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NEST
User Manual
3
NEST
User Manual
www.acoemgroup.com
support@acoemgroup.com
Brand of ACOEM
TABLE OF CONTENT
Brand of ACOEM
CHAPTER 1. GENERAL PRESENTATION
1.1 ACKNOWLEDGEMENTS
Thank you for choosing ONEPROD System, which is our dedicated condition monitoring solution for rotating
machinery.
The ONEPROD XPR platform results from 25 years experience acquired by ACOEM (previously known as Stell
Diagnostic, 01dB-Stell, 01dB Acoustics & Vibration, and 01dB-Metravib) in the field of condition monitoring, with
our eDiag, DivaLine, SurvaoDiag, Moviscope, Survao, Vimex and other software products.
1.1 INTRODUCTION
Machine condition monitoring systems have since long proven their relevance and efficiency for all industrial
sectors, where:
Worker and installation safety can easily be compromised by a malfunction of a rotating machine;
Unplanned machine downtime induces major additional costs as the result of production loss and the
necessary repairs.
NEST is part of ONEPROD Condition Monitoring System., and is composed of new generation software modules
designed to provide performing remote use, and provide the right level of information to the right people.
NEST is a real multi-user platform offering the possibility to share the condition monitoring work between several
people from different locations.
NEST is fully compatible with XPR software as it works on the same database and on the same data.
Machine supervision explores the status of the machines. This is a new version of the supervision
version 1. It offers the same functions with an improved interface.
Instrument supervision explores the status of MVX on-line monitoring instruments. This is a new version
of the supervision version 1. It offers the same functions with an improved interface.
Setup machine manages the organisation of the machines in the databases. It includes a powerful tool
to easily create a new machine based only on its mechanical description. This is a new function of
ONEPROD System.
Setup collection manages lists of machines that can be used as routes to load FALCON data collector
or as filter in Machine supervision.
Collect loads and unloads routes with new data collector FALCON. This is a new function of ONEPROD
System.
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Any reproduction or distribution of this manual in any form whatsoever i.e., copied, transmitted, printed, or
converted using any manual, optical, photographic or other method in whole or in part is prohibited without the
express written advance consent of 01dB-Metravib.
ONEPROD is a registered trademark of 01dB-Metravib. All of the products and services mentioned in this manual
are identified by their trademark, service mark or trade name as registered by the companies that distribute these
products. The rights of use of these trademarks and trade names are the property of the companies that
manufacture these products. For information concerning these brands and trade names, contact the relevant
companies.
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CHAPTER 2. INSTALLATION
Check if the Supervision module is installed, if it is, uninstall it with its DVD uninstaller tool.
Check if .NET Framework 4.0 is installed, if not download and install it.
Install Nest by launching the setup (Nest.msi) and follow the instructions.
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Click on the link called NEST on your desktop, a blue Web page appears in Internet Explorer and invites you to
install the Nest Client.
Click on install and follow the different steps of the installation process. At the end, the NEST client will be
automatically opened.
Enter your Domain, user name and password (respectively d1, u1, u1 be default), then click on connection.
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3.1 LOGIN
If you select the Keep connected option, the login information is stored for the next connection.
3.2 DESKTOP
The login displays the desktop. It gives access to the following modules according to the software licence and
rights granted by the system administrator (see CHAPTER 10):
Instrument supervision explores the status of MVX on-line monitoring instruments: see CHAPTER 6
Setup machine manages the organisation of the machines in the databases. It includes a powerful tool
to create easily a new machine based only on its mechanical description: see CHAPTER 7
Setup collection manages lists of machines that can be used as routes to load FALCON data collector
or as filter in Machine supervision: see CHAPTER 8
Collect loads and unloads routes with new data collector FALCON: see CHAPTER 9
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Display the pictogram of the current module. A click on gives direct access to any other
module
Go to previous or next item pointed by the navigation bar
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Advice,
Alarm,
Icons,
List
Map
Mode:
Tree or
Flat (all machines under the selected location and its sub-locations)
Cancel (if modification) or Back (if no modification): return to previous screen without
modification
Apply: validates the modification and remains on the screen. This also allows access to the top
bar.
Note: Save and Apply functions are not accessible if:
No modification is done
Mandatory information is missing. In this case such information is framed in red.
If modifications are done the navigation bar is not accessible until they are either accepted
(Save or Apply) or cancelled.
Contextual menu bar is in a light grey above concerned area. The blue corner indicates that the bar is active.
Functions can be active or not according to selected items in the area.
The keyboard shortcut is shown in the tooltip.
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Machine supervision explores the status of the machines using the different types of display (see 4.4) and filters
(see 4.3).
An ERROR status indicates an instrument error (faulty measurement chain), which, in turn, indicates that the
machine is not being monitored properly.
In a global view, machines and sites are represented by labels, whereby a machine label
exhibits the colour of the last advice issued and contains the following information:
The expert Advice detailed view allows for access to the analysis history for a given machine (advice, date,
diagnosis, and recommendations).
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In a global view, machines and sites are represented by labels, whereby a machine label contains the following
information:
The alarm status colour of the last measurement stored in the database (main
label colour)
The machine name
The measurement delay counter indicating the number of days since the last
expected measurement date. If the measurement is transmitted on the expected
date, the interval remains set to 0.
The number of alerts (escalation to an aggravating alarm status) detected since
the last expert advice for the relevant machine.
In the secondary information area:
o The last expert advice attributed to the machine
o The date of this advice
Contextual functions:
Collapse/Expand: collapse or expand all points of the view
History: open the history of events window
Graph: open the window for trending. The selection of a parameter on point open also this window directly
Instrument: if the machine is monitored with MVX On-line system, this function goes directly on the detailed
view of the instrument.
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5.3.3 Trends
To use the supervision module for displaying trends, proceed as follows:
Click on Graph function or click directly on the first parameter to trend.
Select the trends you wish to track from the parameters available in the various machine measurement
points, whereby multiple parameters can be displayed for a single point, or a series of points can be
displayed.
To adapt the linear scale automatically relative to the selected curve, click Autoscale.
To display the date for the plotted trend value, point the cursor to the relevant value.
To define trend filters for a machines current functional condition, activate the Filter on Current Condition
checkbox.
Alarm thresholds for a filtered trend can only be displayed for operating conditions.
Use the function Export as CSV to export the data.
IMPORTANT NOTE:
Live view mode does not allow for viewing of real-time change for all of the elements displayed.
Live mode supports the display of the last known status of the machines being monitored (collected from the
instruments and dating back to 5min max).
The data are refreshed at five minute intervals via MVXs, or for an individual machine via a manual request.
In a global view, machines and locations are represented by labels, whereby a machine label contains the following
information:
The colour of the current alarm status (main label colour), which is retrieved from
ONEPROD MVX instruments.
The name of the machine
The operating parameter values for the machine
In the secondary information area:
o The colour of the active operating condition
o The name of the active operating condition
All Machine supervision list displays, regardless of the type of information involved, can be exported to Excel by
clicking on the Export as CSV function.
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Instrument supervision module explores the status of MVX on-line monitoring instruments.
As the last Xcom event is displayed and time stamped, you can determine how long the driver has been exhibiting
the displayed status.
Acquisition started.
Monitoring stopped. The instrument may be stopped or may not be powered. Acquisition in XPR
has stopped.
Communication or function error in MVX that provoked a loss of communication with the
instrument after monitoring started.
Note: A communication error with an instrument that is powered but for which monitoring has yet to begin will not
be notified. In such a case, you will need to carry out a manual test to verify the communication status (see 6.4).
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Name
Status
Serial number
IP address or host name
HTTPS port used
The following types of information are refreshed on request (see section 6.4):
MVX firmware version
Upload rate
Download rate
Ping
To conduct a communication test (ping, ascending rate, descending rate) for all instruments for a given database,
click on the Refresh contextual function.
An instrument detailed view allows for access to the following types of information from a remote instrumentation
network computer:
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This module is used to create locations and machines in the database. The creation of a machine is made in
automatic mode from a simple description of kinematics. It is also possible to create machines using copy / paste in
the same database or export / import between several bases.
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7.3.1 Schematics
Introduction:
This tab is to describe the machine component by component. This description is used to automatically generate all
points and measurements. Two modes are available: Monitoring and Automatic diagnosis.
Interface description:
Machine properties:
Note: Limited editing mode. This mode is set when measurements are already done on a machine. In this
case,only the rotation speed and the power of the driving component can be modified.
o Instrumentation:
Triaxial: the setup generates 3 points in 3 directions for each bearing of the machine
Minimal: the setup generates 1 point in radial direction for non-drive end bearings and 2
points (1 radial and 1 axial) for drive end bearings.
o Setup auto mode
Monitoring: the generation of measurements is based on the selection of a model
Note: Models must be in the Libraries location of the database. Use XPR to define or
modify the models. It is also possible to import them.
Automatic diagnosis: the generation of measurement is fully automatic and an automatic
diagnosis is performed after measurement in FALCON data collector.
Note: Automatic diagnosis mode is an option of NEST licence. Machines generated using
this mode are only managed with FALCON data collector equipped with the Diagnosis
option
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o Machine type: select if machine is at fixed rotation speed (speed not measured and not modifiable)
nd
or if machine is at variable speed (speed is measured). In this 2 case, select also how the
rotation speed is measured.
Fixed speed
Variable speed (Keyboard input): the value is input manually from keyboard in the data
collector
Variable speed (DC): the value is measured from a continuous voltage. In this case the
sensitivity must be defined.
Variable speed (Rot trigger): the value is measured from the tachometer input.
Notes:
For variable speed machines, it is also possible to use FALCON built-in
stroboscope to measure the rotation speed.
The detection of the rotation speed is essential for the diagnosis. With Automatic
diagnosis mode, if you are not sure of the accurate value of the rotation speed (+/-
20 RPM), it is recommended to set the machine to variable speed. In this case,
rotation speed can easily be adjusted with the FALCON built-in stroboscope.
o Speed unit: Hz or RPM
o Main direction (vertical machine): for machines with a vertical shaft, this label defines the main
radial direction (North-South for example). It is to help the user to mount the sensor in the correct
position.
Components:
They are selected from the bar of components by double clicking, dragging and dropping to the working
area or contextual function Add. There are 4 types of components: Driving, Coupling, Transmission and
Receptor.
Note: Coupling, pulley and chain transmission are not associated to any measurement location. One of
these components must be inserted between all other types of components.
Motors:
o Bearing type: Rolling element or Journal.
Remark: For journal bearings, bearing defects specific to this type are not detected in this
version.
o Mounting: Rigid or Flexible
o Power: Nominal power of the motor in kW. This value is mandatory.
o Output speed: Nominal speed of the motor.
Notes:
This value is mandatory
For Automatic diagnosis mode and fixed speed machine, the value must be as close
as possible from the effective rotation speed (+/- 20 RPM). If you are not sure it is
recommended to select Variable speed.
o Output orientation: horizontal or vertical. It defines the true orientation of the machine (not the
one of the drawing).
Notes: when the motor is selected, it is possible to rotate its drawing and all connected component
with the function located near the motor in the working area. It defines the machine orientation
on the drawing (not the true one).
Flexible coupling:
o Number of elements: optional, number of coupling elements.
Rigid coupling:
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Belt/pulley transmission:
o Multiplication factor: output speed / input speed ratio (this value is mandatory).
o Number of belts: optional.
Chain transmission:
o Multiplication factor: output speed / input speed ratio (this value is mandatory).
o Number of chains: optional.
Gearbox transmission:
o Bearing type: Rolling element or Journal.
Note: For journal bearings, bearing defects specific to this type are not detected in this version.
o Mounting: Rigid or Flexible
o Multiplication factor: output speed / input speed ratio (this value is mandatory):
If the detail of the gearbox is unknown, give directly the ratio
If the detail is known click on Gearbox detail known and set:
The number of stages: 1 to 4
For each stage:
o Number of teeth of driving gear
o Number of teeth of driven gear
Pump:
o Bearing type: Rolling element or Journal.
Remark: For journal bearings, bearing defects specific to this type are not detected in this
version.
o Mounting: Rigid or Flexible
o Bearing position: BB (between bearing) or OH (overhang)
o Number of blades: optional.
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Fan:
o Bearing type: Rolling element or Journal.
Note: For journal bearings, bearing defects specific to this type are not detected in this version.
o Mounting: Rigid or Flexible
o Bearing position: BB (between bearing) or OH (overhang)
o Number of blades: optional.
Centrifugal compressor:
o Bearing type: Rolling element or Journal.
Note: For journal bearings, bearing defects specific to this type are not detected in this version.
o Mounting: Rigid or Flexible
Lobed compressor:
o Bearing type: Rolling element or Journal.
Remark: For journal bearings, bearing defects specific to this type are not detected in this
version.
o Mounting: Rigid or Flexible
Alternator or generator:
o Bearing type: Rolling element or Journal.
Note: For journal bearings, bearing defects specific to this type are not detected in this version.
o Mounting: Rigid or Flexible
Shaft:
Roller:
o Bearing type: Rolling element or Journal.
Remark: For journal bearings, bearing defects specific to this type are not detected in this
version.
o Mounting: Rigid or Flexible
Contextual functions:
o Add: add the component selected in the bar to the working area.
o Delete: delete the selected component from the working area.
o Set as photo: the drawing of the working area is used for the machine display in NEST machine
supervision or FALCON (map mode). The image generated is in PNG format and is not displayed
in XPR supervision mode.
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Working area
o Connecting components: just drag the driven component close to the output of a driving shaft
Note: Coupling, pulley and chain transmission must be inserted between all other types of
components otherwise connection is not possible.
o Disconnecting: just click on the link
o Drawing rotation select the motor and click on to make a 90 clockwise rotation.
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Setup collection manages lists of machines that can be used as routes to load FALCON data collector or as filter in
Machine supervision.
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Note: it is possible to reorder a collection point per point in the collect module (see 9.2).
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CHAPTER 9. COLLECT
Collect module is used to load and unload routes with FALCON data collector
From FALCON home screen, select the Communication module: . Once the connection is set, the
line is highlighted in orange, you can now go in the Load tab.
Via intermediate files: in this case, it is not needed to have a direct connection:
o To load a route, NEST generates a .zld file. This file can be imported in FALCON, once copied in a
folder Import on a USB memory stick or in FALCON internal memory.
o To unload a route, FALCON exports a .zdl file. This is located in a folder Export on a USB
memory stick or in FALCON internal memory. It can be imported in NEST from the Unload tab.
module: .
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The list shows all collections of selected database. Listed information is:
Loading status: OK or Error
Route status:
o OK if the route is not present in the data collector
o Overwrite if the route is already present in the data collector.
Overwrite option is selected if measurement have already been unloaded
Overwrite option is unselected if there are measurement which have not been unloaded. If
the option is selected measurement stored in FALCON will be lost.
Route name
Creation date
Number of machines in the collection
Number of points
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Notes:
OFF_ROUTE measurements are unloaded in the OffRoute location of the database.
Unknown machines (deleted machines, or route loaded from another database) are also unloaded in the
OffRoute location of the database.
Machines created with Automatic diagnosis unloaded in the OffRoute location do not include the
Schematic description
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10.1 LICENCE
This table describes the options needed for each module:
The above options are coded in the licence number. Its modification must be done on the server:
Go to the start-up menu -> All programs/NEST X.XX/Nest Server Licence Management
Enter your licence number, then click on the "Update licence" button
If the license is correctly recognized, the message success is displayed in green below licence number
field.
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It is used to create databases and users. For each user, it is possible to manage the access rights for each
database from no access to full access with the possibility to limit it to certain functions according to the granted
profile.
The following table describe how the profile is used to limit the access to NEST functions:
Full access
On-line management
No access
Full access
Read only Setup auto
No access
Full access
Read only Off-line collection
No access
Full access
Selection management
Read only
The language selection is done from XPR in View/Preference management menu, User preferences area,
Application language parameter. All the databases of the user must have the same language.
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ACOEM
Smart monitoring, diagnosis & solutions
With its 01dB, METRAVIB and ONEPROD brands, ACOEM works with
decision-makers in industry, defence and the environment throughout the
world.
www.acoemgroup.com
Asia
Tel. +66 (2) 7112 293 Fax +66 (2) 7112 293
South America
Tel. + 55 (11) 5089 6460 Fax +55 (11) 5089 6454
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