum run time function of the MarkII.
rectified, and the system pressurized at or above the The pump motor will run until the SOFT STOP push-
Stop pressure setting, then the interlock jumper may button or the EMERGENCY STOP push-button is
be removed for the controllers automatic operation depressed. When the SOFT STOP push-button is
(standby). With the interlock jumper removed, a drop pressed, an input to the softstart STOP contact,
in system pressure to the MarkIIs set start point, will initializes the ramp down sequence. If pressure has been
start the electric motor. restored, the ramp down sequence will continue until
the motor is stopped. If pressure has not been restored
4). The deluge valve contacts are only operational if the at or above the STOP setting, the pump motor will restart
factory jumper has been removed and a normally closed when the push-button is released. When the
deluge valve contact has been placed between terminals EMERGENCY STOP push-button is pressed, its input
1 and 8 of the Relay PC board, (TB1). The Remote Start to the softstart STOP contact signals the soft starter to
is only operational if a normally open, momentarily closed stop immediately, bypassing the soft stop, whether
contact is wired to terminals 6 and 7 of the Relay PC pressure has been restored or not.
board, (TB1). If engaged, the Emergency Run Mechanism
will cause the pump motor to run as described in the Manual Start and Stop
Emergency Starting and Stopping section. The pump motor may be manually started by using
. either the START push-button mounted on the flange of
Automatic Start and Stop the enclosure or by using a normally open, momentarily
1). The pressure transducer initiates the automatic start closed, remote start push-button connected to terminals
circuits for the pump motor. When pressure falls at or 6 and 7.
below the start setting, relay 1CR is energized. 1CR When the START push-button is depressed, or a
contact will close, initiating the soft start feature. Another remote start signal is seen through terminals 6 & 7, the
MarkII will output through the relay pc board to 1CR relay to energize, and reconnect terminals T1, T2, and T3 to
coil and the sequence of events described in section the power source. The motor is now running at full voltage,
Automatic Start & Stop will begin. The MarkII minimum and speed. The SOFT START module is now in standby.
run time feature will not be activated.
The pump motor will continue to run until the SOFT Emergency Starting and Stopping
STOP, or the EMERGENCY STOP push-button is The controller is equipped with an emergency run
depressed. Note: SOFT STOP ramps the motor down mechanism for use in the event of a coil burnout or other
to stop. EMERGENCY STOP shuts the motor down electrical problem which would prevent normal starting
immediately. of the pump motor. The mechanism attempts to both
electrically and mechanically start the pump motor.
Deluge Valve Operation When the emergency run mechanism is utilized,
To operate the controller utilizing a deluge valve, the the 1M coil is energized, closing the contacts leading to
wire jumper between terminals 1 and 8 must be removed the motor windings. This, in effect, attempts to
and a normally closed, open to run deluge valve contact electrically start the pump motor.
wired in its place. The emergency run mechanism also manually
When the deluge valve contact opens, relay 1CR closes the 1M contactor, starting the motor at full voltage,
coil is energized, and the sequence of events described bypassing the SOFT START module. This will run the
in section Automatic Start & Stop will begin. The MarkII motor as long as the main three phase power is available.
minimum run time feature is also activated. If the pump motor is running via the emergency run
When the deluge valve contact closes, and minimum mechanism, DO NOT release the mechanism to stop
run time expires, relays 1CR & 6CR are de-energized, the motor. Place the isolating switch/circuit breaker
de-energizing 1M coil. The SOFT STOP contact on the handle in the off position, then release the emergency
soft starter is closed, and the motor will ramp down to run mechanism. Releasing the mechanism while the
stop. motor is running could result in damage to the motor or
the motor contactor.
Shutdown Interlock Operation Note: The emergency run mechanism is not intended
The shutdown interlock, if used, is a normally open, for, nor should it be used as a testing device. Its sole
closed to interlock contact wired to terminals 1 and 10. purpose is to attempt to start the pump motor in the
When the interlock contact is closed, relay 1CR event of a failure.
cannot be energized by inputs to the MarkII from the
pressure transducer, or the deluge valve. The controller Power Available and Phase Reversal LEDs
may be started manually by depressing the START push The green POWER AVAILABLE led is illuminated
button. See the specific starting operation for more whenever the system is energized. PHASE FAILURE
details. illuminated led, DOES NOT MEAN THAT THE
CONTROLLER HAS BEEN DISCONNECTED.
Pump Motor Starting Sequence Hazardous voltages may exist.
Whenever relay 1CR, and sequentially, after the PHASE REVERSAL led is illuminated when phases
bypass time expires, 6CR coils are energized, line are reversed. Under a phase reversal condition POWER
voltage is connected to the motor windings. During Solid AVAILABLE LED and PHASE REVERSAL LED are both
State Reduced Voltage starting the following sequence illuminated. THE CONTROLLER WILL NOT UTILIZE
occurs. THE SOFT START FEATURE IF A PHASE REVERSAL
CONDITION EXISTS. Phase reversal is an unsafe
1). 1CR contact closes to the soft start (1MS) START condition.
contact. 1MS connects motor terminals T1, T2, and T3 The normal standby controller condition is:
to the power source. This motor will accelerate along a POWER AVAILABLE - illuminated green
ramp beginning at 40% of normal starting current and PHASE REVERSAL - Not illuminated
15% of full voltage torque. PHASE OK (on SOFT START module) - Illuminated
red
2). When the MarkII bypass time expires (factory set at
10 seconds), and the motor has reached full current and
torque, 6CR relay is energized, allowing contactor 1M
XXXGJSFUSPMDPN4BMFT0GGJDF$BSZ
/$64"
SQ1900-20 (04-17-07) $6&2