Sunteți pe pagina 1din 90

SETUP AND OPERATING

INSTRUCTIONS

Mark II
Electric Fire Pump Controllers
and
Limited Service Controllers

NS1000-30 (02-20-08)

IMPORTANT - DO NOT DISCARD

Network Power
Table of Contents

SECTION ONE
Introduction ........................................................................................................................... 1

Mounting Legs ...................................................................................................................... 1

Mounting Controller .............................................................................................................. 2


Wall Mount.................................................................................................................... 2
Floor/Base Plate Mount ................................................................................................ 2

Making Electrical Connections ............................................................................................. 3

General Pre-Start Up Operation ........................................................................................3-4

General Start Up Operation .................................................................................................. 4


Voltage Check .............................................................................................................. 4
Phase Rotation ............................................................................................................. 4
Motor Rotation ...........................................................................................................5-6

Initial Start Up Operation ...................................................................................................... 7

Abbreviated Starting Sequence .........................................................................................7-9

Additional Information for FTA1900 Controllers............................................................... 9-11

SECTION TWO
Mark II Setup Notes ............................................................................................................ 13

Mark II Menu Structure - Overview ..................................................................................... 14


Mark II Menu Structure - Meter Menu ........................................................................ 15
Event Log Menu .................................................................. 16
Data Log Menu .................................................................... 17
Pressure Settings Menu ...................................................... 18
Timers Menu........................................................................ 19
Alarm Limits Menu ............................................................... 20
Clock Set Menu ................................................................... 21
Diagnostics Menu ................................................................ 22
System Setup Menu ............................................................ 23

i
Table of Contents
Detailed Instructions
Meter Function ......................................................................................................... 24

Event Log................................................................................................................. 25

Data Log .................................................................................................................. 26

Pressure Settings
Stop Pressure ............................................................................................... 27
Start Pressure ............................................................................................... 28
Pressure Recording ...................................................................................... 29
Manual Stop Only ......................................................................................... 30
Pressure Units .............................................................................................. 31
Low Suction & Level ..................................................................................... 32
Pressure Calibration ..................................................................................... 33

Timers
On Delay Time .............................................................................................. 34
Minimum Run Time ....................................................................................... 35
Off Delay Time .............................................................................................. 36
Motor Acceleration / Soft Start Bypass Time................................................. 37
Weekly Test Time .......................................................................................... 38

Alarm Limits
Under Voltage ............................................................................................... 39
Over Voltage ................................................................................................. 40
Voltage Imbalance ........................................................................................ 41
Frequency ..................................................................................................... 42
Motor Overload ............................................................................................. 43
Reverse Phases............................................................................................ 44

Clock Set ................................................................................................................. 45


Daylight Savings Time .................................................................................. 46

Diagnostics
Software Version ........................................................................................... 47
Lamp Test ..................................................................................................... 48
120VAC Inputs (1-16) ................................................................................... 49

ii
Table of Contents
Diagnostics (cont..)
120VAC Inputs (17-24) ................................................................................. 50
120VAC Outputs ........................................................................................... 51
Keypad Test .................................................................................................. 52
Serial Loopback Test..................................................................................... 53
Flash Memory Test........................................................................................ 54
USB Loopback Test ...................................................................................... 55
USB Drive Test.............................................................................................. 56

System Setup
Model Configuration ...................................................................................... 57
Option Configuration ..................................................................................... 58
System Language ......................................................................................... 59
System Voltage ............................................................................................. 60
System Frequency ........................................................................................ 61
Motor FLA ..................................................................................................... 62
CT Ratio ........................................................................................................ 63
Serial Number ............................................................................................... 64
Flash Drive Autosave .................................................................................... 65
Single Phase Mode ....................................................................................... 66
Clear Event Log ............................................................................................ 67
Clear Data Log .............................................................................................. 68
Change Passwords ....................................................................................... 69

REAR OF MANUAL
Sequence Of Operations:
FTA750 Limited Service
FTA1000 Full Voltage Starting
FTA1250 Part Winding Reduced Current
FTA1300 Wye-Delta Open Transition Reduced Voltage
FTA1350 Wye-Delta Closed Transition Reduced Voltage
FTA1500 Primary Resistance Reduced Voltage
FTA1800 Autotransformer Reduced Voltage
FTA1900 Solid State Reduced Voltage

Information Supplied Separately in Controller Information Packet


Publication GF100-01 - Sales and Service Office Directory
Controller Drawings

iii
WARNING
DO NOT ATTEMPT TO INSTALL OR PERFORM MAINTENANCE ON EQUIPMENT WHILE
IT IS ENERGIZED! DEATH, PERSONAL INJURY, OR SUBSTANTIAL PROPERTY DAMAGE
MAY RESULT FROM CONTACT WITH ENERGIZED EQUIPMENT. ALWAYS VERIFY THAT
NO VOLTAGE IS PRESENT BEFORE PROCEEDING, AND ALWAYS FOLLOW GENER-
ALLY ACCEPTED SAFETY PROCEDURES. LIMITED SERVICE CONTROLLER ON-OFF
SWITCH MUST BE IN THE EXTREME OFF POSITION TO OPEN THE ENCLOSURE
DOOR. FIRETROL, INC. CANNOT BE LIABLE FOR ANY MISAPPLICATION OR INCOR-
RECT INSTALLATION OF ITS PRODUCTS.

INTRODUCTION
Firetrol combined automatic and manual fire pump controllers are intended for starting
electric motor driven fire pumps. This manual covers the following controllers:
FTA750 - Limited Service Controllers (Full Voltage Starting)
FTA1000 - Full Voltage Starting
FTA1250 - Part Winding Reduced Current
Starting (Closed Circuit Transition)
FTA1300 - Wye-Delta Reduced Voltage
Starting (Open Circuit Transition)
FTA1350 - Wye-Delta Reduced Voltage
Starting (Closed Circuit Transition)
FTA1500 - Primary Resistance Reduced Voltage
Starting (Closed Circuit Transition)
FTA1800 - Autotransformer Reduced Voltage
Starting (Closed Circuit Transition)
FTA1900 - Solid State Reduced Voltage Starting
Firetrol fire pump controllers are listed, approved or certified by the following approving
authorities: Underwriters Laboratories, Inc., Underwriters Laboratories of Canada, Canadian
Standards Association, New York Board of Standards and Appeals and Factory Mutual. They
are built to meet or exceed the requirements of the approving authorities listed above as well
as NEMA and the latest editions of NFPA 20 and NFPA 70.
These instructions are intended to assist in the understanding of the installation and opera-
tion of these controllers. Read the instructions thoroughly prior to connecting the controller.
If there are any unanswered questions, please contact the local Firetrol representative or
factory service department.

MOUNTING LEGS
PROCEDURE-
1. If legs were supplied, unpack the legs and mounting hardware.
2. Inspect legs for damage.
3. Securely lift controller or lay it on its back being careful not to damage painted surface.
4. Attach each leg to the bottom of the enclosure using the three nuts, bolts, and washers
provided for each leg. Tighten bolts securely.
5. After legs are securely attached, stand the controller up on its legs for floor mounting.
Each leg has three holes on the bottom for anchoring to the floor or base plate.
CAUTION: The controller is not free standing! The controller must be secured to the floor or
wall before opening door or operating.

1
MOUNTING CONTROLLER
NOTEConsult the appropriate job plans to determine the controller mounting location. Tools
and materials (all mounting) required:
1. Assortment of common hand tools of the type used to service electromechanical equip-
ment.
2. Drill for drilling wall/floor anchor holes.
3. Hand level.
4. Tape measure.
5. Four anchors with bolts and washers, per enclosure - if wall mount.
6. Six anchors, bolts and washers, per enclosure - if floor/base plate mount.

WALL MOUNT
NOTERefer to the appropriate dimension drawing for the controller included in the instruc-
tion manual for necessary mounting dimensions.
The controller is wall mounted by using two lower mounting brackets and four (4) wall
anchors, two anchors for the top ears and two anchors for the lower brackets. The lower
brackets should be mounted in line with the mounting ears.
1. Using either the dimension print or by measuring the distance between the centers of the
two mounting ears, transcribe this dimension on the wall.
NOTEThe bottom edge of the enclosure should be a minimum of 12 inches (305 mm) from
the floor in case flooding of the pump room occurs.
2. Drill and put two anchors into the wall for the lower mounting brackets.
3. Install the lower mounting brackets securely using two bolts and washers in these an-
chors.
4. Mark on the wall the location of the holes for the upper mounting ears.
5. Drill and put two anchors into the wall for the upper mounts.
6. Lift the controller onto the lower mounting brackets and align the holes in the upper
mounting ears with the upper anchors.
7. Install bolts and washers in the upper anchors.
8. Tighten the upper mounting bolts.
9. Check to be sure the enclosure door opens freely and that the enclosure is level.
10. Use the nuts, bolts and washers provided for mounting legs to seal the six holes in the
bottom of the enclosure.

FLOOR/BASE PLATE MOUNT


NOTEConsult the appropriate job plans to determine the controller mounting location. Refer
to the controller dimension print for necessary mounting dimensions.
The controller is floor/base plate mounted by using the three pre-drilled holes in each leg.
The holes are dimensionally on the same line for ease of mounting.
1. Using either the dimension print or by measuring the distance between the center lines
of the holes on one leg, transcribe these dimensions onto floor/base plate.
2. Drill three holes in the floor/base plate for anchoring the leg.
3. Mark the location of the holes for the opposite leg and drill three more holes.
4. Secure the controller to the floor/base plate with bolts and washers and tighten.
5. Check to be sure the enclosure door opens freely and that the enclosure is level.
MAKING ELECTRICAL CONNECTIONS

2
Important Precautions
Prior to making any field connections:
1. Verity that the following information is compatible with other related equipment on the
project:
Firetrol catalog number
Motor horsepower, voltage, phase and frequency
System pressure
2. The project electrical contractor must supply all necessary wiring for field connections in
accordance with the National Electrical Code, local electrical code and any other author-
ity having jurisdiction.
3. Open the door of the enclosure and inspect the internal components and wiring for any
signs of frayed or loose wires or other visible damage.
4. Refer to the appropriate field connection drawing in the manual for all wiring information.
Procedure
All field connections, remote alarm functions and AC wiring are brought into the enclosure
through the top, bottom, or side conduit entrances as indicated on the dimension drawing.
Refer to the National Electrical Code, the local electrical code or any other authority having
jurisdiction for proper conduit entrance location.
1. Use a hole punch, not a torch nor a drill, and punch a hole in the enclosure for the size
conduit being used.
2. Install necessary conduit.
3. Pull all wires necessary for field connections, remote alarm functions, AC power and all
other optional features. Allow enough excess wire inside the enclosure to make up connec-
tions to the appropriate line, load and control terminal block points. Be sure to consult
the appropriate field connection diagram included with the manual. For proper wire
sizing, refer to the National Electrical Code, NFPA 70.
4. Make all field connections to the remote alarm functions and any other optional features.
Do not connect AC power.
5. Verify AC line voltage, phase and frequency with the controller data plate on the enclosure
door prior to connecting AC power.
6. Connect the AC power.
7. Check to see that all connections are both correctly wired (in accordance with the field
connection diagram) and tight.
8. Close the enclosure door.

GENERAL PRE-START UP OPERATION


1. Controllers are shipped with the EMERGENCY RUN handle in the latched position. Be-
fore placing the controller in service, turn the EMERGENCY RUN handle and release to
unlatch.
2. Check the controller for bolts, nuts and electrical connections which may have loosened
during shipment.
3. If a remote start push-button is used, connect the wires to terminals 6 and 7.
4. If a deluge valve is used, remove the jumper from terminals 1 and 8. Connect wires from
the normally closed contact on the deluge valve to terminals 1 and 8.
5. If a FTA200 remote alarm panel is used, connect like numbered terminals in the remote
alarm panel to terminals 17, 18, 19 and 20 in the fire pump controller. Terminals H and N
must be connected if a FTA200 alarm panel is used.

3
6. If a FTA200 remote alarm panel is used, connect a reliable, separate, supervisory 120
volt power supply to terminals L1 and L2 in the alarm panel.

GENERAL START UP OPERATION


General operating procedures are indicated on the data plate fastened to the front of the
controller enclosure door. The following information is merely in greater detail:
Voltage Check
1. Energize the incoming power feeder.
2. Press the METER push-button on the Mark II interface panel. The 3 phase voltage will
be displayed. Confirm that the measured voltage matches the voltage stamped on the
data plate.

At this time, it is necessary to prepare the controller for


normal operation. See section 2 for setup instructions
for the Mark II. After the Mark II has been configured,
return to this section.

Phase Rotation
The Mark II is designed to indicate phase loss and/or phase reversal. Separate LEDs
indicate POWER ON and PHASE REVERSAL. If external alarms are wired, these failures
will also be indicated at the remote alarm location. The Mark II is factory programmed for the
standard ABC phase relationship. If voltage is available on all three phases and the PHASE
REVERSAL LED comes on, see Section 2 - Alarm Limits-Reverse Phases.
Note: FTA1900 ONLY - Both the Mark II and the Solid State Soft Starter are phase rotation
sensitive. The above method of clearing a phase reversal will not work on a FTA1900 con-
troller. If a phase reversal is being shown on the Mark II and the Solid State Soft Starter, two
of the cables at the LINE side of the circuit breaker must be reversed.
1. Open the isolating switch/circuit by moving the operating handle to the OFF position.
2. Disconnect power on the line side of the isolating switch/circuit breaker. Reverse
any two of the incoming power lines. Reconnect power to the incoming feed.
3. Close the enclosure door and while holding the STOP push-button depressed, close the
isolating switch/circuit breaker.
4. Verify that the POWER AVAILABLE LED is illuminated and the PHASE REVERSAL LED
is extinguished.
5. Open the isolating switch/circuit breaker and release the STOP push-button.

To simulate a phase reversal for testing purposes, push and


hold the phase reversal push-button located on the right hand
side of the Mark II with the door open (see photo on right). The
phases will be reversed internal to the Mark II and a phase
reversal alarm will be initiated. The alarm will clear when the
button is released.

4
MOTOR ROTATION
Confirm direction of motor rotation as follows:
FTA750, 1000, 1500, 1800 CONTROLLERS
1. Close enclosure door.
2. Momentarily close the isolating switch/circuit breaker handle, i.e. move up to the ON posi-
tion and then back to OFF.
3. The pump motor should rotate immediately if system pressure is low. If system pressure is
not low, press the manual START push-button and immediately press the manual STOP
push-button.
4. Observe direction of motor rotation.
5. If rotation is incorrect, confirm that the isolating switch/circuit breaker is in the OFF posi-
tion, open enclosure door and reverse any two of the motor leads (T1, T2, T3) on the
load side of contactor 1M. For example, T1 and T2, T1 and T3 or T2 and T3.
6. Retest for proper rotation following steps 1 through 4.
FTA1250 CONTROLLERS
1. Close enclosure door.
2. Momentarily close the isolating switch/circuit breaker handle, i.e. move up to the ON posi-
tion and then back to OFF.
3. The pump motor should rotate immediately if system pressure is low. If system pressure is
not low, press the manual START push-button and immediately press the manual STOP
push-button.
4. Observe direction of motor rotation.
5. If rotation is incorrect, confirm that the isolating switch/circuit breaker is in the OFF posi-
tion, open enclosure door and reverse any two of the corresponding motor leads (T1, T2,
T3, T7, T8, T9) on the load side of both contactors 1M and 2M. For example reverse
T1 and T2 on contactor 1M and T7 and T8 on contactor 2M; or T1 and T3 on contactor
1M and T7 and T9 on contactor 2M; or T2 and T3 on contactor 1M and T8 and T9 on
contactor 2M.
6. Retest for proper rotation following steps 1 through 4.
FTA1300, 1350 CONTROLLERS
1. Close enclosure door.
2. Momentarily close the isolating switch/circuit breaker handle, i.e. move up to the ON posi-
tion and then back to OFF.
3. The pump motor should rotate immediately if system pressure is low. If system pressure is
not low, press the manual START push-button and immediately press the manual STOP
push-button.
4. Observe direction of motor rotation.
5. If rotation is incorrect, confirm that the isolating switch/circuit breaker is in the OFF posi-
tion, open enclosure door and reverse any two of the corresponding motor leads (T1, T2,
T3, T6/T12, T4/T10, T5/T11) on the load side of both contactors 1M and 2M. For ex-
ample, reverse T1 and T2 on contactor 1M and T6/T12 and T4/T10 on contactor 2M;
or T1 and T3 on contactor 1M and T6/T12 and T5/T11 on contactor 2M; or T2 and T3 on
contactor 1M and T4/T10 and T5/T11 on contactor 2M.
6. Retest for proper rotation following steps 1 through 4.

5
FTA1900 Controllers
1. Close enclosure door.
2. Momentarily close the isolating switch/circuit breaker handle, i.e. move up to the ON posi-
tion and then back to OFF.
3. The pump motor should rotate immediately if system pressure is low. If system
pressure is not low, press the manual START push-button and immediately press the
manual STOP push-button.
4. Observe direction of motor rotation.
5. If rotation is incorrect, confirm that the isolating switch/circuit breaker is in the OFF posi-
tion, open enclosure door and reverse any two of the motor leads (T1, T2, T3) on the load
side of contactor 1M. For example, T1 and T2, T1 and T3 or T2 and T3.
6. Retest for proper rotation following steps 1 through 4
FTA900, 975 POWER TRANSFER SWITCH
1. Confirm motor rotation from the normal power source for the controller as outlined
above.
2. Open both the controller isolating disconnect switch/circuit breaker and the transfer switch
isolating disconnect switch by moving the operating handles to the OFF position.
3. Refer to the Automatic Transfer Switch Operators Manual. Manually transfer the switch
to the emergency power source.
4. Start the generator set at the generator control panel.
5. With the generator running at stable voltage and frequency momentarily close the power
transfer switch isolating disconnect switch. The pump motor should rotate immediately
because system pressure is low. If system pressure is not low, press the manual START
push-button and immediately press the manual STOP push-button.
6. Observe motor rotation. Confirm that the isolating switch is in the OFF position. Shut
down generator set.
7. If rotation is incorrect, reverse any two of the line leads at the power transfer switch iso-
lating disconnect switch (L1, L2, L3). For example, L1 and L2, or L2 and L3, or L1 and
L3.
8. Retest for proper rotation following steps 1 through 6.
FTA950, 976 POWER TRANSFER SWITCH
1. Confirm motor rotation from the normal power source for the controller as outlined
above.
2. Open both the controller and transfer switch isolating disconnect/circuit breakers by mov-
ing the operating handles to the OFF position.
3. Refer to the Automatic Transfer Switch Operators Manual. Manually transfer the switch
to the emergency power source.
4. Momentarily close the power transfer switch isolating disconnect switch/circuit breaker.
The pump motor should rotate immediately if system pressure is low. If system
pressure is not low, press the manual START push-button and immediately press the
manual STOP push-button.
5. Observe motor rotation.
6. If rotation is incorrect, confirm that the isolating disconnect switch/circuit breakers are in
the OFF position. Request the utility company to disconnect the second utility incoming
power at the source, then reverse any two of the line leads at the power transfer switch
isolating disconnect switch (L1, L2, L3). For example, L1 and L2, L1 and L3, or L2 and
L3.
7. Retest for proper rotation following steps 1 through 5 above.

6
INITIAL START-UP OPERATION
1. Place circuit breaker in ON position. The pump may start immediately if system pressure
is low. The PUMP RUNNING and LOW PRESSURE LEDs will be lit.
2. If the Mark II is configured for automatic shutdown (MANUAL STOP disabled), the pump
motor will continue to run for the period of time set in the MIN RUN (or OFF DELAY) screen
and then stop automatically, providing the STOP pressure setting has been reached.
Both the system pressure and MIN RUN (or OFF DELAY) time remaining will be shown
on the display. Depressing the STOP push-button during the running period will stop the
motor as long as the button is held in. However, the motor will restart when the button is
released if system pressure is below the stop setting.
3. If the controller is configured for manual shutdown (MANUAL STOP enabled), the pump
will continue to run until the STOP push-button is depressed.
4. To stop the motor otherwise, press and hold the STOP push-button and place the CIR-
CUIT BREAKER DISCONNECTING MEANS handle in the OFF position.

FOR MANUAL START


1. Follow the initial start-up instructions. The isolating switch/circuit breaker should be closed,
the POWER AVAILABLE LED should be illuminated and system pressure normal, i.e.
higher than the programmed START PRESSURE setting.
2. Press the START push-button. The pump motor should start and continue to run. It will
not stop automatically. The running period timer and pressure switch have no control
over this manual operation.
3. To stop, press the STOP push-button.
4. Starting from a remote START push-button (if used) functions in the same way as the
local START push-button.
5. If the pump motor restarts, system pressure is below the START PRESSURE setting.

FOR EMERGENCY RUN START


1. Follow the initial start-up instructions. The isolating switch/circuit breaker should be closed,
the green POWER AVAILABLE LED should be illuminated and pressure normal.
2. Push and lock the EMERGENCY RUN handle. The motor will start and continue to run
until both of the following conditions have been satisfied:
a. The EMERGENCY RUN handle has been turned to un-lock position and released.
b. The STOP push-button is pushed.
3. To stop the motor with the handle locked in the run position, place the circuit breaker
handle in the OFF position, then turn the EMERGENCY RUN handle and release.
4. Return the circuit breaker operator to the ON position.
5. If the pump restarts, system pressure is below the START PRESSURE setting.

ABBREVIATED STARTING SEQUENCE


FTA750, FTA1000 FULL VOLTAGE CONTROLLER
1. Follow all of the initial start-up instructions.
2. The motor will start and run at full line voltage.

7
FTA1250 PART WINDING CONTROLLERS
1. Follow all of the initial start-up instructions.
2. MOTOR ACCELERATION timer is factory set for 2 seconds and may be field adjusted if
necessary. (See section 2, Mark II Programming for details).
CAUTION: DO NOT EXCEED FOUR (4) SECONDS MAXIMUM OR MOTOR MANUFAC-
TURERS LIMITS.
3. Contactor 1M connects 1/2 of motor windings during starting cycle. The motor may not
reach full speed until the MOTOR ACCELERATION timer has timed out and both contac-
tors 1M and 2M are energized.
FTA1300-1350 WYE-DELTA CONTROLLERS 1
1. Follow all of the initial start-up instructions.
2. MOTOR ACCELERATION timer is factory set for 2 seconds and may be field adjusted if
necessary. (See section 2, Mark II Programming for details).
CAUTION: DO NOT EXCEED THIS TIMER SETTING WITHOUT CONSULTING YOUR
FIRETROL REPRESENTATIVE.
3. a. FTA1300 - Contactors 1M and 1S connect the motor in the WYE configuration. The
motor may not reach full speed until the MOTOR ACCELERATION timer has timed
out, deenergizing 1S and energizing 2M, connecting the motor in the DELTA configu-
ration.
b. FTA1350 - Contactors 1M and 1S connect the motor in the WYE configuration. The
motor may not reach full speed until the MOTOR ACCELERATION timer has timed
out, energizing 2S and connecting the resistor bank, then energizing 2M and connect-
ing the motor in the DELTA configuration. 2S contacts deenergize contactor 1S.
CAUTION: A minimum run timer setting of less than 3 minutes can cause overheating of the
resistors in FTA1350 and FTA1500 controllers. The resultant overheating may damage the
controller.
FTA1500 PRIMARY RESISTANCE CONTROLLERS 1
1. Follow all of the initial start-up instructions.
2. MOTOR ACCELERATION timer is factory set for 2 seconds and may be field adjusted if
necessary. (See section 2, Mark II Programming for details).
CAUTION: DO NOT EXCEED FOUR (4) SECONDS MAXIMUM.
3. Contactor 1S connects the motor in series with the resistor bank. The motor may not reach
full speed until the MOTOR ACCELERATION timer has timed out and contactor 1M
is energized.
FTA1800 AUTOTRANSFORMER CONTROLLERS
1. Follow all of the initial start-up instructions.
2. MOTOR ACCELERATION timer is factory set for 2 seconds and may be field adjusted if
necessary. (See section 2, Mark II Programming for details).
CAUTION: DO NOT EXCEED THIS TIMER SETTING WITHOUT CONSULTING YOUR
FIRETROL REPRESENTATIVE.
3. Contactor 1S and 2S close and connect the motor to the factory set 65% tap on the
autotransformer during the starting cycle. The motor may not reach full speed until the
MOTOR ACCELERATION timer has timed out, deenergizing contactor 1S and energizing
contactor 1M, connecting the motor to full line voltage.

8
FTA1900 SOLID STATE STARTING CONTROLLERS
1. Follow the initial start-up instructions.
2. Motor will start at reduced voltage on soft start contactor 1MS.
3. When soft start contactor 1MS reaches full voltage, contactor 1M closes, bypassing
1MS.

1 CAUTION: Acceptance testing of each controller shall be for a minimum of six (6)
automatic and six (6) manual starts at a minimum run time of five (5) minutes per NFPA
20 to insure resistor cooling between starts. Motor manufacturers data must be con-
sulted for maximum number of starts per hour and other starting conditions.

ADDITIONAL FTA1900 INSTRUCTIONS

SOFT START OPERATION


The solid state soft starter is designed to start a standard NEMA B motor at reduced volt-
age. The device features a pause/sincerity test sequence to minimize hydraulic disturbances
in the piping system during a soft stop. This allows an orderly restart should there be a call-
to-run during the sincerity test period.

The device is factory calibrated and should not require extensive field adjustment.

Printed circuit board mounted LEDs provide the following indication when on:
Phase Correct
+15 VDC Available
Gating SCRs
Starter On
Full Voltage

Three DIP switches provide for control of acceleration ramp time, acceleration level (jump
to full voltage at pre-set point during ramp up), deceleration ramp time, deceleration level
(jump from full voltage to a pre-set lower level during ramp down), pause test duration and
pause test level.

The DIP switches are set as follows:


ACCELERATION
SW1-1 and SW1-2 set the time from reception of a run command until full voltage output
of the starter. This is accomplished by setting the rate of the output voltage ramp which has
a range from 0 Volts to 100% line voltage.
SW1-1 OFF; SW1-2 OFF Accel time = 2.5 Seconds
SW1-1 ON; SW1-2 OFF Accel time = 3.5 Seconds
*SW1-1 OFF; SW1-2 ON Accel time = 5.0 Seconds
SW1-1 ON; SW1-2 ON Accel time = 7.0 Seconds

9
SW1-3, SW1-4 and SW1-5 control the level reached by the output voltage ramp where
the starter voltage output jumps to full voltage. These switches select a point between ap-
proximately 70% output voltage and 95% output voltage. These voltages are approximate
and vary by motor design and load.
SW1-3 OFF; SW1-4 OFF; SW1-5 OFF 70%
SW1-3 ON; SW1-4 OFF; SW1-5 OFF 75%
SW1-3 OFF; SW1-4 ON; SW1-5 OFF 80%
SW1-3 ON; SW1-4 ON; SW1-5 OFF 84%
*SW1-3 OFF; SW1-4 OFF; SW1-5 ON 88%
SW1-3 ON; SW1-4 OFF; SW1-5 ON 91%
SW1-3 OFF; SW1-4 ON; SW1-5 ON 93%
SW1-3 ON; SW1-4 ON; SW1-5 ON 95%

SW1-3, SW1-4 and SW1-5 also will affect the time of the acceleration ramp slightly. With
the three switches off, ramp time will be about 80% of the setting selected by SW1-1 and
SW1-2. With the three switches on, the ramp time will be approximately 120% of the set-
ting.

DECELERATION
SW2-1 and SW2-2 set the time from removal of a run command until the starter fully shuts
off. During this time the output voltage follows a deceleration ramp, going from an initial voltage
reduction, adjustable by SW2-3, SW2-4 and SW2-5, down to zero volts. During this decel-
eration ramp, the output voltage reduction is halted for an adjustable pause interval (sincerity
test), which is adjusted by SW3. After the end of the pause interval, the deceleration ramp is
resumed until the output reaches zero. SW2-1 and SW2-2 adjust the time between removal
of the run command and final shut-off, minus the pause time.
SW2-1 OFF; SW2-2 OFF Decel time = 2.5 Seconds
SW2-1 ON; SW2-2 OFF Decel time = 3.5 Seconds
*SW2-1 OFF; SW2-2 ON Decel time = 5.0 Seconds
SW2-1 ON; SW2-2 ON Decel time = 7.0 Seconds

SW2-3, SW2-4 and SW2-5 control the initial voltage cutback that occurs as soon as the
run command is removed. The output voltage then ramps down from this point. These volt-
ages are approximate and may vary by motor design and load.
SW2-3 OFF; SW2-4 OFF; SW2-5 OFF 70%
SW2-3 ON; SW 2-4 OFF; SW2-5 OFF 75%
SW2-3 OFF; SW2-4 ON; SW2-5 OFF 80%
SW2-3 ON; SW2-4 ON; SW2-5 OFF 84%
*SW2-3 OFF; SW2-4 OFF; SW2-5 ON 88%
SW2-3 ON; SW2-4 OFF; SW2-5 ON 91%
SW2-3 OFF; SW2-4 ON; SW2-5 ON 93%
SW2-3 ON; SW2-4 ON; SW2-5 ON 95%

These switches also affect the time of the deceleration ramp slightly. With the three switches
off, ramp time will be about 80% of the setting selected by SW2-1 and SW2-2. With the
three switches on, the ramp time will be approximately 120% of the setting.

10
PAUSE
During the deceleration ramp, voltage reduction is halted for an adjustable period. The
point on the decel ramp where this occurs is also adjustable. SW3-1 and SW3-2 select the
duration of the pause interval, while SW3-3, SW3-4 and SW3-5 select the point on the decel
ramp where this pause occurs.
SW3-1 and SW3-2 set the pause duration. This time, plus the decel ramp time set with
SW2-1 and SW2-2 add up to the total time between run command removal and total starter
shut-off.
SW3-1 OFF; SW3-2 OFF Pause time = 2.0 Seconds
SW3-1 ON; SW3-2 OFF Pause time = 4.0 Seconds
*SW3-1 OFF; SW3-2 ON Pause time = 6.0 Seconds
SW3-1 ON; SW3-2 ON Pause time = 8.0 Seconds

SW3-3, SW3-4 and SW3-5 set the output voltage level where the pause interval occurs.
This level is held constant during the pause interval. These voltages are approximate and
vary by motor design and load.
SW3-3 OFF; SW3-4 OFF; SW3-5 OFF 32%
SW3-3 ON; SW3-4 OFF; SW3-5 OFF 36%
SW3-3 OFF; SW3-4 ON; SW3-5 OFF 40%
SW3-3 ON; SW3-4 ON; SW3-5 OFF 44%
*SW3-3 OFF; SW3-4 OFF; SW3-5 ON 48%
SW3-3 ON; SW3-4 OFF; SW3-5 ON 52%
SW3-3 OFF; SW3-4 ON; SW3-5 ON 56%
SW3-3 ON; SW3-4 ON; SW3-5 ON 60%
*Factory Setting

11
12
SECTION 2

Mark II Set Up
Set Up Notes:

These instructions often refer to pressing the right arrow - key; earlier versions of the
Mark II interface panel had an ACK key instead. Pressing the ACK key will have the same
results as the key when following these instructions.

User Passwords:

Adjusting the settings of the Mark II can severely effect the operation of the fire pump controller.
Any adjustments should be done by qualified personnel. This manual will refer to an opera-
tor level password and an supervisor level password. The operator level password allows
changes that might normally be made by maintenance personnel. The supervisor password
allows changes that may more seriously affect the operation of the fire pump controller. A
supervisor level password might be required by well-trained maintenance personnel, pump
distributors or manufacturers representatives.

The operator level password is shown below. This password is also on a label affixed to
the back of the Mark II on the inside of the controller door. Although this password may be
changed, it is not recommended. Cost to the owner may be incurred if the factory password
is changed, then forgotten.

When prompted for the Operator Level password enter the following key sequence:

METER-MENU-METER-MENU-PRINT-ENTER

The Supervisor Level password will be supplied as necessary or will already be known by the
person performing the changes to the controller.

Interlock Jumper
NOTICE: The controller is shipped with an interlock jumper in place to prevent motor
starting during the setup procedure. The Mark II display will have the INTERLOCK ON
LED turned on and the ALARM LED will blink. This will not interfere with the setup
procedure. This interlock jumper must be removed for the controller to operate au-
tomatically. Remove the jumper wire connected between field terminals #1 and #10
when setup is complete.

13
MARK II MENU STRUCTURE
MAIN DISPLAY HOME

VOLTAGES & CURRENTS


METER FREQUENCY & PHASE
MINIMUM MOTOR START VOLTAGES
-DETAIL- MAXIMUM MOTOR START CURRENTS
SEE FIGURE A
PAGE 15

UNDER VOLTAGE
OVER VOLTAGE
EVENT ALARM VOLTAGE IMBALANCE
MENU 3000 EVENTS MENU
LOG LIMITS FREQUENCY
-DETAIL- -DETAIL- MOTOR OVERLOAD
SEE FIGURE B SEE FIGURE F REVERSE PHASES
PAGE 16 PAGE 20

CALLS/STARTS
TOTAL MOTOR RUN TIME CLOCK SET DATE/TIME
LAST MOTOR RUN TIME MENU
SET DAYLIGHT SAVINGS TIME
LAST MOTOR START
MAXIMUM RUN CURRENTS -DETAIL-
LAST PHASE FAILURE SEE FIGURE G
LAST PHASE REVERSAL PAGE 21
DATA
MENU LAST LOCKED ROTOR TRIP
LOG SOFTWARE VERSION
LAST LOCKED ROTOR TRIP CURRENTS
-DETAIL- LAMP TEST
MINIMUM VOLTAGES
SEE FIGURE C 120VAC INPUTS 1-16
MAXIMUM VOLTAGES
PAGE 17 120VAC INPUTS 17-24
TOTAL UNIT RUN TIME
120VAC OUTPUTS
MIN/MAX FREQUENCY MENU DIAGNOSTICS KEYPAD TEST
MIN/MAX PRESSURE
SERIAL LOOPBACK TEST
-DETAIL- FLASH MEMORY TEST
SEE FIGURE H USB LOOPBACK TEST
PAGE 22 USB DRIVE TEST
STOP PRESSURE
START PRESSURE MODEL CONFIGURATION
PRESSURE EVENT RECORDING OPTION CONFIGURATION
PRESSURE MANUAL STOP ONLY SYSTEM LANGUAGE
MENU
SETTINGS PRESSURE UNITS SYSTEM VOLTAGE
-DETAIL- LOW SUCTION/LEVEL SYSTEM FREQUENCY
SEE FIGURE D ZERO CALIBRATION MOTOR FLA
PAGE 18 SPAN CALIBRATION SYSTEM CT RATIO
MENU SERIAL NUMBER
SETUP
FLASH DRIVE AUTOSAVE
-DETAIL-
SEE FIGURE I SINGLE PHASE
PAGE 23 CLEAR EVENT LOG
ON-DELAY
CLEAR DATA LOG
MINIMUM RUN
CHANGE PASSWORDS
MENU TIMERS OFF DELAY
ACCELERATION/BYPASS
-DETAIL- WEEKLY TEST
SEE FIGURE E
PAGE 19
NOTE:
THE MENU STRUCTURE SHOWN HERE AND THE
CORRESPONDING DETAIL FIGURE DRAWINGS ARE SUPPLIED
AS A VISUAL REFERENCE ONLY. FOR DETAILED
PROGRAMMING INSTRUCTIONS PLEASE REFER TO THE
PROGRAMMING SECTION OF THIS MANUAL.
THIS MANUAL COVERS MANY MODELS OF CONTROLLERS,
THEREFORE SOME MENU ITEMS SHOWN MAY NOT BE
AVAILBLE FOR ALL CONTROLLER TYPES.

14
MARK II MENU STRUCTURE

MAIN DISPLAY

METER HOME

VOLTAGES
&
CURRENTS

FREQUENCY
&
PHASE

MIN. START
VOLTAGES

MAX. START
CURRENTS

FIGURE A
DETAIL INFORMATION - SEE PAGE 24

15
MARK II MENU STRUCTURE

MAIN DISPLAY

MENU MENU

SEE FIGURE C HOME


EVENT
LOG
(3000 EVENTS)

ENTER
ANY
SCREEN

MOST RECENT
EVENT
(TIME-DATE)

NEXT MOST EVENT


RECENT ENTER
EVENT EVENT #
(x Search Mult) SEARCH MULT.

CHANGE
ENTER SEARCH MULT.
(x1 - x10 - x100)

NEXT MOST
RECENT
EVENT
(x Search Mult)

NEXT MOST
RECENT
ENTIRE EVENT
EVENT (x Search Mult)
LOG

NEXT MOST
RECENT
EVENT
(x Search Mult)

ENTIRE
EVENT FIGURE B
LOG

DETAIL INFORMATION - SEE PAGE 25


16
MARK II MENU STRUCTURE

MAIN DISPLAY

FROM FIGURE B MENU MENU

SEE FIGURE D HOME


DATA LOG

ANY
SCREEN

#CALLS/ MAXIMUM MINIMUM


RUN VOLTAGES
#STARTS CURRENTS

TOTAL LAST
MOTOR MAXIMUM
PHASE VOLTAGES
RUN TIME FAILURE

LAST LAST TOTAL


MOTOR PHASE UNIT RUN
RUN TIME REVERSAL TIME

LAST LAST LOCKED


MOTOR MIN/MAX
ROTOR FREQUENCY
START TRIP

LAST LOCKED MIN/MAX


ROTOR TRIP SYSTEM
PRESSURE
CURRENTS
FIGURE C
DETAIL INFORMATION - SEE PAGE 26
17
MARK II MENU STRUCTURE

MAIN DISPLAY

FROM FIGURE C
ANY
HOME
MENU MENU SCREEN

SEE FIGURE E
MANUAL DETAIL
PRESSURE
STOP INFORMATION
SETTINGS
ONLY SEE PAGE 30

DETAIL DETAIL
STOP PRESSURE
INFORMATION INFORMATION
PRESSURE UNITS
SEE PAGE 27 SEE PAGE 31

DETAIL LOW DETAIL


START
INFORMATION SUCT & INFORMATION
PRESSURE
SEE PAGE 28 LEVEL SEE PAGE 32

PRESSURE DETAIL DETAIL


INFORMATION PRESSURE
RECORDING INFORMATION
SEE PAGE 29 CALIBRATION
SEE PAGE 33

FIGURE D

18
MARK II MENU STRUCTURE

MAIN DISPLAY

FROM FIGURE D ANY


SCREEN HOME
MENU MENU

SEE FIGURE F
TIMER
SETTINGS

ON DETAIL WEEKLY DETAIL


DELAY INFORMATION TEST INFORMATION
TIME SEE PAGE 34 TIME SEE PAGE 38

MINIMUM DETAIL
RUN INFORMATION
TIME SEE PAGE 35

OFF DETAIL
DELAY INFORMATION
TIME SEE PAGE 36

Note: Motor Acceleration time


only on Models FTA1250, 1300 MTR ACCEL DETAIL
1350, 1500 and 1800. Soft OR SOFT INFORMATION
Starter Bypass time only on ST BYPASS SEE PAGE 37
Model FTA1900.

FIGURE E

19
MARK II MENU STRUCTURE

MAIN DISPLAY

FROM FIGURE E ANY


SCREEN HOME
MENU MENU

SEE FIGURE G
ALARM
LIMITS

DETAIL DETAIL
UNDER MOTOR
INFORMATION INFORMATION
VOLTAGE OVERLOAD
SEE PAGE 39 SEE PAGE 43

DETAIL DETAIL
OVER REVERSE
INFORMATION INFORMATION
VOLTAGE PHASES
SEE PAGE 40 SEE PAGE 44

DETAIL
VOLTAGE
INFORMATION
IMBALANCE
SEE PAGE 41

DETAIL
FREQUENCY
INFORMATION
LIMITS
SEE PAGE 42

FIGURE F

20
MARK II MENU STRUCTURE

MAIN DISPLAY

FROM FIGURE F MENU MENU

SEE FIGURE H HOME

DETAIL
CLOCK ANY
INFORMATION
SET SCREEN
SEE PAGE 45

DAYLIGHT DETAIL
SAVINGS INFORMATION
TIME SEE PAGE 46

FIGURE G
21
MARK II MENU STRUCTURE

MAIN DISPLAY

FROM FIGURE G ANY


SCREEN HOME
MENU MENU

SEE FIGURE I

DIAGNOSTICS

DETAIL DETAIL USB DETAIL


SOFTWARE 120V
INFORMATION INFORMATION LOOPBACK INFORMATION
VERSION OUTPUTS
SEE PAGE 47 SEE PAGE 51 TEST SEE PAGE 55

DETAIL DETAIL DETAIL


LAMP KEYPAD USB DRIVE
INFORMATION INFORMATION INFORMATION
TEST TEST TEST
SEE PAGE 48 SEE PAGE 52 SEE PAGE 56

120V DETAIL SERIAL DETAIL


INPUTS INFORMATION LOOPBACK INFORMATION
1 - 16 SEE PAGE 49 TEST SEE PAGE 53

120V DETAIL FLASH DETAIL


INPUTS INFORMATION MEMORY INFORMATION
17-24 SEE PAGE 50 TEST SEE PAGE 54

FIGURE H

22
MARK II MENU STRUCTURE

MAIN DISPLAY

FROM FIGURE H ANY


SCREEN HOME
MENU MENU

SEE FIGURE B
SYSTEM
SETUP

DETAIL
SINGLE
INFORMATION
PHASE
DETAIL DETAIL SEE PAGE 66
MODEL SYSTEM
INFORMATION INFORMATION
CONFIG FREQUENCY
SEE PAGE 57 SEE PAGE 61

CLEAR DETAIL
EVENT INFORMATION
DETAIL DETAIL LOG SEE PAGE 67
OPT MOTOR
INFORMATION INFORMATION
CONFIG FLA
SEE PAGE 58 SEE PAGE 62

CLEAR DETAIL
DATA INFORMATION
DETAIL DETAIL LOG SEE PAGE 68
SYSTEM CT
INFORMATION INFORMATION
LANGUAGE RATIO
SEE PAGE 59 SEE PAGE 63

DETAIL
CHANGE
INFORMATION
PASSWORD
DETAIL DETAIL SEE PAGE 69
SYSTEM SERIAL
INFORMATION INFORMATION
VOLTAGE NUMBER
SEE PAGE 60 SEE PAGE 64

FLASH DETAIL
DRIVE INFORMATION
AUTOSAVE SEE PAGE 65

23 FIGURE I
METER

METER

VOLTAGES
&
CURRENTS

FREQUENCY
&
PHASE

MIN. START
VOLTAGES

MIN. START
CURRENTS

The controller provides simultaneous 3 phase metering in True RMS. When the METER button
is pushed, the display will show existing volts and amps for all three phases. Use the key to
scroll to the next set of values, which is the current frequency (hertz) and the phase rotation.
Pressing the key again will display the Minimum MTR (motor) Start Volts for each phase.
The values shown are for the last start or current start if motor is running. Pressing the key
again will display the Maximum MTR (motor) Start Amps for each phase. The values shown
are for the last start or current start if motor is running. You may use the key to scroll back
through the various values. Press HOME to return to the main screen.

24
EVENT LOG

MENU

EVENT
LOG
(3000 EVENTS)

ENTER

MOST RECENT EVENT


EVENT EVENT #
(TIME-DATE) SEARCH MULT.

CHANGE
ENTER SEARCH MULT.
(x1 - x10 - x100)

NEXT MOST
RECENT ENTER
EVENT
(x Search Mult)

NEXT MOST
RECENT
EVENT
(x Search Mult)

NEXT MOST
RECENT
EVENT
(x Search Mult)

NEXT MOST
RECENT
ENTIRE EVENT
EVENT (x Search Mult)
LOG

ENTIRE
EVENT
LOG

The controller keeps an internal log of all events. This memory log stores the last 3000 events
in chronological order. To view the event log, press MENU. The display will show Event
Log. Press ENTER. The most recent event will be shown with a time/date stamp. To view
the previous event, press the key. The and keys can be used to scroll forward and
backward through the events. To search more rapidly through the events, such as looking
for a specific date, press the ENTER key while viewing any event. The event will appear
on the top line of the display. The event number and search multiplier {X1, X10, X100} will
appear on the bottom line of the display. To change the search multiplier, press the key.
The search multiplier determines how many events are skipped when the and keys
are used. Press ENTER to return to the event screen with time/date stamp or you can scroll
through the events from the current screen. Press HOME to return to the main screen when
finished viewing events.
25
DATA LOG
MENU

DATA LOG

#CALLS/ MAXIMUM MINIMUM


RUN VOLTAGES
#STARTS CURRENTS

TOTAL LAST
MOTOR MAXIMUM
PHASE VOLTAGES
RUN TIME FAILURE

LAST LAST TOTAL


MOTOR PHASE UNIT RUN
RUN TIME REVERSAL TIME

LAST LAST LOCKED


MOTOR MIN/MAX
ROTOR FREQUENCY
START TRIP

LAST LOCKED MIN/MAX


ROTOR TRIP SYSTEM
CURRENTS PRESSURE

The controller keeps an internal log of historical data. This log consists of the following
data:
No. of calls to start / No. of actual starts
Total Motor Run Time (Hrs:Min:Sec)
Last Motor Run Time (Min:Sec)
Last Motor Start (Time and Date)
Maximum Run Currents (3 Phase - Amps)
Last Phase Failure (Time and Date)
Last Phase Reversal (Time and Date)
Last LR (Locked Rotor) Trip (Time and Date)
Last LR (Locked Rotor) Trip Currents (3 Phase - Amps)
Minimum Voltages (3 Phase)
Maximum Voltages (3 Phase)
Total Unit Run Time (Power On Time - Hrs:Min)
Min/Max Frequency (Hertz)
Min/Max Pressure
To view the data log, press MENU until Data Log appears on the screen. Use the and
keys to scroll through the data log information. Press HOME to return to the main screen
when finished viewing the data log.
26
PRESSURE SETTINGS - STOP PRESSURE

MENU

PRESSURE
SETTINGS

(ENTER OPERATOR
PASSWORD)
STOP
ENTER
PRESSURE

SET
ENTER STOP
PRESSURE

Press MENU button until Pressure Settings appears on the display. Present stop pressure
setting will be displayed. Use the key to scroll to the stop pressure setting. The current
set point will be displayed. To change the pressure setting, press ENTER. Enter the operator
password. Use the and keys to set stop pressure to desired setting. Press ENTER to
store the new setting. Press HOME to return to the main screen. (Note: The STOP pressure
setting must be set at a pressure less than the fire pump churn pressure (Including minimum
suction pressure) otherwise, the pump will run continuously once started).

27
PRESSURE SETTINGS - START PRESSURE

MENU

PRESSURE
SETTINGS

(ENTER OPERATOR
PASSWORD)
START
ENTER
PRESSURE

SET
ENTER START
PRESSURE

Press MENU button until Pressure Settings appears on the display. Press ENTER. Present
start pressure setting will be displayed. To change the pressure setting, press ENTER. Enter
the operator password. Use the and keys to set start pressure to desired setting. Press
ENTER to store the new setting. Press HOME to return to the main screen. (Note: The mini-
mum operating pressure differential (the difference between the START and STOP settings)
is 5 psi. If start pressure cannot be raised it is because the pressure is at the 5 psi differential.
Raise the STOP pressure to allow additional differential to raise the START pressure).

28
PRESSURE SETTINGS - PRESSURE RECORDING

MENU

PRESSURE
SETTINGS

(ENTER OPERATOR
PASSWORD)
PRESSURE
ENTER
RECORDING

SET
ENTER
DELTA-P

SET
ENTER AUTOMATIC
RECORDING

The pressure recording settings determine when the system pressure is recorded. This in-
formation is saved to the built in event log, and the floppy disk. This information will also be
printed if the controller was ordered with a printer. To set these parameters, press the MENU
button until Pressure Settings appears on the display. Use the key to scroll to the Pres-
sure Recording screen. The present settings will be displayed. Press ENTER to change the
settings. Enter the operator password. The cursor will blink next to the Delta p ( P) setting.
This setting refers to a variation in pressure. If the pressure deviates +/- more than the setting,
the event is recorded. Use the and keys to set the delta p setting. The parameters
for this setting are OFF or a pressure setting from 5 to 50 psi. Next to the delta p setting
is the automatic recording setting. This setting can be set to Off or Hourly. To change this
setting use the key to move the cursor and the or keys to change the setting. Press
ENTER to store the new settings. Press HOME to return to the main screen.

29
PRESSURE SETTINGS - MANUAL STOP ONLY

MENU

PRESSURE
SETTINGS

(ENTER OPERATOR
PASSWORD)
MANUAL
STOP ENTER
ONLY

SET
ENTER MANUAL
STOP

The controller can be set for manual stop only. This setting can be either Enabled or Dis-
abled. Enabling this setting will cause the Mark II to ignore any minimum run or off delay
timer settings. The minimum run or off delay timers will appear on the diplay and count down
the set times, but the controller will not stop the pump at the end of this time. The only way to
stop the pump with the manual stop only setting enabled is to press the STOP push-button.
If system pressure is low, the pump will restart when the STOP push-button is released.

To set this parameter press MENU button until pressure settings appears on the display. Use
the key to scroll to the Manual Stop Only setting. The set value will be displayed. Press
ENTER to change the setting. Enter operator password. Use the or keys to toggle the
setting. Press ENTER to store the setting. Press HOME to return to the main screen.

30
PRESSURE SETTINGS - PRESSURE UNITS

MENU

PRESSURE
SETTINGS

(ENTER OPERATOR
PASSWORD)
PRESSURE
ENTER
UNITS

SET
ENTER PRESSURE
UNITS

The Mark II can display pressure in either psi or bar. To change this setting, press MENU
until Pressure Settings appears on the display. Use the key to scroll to the Pressure
Units setting. The existing setting will be displayed. Press ENTER to change the setting.
Enter operator password. Use the or keys to toggle the setting. Press ENTER to store
the setting. Press HOME to return to main screen.

31
PRESSURE SETTINGS - LOW SUCTION & LEVEL

MENU

PRESSURE
SETTINGS

(ENTER OPERATOR
PASSWORD)
LOW
SUCT & ENTER
LEVEL

SET
ENTER CONTROL
& INPUT

SET
ENTER ON DELAY
& RESET

These settings provide for alarm or shutdown if there is a problem with the water supply to the
pump. Depending on settings, the controller will display Low Suction Pressure or Reservoir
Low if one of these conditions occur.

Press MENU until Pressure Settings is displayed. Use the key to scroll to the Low Suction
& Level setting. To change, press ENTER and enter the operator password. The settings for
control and input will be displayed. To modify the settings, press ENTER. The cursor will
flash next to the control setting. Use the and keys to set the desired control method
(Off, Alarm or Shutdown). Use the key to move the cursor to the Input setting. Use the
and keys to set the desired input (Level or Suction). Press ENTER to store the new
setting. Use the key to see the current settings for On Delay and Reset. Press EN-
TER to change these settings. Use the and keys to set the desired delay time (5 - 60
seconds). Use the key to move the cursor to the reset setting. Use the and keys
to set the desired reset method (Auto or Manual). Press ENTER to store the new setting.
(Note: Manual Reset will only be available if the controller was ordered with the manual reset
option). Press HOME to return to the main screen.

32
PRESSURE SETTINGS - PRESSURE CALIBRATION

MENU

PRESSURE
SETTINGS

(ENTER SUPERVISOR
PASSWORD)
PRESSURE
ENTER
CALIBRATION

ZERO
ENTER
CALIBRATION

SET
ENTER ZERO
CALIBRATION

SET
SPAN
SPAN ENTER
CALIBRATION
CALIBRATION

(Note: Pressure is calibrated at the factory. Firetrol does not recommend calibration by build-
ing service or maintenance personnel. Improper calibration could lead to a failure of the fire
pump controller to properly react to changes in system pressure.)

Press MENU until Pressure Settings appears on the display. Use the key to scroll to the
Calibration setting. Press ENTER to continue. Enter supervisor password. Press ENTER
to calibrate the Zero setting or press the key to go to the Span setting, press ENTER to
calibrate the span setting.

Zero Calibration - Display will read Set Transducer Input to Zero Pressure. Remove system
pressure from the sensing line. When pressure has been removed, press ENTER. Display
will read Set Zero Pressure ZP=0. Use the and keys to set a minimum pressure if
zero pressure cannot be obtained. Press ENTER to store the setting. Press ENTER to exit.
Press HOME to return to the main screen.

Span Calibration - Display will read Set Transducer Input to Span Pressure. Set system
pressure to a known pressure using a calibrated gauge or other accurate pressure measur-
ing device. Press ENTER. Display will read Set Span Pressure SP=100. Use the and
keys to set the pressure to match the reading on calibrated gauge or other accurate de-
vice. Press ENTER to store the setting. Press ENTER to exit. Press HOME to return to the
main screen.
33
TIMERS - ON DELAY TIME

MENU

TIMER
SETTINGS

(ENTER OPERATOR
PASSWORD)
ON
DELAY ENTER
TIME

SET ON
ENTER DELAY
TIME

Also known as sequential start time, this setting determines the amount of time the controller
waits to start the motor when a starting cause is present.

Press MENU until Timers is displayed. The current setting will be displayed, to change the
setting press ENTER. Enter operator password. The cursor will flash next to the timer set-
ting. Use the and keys to set the desired on delay time (timer range is 0 - 60 seconds).
Press ENTER to store the new setting. Press HOME to return to the main screen.

34
TIMERS - MINIMUM RUN TIME

MENU

TIMER
SETTINGS

(ENTER OPERATOR
PASSWORD)
MINIMUM
RUN ENTER
TIME

SET MIN.
ENTER RUN
TIME

This setting determines the length of time the motor runs once started. The default setting is
10 minutes. This timer prevents short-cycling of the motor. The controller will stop the motor
after this timer expires, providing all starting causes have been satisfied.

Press MENU until Timers is displayed. Use the key to scroll to the Min Run Time set-
ting. The current value will be displayed. To change, press ENTER and enter the operator
password. The cursor will flash next to the timer setting. Use the and keys to set the
desired minimum run time (timer range is 0 - 60 minutes). Press ENTER to store the new
setting. Press HOME to return to the main screen.

35
TIMERS - OFF DELAY TIME

MENU

TIMER
SETTINGS

(ENTER OPERATOR
PASSWORD)
OFF
DELAY ENTER
TIME

SET OFF
ENTER DELAY
TIME

This setting determines the length of time the motor runs after the starting cause is satisfied.
The default setting is zero. This timer is in lieu of, not in addition to, the minimum run timer.
The minimum run time must be set to zero for the off delay time to be active.

Press MENU until Timers is displayed. Use the key to scroll to the Off Delay Time set-
ting. The current value will be displayed. To change, press ENTER and enter the operator
password. The cursor will flash next to the timer setting. Use the and keys to set the
desired off delay time (timer range is 0 - 60 minutes). Press ENTER to store the new setting.
Press HOME to return to the main screen.

36
TIMERS - MOTOR ACCEL / SOFT START BYPASS TIME

MENU

TIMER
SETTINGS

(ENTER SUPERVISOR
PASSWORD)
MTR ACCEL
Note: Motor Acceleration time ENTER
OR SOFT
only on Models FTA1250, 1300 ST BYPASS
1350, 1500 and 1800. Soft
Starter Bypass time only on
SET ACCEL.
Model FTA1900. ENTER OR BYPASS
TIME

Motor Acceleration Time (Models FTA1250, FTA1300, FTA1350, FTA1500, FTA1800 only)-
Also known as transition timer. This timer determines the amount of time the motor is con-
nected to the starting contactors in a starting or reduced voltage configuration. When this
timer expires, the motor is then connected to the starting contactors in a run or full voltage
configuration. The default setting is 2 seconds (it is not recommended that this setting be
changed unless deemed necessary by a factory trained service technician). To change this
setting, press MENU until Timers is displayed. Use the key to scroll to the Motor Accel-
eration setting. The present value will be displayed. To change the setting, press ENTER.
Enter the supervisor level password. Use the and keys to change the setting (timer
range is 1 - 10 seconds). Press ENTER to store the setting. Press HOME to return to the
main screen.

Soft Starter Bypass Time (Model FTA1900 only)-


This timer determines the amount of time that the soft starter is given to ramp up the motor
to full speed and transition to full voltage (bypass mode). Should a failure of the soft starter
occur, this circuit will attempt to start the motor in full voltage configuration following expira-
tion of this timer. The default setting is 10 seconds (it is not recommended that this setting be
changed unless deemed necessary by a factory trained service technician). To change this
setting, press MENU until Timers is displayed. Use the key to scroll to the Soft Starter
Bypass setting. The present value will be displayed. To change the setting, press ENTER.
Enter the supervisor level password. Use the and keys to change the setting (timer
range is 1 - 10 seconds). Press ENTER to store the setting. Press HOME to return to the
main screen.

37
TIMERS - WEEKLY TEST TIME

MENU

TIMER
SETTINGS

(ENTER OPERATOR
PASSWORD)
WEEKLY
TEST ENTER
TIME

SET
TEST
HOUR

ENTER

SET
TEST
DAY

SET
TEST
FREQUENCY

SET
TEST
DURATION

The controller is supplied with a weekly test timer which will automatically start, exercise the
motor and stop. To set the weekly test timer, press MENU until Timers is displayed. Use
the key to scroll to the Weekly Test setting. The existing setting will be displayed, press
ENTER to change the settings. Enter the operator password. The cursor will flash on the
hour that the test is to start. Use the and keys to set the desired hour. Use the key
to advance the cursor to the day setting. Use the and keys to set the desired day that
the test will occur. Use the key to advance the cursor to the test duration setting. Use the
and keys to set the desired length of time to run the motor (timer range is 1 - 30 min-
utes). Use the key to advance the cursor to the frequency setting. This setting determines
how often the test is performed. Use the and keys to set the desired frequency (set-
ting can be 0 thru 4 weeks. 0 = Off (do not run test). 1 = Run test at set day and time every
week. 2 = Run test at set day and time every other week. 3 = Run test at set day and time
every third week. 4 = Run test at set day and time every 4th week (monthly)). Press ENTER
to store the value. Press HOME to return to the main screen.
38
ALARM LIMITS - UNDER VOLTAGE

MENU

ALARM
LIMITS

(ENTER OPERATOR
PASSWORD)
UNDER
ENTER
VOLTAGE

SET
ENTER UNDER
VOLTAGE

To set the Under Voltage alarm limit, press MENU until the Alarm Limits screen appears.
Use the key to scroll to the Under Voltage screen. The set values will be shown. Press
ENTER to change the setting. Enter the operator level password. Use the and keys
to change the value. Press ENTER to store the setting. Press HOME to return to the main
screen. Following are the available ranges:

Under Voltage-
Voltage Frequency (Hz) Range
200 60 176 - 199 / Off
208 60 176 - 207 / Off
220 50 195 - 219 / Off
230 60 195 - 229 / Off
380 50 334 - 379 / Off
380 60 334 - 379 / Off
415 50 365 - 414 / Off
460 60 388 - 459 / Off
575 60 484 - 574 / Off

39
ALARM LIMITS - OVER VOLTAGE

MENU

ALARM
LIMITS

(ENTER OPERATOR
PASSWORD)
OVER
ENTER
VOLTAGE

SET
ENTER OVER
VOLTAGE

To set the Over Voltage alarm limit, press MENU until the Alarm Limits screen appears.
Use the key to scroll to the Over Voltage screen. The set values will be shown. Press
ENTER to change the setting. Enter the operator level password. Use the and keys
to change the value. Press ENTER to store the setting. Press HOME to return to the main
screen. Following are the available ranges:

Over Voltage-
Voltage Frequency (Hz) Range
200 60 Off / 201 - 224
208 60 Off / 209 - 224
220 50 Off / 221 - 238
230 60 Off / 231 - 260
380 50 Off / 381 - 432
380 60 Off / 381 - 410
415 50 Off / 416 - 448
460 60 Off / 461 - 518
575 60 Off / 576 - 648

40
ALARM LIMITS - VOLTAGE IMBALANCE

MENU

ALARM
LIMITS

(ENTER OPERATOR
PASSWORD)
VOLTAGE
ENTER
IMBALANCE

SET
ENTER VOLTAGE
IMBALANCE

To set the Voltage Imbalance alarm limit, press MENU until the Alarm Limits screen appears.
Use the key to scroll to the Voltage Imbalance screen. The present values will be shown.
Press ENTER to change the setting. Enter the operator level password. Use the and
keys to change the value. Press ENTER to store the setting. Press HOME to return to
the main screen. Following are the available ranges:

Voltage Imbalance-
Setting is in percentage. The setting range is from OFF to 4%.

41
ALARM LIMITS - FREQUENCY

MENU

ALARM
LIMITS

(ENTER OPERATOR
PASSWORD)
FREQUENCY
ENTER
IMBALANCE

SET
ENTER FREQUENCY
IMBALANCE

To set the Frequency alarm limit, press MENU until the Alarm Limits screen appears. Use
the key to scroll to the Frequency screen. The present will be shown. Press ENTER to
change the setting. Enter the operator level password. Use the and keys to change
the value. Press ENTER to store the setting. Press HOME to return to the main screen.
Following are the available ranges:

Frequency -
60 Hz 50 Hz
Lo / Hi Lo /Hi
58 / 62 48 / 52
59 / 61 49 / 53
Off Off

42
ALARM LIMITS - MOTOR OVERLOAD

MENU

ALARM
LIMITS

(ENTER OPERATOR
PASSWORD)
MOTOR
ENTER
OVERLOAD

SET
ENTER MOTOR
OVERLOAD

To set the Motor Overload alarm limit, press MENU until the Alarm Limits screen appears.
Use the key to scroll to the Motor Overload screen. The set value will be shown. Press
ENTER to change the setting. Enter the operator level password. Use the and keys
to change the value. Press ENTER to store the setting. Press HOME to return to the main
screen. Following are the available ranges:

Motor Overload -
This value is set in amps - from 100% to 150% of the motor FLA.
(example: Motor FLA = 124 Amps - setting range = Off/124 Amps to 186 Amps)

Note: To view the Motor FLA for which the Mark II is set, see System Setup Menu.

43
ALARM LIMITS - REVERSE PHASES

MENU

ALARM
LIMITS

(ENTER OPERATOR
PASSWORD)
REVERSE
ENTER
PHASES

SET
ENTER PHASE
ROTATION

The Mark II is designed to indicate phase loss and/or phase reversal. Separate LEDs
indicate POWER ON and PHASE REVERSAL. If external alarms are wired, these failures
will also be indicated at the remote alarm location. The Mark II is factory programmed for the
standard ABC phase relationship. If voltage is available on all three phases and the PHASE
REVERSAL LED comes on, proceed with the following:
Press MENU until the Alarm Limits screen appears. Use the key to scroll to the Re-
verse Phases screen. The existing phase rotation setting will be displayed (ex..ABC). Press
ENTER to change the setting. Enter the operator password. Use the or key to change
the setting (ex..ACB). Press ENTER to store the setting. Press HOME to return to the main
screen. The alarm should clear.

Note: This method cannot be used to clear a phase reversal on controllers with Model Number
FTA1900.

44
CLOCK SET

MENU

(ENTER OPERATOR
PASSWORD)
CLOCK
ENTER
SET

SET HOUR
ENTER (24 HR
FORMAT)

SET
YEAR

SET
MINUTE

SET
DATE

SET
MONTH

Press MENU button until Clock Set appears on the display. Press the ENTER key to change
the settings. Enter the operator password. The time and date will appear with a flashing cur-
sor over the hour (hour is in 24 hour format). Use the and keys to set the current hour.
Use the key to move the cursor to the minute setting. Use the and keys to set
the current minute. Use the key to move the cursor to the month setting. Use the and
keys to set the current month. Use the key to move the cursor to the date setting. Use
the and keys to set the current date. Use the key to move the cursor to the year
setting. Use the and keys to set the current year. When settings are satisfactory, press
ENTER to return to the main screen.

45
CLOCK SET - DAYLIGHT SAVING TIME

MENU

CLOCK
SET

(ENTER OPERATOR
PASSWORD)
DAYLIGHT
SAVING ENTER
TIME

SET
ENTER DAYLIGHT
SAVING

The Mark II can automatically adjust the clock for daylight saving time. If this setting is set to
enable the time will automatically reset ahead or back according to the daylight saving time
schedule.

Press MENU button until Clock Set appears on the display. Use the key to scroll to the
Daylight Savings screen. Press the ENTER key to change the settings. Enter the operator
password. Use the and keys to enable or disable this setting. Press ENTER to store
the new setting. Press HOME to return to the main menu.

46
DIAGNOSTICS - SOFTWARE VERSION

MENU

DIAGNOSTICS

SOFTWARE
VERSION

To view the loaded software version press MENU until the Diagnostics screen appears. Use
the key to scroll to the Software Version screen. The loaded revision level will be shown.
Press HOME to return to the main screen.

47
DIAGNOSTICS - LAMP TEST

MENU

DIAGNOSTICS

PERFORM ALL
LAMP ENTER LED'S
TEST ON

ANY KEY

To perform a lamp test, press MENU until the Diagnostics screen appears. Use the key
to scroll to the Perform Lamp Test screen. Press ENTER to perform the test. All Mark II
LEDs should illuminate. Press any key to end the test. Press HOME to return to the main
screen.

48
DIAGNOSTICS - 120VAC INPUTS 1-16

MENU

DIAGNOSTICS

120VAC
INPUTS
1-16

To view 120VAC inputs (1-16) to the Mark II press MENU until the Diagnostics screen ap-
pears. Use the key to scroll to the 120VAC Inputs 1-16 screen. This screen displays the
status of the first 16 120VAC inputs to the Mark II. A zero designates no input, a 1 indicates
an input is present. Not all inputs are used on all controllers. The inputs read from left to right
and are designated as follows:
1 - User 1 2 - User 2
3 - User 3 4 - User 4
5 - User 5 6 - User 6
7 - User 7 8 - User 8
9 - Not Used 10 - Automatic Start
11 - Weekly Test Push-button 12 - Control Voltage Present
13 - Transfer Load Disconnect OP 14 - Emergency Iso Switch Off
15 - Transfer to Emergency 16 - Soft Starter Over Temp (FTA1900 only)

49
DIAGNOSTICS - 120VAC INPUTS 17-24

MENU

DIAGNOSTICS

120VAC
INPUTS
17-24

To view 120VAC inputs (1-16) to the Mark II press MENU until the Diagnostics screen ap-
pears. Use the key to scroll to the 120VAC Inputs 17-24 screen. This screen displays the
status of 120VAC inputs 17 thru 24 into the Mark II. A zero designates no input, a 1 indicates
an input is present. Not all inputs are used on all controllers. The inputs read from left to right
and are designated as follows:
17 - Soft Starter Full Speed (FTA1900 only)
18 - Motor Accel 19 - Deluge Valve Open
20 - Interlock 21 - Manual Stop
22 - Emergency Run 23 - Remote Start
24 - Local Start

50
DIAGNOSTICS - 120VAC OUTPUTS

MENU

DIAGNOSTICS

120VAC
OUTPUTS

To view 120VAC outputs from the Mark II press MENU until the Diagnostics screen appears.
Use the key to scroll to the 120VAC Outputs screen. This screen displays the status
of 120VAC output from the Mark II. A zero designates no output, a 1 indicates an output is
present. Not all outputs may be used on all controllers. The outputs read from left to right
and are designated as follows:
1 - Motor Run1 (1CR) 2 - Motor Run2 (6CR)
3 - Audible Alarm 4 - Alarm Relay
5 - User 1 6 - User 2
7 - User 3 8 - User 4
9 - User 5 10 - User 6
11 - User 7 12 - User 8
13 - Weekly Test Timer Solenoid 14 - Phase Reversal
15 - Phase Reversal 16 - Phase Failure
17 - AC Common 18 - AC Common

51
DIAGNOSTICS - KEYPAD TEST

MENU

DIAGNOSTICS

KEYPAD FACTORY
TEST USE
ONLY

The Keypad Test is a diagnostic tool to be used only by factory service technicians.

52
DIAGNOSTICS - SERIAL LOOPBACK TEST

MENU

DIAGNOSTICS

SERIAL FACTORY
LOOPBACK USE
TEST ONLY

The Serial Loopback Test is a diagnostic tool to be used only by factory service technicians.

53
DIAGNOSTICS - FLASH MEMORY TEST

MENU

DIAGNOSTICS

FLASH FACTORY
MEMORY USE
TEST ONLY

The Flash Memory Test is a diagnostic tool to be used only by factory service technicians.

54
DIAGNOSTICS - USB LOOPBACK TEST

MENU

DIAGNOSTICS

USB FACTORY
LOOPBACK USE
TEST ONLY

The USB Loopback Test is a diagnostic tool to be used only by factory service technicians.

55
DIAGNOSTICS - USB DRIVE TEST

MENU

DIAGNOSTICS

USB FACTORY
DRIVE USE
TEST ONLY

The USB Drive Test is a diagnostic tool to be used only by factory service technicians.

56
SYSTEM SETUP - MODEL CONFIGURATION

MENU

SYSTEM
SETUP

MODEL FACTORY
CONFIG USE
ONLY

To view the controller model configuration press MENU until the System Setup screen ap-
pears. Press the key to scroll to the Model Configuration screen. The existing value
will be shown.

The model configuration supplies information vital to the operation of the Mark II. The model
configuration can only be changed by factory service technicians.

57
SYSTEM SETUP - OPTION CONFIGURATION

MENU

SYSTEM
SETUP

OPTION FACTORY
CONFIG USE
ONLY

To view the controller option configuration press MENU until the System Setup screen ap-
pears. Press the key to scroll to the Option Configuration screen. The present value
will be shown.

The option configuration supplies information vital to the operation of the Mark II. The model
configuration can only be changed by factory service technicians.

58
SYSTEM SETUP - SYSTEM LANGUAGE

MENU

SYSTEM
SETUP

(ENTER OPERATOR
PASSWORD)
SYSTEM
ENTER
LANGUAGE

SELECT
ENTER SYSTEM
LANGUAGE

This setting determines the language which is displayed on the Mark II screens.

To change the controller system language, press MENU until the System Setup screen ap-
pears. Press the key to scroll to the System Language screen. The set value will be
shown. Press ENTER and input operator password, use the S and T arrows to select the
desired language. Press ENTER to accept the change.

59
SYSTEM SETUP - SYSTEM VOLTAGE

MENU

SYSTEM
SETUP

SYSTEM FACTORY
VOLTAGE USE
ONLY

To view the controller system voltage configuration press MENU until the System Setup
screen appears. Press the key to scroll to the System Voltage screen. The set value
will be shown. This value should match the voltage being supplied to the controller.

The system voltage setting supplies information vital to the operation of the Mark II. The
system voltage can only be changed by factory service technicians.

60
SYSTEM SETUP - SYSTEM FREQUENCY

MENU

SYSTEM
SETUP

SYSTEM FACTORY
FREQUENCY USE
ONLY

To view the controller system frequency (hertz) configuration press MENU until the System
Setup screen appears. Press the key to scroll to the System Frequency screen. The
present value will be shown. This value should match the voltage frequency being supplied
to the controller.

The system frequency setting supplies information vital to the operation of the Mark II. The
system frequency can only be changed by factory service technicians.

61
SYSTEM SETUP - MOTOR FLA

MENU

SYSTEM
SETUP

MOTOR FACTORY
FLA USE
ONLY

To view the controller Motor FLA configuration press MENU until the System Setup screen ap-
pears. Press the key to scroll to the Motor FLA screen. The set value will be shown.

The motor FLA setting supplies information vital to the operation of the Mark II. The motor
FLA can only be changed by factory service technicians.

62
SYSTEM SETUP - CT RATIO

MENU

SYSTEM
SETUP

CT FACTORY
RATIO USE
ONLY

To view the controller CT Ratio configuration press MENU until the System Setup screen
appears. Press the key to scroll to the CT Ratio screen. The set value will be shown.

The CT ratio setting supplies information vital to the operation of the Mark II. The CT ratio
can only be changed by factory service technicians.

63
SYSTEM SETUP - SERIAL NUMBER

MENU

SYSTEM
SETUP

SERIAL FACTORY
NUMBER USE
ONLY

To view the controller Serial Number press MENU until the System Setup screen appears.
Press the key to scroll to the Serial Number screen. The present value will be shown.

The serial number supplies information vital to record keeping. The serial number can only
be changed by factory service technicians.

64
SYSTEM SETUP - FLASH DRIVE AUTOSAVE
MENU

SYSTEM
SETUP

(ENTER OPERATOR
PASSWORD)
FLASH
DRIVE ENTER
AUTOSAVE

SET
ENTER AUTOSAVE
FUNCTION

The controller is supplied standard with a host USB port. The autosave function of the Mark II is
disabled by default. To enable the autosave function, press MENU until the System Setup screen
appears. Press the T key to scroll to the Flash Drive Autosave screen. The current status will be
displayed. To change the setting press the ENTER key and input the operator password. Use the T
or S keys to enable or disable the feature. Press ENTER to confirm your selection.

When enabled, a log of all events are written to a USB Flash Disk (aka Flash Drive or Memory Stick).
The log is automatically written to the disk on a daily basis at the end of each day (0:00). This record
is broken down into monthly files on the disk. Each file consists of one months worth of data, broken
down into individual days. For example the recorded data for the month of August, 2007 would have
a file named 2007-08.txt. The data is recorded in text (.txt) format and can be viewed with any text
editor, but the recommended method is to import the data into a spreadsheet program such as Micro-
soft Excel. This allows for easier sorting and searching of the data.

Data can be written to the flash disk at any time by pressing the SAVE TO DISK button on the Mark
II interface. Enter the operator password. The display will show Disk Save Active while the file is
being written to the disk, the time and date will reappear when the save is complete. The name of
the file written to the disk will be Savedisk.txt. This file will contain the contents of the Event Log, the
Data Log and the System Setup. When using the SAVE TO DISK function, any previous Savedisk.
txt file on the flash disk will be overwritten with the new file.

A DISK ERROR message will be given if a flash disk is not inserted into the USB port and data is
attempting to write to the disk. To clear this error, insert a disk into the port and press the SAVE TO
DISK push-button on the Mark II. A DISK FULL ERROR will occur if insufficient space remains on the
disk for a file attempting to write to the disk. To clear this error, insert a different flash disk and press
the SAVE TO DISK push-button on the Mark II. A DISK NEAR FULL message will be given prior to
DISK FULL ERROR and a different disk should be inserted at that time.

When the autosave feature is enabled, a flash disk should be left in the USB port at all times. Under
normal conditions, a small capacity flash drive would hold many years worth of data (approx. 1MB /
Year).

65
SYSTEM SETUP - SINGLE PHASE MODE

MENU

SYSTEM
SETUP

SINGLE FACTORY
PHASE USE
MODE ONLY

To view the Single Phase Mode setting press MENU until the System Setup screen appears.
Press the key to scroll to the Single Phase Mode screen. The set value will be shown.

The Single Phase Mode setting supplies information vital to the operation of the Mark II. The
Single Phase Mode setting can only be changed by factory service technicians.

66
SYSTEM SETUP - CLEAR EVENT LOG

MENU

SYSTEM
SETUP

CLEAR FACTORY
EVENT USE
LOG ONLY

The Event Log contains historical information regarding events surrounding the controller
operation.

The Event Log can only be cleared by factory service technicians.

67
SYSTEM SETUP - CLEAR DATA LOG

MENU

SYSTEM
SETUP

CLEAR FACTORY
DATA USE
LOG ONLY

The Data Log contains historical information regarding events surrounding the controller
operation.

The Data Log can only be cleared by factory service technicians.

68
SYSTEM SETUP - CHANGE PASSWORDS

MENU

SYSTEM
SETUP

ENTER

CHANGE
PASSWORD

(ENTER
PASSWORD)

ENTER
NEW
PASSWORD

CONFIRM
ENTER NEW
PASSWORD

The controller is shipped with pre-programmed passwords. Each password level can change
its own level and any level below it. This manual only details level 1 operator, and level 2
supervisor functions. Any settings that cannot be changed with a level 1 or level 2 password
will require a factory trained service technician.

To change the Password, press MENU until the System Setup screen appears. Press the
key to scroll to the Change Password screen. Press ENTER to change the password.
Enter the level password. Use the and keys to select the password level to change.
Enter the new password. Confirm the new password. Press ENTER to store the new pass-
word.

Note: If passwords are changed, then forgotten, costs may be incurred for a factory service
technician to visit the job site to reset the password.

69
Sequence of Operation
Limited Service Fire Pump Controllers FTA750

Introduction 1CR is energized. 1CR normally open contact closes,


The following information is in reference to Wiring allowing voltage to the motor starter circuits (see section
Schematic, Publication WS750-50. Pump Motor Starting Sequence for more information)
The minimum run time is a part of the MarkIIs Menu,
Note: Firetrol schematics are drawn showing the Timer Settings . The minimum run timers factory setting
equipment in a de-energized state. is 10 minutes. In this mode, minimum run time begins
when the pressure falls at or below the Start set point,
Energizing The Controller calling for the pump motor to run. When pressure drops,
1. Close the circuit breaker by moving the handle to the this signals the MarkII to output via the Relay PC board,
ON position. directly to the 1CR relay coil. The relays normally open
Note: The unmarked, red, Interlock jumper wire, located contact closes, allowing line voltage to the coil of the
between terminals #1 & #10 on the Relay PC board, 1M contactor. The contactors 3 normally open contacts
(TB1), will prevent the MarkII unit from starting the electric close, allowing 3 phase line voltage to the electric motor,
motor automatically. This jumper wire should only be and the motor runs. Simultaneously, the minimum run
removed after the pressure settings have been input, function of the MarkII is activated, maintaining voltage
and the system pressurized at, or above the Stop set on the 1CR relay coil, and keeping the motor running
point. until the 10 minutes expire. At this time, with pressure
restored at or above the Stop set point, 1CR relay coil
2. The factory programmed MarkII unit will begin will de-energize, re-opening its normally open contact,
initialization. Upon completion, the display will confirm de-energizing the 1M contactor coil. Its 3 normally open
system pressure, the time, date, and Interlock ON, contacts will reopen, causing the motor to de-energize
which is an alarm condition and will cause the yellow and stop.
alarm LED to flash. Any other existing alarm conditions If pressure is restored at, or above the Stop set point
(low system pressure, phase reversal, phase failure, of the MarkII, and even if minimum run time has not yet
deluge open), will also be sequentially and continuously expired, the manual STOP push button located on the
displayed at this time, until each is rectified. flange of the controller can be depressed to manually
stop the engine. This also resets the minimum run time
3. With the interlock jumper wire still in place, the function of the MarkII.
electric motor can only be started by depressing the
START push-button, located on the flange of the controller Manual Start and Stop
enclosure, or by engaging the Emergency Run The pump motor may be manually started by using
Mechanism. After all alarm conditions have been either the START push-button mounted on the flange of
rectified, and the system pressurized at or above the the enclosure or by using a normally open, momentarily
Stop pressure setting, then the interlock jumper may closed, remote start push-button connected to terminals
be removed for the controllers automatic operation 6 and 7.
(standby). With the interlock jumper removed, a drop When the START push-button is depressed, or a
in system pressure to the MarkIIs set Start point, will remote start signal is seen through terminals 6 & 7, the
start the electric motor. MarkII will output through the relay pc board to 1CR relay
coil and the pump motor will be energized and run as
4. The deluge valve contacts are only operational if the described in section Automatic Start & Stop. The
factory jumper has been removed and a normally closed MarkIIs minimum run time feature will not be activated.
deluge valve contact has been placed between terminals The pump motor will continue to run until the STOP
1 and 8 of the Relay PC board, (TB1). The Remote Start push-button is depressed. When the STOP push-button
is only operational if a normally open, momentarily closed is depressed, 1CR relay coil is de-energized, interrupting
contact is wired to terminals 6 and 7 of the Relay PC the voltage to the 1M contactor coil, which causes the
board, (TB1). If engaged, the Emergency Run motor to stop.
Mechanism will cause the pump motor to run as
described in the Emergency Starting and Stopping Deluge Valve Operation
section. To operate the controller utilizing a deluge valve, the
wire jumper between terminals 1 and 8 must be removed
Automatic Start and Stop and a normally closed, open to run deluge valve contact
1). The controllers pressure transducer initiates the wired in its place.
automatic start circuits for the pump motor. When
pressure falls at, or below the MarkII Start setting, relay
When the deluge valve contact opens, relay 1CR is Emergency Starting and Stopping
energized, closing its normally open contact to the 1M The controller is equipped with an emergency run
contactor coil, and the motor runs. mechanism for use in the event of a coil burnout or other
When the deluge valve contact closes, relay 1CR is electrical problem which would prevent normal starting
de-energized, re-opening its normally open contact, de- of the pump motor. The mechanism attempts to both
energizing the 1M contactor, and the motor stops. electrically and mechanically start the pump motor.
When the emergency run mechanism is utilized, a
Shutdown Interlock Operation e-run contact is closed, energizing 1M coil . This, in
The shutdown interlock, if used, is a normally open, effect, attempts to electrically start the pump motor.
closed to interlock contact wired to terminals 1 and 10. The emergency run mechanism also manually
When the interlock contact is closed, relay 1CR closes the 1M contactor, starting the motor. This will
cannot be energized by inputs to the MarkII from the run the motor as long as the main three phase power is
pressure transducer, or the deluge valve. The controller available.
may be started manually by depressing the manual If the pump motor is running via the emergency run
START push button. See the specific starting operation mechanism, DO NOT release the mechanism to stop
for more details. the motor. Place the circuit breaker handle in the off
position, then release the emergency run mechanism.
Pump Motor Starting Sequence Releasing the mechanism while the motor is running
Whenever relay 1CR is energized, its normally open could result in damage to the motor or the motor
contact closes, allowing voltage to the coil of the motor contactor.
starting contactor. During full voltage starting the following Note: The emergency run mechanism is not intended
sequence occurs. for, nor should it be used as a testing device. Its sole
1CR normally open contact closes, energizing purpose is to attempt to start the pump motor in the
contactor 1M . 1M connects motor terminals T1, T2, event of a failure.
and T3 to the power source. This starts the motor in the
full voltage configuration, in which the pump motor draws
100% of its normal inrush current and supplies 100% of
its normal starting torque.


XXXGJSFUSPMDPN4BMFT0GGJDF$BSZ /$64"
SQ750-20 (04-12-07) $6&2
Sequence of Operation
Full Voltage Fire Pump Controllers FTA1000

Introduction 1CR is energized. 1CR normally open contact closes,


The following information is in reference to Wiring allowing voltage to the motor starter circuits (see section
Schematic, Publication WS1000-50. Pump Motor Starting Sequence for more information)
The minimum run time is a part of the MarkIIs Menu,
Note: Firetrol schematics are drawn showing the Timer Settings . The minimum run timers factory setting
equipment in a de-energized state. is 10 minutes. In this mode, minimum run time begins
when the pressure falls at or below the Start set point,
Energizing The Controller calling for the pump motor to run. When pressure drops,
1. Close the isolating switch/circuit breaker by moving this signals the MarkII to output via the Relay PC board,
the handle to the ON position. directly to the 1CR relay coil. The relays normally open
Note: The unmarked, red, Interlock jumper wire, located contact closes, allowing line voltage to the coil of the
between terminals #1 & #10 on the Relay PC board, 1M contactor. The contactors 3 normally open contacts
(TB1), will prevent the MarkII unit from starting the electric close, allowing 3 phase line voltage to the electric motor,
motor automatically. This jumper wire should only be and the motor runs. Simultaneously, the minimum run
removed after the pressure settings have been input, function of the MarkII is activated, maintaining voltage
and the system pressurized at, or above the Stop set on the 1CR relay coil, and keeping the motor running
point. until the 10 minutes expire. At this time, with pressure
restored at or above the Stop set point, 1CR relay coil
2. The factory programmed MarkII unit will begin will de-energize, re-opening its normally open contact,
initialization. Upon completion, the display will confirm de-energizing the 1M contactor coil. Its 3 normally open
system pressure, the time, date, and Interlock ON, contacts will reopen, causing the motor to de-energize
which is an alarm condition and will cause the yellow and stop.
alarm LED to flash. Any other existing alarm conditions If pressure is restored at, or above the Stop set point
(low system pressure, phase reversal, phase failure, of the MarkII, and even if minimum run time has not yet
deluge open), will also be sequentially and continuously expired, the manual STOP push button located on the
displayed at this time, until each is rectified. flange of the controller can be depressed to manually
stop the engine. This also resets the minimum run time
3. With the interlock jumper wire still in place, the function of the MarkII.
electric motor can only be started by depressing the
START push-button, located on the flange of the controller Manual Start and Stop
enclosure, or by engaging the Emergency Run The pump motor may be manually started by using
Mechanism. After all alarm conditions have been either the START push-button mounted on the flange of
rectified, and the system pressurized at or above the the enclosure or by using a normally open, momentarily
Stop pressure setting, then the interlock jumper may closed, remote start push-button connected to terminals
be removed for the controllers automatic operation 6 and 7.
(standby). With the interlock jumper removed, a drop When the START push-button is depressed, or a
in system pressure to the MarkIIs set Start point, will remote start signal is seen through terminals 6 & 7, the
start the electric motor. MarkII will output through the relay pc board to 1CR relay
coil and the pump motor will be energized and run as
4. The deluge valve contacts are only operational if the described in section Automatic Start & Stop. The
factory jumper has been removed and a normally closed MarkIIs minimum run time feature will not be activated.
deluge valve contact has been placed between terminals The pump motor will continue to run until the STOP
1 and 8 of the Relay PC board, (TB1). The Remote Start push-button is depressed. When the STOP push-button
is only operational if a normally open, momentarily closed is depressed, 1CR relay coil is de-energized, interrupting
contact is wired to terminals 6 and 7 of the Relay PC the voltage to the 1M contactor coil, which causes the
board, (TB1). If engaged, the Emergency Run motor to stop.
Mechanism will cause the pump motor to run as
described in the Emergency Starting and Stopping Deluge Valve Operation
section. To operate the controller utilizing a deluge valve, the
wire jumper between terminals 1 and 8 must be removed
Automatic Start and Stop and a normally closed, open to run deluge valve contact
1). The controllers pressure transducer initiates the wired in its place.
automatic start circuits for the pump motor. When
pressure falls at, or below the MarkII Start setting, relay
When the deluge valve contact opens, relay 1CR is Emergency Starting and Stopping
energized, closings its normally open contact to the The controller is equipped with an emergency run
1M contactor coil, and the motor runs. mechanism for use in the event of a coil burnout or other
When the deluge valve contact closes, relay 1CR is electrical problem which would prevent normal starting
de-energized, re-opening its normally open contact, de- of the pump motor. The mechanism attempts to both
energizing the 1M contactor, and the motor stops. electrically and mechanically start the pump motor.
When the emergency run mechanism is utilized, a
Shutdown Interlock Operation e-run contact is closed, energizing 1M coil. This, in
The shutdown interlock, if used, is a normally open, effect, attempts to electrically start the pump motor.
closed to interlock contact wired to terminals 1 and 10. The emergency run mechanism also manually
When the interlock contact is closed, relay 1CR closes the 1M contactor, starting the motor. This will
cannot be energized by inputs to the MarkII from the run the motor as long as the main three phase power is
pressure transducer, or the deluge valve. The controller available.
may be started manually by depressing the manual If the pump motor is running via the emergency run
START push button. See the specific starting operation mechanism, DO NOT release the mechanism to stop
for more details. the motor. Place the isolating switch/circuit breaker
handle in the off position, then release the emergency
Pump Motor Starting Sequence run mechanism. Releasing the mechanism while the
Whenever relay 1CR is energized, its normally open motor is running could result in damage to the motor or
contact closes, allowing voltage to the coil of the motor the motor contactor.
starting contactor. During full voltage starting the following Note: The emergency run mechanism is not intended
sequence occurs. for, nor should it be used as a testing device. Its sole
1CR normally open contact closes, energizing purpose is to attempt to start the pump motor in the
contactor 1M . 1M connects motor terminals T1, T2, event of a failure.
and T3 to the power source. This starts the motor in the
full voltage configuration, in which the pump motor draws
100% of its normal inrush current and supplies 100% of
its normal starting torque.


XXXGJSFUSPMDPN4BMFT0GGJDF$BSZ /$64"
SQ1000-20 (04-12-07) $6&2
Sequence of Operation
Part Winding Fire Pump Controllers FTA1250

Introduction to the coil of 1M starter, allowing voltage to one of the


Reference to Wiring Schematic, Publication motor windings (see section Pump Motor Starting
WS1250-50. Sequence for more information). At the same time the
MarkII initiates the internal transition time, factory set
Note: Firetrol schematics are drawn showing the for 2 seconds. Once this expires, 6CR is energized.
equipment in a de-energized state. 6CR normally open contact closes to the coil of 2M
starter, allowing the second motor winding to be
Energizing The Controller connected to the line voltage. With all motor windings
1. Close the Isolating switch/Circuit breaker by moving connected, the motor will be at full speed.
the handle to the ON position. Note: Allow the motor to either run for 5 minutes, or
Note: The unmarked, red, Interlock jumper wire, located allow 5 minutes between starts, for initial start component
between terminals #1 & #10 on the Relay PC board, cool down period.
(TB1), will prevent the MarkII unit from starting the electric The minimum run time is a part of the MarkII Menu,
motor automatically. This jumper wire should only be Timer Settings. The minimum run time factory setting
removed after the pressure settings have been input, is 10 minutes. In this mode, minimum run time begins
and the system pressurized at, or above the Stop set when the pressure falls at or below the Start set point,
point. calling for the pump motor to run. When pressure drops,
this signals the MarkII to output via the Relay PC board,
2. The factory programmed MarkII unit will begin directly to the 1CR relay coil. The relays normally open
initialization. Upon completion, the display will confirm contact closes, allowing line voltage to the coil of 1M
the system pressure, the time, date, and Interlock ON, contactor. The contactors 3 normally open contacts
which is an alarm condition and will cause the yellow close, allowing voltage to one of the windings of the motor.
alarm LED to flash. Any other existing alarm conditions After a 2 second delay, 6CR relay coil is energized. 6CR
(low system pressure, phase reversal, phase failure, normally open contact closes, allowing line voltage to
deluge open), will also be sequentially and continuously the coil of 2M contactor. The contactors 3 normally open
displayed at this time, until each is rectified. contacts close, allowing voltage to the second winding
of the motor and the motor now runs at full speed.
3. With the interlock jumper still in place, the electric Simultaneously, the minimum run function of the MarkII
motor can only be started by depressing the START is activated, maintaining voltage on the 1CR and 6CR
push-button, located on the flange of the controller relay coils, keeping the motor running until the 10
enclosure, or by engaging the Emergency Run minutes expire. At this time, with pressure restored at
Mechanism. After all alarm conditions have been or above the Stop set point, 1CR and 6CR coils will de-
rectified, and the system pressurized at or above the energize, re-opening the normally open contacts, de-
Stop pressure setting, then the interlock jumper may energizing the 1M and 2M coils, causing the motor to
be removed for the controllers automatic operation stop.
(standby). With the interlock jumper removed, a drop If pressure is restored at or above the Stop set point
in system pressure to the MarkIIs set start point, will of the MarkII, and even if the minimum run time has not
start the electric motor. yet expired, the manual STOP push button, located on
the flange of the controller can be depressed to manually
4. The deluge valve contacts are only operational if the stop the engine. This also resets the minimum run time
factory jumper has been removed and a normally closed function of the MarkII.
deluge valve contact has been placed between terminals
1 and 8 of the Relay PC board, (TB1). The Remote Start Manual Start and Stop
is only operational if a normally open, momentarily closed The pump motor may be manually started by using
contact is wired to terminals 6 and 7 of the Relay PC either the START push-button mounted on the flange of
board, (TB1). If engaged, the Emergency Run Mechanism the enclosure or by using a normally open, momentarily
will cause the pump motor to run as described in the closed, remote start push-button connected to terminals
Emergency Starting and Stopping section. 6 and 7.
When the START push-button is depressed, or a
Automatic Start and Stop remote start signal is seen through terminals 6 & 7, the
1). The controller pressure transducer initiates the MarkII will output through the relay pc board to 1CR relay
automatic start circuits for the pump motor. When coil and the sequence of events described in section
pressure falls at or below the MarkII Start setting, relay Automatic Start & Stop will begin. The MarkII minimum
1CR is energized. 1CR normally open contact, closes run time feature will not be activated.
The pump motor will continue to run until the STOP Emergency Starting and Stopping
push-button is depressed. When the STOP push-button The controller is equipped with an emergency run
is depressed, 1CR & 6CR relay coils are de-energized, mechanism for use in the event of a coil burnout or other
interrupting the voltage to 1M & 2M coils, which causes electrical problem which would prevent normal starting
the motor to stop. of the pump motor. The mechanism attempts to both
electrically and mechanically start the pump motor.
Deluge Valve Operation When the emergency run mechanism is utilized,
To operate the controller utilizing a deluge valve, the the 1M & 2M coils are energized, closing the contacts
wire jumper between terminals 1 and 8 must be removed leading to the motor windings. This, in effect, attempts
and a normally closed, open to run deluge valve contact to electrically start the pump motor in the two winding
wired in its place. configuration.
When the deluge valve contact opens, relay 1CR The emergency run mechanism also manually
coil is energized, and the sequence of events described closes the 1M and 2M contactors, starting the motor in
in section Automatic Start & Stop will begin. The MarkII the two winding configuration. This will run the motor as
minimum run time feature is also activated. long as the main three phase power is available.
When the deluge valve contact closes, and minimum If the pump motor is running via the emergency run
run time expires, relays 1CR & 6CR are de-energized, mechanism, DO NOT release the mechanism to stop
interrupting the voltage to 1M & 2M coils, which causes the motor. Place the isolating switch/circuit breaker
the motor to stop. handle in the off position, then release the emergency
run mechanism. Releasing the mechanism while the
Shutdown Interlock Operation motor is running could result in damage to the motor or
The shutdown interlock, if used, is a normally open, the motor contactors.
closed to interlock contact wired to terminals 1 and 10. Note: The emergency run mechanism is not intended
When the interlock contact is closed, relay 1CR for, nor should it be used as a testing device. Its sole
cannot be energized by inputs to the MarkII from the purpose is to attempt to start the pump motor in the
pressure transducer, or the deluge valve. The controller event of a failure.
may be started manually by depressing the START push
button. See the specific starting operation for more
details.

Pump Motor Starting Sequence


Whenever relay 1CR, and sequentially, after transition
time expires, 6CR coils are energized, line voltage is
allowed to the coils of the motor starting contactors, 1M
& 2M. During Part Winding starting the following
sequence occurs.

1). 1CR contact closes, energizing contactor 1M . 1M


connects motor terminals T1, T2, and T3 to the power
source. This starts the motor in a one winding
configuration, in which the pump motor draws
approximately 65% of its normal inrush current and
supplies approximately 42% of its normal starting torque.

2). When the MarkII transition time expires (factory set


at 2 seconds), 6CR relay is energized, allowing contactor
2M to energize, connecting terminals T7, T8, and T9 to
the power source. The motor is now connected in the
two winding configuration, providing full torque.


XXXGJSFUSPMDPN4BMFT0GGJDF$BSZ /$64"
SQ1250-20 (04-17-07) $6&2
Sequence of Operation
Wye-Delta Open Transition
Fire Pump Controllers
FTA1300

Introduction to the coils of 1M & 1S starters, allowing voltage to the


Reference to Wiring Schematic, Publication line in the WYE connection. (See section Pump Motor
WS1300-50. Starting Sequence for more information). At the same
time the MarkII initiates the internal transition time, factory
Note: Firetrol schematics are drawn showing the set for 2 seconds. Once this expires, 6CR is energized.
equipment in a de-energized state 6CR normally open contact closes to the coil of 2M
starter, 1S coil is de-energized and mechanically locked
Energizing The Controller out (open transition), allowing the motor to be
1. Close the Isolating switch/Circuit breaker by moving reconnected in DELTA, applying full voltage to the
the handle to the ON position. windings.
Note: The unmarked, red, Interlock jumper wire, located Note: Allow the motor to either run for 5 minutes, or
between terminals #1 & #10 on the Relay PC board, allow 5 minutes between starts, for initial start component
(TB1), will prevent the MarkII unit from starting the electric cool down period.
motor automatically. This jumper wire should only be The minimum run time is a part of the MarkII Menu,
removed after the pressure settings have been input, Timer Settings. The minimum run time factory setting
and the system pressurized at, or above the Stop set is 10 minutes. In this mode, minimum run time begins
point. when the pressure falls at or below the Start set point,
calling for the pump motor to run. When pressure drops,
2. The factory programmed MarkII unit will begin this signals the MarkII to output via the Relay PC board,
initialization. Upon completion, the display will confirm directly to the 1CR relay coil. The relays normally open
the system pressure, the time, date, and Interlock ON, contact closes, allowing line voltage to the coils of 1M &
which is an alarm condition and will cause the yellow 1S contactors. The contactorss 3 normally open
alarm LED to flash. Any other existing alarm conditions contacts close, allowing voltage to the line in the WYE
(low system pressure, phase reversal, phase failure, connection of the motor. After a 2 second delay, 6CR
deluge open), will also be sequentially and continuously relay coil is energized. 6CR normally open contact
displayed at this time, until each is rectified. closes, allowing line voltage to the coil of 2M contactor,
and de-energizing 1S contactor (open transition). The
3. With the interlock jumper still in place, the electric 2M contactors 3 normally open contacts close, allowing
motor can only be started by depressing the START reconnection in DELTA of the motor and the motor now
push-button, located on the flange of the controller runs at full speed. Simultaneously, the minimum run
enclosure, or by engaging the Emergency Run function of the MarkII is activated, maintaining voltage
Mechanism. After all alarm conditions have been on the 1CR and 6CR relay coils, keeping the motor
rectified, and the system pressurized at or above the running until the 10 minutes expire. At this time, with
Stop pressure setting, then the interlock jumper may pressure restored at or above the Stop set point, 1CR
be removed for the controllers automatic operation and 6CR coils will de-energize, re-opening the normally
(standby). With the interlock jumper removed, a drop open contacts, de-energizing the 1M and 2M coils,
in system pressure to the MarkIIs set start point, will causing the motor to stop.
start the electric motor. If pressure is restored at or above the Stop set point
of the MarkII, and even if the minimum run time has not
4. The deluge valve contacts are only operational if the yet expired, the manual STOP push button, located on
factory jumper has been removed and a normally closed the flange of the controller can be depressed to manually
deluge valve contact has been placed between terminals stop the engine. This also resets the minimum run time
1 and 8 of the Relay PC board, (TB1). The Remote Start function of the MarkII.
is only operational if a normally open, momentarily closed
contact is wired to terminals 6 and 7 of the Relay PC Manual Start and Stop
board, (TB1). If engaged, the Emergency Run Mechanism The pump motor may be manually started by using
will cause the pump motor to run as described in the either the START push-button mounted on the flange of
Emergency Starting and Stopping section. the enclosure or by using a normally open, momentarily
closed, remote start push-button connected to terminals
Automatic Start and Stop 6 and 7.
1). The controller pressure transducer initiates the When the START push-button is depressed, or a
automatic start circuits for the pump motor. When remote start signal is seen through terminals 6 & 7, the
pressure falls at or below the MarkII Start setting, relay MarkII will output through the relay pc board to 1CR relay
1CR is energized. 1CR normally open contact, closes coil and the sequence of events described in section
Automatic Start & Stop will begin. The MarkII minimum The controller is equipped with an emergency run
run time feature will not be activated. mechanism for use in the event of a coil burnout or other
The pump motor will continue to run until the STOP electrical problem which would prevent normal starting
push-button is depressed. When the STOP push-button of the pump motor. The mechanism attempts to both
is depressed, 1CR & 6CR relay coils are de-energized, electrically and mechanically start the pump motor.
interrupting the voltage to 1M & 2M coils, which causes When the emergency run mechanism is utilized,
the motor to stop. the 1M & 2M coils are energized, closing the contacts
leading to the motor windings. This, in effect, attempts
Deluge Valve Operation to electrically start the pump motor in DELTA.
To operate the controller utilizing a deluge valve, the The emergency run mechanism also manually
wire jumper between terminals 1 and 8 must be removed closes the 1M and 2M contactors, starting the motor in
and a normally closed, open to run deluge valve contact DELTA. This will run the motor as long as the main
wired in its place. three phase power is available.
When the deluge valve contact opens, relay 1CR If the pump motor is running via the emergency run
coil is energized, and the sequence of events described mechanism, DO NOT release the mechanism to stop
in section Automatic Start & Stop will begin. The MarkII the motor. Place the isolating switch/circuit breaker
minimum run time feature is also activated. handle in the off position, then release the emergency
When the deluge valve contact closes, and minimum run mechanism. Releasing the mechanism while the
run time expires, relays 1CR & 6CR are de-energized, motor is running could result in damage to the motor or
interrupting the voltage to 1M & 2M coils, which causes the motor contactors.
the motor to stop. Note: The emergency run mechanism is not intended
for, nor should it be used as a testing device. Its sole
Shutdown Interlock Operation purpose is to attempt to start the pump motor in the
The shutdown interlock, if used, is a normally open, event of a failure.
closed to interlock contact wired to terminals 1 and 10.
When the interlock contact is closed, relay 1CR
cannot be energized by inputs to the MarkII from the
pressure transducer, or the deluge valve. The controller
may be started manually by depressing the START push
button. See the specific starting operation for more
details.

Pump Motor Starting Sequence


Whenever relay 1CR, and sequentially, after transition
time expires, 6CR coils are energized, line voltage is
allowed to the coils of the motor starting contactors, 1M
& 2M. During Part Winding starting the following
sequence occurs.

1). 1CR contact closes, energizing contactors 1M & 1S.


1M & 1S connects motor to the line in the WYE
connection. The motor draws approximately 33% of its
normal inrush current and develops approximately 33%
of its normal starting torque.

2). When the MarkII transition time expires (factory set


at 2 seconds), 6CR relay is energized, allowing contactor
2M to energize, de-energizing and mechanically locking
out 1S (open transition). The motor is automatically
reconnected in DELTA, applying full voltage to the motor.
Emergency Starting and Stopping


XXXGJSFUSPMDPN4BMFT0GGJDF$BSZ /$64"
SQ1300-20 (04-17-07) $6&2
Sequence of Operation
wye-Delta Closed Transition
Fire Pump Controllers
FTA1350

Introduction 1CR is energized. 1CR normally open contact, closes


Reference to Wiring Schematic, Publication to the coils of 1M & 1S starters, allowing voltage to the
WS1350-50. line in the WYE connection. (see section Pump Motor
Starting Sequence for more information). Also a resistor
Note: Firetrol schematics are drawn showing the is connected to each phase, minimizing line
equipment in a de-energized state. disturbances and voltage drop during starting. At the
same time the MarkII initiates the internal transition time,
Energizing The Controller factory set for 2 seconds. Once this expires, 6CR is
1. Close the Isolating switch/Circuit breaker by moving energized. 6CR normally open contact closes to the coil
the handle to the ON position. of 2M & 2S starters , 1S coil is de-energized and
Note: The unmarked, red, Interlock jumper wire, located mechanically locked out(motor circuit remains closed
between terminals #1 & #10 on the Relay PC board, during transition), allowing the motor to be reconnected
(TB1), will prevent the MarkII unit from starting the electric in DELTA, applying full voltage to the windings.
motor automatically, if pressure settings for Start and Note: Allow the motor to either run for 5 minutes, or
Stop have not been pre-programmed in. This jumper allow 5 minutes between starts, for initial start component
wire should only be removed after the pressure settings cool down period.
have been input, and the system pressurized at, or above The minimum run time is a part of the MarkII Menu,
the Stop set point. Timer Settings. The minimum run time factory setting
is 10 minutes. In this mode, minimum run time begins
2. The factory programmed MarkII unit will begin when the pressure falls at or below the Start set point,
initialization. Upon completion, the display will confirm calling for the pump motor to run. When pressure drops,
the system pressure, the time, date, and Interlock ON, this signals the MarkII to output via the Relay PC board,
which is an alarm condition and will cause the yellow directly to the 1CR relay coil. The relays normally open
alarm LED to flash. Any other existing alarm conditions contact closes, allowing line voltage to the coils of 1M &
(low system pressure, phase reversal, phase failure, 1S contactors. The contactorss 3 normally open
deluge open), will also be sequentially and continuously contacts close, allowing voltage to the line in the WYE
displayed at this time, until each is rectified. connection of the motor. After a 2 second delay, 6CR
relay coil is energized. 6CR normally open contact
3. With the interlock jumper still in place, the electric closes, allowing line voltage to the coil of 2M & 2S
motor can only be started by depressing the START contactors, and de-energizing 1S contactor (motor bircuit
pushbutton, located on the flange of the controller remains closed during transition). The 2M, 2S
enclosure, or by engaging the Emergency Run contactors, along with 1Ms 3 normally open contacts
Mechanism. After all alarm conditions have been close, allowing reconnection in DELTA of the motor and
rectified, and the system pressurized at or above the the motor now runs at full speed. Simultaneously, the
Stop pressure setting, then the interlock jumper may minimum run function of the MarkII is activated,
be removed for the controllers automatic operation maintaining voltage on the 1CR relay, keeping the motor
(stand-by). With the interlock jumper removed, a drop running until the 10 minutes expire. At this time, with
in system pressure to the MarkIIs preset start point, pressure restored at or above the Stop set point, 1CR
will start the electric motor. and 6CR coils will de-energize, re-opening the normally
open contacts, de-energizing the 1M, 2M and 2S coils,
4. The deluge valve contacts are only operational if the causing the motor to stop.
factory jumper has been removed and a normally closed If pressure is restored at or above the Stop set point
deluge valve contact has been placed between terminals of the MarkII, and even if the minimum run time has not
1 and 8 of the Relay PC board, (TB1). The Remote Start yet expired, the manual STOP push button, located on
is only operational if a normally open, momentarily closed the flange of the controller can be depressed to manually
contact is wired to terminals 6 and 7 of the Relay PC stop the engine. This also resets the minimum run time
board, (TB1). If engaged, the Emergency Run Mechanism function of the MarkII.
will cause the pump motor to run as described in the
Emergency Starting and Stopping section.
Manual Start and Stop
Automatic Start and Stop The pump motor may be manually started by using
1). The controller pressure transducer initiates the either the START pushbutton mounted on the flange of
automatic start circuits for the pump motor. When the enclosure or by using a normally open, momentarily
pressure falls at or below the MarkII Start setting, relay
closed, remote start pushbutton connected to terminals 2). When the MarkII transition time expires (factory set
6 and 7. at 2 seconds), 6CR relay is energized, allowing contactor
When the START pushbutton is depressed, or a 2M & 2S to energize, de-energizing and mechanically
remote start signal is seen through terminals 6 & 7, the locking out 1S(motor circuits remain closed during
MarkII will output through the relay pc board to 1CR relay transition). The motor is automatically reconnected in
coil and the sequence of events described in section DELTA, applying full voltage to the motor.
Automatic Start & Stop will begin. The MarkII minimum
run time feature will not be activated. Emergency Starting and Stopping
The pump motor will continue to run until the STOP The controller is equipped with an emergency run
pushbutton is depressed. When the STOP pushbutton mechanism for use in the event of a coil burnout or other
is depressed, 1CR relay coil is de-energized, interrupting electrical problem which would prevent normal starting
the voltage to 1M, 2M & 2S coils, which causes the of the pump motor. The mechanism attempts to both
motor to stop. electrically and mechanically start the pump motor.
When the emergency run mechanism is utilized,
Deluge Valve Operation the 1M, 2M & 2S coils are energized, closing the
To operate the controller utilizing a deluge valve, the contacts leading to the motor windings. This, in effect,
wire jumper between terminals 1 and 8 must be removed attempts to electrically start the pump motor in DELTA.
and a normally closed, open to run deluge valve contact The emergency run mechanism also manually
wired in its place. closes the 1M and 2M contactors, starting the motor in
When the deluge valve contact opens, relay 1CR DELTA. This will run the motor as long as the main
coil is energized, and the sequence of events described three phase power is available.
in section Automatic Start & Stop will begin. The MarkII If the pump motor is running via the emergency run
minimum run time feature is also activated. mechanism, DO NOT release the mechanism to stop
When the deluge valve contact closes, and minimum the motor. Place the isolating switch/circuit breaker
run time expires, relays 1CR & 6CR are de-energized, handle in the off position, then release the emergency
interrupting the voltage to 1M & 2M coils, which causes run mechanism. Releasing the mechanism while the
the motor to stop. motor is running could result in damage to the motor or
the motor contactors.
Shutdown Interlock Operation Note: The emergency run mechanism is not intended
The shutdown interlock, if used, is a normally open, for, nor should it be used as a testing device. Its sole
closed to interlock contact wired to terminals 1 and 10. purpose is to attempt to start the pump motor in the
When the interlock contact is closed, relay 1CR event of a failure.
cannot be energized by inputs to the MarkII from the
pressure transducer, or the deluge valve. The controller
may be started manually by depressing the START push
button. See the specific starting operation for more
details.

Pump Motor Starting Sequence


Whenever relay 1CR, and sequentially, after transition
time expires, 6CR coils are energized, line voltage is
allowed to the coils of the motor starting contactors..
During Wye-Delta closed starting, the following sequence
occurs.

1). 1CR contact closes, energizing contactors 1M & 1S.


1M & 1S connects motor to the line in the WYE
connection. The motor draws approximately 33% of its
normal inrush current and develops approximately 33%
of its normal starting torque.


XXXGJSFUSPMDPN4BMFT0GGJDF$BSZ /$64"
SQ1350-20 (04-17-07) $6&2
Sequence of Operation
Primary Resistance
Fire Pump Controllers
FTA1500

Introduction to the coil of 1S starter, allowing voltage through a set of


Reference to Wiring Schematic, Publication resistors to the motor windings (see section Pump Motor
WS1500-50. Starting Sequence for more information). At the same
time the MarkII initiates the internal transition time, factory
Note: Firetrol schematics are drawn showing the set for 2 seconds. Once this expires, 6CR is energized.
equipment in a de-energized state. 6CR normally open contact closes to the coil of 1M
starter, allowing voltage without resistance to the motor
Energizing The Controller windings. The motor will now be at full speed.
1. Close the Isolating switch/Circuit breaker by moving Note: Allow the motor to either run for 5 minutes, or
the handle to the ON position. allow 5 minutes between starts, for initial start component
Note: The unmarked, red, Interlock jumper wire, located cool down period.
between terminals #1 & #10 on the Relay PC board, The minimum run time is a part of the MarkII Menu,
(TB1), will prevent the MarkII unit from starting the electric Timer Settings. The minimum run time factory setting
motor automatically. This jumper wire should only be is 10 minutes. In this mode, minimum run time begins
removed after the pressure settings have been input, when the pressure falls at or below the Start set point,
and the system pressurized at, or above the Stop set calling for the pump motor to run. When pressure drops,
point. this signals the MarkII to output via the Relay PC board,
directly to the 1CR relay coil. The relays normally open
2. The factory programmed MarkII unit will begin contact closes, allowing line voltage to the coil of 1S
initialization. Upon completion, the display will confirm contactor. The contactors 3 normally open contacts
the system pressure, the time, date, and Interlock ON, close, allowing voltage, through a set of resistors, to the
which is an alarm condition and will cause the yellow windings of the motor. After a 2 second delay, 6CR relay
alarm LED to flash. Any other existing alarm conditions coil is energized. 6CR normally open contact closes,
(low system pressure, phase reversal, phase failure, allowing line voltage to the coil of 1M contactor. 1Ms 3
deluge open), will also be sequentially and continuously normally open contacts close, allowing voltage with no
displayed at this time, until each is rectified. resistance to the winding of the motor and the motor
now runs at full speed. Simultaneously, the minimum
3. With the interlock jumper still in place, the electric run function of the MarkII is activated, maintaining voltage
motor can only be started by depressing the START on the 1CR and 6CR relay coils, and keeping the motor
push-button, located on the flange of the controller running until the 10 minutes expire. At this time, with
enclosure, or by engaging the Emergency Run pressure restored at or above the Stop set point, 1CR
Mechanism. After all alarm conditions have been and 6CR coils will de-energize, reopening the normally
rectified, and the system pressurized at or above the open contacts, de-energizing the 1M and 1S coils,
Stop pressure setting, then the interlock jumper may causing the motor to stop.
be removed for the controllers automatic operation If pressure is restored at or above the Stop set point
(standby). With the interlock jumper removed, a drop of the MarkII, and even if the minimum run time has not
in system pressure to the MarkIIs set start point, will yet expired, the manual STOP push button, located on
start the electric motor. the flange of the controller can be depressed to manually
stop the engine. This also resets the minimum run time
4. The deluge valve contacts are only operational if the function of the MarkII.
factory jumper has been removed and a normally closed
deluge valve contact has been placed between terminals Manual Start and Stop
1 and 8 of the Relay PC board, (TB1). The Remote Start The pump motor may be manually started by using
is only operational if a normally open, momentarily closed either the START push-button mounted on the flange of
contact is wired to terminals 6 and 7 of the Relay PC the enclosure or by using a normally open, momentarily
board, (TB1). If engaged, the Emergency Run Mechanism closed, remote start push-button connected to terminals
will cause the pump motor to run as described in the 6 and 7.
Emergency Starting and Stopping section. When the START push-button is depressed, or a
remote start signal is seen through terminals 6 & 7, the
Automatic Start and Stop MarkII will output through the relay pc board to 1CR relay
1). The controller pressure transducer initiates the coil and the sequence of events described in section
automatic start circuits for the pump motor. When Automatic Start & Stop will begin. The MarkII minimum
pressure falls at or below the MarkII Start setting, relay run time feature will not be activated.
1CR is energized. 1CR normally open contact, closes
The pump motor will continue to run until the STOP power source without resistance. The motor is now at
push-button is depressed. When the STOP push-button full speed and providing full torque.
is depressed, 1CR & 6CR relay coils are de-energized,
interrupting the voltage to 1M & 1S coils, which causes Emergency Starting and Stopping
the motor to stop. The controller is equipped with an emergency run
mechanism for use in the event of a coil burnout or other
Deluge Valve Operation electrical problem which would prevent normal starting
To operate the controller utilizing a deluge valve, the of the pump motor. The mechanism attempts to both
wire jumper between terminals 1 and 8 must be removed electrically and mechanically start the pump motor.
and a normally closed, open to run deluge valve contact When the emergency run mechanism is utilized,
wired in its place. the 1M coil is energized, closing the contacts leading to
When the deluge valve contact opens, relay 1CR the motor windings. This, in effect, attempts to
coil is energized, and the sequence of events described electrically start the pump motor.
in section Automatic Start & Stop will begin. The MarkII The emergency run mechanism also manually
minimum run time feature is also activated. closes the 1M contactor, starting the motor at full voltage.
When the deluge valve contact closes, and minimum This will run the motor as long as the main three phase
run time expires, relays 1CR & 6CR are de-energized, power is available.
interrupting the voltage to 1M & 1S coils, which causes If the pump motor is running via the emergency run
the motor to stop. mechanism, DO NOT release the mechanism to stop
the motor. Place the isolating switch/circuit breaker
Shutdown Interlock Operation handle in the off position, then release the emergency
The shutdown interlock, if used, is a normally open, run mechanism. Releasing the mechanism while the
closed to interlock contact wired to terminals 1 and 10. motor is running could result in damage to the motor or
When the interlock contact is closed, relay 1CR the motor contactors.
cannot be energized by inputs to the MarkII from the Note: The emergency run mechanism is not intended
pressure transducer, or the deluge valve. The controller for, nor should it be used as a testing device. Its sole
may be started manually by depressing the START push purpose is to attempt to start the pump motor in the
button. See the specific starting operation for more event of a failure.
details.

Pump Motor Starting Sequence


Whenever relay 1CR, and sequentially, after transition
time expires, 6CR coils are energized, line voltage is
allowed to the coils of the motor starting contactors, 1S
& 1M. During Primary Resistance starting, the following
sequence occurs.

1). 1CR contact closes, energizing contactor 1S. Through


a set of resistors, 1S connects motor terminals T1, T2,
and T3 to the power source. Resistors are used in the
line to reduce line voltage when starting the pump motor.
The circuit to the motor is not opened during the transition
from start to run. While starting, the motor will draw
approximately 50% of full load starting current and supply
25% of rated torque.

2). When the MarkII transition time expires (factory set


at 2 seconds), 6CR relay is energized, allowing contactor
1M to energize, connecting terminals T1, T2, T3 to the


XXXGJSFUSPMDPN4BMFT0GGJDF$BSZ /$64"
SQ1500-20 (04-17-07) $6&2
Sequence of Operation
Autotransformer Fire Pump Controllers FTA1800

Introduction to the coils of 1S & 2S starters, allowing voltage to the


Reference to Wiring Schematic, Publication motor windings. (see section Pump Motor Starting
WS1800-50. Sequence for more information). An autotransformer is
connected to minimizing line disturbances during starting.
Note: Firetrol schematics are drawn showing the At the same time the MarkII initiates the internal
equipment in a de-energized state. transition time, factory set for 2 seconds. Once this
expires, 6CR is energized. 6CR normally open contact
Energizing The Controller closes to the coil of 1M starter, 1S coil is de-energized
1. Close the Isolating switch/Circuit breaker by moving and mechanically locked out (motor circuit remains
the handle to the ON position. closed during transition), allowing the motor to be directly
Note: The unmarked, red, Interlock jumper wire, located connected to the power source.
between terminals #1 & #10 on the Relay PC board, Note: Allow the motor to either run for 5 minutes, or
(TB1), will prevent the MarkII unit from starting the electric allow 5 minutes between starts, for initial start component
motor automatically. This jumper wire should only be cool down period.
removed after the pressure settings have been input, The minimum run time is a part of the MarkII Menu,
and the system pressurized at, or above the Stop set Timer Settings. The minimum run time factory setting
point. is 10 minutes. In this mode, minimum run time begins
when the pressure falls at or below the Start set point,
2. The factory programmed MarkII unit will begin calling for the pump motor to run. When pressure drops,
initialization. Upon completion, the display will confirm this signals the MarkII to output via the Relay PC board,
the system pressure, the time, date, and Interlock ON, directly to the 1CR relay coil. The relays normally open
which is an alarm condition and will cause the yellow contact closes, allowing line voltage to the coils of 1S &
alarm LED to flash. Any other existing alarm conditions 2S contactors. The contactorss 3 normally open
(low system pressure, phase reversal, phase failure, contacts close, allowing voltage through the
deluge open), will also be sequentially and continuously autotransformer, to the motor. After a 2 second delay,
displayed at this time, until each is rectified. 6CR relay coil is energized. 6CR normally open contact
closes, allowing line voltage to the coil of 1M contactor,
3. With the interlock jumper still in place, the electric and de-energizing 1S contactor (motor circuit remains
motor can only be started by depressing the START closed during transition). The 1Ms 3 normally open
push-button, located on the flange of the controller contacts close, allowing direct line voltage to the motor,
enclosure, or by engaging the Emergency Run and the motor now runs at full speed. Simultaneously,
Mechanism. After all alarm conditions have been the minimum run function of the MarkII is activated,
rectified, and the system pressurized at or above the maintaining voltage on the 1CR relay, keeping the motor
Stop pressure setting, then the interlock jumper may running until the 10 minutes expire. At this time, with
be removed for the controllers automatic operation pressure restored at or above the Stop set point, 1CR
(standby). With the interlock jumper removed, a drop and 6CR coils will de-energize, re-opening the normally
in system pressure to the MarkIIs set start point, will open contacts, de-energizing the 1M and 2S coils,
start the electric motor. causing the motor to stop.
If pressure is restored at or above the Stop set point
4. The deluge valve contacts are only operational if the of the MarkII, and even if the minimum run time has not
factory jumper has been removed and a normally closed yet expired, the manual STOP push button, located on
deluge valve contact has been placed between terminals the flange of the controller can be depressed to manually
1 and 8 of the Relay PC board, (TB1). The Remote Start stop the engine. This also resets the minimum run time
is only operational if a normally open, momentarily closed function of the MarkII.
contact is wired to terminals 6 and 7 of the Relay PC
board, (TB1). If engaged, the Emergency Run Mechanism Manual Start and Stop
will cause the pump motor to run as described in the The pump motor may be manually started by using
Emergency Starting and Stopping section. either the START push-button mounted on the flange of
the enclosure or by using a normally open, momentarily
Automatic Start and Stop closed, remote start push-button connected to terminals
1). The controller pressure transducer initiates the 6 and 7.
automatic start circuits for the pump motor. When When the START push-button is depressed, or a
pressure falls at or below the MarkII Start setting, relay remote start signal is seen through terminals 6 & 7, the
1CR is energized. 1CR normally open contact, closes MarkII will output through the relay pc board to 1CR relay
coil and the sequence of events described in section out 1S (motor circuits remain closed during transition).
Automatic Start & Stop will begin. The MarkII minimum The motor is automatically connected directly to the
run time feature will not be activated. power source, applying full voltage to the motor.
The pump motor will continue to run until the STOP
push-button is depressed. When the STOP push-button Emergency Starting and Stopping
is depressed, 1CR relay coil is de-energized, interrupting The controller is equipped with an emergency run
the voltage to 1M & 2S coils, which causes the motor to mechanism for use in the event of a coil burnout or other
stop. electrical problem which would prevent normal starting
of the pump motor. The mechanism attempts to both
Deluge Valve Operation electrically and mechanically start the pump motor.
To operate the controller utilizing a deluge valve, the When the emergency run mechanism is utilized,
wire jumper between terminals 1 and 8 must be removed the 1M coil is energized, closing the contacts leading to
and a normally closed, open to run deluge valve contact the motor windings. This, in effect, attempts to
wired in its place. electrically start the pump motor.
When the deluge valve contact opens, relay 1CR The emergency run mechanism also manually
coil is energized, and the sequence of events described closes the 1M contactor, starting the motor at full voltage.
in section Automatic Start & Stop will begin. The MarkII This will run the motor as long as the main three phase
minimum run time feature is also activated. power is available.
When the deluge valve contact closes, and minimum If the pump motor is running via the emergency run
run time expires, relays 1CR & 6CR are de-energized, mechanism, DO NOT release the mechanism to stop
interrupting the voltage to 1M & 2S coils, which causes the motor. Place the isolating switch/circuit breaker
the motor to stop. handle in the off position, then release the emergency
run mechanism. Releasing the mechanism while the
Shutdown Interlock Operation motor is running could result in damage to the motor or
The shutdown interlock, if used, is a normally open, the motor contactors.
closed to interlock contact wired to terminals 1 and 10. Note: The emergency run mechanism is not intended
When the interlock contact is closed, relay 1CR for, nor should it be used as a testing device. Its sole
cannot be energized by inputs to the MarkII from the purpose is to attempt to start the pump motor in the
pressure transducer, or the deluge valve. The controller event of a failure.
may be started manually by depressing the START push
button. See the specific starting operation for more
details.

Pump Motor Starting Sequence


Whenever relay 1CR, and sequentially, after transition
time expires, 6CR coils are energized, line voltage is
allowed to the coils of the motor starting contactors.
During Autotransformer starting, the following sequence
occurs.

1). 1CR contact closes, energizing contactors 1S & 2S.


1S & 2S connect the motor to the power source, through
the autotransformer. The autotransformer is used to
supply reduced voltage when starting the motor. The
autotransformer has three taps for selection of starting
current and torque: 50% tap for 150% current and 25%
torque, 65% tap for 250% current and 42% torque and
the 80% tap for 384% current and 64% torque.
2). When the MarkII transition time expires (factory set
at 2 seconds), 6CR relay is energized, allowing contactor
1M to energize, de-energizing and mechanically locking


XXXGJSFUSPMDPN4BMFT0GGJDF$BSZ /$64"
SQ1800-20 (04-17-07) $6&2
Sequence of Operation
Solid State Reduced Voltage
Fire Pump Controllers
FTA1900

Introduction 1CR contact closes, and activates the factory set (10
Reference to Wiring Schematic, Publication second) Bypass timer feature in the MarkII. The minimum
WS1900-50. run timer feature in the MarkII is also activated. When
the soft starter reaches full speed, the 1MS start contact
Note: Firetrol schematics are drawn showing the will open. Relay 6CR will energize and its contact will
equipment in a de-energized state. close, energizing contactor 1M, connecting the motor
at full voltage. The Bypass time in the MarkII will time
Energizing The Controller out 10 seconds after the call to start. If the soft starter
1). Close the Isolating switch/Circuit breaker by moving fails to reach full speed, the 6CR contact will close,
the handle to the ON position. energizing contactor 1M, connecting
Note: The unmarked, red, Interlock jumper wire, located the motor at full voltage. Should the soft starter encounter
between terminals #1 & #10 on the Relay PC board, an over temperature condition, the over-temperature
(TB1), will prevent the MarkII unit from starting the electric switch in the softstarter will activate, energizing relay
motor automatically. This jumper wire should only be 6CR and the MarkII display will indicate Over
removed after the pressure settings have been input, Temperature Bypass. The 6CR contact will close,
and the system pressurized at, or above the Stop set energizing contactor 1M, connecting the motor at full
point. voltage.
The minimum run time is a part of the MarkII Menu,
2). The factory programmed MarkII unit will begin Timer Settings. The minimum run time factory setting
initialization. Upon completion, the display will confirm is 10 minutes. In this mode, minimum run time begins
the system pressure, the time, date, and Interlock ON, when the pressure falls at or below the Start set point,
which is an alarm condition and will cause the yellow calling for the pump motor to run. When pressure is
alarm LED to flash. Any other existing alarm conditions restored at or above the Stop set point, 6CR coil will de-
(low system pressure, phase reversal, phase failure, energize, re-opening the normally open contacts, de-
deluge open), will also be sequentially and continuously energizing the 1M coil, and the softstarter is called to
displayed at this time, until each is rectified. ramp down the motor.
If pressure is restored at or above the Stop set point
3). With the interlock jumper still in place, the electric of the MarkII, and even if the minimum run time has not
motor can only be started by depressing the START yet expired, the manual SOFT STOP, or EMERGENCY
push-button, located on the flange of the controller STOP push buttons, located on the flange of the controller
enclosure, or by engaging the Emergency Run can be depressed to manually stop the engine. This
Mechanism. After all alarm conditions have been also resets the minimum run time function of the MarkII.
rectified, and the system pressurized at or above the The pump motor will run until the SOFT STOP push-
Stop pressure setting, then the interlock jumper may button or the EMERGENCY STOP push-button is
be removed for the controllers automatic operation depressed. When the SOFT STOP push-button is
(standby). With the interlock jumper removed, a drop pressed, an input to the softstart STOP contact,
in system pressure to the MarkIIs set start point, will initializes the ramp down sequence. If pressure has been
start the electric motor. restored, the ramp down sequence will continue until
the motor is stopped. If pressure has not been restored
4). The deluge valve contacts are only operational if the at or above the STOP setting, the pump motor will restart
factory jumper has been removed and a normally closed when the push-button is released. When the
deluge valve contact has been placed between terminals EMERGENCY STOP push-button is pressed, its input
1 and 8 of the Relay PC board, (TB1). The Remote Start to the softstart STOP contact signals the soft starter to
is only operational if a normally open, momentarily closed stop immediately, bypassing the soft stop, whether
contact is wired to terminals 6 and 7 of the Relay PC pressure has been restored or not.
board, (TB1). If engaged, the Emergency Run Mechanism
will cause the pump motor to run as described in the Manual Start and Stop
Emergency Starting and Stopping section. The pump motor may be manually started by using
. either the START push-button mounted on the flange of
Automatic Start and Stop the enclosure or by using a normally open, momentarily
1). The pressure transducer initiates the automatic start closed, remote start push-button connected to terminals
circuits for the pump motor. When pressure falls at or 6 and 7.
below the start setting, relay 1CR is energized. 1CR When the START push-button is depressed, or a
contact will close, initiating the soft start feature. Another remote start signal is seen through terminals 6 & 7, the
MarkII will output through the relay pc board to 1CR relay to energize, and reconnect terminals T1, T2, and T3 to
coil and the sequence of events described in section the power source. The motor is now running at full voltage,
Automatic Start & Stop will begin. The MarkII minimum and speed. The SOFT START module is now in standby.
run time feature will not be activated.
The pump motor will continue to run until the SOFT Emergency Starting and Stopping
STOP, or the EMERGENCY STOP push-button is The controller is equipped with an emergency run
depressed. Note: SOFT STOP ramps the motor down mechanism for use in the event of a coil burnout or other
to stop. EMERGENCY STOP shuts the motor down electrical problem which would prevent normal starting
immediately. of the pump motor. The mechanism attempts to both
electrically and mechanically start the pump motor.
Deluge Valve Operation When the emergency run mechanism is utilized,
To operate the controller utilizing a deluge valve, the the 1M coil is energized, closing the contacts leading to
wire jumper between terminals 1 and 8 must be removed the motor windings. This, in effect, attempts to
and a normally closed, open to run deluge valve contact electrically start the pump motor.
wired in its place. The emergency run mechanism also manually
When the deluge valve contact opens, relay 1CR closes the 1M contactor, starting the motor at full voltage,
coil is energized, and the sequence of events described bypassing the SOFT START module. This will run the
in section Automatic Start & Stop will begin. The MarkII motor as long as the main three phase power is available.
minimum run time feature is also activated. If the pump motor is running via the emergency run
When the deluge valve contact closes, and minimum mechanism, DO NOT release the mechanism to stop
run time expires, relays 1CR & 6CR are de-energized, the motor. Place the isolating switch/circuit breaker
de-energizing 1M coil. The SOFT STOP contact on the handle in the off position, then release the emergency
soft starter is closed, and the motor will ramp down to run mechanism. Releasing the mechanism while the
stop. motor is running could result in damage to the motor or
the motor contactor.
Shutdown Interlock Operation Note: The emergency run mechanism is not intended
The shutdown interlock, if used, is a normally open, for, nor should it be used as a testing device. Its sole
closed to interlock contact wired to terminals 1 and 10. purpose is to attempt to start the pump motor in the
When the interlock contact is closed, relay 1CR event of a failure.
cannot be energized by inputs to the MarkII from the
pressure transducer, or the deluge valve. The controller Power Available and Phase Reversal LEDs
may be started manually by depressing the START push The green POWER AVAILABLE led is illuminated
button. See the specific starting operation for more whenever the system is energized. PHASE FAILURE
details. illuminated led, DOES NOT MEAN THAT THE
CONTROLLER HAS BEEN DISCONNECTED.
Pump Motor Starting Sequence Hazardous voltages may exist.
Whenever relay 1CR, and sequentially, after the PHASE REVERSAL led is illuminated when phases
bypass time expires, 6CR coils are energized, line are reversed. Under a phase reversal condition POWER
voltage is connected to the motor windings. During Solid AVAILABLE LED and PHASE REVERSAL LED are both
State Reduced Voltage starting the following sequence illuminated. THE CONTROLLER WILL NOT UTILIZE
occurs. THE SOFT START FEATURE IF A PHASE REVERSAL
CONDITION EXISTS. Phase reversal is an unsafe
1). 1CR contact closes to the soft start (1MS) START condition.
contact. 1MS connects motor terminals T1, T2, and T3 The normal standby controller condition is:
to the power source. This motor will accelerate along a POWER AVAILABLE - illuminated green
ramp beginning at 40% of normal starting current and PHASE REVERSAL - Not illuminated
15% of full voltage torque. PHASE OK (on SOFT START module) - Illuminated
red
2). When the MarkII bypass time expires (factory set at
10 seconds), and the motor has reached full current and
torque, 6CR relay is energized, allowing contactor 1M


XXXGJSFUSPMDPN4BMFT0GGJDF$BSZ /$64"
SQ1900-20 (04-17-07) $6&2

S-ar putea să vă placă și