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Internal Use Only

LED TV
SERVICE MANUAL
CHASSIS : LT66L

MODEL : 43LH570* 43LH570*-DJ


MODEL : 49LH570* 49LH570*-DJ
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

P/NO : MFL69508504 (1602-REV00) Printed in Korea


CONTENTS

CONTENTS ............................................................................................... 2

SAFETY PRECAUTIONS ......................................................................... 3

SERVICING PRECAUTIONS..................................................................... 4

SPECIFICATION........................................................................................ 6

ADJUSTMENT INSTRUCTION............................................................... 10

BLOCK DIAGRAM.................................................................................... 16

EXPLODED VIEW ................................................................................... 17

DISASSEMBLY........................................................................................ 18

TROUBLESHOOTING ...............................................................APPENDIX

Copyright LG Electronics. Inc. All rights reserved. -2- LGE Internal Use Only
Only for training and service purposes
SAFETY PRECAUTIONS

IMPORTANT SAFETY NOTICE


Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the
Schematic Diagram and Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

General Guidance Leakage Current Hot Check (See below Figure)


Plug the AC cord directly into the AC outlet.
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC Do not use a line Isolation Transformer during this check.
power line. Use a transformer of adequate power rating as this Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor
protects the technician from accidents resulting in personal injury between a known good earth ground (Water Pipe, Conduit, etc.)
from electrical shocks. and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
It will also protect the receiver and it's components from being with 1000 ohms/volt or more sensitivity.
damaged by accidental shorts of the circuitry that may be Reverse plug the AC cord into the AC outlet and repeat AC voltage
inadvertently introduced during the service operation. measurements for each exposed metallic part. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
If any fuse (or Fusible Resistor) in this TV receiver is blown, 0.5 mA.
replace it with the specified. In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
When replacing a high wattage resistor (Oxide Metal Film Resistor, repaired before it is returned to the customer.
over 1 W), keep the resistor 10 mm away from PCB.
Leakage Current Hot Check circuit
Keep wires away from high voltage or high temperature parts.

Before returning the receiver to the customer,

always perform an AC leakage current check on the exposed


metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical
shock.

Leakage Current Cold Check(Antenna Cold Check)


With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1 M and 5.2 M.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.

Copyright LG Electronics. Inc. All rights reserved. -3- LGE Internal Use Only
Only for training and service purposes
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service 2. After removing an electrical assembly equipped with ES
manual and its supplements and addenda, read and follow the devices, place the assembly on a conductive surface such as
SAFETY PRECAUTIONS on page 3 of this publication. aluminum foil, to prevent electrostatic charge buildup or expo-
NOTE: If unforeseen circumstances create conflict between the sure of the assembly.
following servicing precautions and any of the safety precautions 3. Use only a grounded-tip soldering iron to solder or unsolder ES
on page 3 of this publication, always follow the safety precautions. devices.
Remember: Safety First. 4. Use only an anti-static type solder removal device. Some solder
removal devices not classified as anti-static can generate
General Servicing Precautions electrical charges sufficient to damage ES devices.
1. Always unplug the receiver AC power cord from the AC power 5. Do not use freon-propelled chemicals. These can generate
source before; electrical charges sufficient to damage ES devices.
a. Removing or reinstalling any component, circuit board mod- 6. Do not remove a replacement ES device from its protective
ule or any other receiver assembly. package until immediately before you are ready to install it.
b. Disconnecting or reconnecting any receiver electrical plug or (Most replacement ES devices are packaged with leads electri-
other electrical connection. cally shorted together by conductive foam, aluminum foil or
c. Connecting a test substitute in parallel with an electrolytic comparable conductive material).
capacitor in the receiver. 7. Immediately before removing the protective material from the
CAUTION: A wrong part substitution or incorrect polarity leads of a replacement ES device, touch the protective material
installation of electrolytic capacitors may result in an explo- to the chassis or circuit assembly into which the device will be
sion hazard. installed.
2. Test high voltage only by measuring it with an appropriate CAUTION: Be sure no power is applied to the chassis or circuit,
high voltage meter or other voltage measuring device (DVM, and observe all other safety precautions.
FETVOM, etc) equipped with a suitable high voltage probe. 8. Minimize bodily motions when handling unpackaged replace-
Do not test high voltage by "drawing an arc". ment ES devices. (Otherwise harmless motion such as the
3. Do not spray chemicals on or near this receiver or any of its brushing together of your clothes fabric or the lifting of your
assemblies. foot from a carpeted floor can generate static electricity suf-
4. Unless specified otherwise in this service manual, clean ficient to damage an ES device.)
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable General Soldering Guidelines
non-abrasive applicator; 10 % (by volume) Acetone and 90 % 1. Use a grounded-tip, low-wattage soldering iron and appropriate
(by volume) isopropyl alcohol (90 % - 99 % strength) tip size and shape that will maintain tip temperature within the
CAUTION: This is a flammable mixture. range or 500 F to 600 F.
Unless specified otherwise in this service manual, lubrication of 2. Use an appropriate gauge of RMA resin-core solder composed
contacts in not required. of 60 parts tin/40 parts lead.
5. Do not defeat any plug/socket B+ voltage interlocks with which 3. Keep the soldering iron tip clean and well tinned.
receivers covered by this service manual might be equipped. 4. Thoroughly clean the surfaces to be soldered. Use a mall wire-
6. Do not apply AC power to this instrument and/or any of its bristle (0.5 inch, or 1.25 cm) brush with a metal handle.
electrical assemblies unless all solid-state device heat sinks are Do not use freon-propelled spray-on cleaners.
correctly installed. 5. Use the following unsoldering technique
7. Always connect the test receiver ground lead to the receiver a. Allow the soldering iron tip to reach normal temperature.
chassis ground before connecting the test receiver positive (500 F to 600 F)
lead. b. Heat the component lead until the solder melts.
Always remove the test receiver ground lead last. c. Quickly draw the melted solder with an anti-static, suction-
8. Use with this receiver only the test fixtures specified in this type solder removal device or with solder braid.
service manual. CAUTION: Work quickly to avoid overheating the circuit
CAUTION: Do not connect the test fixture ground strap to any board printed foil.
heat sink in this receiver. 6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
Electrostatically Sensitive (ES) Devices (500 F to 600 F)
Some semiconductor (solid-state) devices can be damaged eas- b. First, hold the soldering iron tip and solder the strand against
ily by static electricity. Such components commonly are called the component lead until the solder melts.
Electrostatically Sensitive (ES) Devices. Examples of typical ES c. Quickly move the soldering iron tip to the junction of the
devices are integrated circuits and some field-effect transistors component lead and the printed circuit foil, and hold it there
and semiconductor chip components. The following techniques only until the solder flows onto and around both the compo-
should be used to help reduce the incidence of component dam- nent lead and the foil.
age caused by static by static electricity. CAUTION: Work quickly to avoid overheating the circuit
1. Immediately before handling any semiconductor component or board printed foil.
semiconductor-equipped assembly, drain off any electrostatic d. Closely inspect the solder area and remove any excess or
charge on your body by touching a known earth ground. Alter- splashed solder with a small wire-bristle brush.
natively, obtain and wear a commercially available discharging
wrist strap device, which should be removed to prevent poten-
tial shock reasons prior to applying power to the unit under test.

Copyright LG Electronics. Inc. All rights reserved. -4- LGE Internal Use Only
Only for training and service purposes
IC Remove/Replacement 3. Solder the connections.
Some chassis circuit boards have slotted holes (oblong) through CAUTION: Maintain original spacing between the replaced
which the IC leads are inserted and then bent flat against the cir- component and adjacent components and the circuit board to
cuit foil. When holes are the slotted type, the following technique prevent excessive component temperatures.
should be used to remove and replace the IC. When working with
boards using the familiar round hole, use the standard technique Circuit Board Foil Repair
as outlined in paragraphs 5 and 6 above. Excessive heat applied to the copper foil of any printed circuit
board will weaken the adhesive that bonds the foil to the circuit
Removal board causing the foil to separate from or "lift-off" the board. The
1. Desolder and straighten each IC lead in one operation by following guidelines and procedures should be followed whenever
gently prying up on the lead with the soldering iron tip as the this condition is encountered.
solder melts.
2. Draw away the melted solder with an anti-static suction-type At IC Connections
solder removal device (or with solder braid) before removing To repair a defective copper pattern at IC connections use the
the IC. following procedure to install a jumper wire on the copper pattern
Replacement side of the circuit board. (Use this technique only on IC connec-
1. Carefully insert the replacement IC in the circuit board. tions).
2. Carefully bend each IC lead against the circuit foil pad and
solder it. 1. Carefully remove the damaged copper pattern with a sharp
3. Clean the soldered areas with a small wire-bristle brush. knife. (Remove only as much copper as absolutely necessary).
(It is not necessary to reapply acrylic coating to the areas). 2. carefully scratch away the solder resist and acrylic coating (if
used) from the end of the remaining copper pattern.
"Small-Signal" Discrete Transistor 3. Bend a small "U" in one end of a small gauge jumper wire and
Removal/Replacement carefully crimp it around the IC pin. Solder the IC connection.
1. Remove the defective transistor by clipping its leads as close 4. Route the jumper wire along the path of the out-away copper
as possible to the component body. pattern and let it overlap the previously scraped end of the
2. Bend into a "U" shape the end of each of three leads remaining good copper pattern. Solder the overlapped area and clip off
on the circuit board. any excess jumper wire.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding At Other Connections
leads extending from the circuit board and crimp the "U" with Use the following technique to repair the defective copper pattern
long nose pliers to insure metal to metal contact then solder at connections other than IC Pins. This technique involves the
each connection. installation of a jumper wire on the component side of the circuit
board.
Power Output, Transistor Device
Removal/Replacement 1. Remove the defective copper pattern with a sharp knife.
1. Heat and remove all solder from around the transistor leads. Remove at least 1/4 inch of copper, to ensure that a hazardous
2. Remove the heat sink mounting screw (if so equipped). condition will not exist if the jumper wire opens.
3. Carefully remove the transistor from the heat sink of the circuit 2. Trace along the copper pattern from both sides of the pattern
board. break and locate the nearest component that is directly con-
4. Insert new transistor in the circuit board. nected to the affected copper pattern.
5. Solder each transistor lead, and clip off excess lead. 3. Connect insulated 20-gauge jumper wire from the lead of the
6. Replace heat sink. nearest component on one side of the pattern break to the lead
of the nearest component on the other side.
Diode Removal/Replacement Carefully crimp and solder the connections.
1. Remove defective diode by clipping its leads as close as pos- CAUTION: Be sure the insulated jumper wire is dressed so the
sible to diode body. it does not touch components or sharp edges.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and if
necessary, apply additional solder.

Fuse and Conventional Resistor


Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.

Copyright LG Electronics. Inc. All rights reserved. -5- LGE Internal Use Only
Only for training and service purposes
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement.

1. Application range 3. Test method


This spec sheet is applied all of the LED TV with LT66L (1) Performance: LGE TV test method followed
chassis (2) Demanded other specification
- Safety : CE, IEC specification
- EMC: CE, IEC
2. Test condition
Each part is tested as below without special notice.

(1) Temperature : 25 C 5 C, CST : 40 C5 C


(2) Relative Humidity: 65 % 10 %
(3) Power Voltage
Standard input voltage (100~240V@ 50/60Hz)
* Standard Voltage of each products is marked by models.
(4) Specification and performance of each parts are followed
each drawing and specification by part number in
accordance with BOM.
(5) The receiver must be operated for about 20 minutes prior
to the adjustment.

4. Electrical Specification
No Item Specification Remark
1 Receiving System NTSC-M, PAL-M/N, DVB-T, DVB-T2 Colombia
(LH510D / 570D
LH510T / 570T)
NTSC-M, PAL-M/N DVB-T Taiwan / Panama
(LH510B / 570B,
LH5100 / 5700)
NTSC-M, DTMB 32LH510B-BC
43LH5100-BF
(Only Cuba)
2 Available Channel NTSC-M, PAL-M/N, VHF : 2~13 Paname / Taiwan
DVB-T UHF : 14~69 LH510 / 570B,
CATV : 1~125 LH5100 / 5700
NTSC-M, PAL-M/N, DTV : 2~69 Colombia
DVB-T, DVB-T2 LH510 / 570D
LH510T / 570T
NTSC-M, DTMB Cuba
LH51
3 Input Voltage AC 100 ~ 240V 50/60Hz
4 Market Colombia / Panama / Taiwan / Cuba
5 Screen Size 32 inch Wide (1366 768) 32LH510B/D-DC
32LH570B/D-DC
32LH510B-BC
40 inch Wide (1920 1080) 40LH571T-DA
40LH5710-DA
43 inch Wide (1920 1080) 43LH5700/570T-DJ
43LH5400-DA / 540T-DB
43LH5100/510T-DF
43LH5100-BF
49inch Wide (1920 1080) 49LH5700/570T-DJ
49LH5400-DA /540T-DB
49LH5100/510T-DF
55 inch Wide (1920 1080) 55LH5700/570T-DC

Copyright LG Electronics. Inc. All rights reserved. -6- LGE Internal Use Only
Only for training and service purposes
No Item Specification Measurement Result Remark
6 Aspect Ratio 16:9
7 Tuning System FS
8 Module HC320DXN-SLVS5 HD, 60Hz LGD 32LH510B-DC
HC320DXN-VHVS1 HD, 60Hz SHARP 32LH510D-DC
32LH570D-DC
HC320DXN-SLVS5 HD, 60Hz LGD 32LH570B-DC
HC430DUN-SLVX1 FHD, 60Hz LGD 43LH570T-DJ
HC430DUN-ABVX1 FHD, 60Hz BOE 43LH5700-DJ
43LH5100-DF
43LH510T-DF
HC430DUN-SLVX1 FHD, 60Hz LGD 43LH5100-BF
NC490DUE-SADP3 FHD, 60Hz LGD 49LH570T-DJ
NC490DUE-ABEX1 FHD, 60Hz BOE 49LH5700-DJ
49LH510T-DF
49LH5100-DF
LC550DUE-FJA1 FHD, 60Hz LGD 55LH575T-DC
NC550DUE-VCCP3 FHD, 60Hz CSOT 55LH5700-DC (LGD
ONLY)
9 Operating Environment Temp : 0 ~ 40 deg
Humidity : ~ 80 %
10 Storage Environment Temp : -20 ~ 60 deg
Humidity : ~ 85 %

Copyright LG Electronics. Inc. All rights reserved. -7- LGE Internal Use Only
Only for training and service purposes
5. External Input Support Format
5.1. Component input(Y, CB/PB, CR/PR)
No Resolution H-freq(kHz) V-freq.(kHz) Pixel clock Proposed
1 720*480 15.73 59.94 13.5 SDTV ,DVD 480I
2 720*480 15.73 60.00 13.51 SDTV ,DVD 480I
3 720*480 31.47 59.94 27.00 SDTV 480P
4 720*480 31.50 60.00 27.027 SDTV 480P
5 720576 15.62 50.00 13.50 SDTV, DVD 625 Line
6 720576 31.25 50.00 27.00 HDTV 576p
7 1280*720 44.96 59.94 74.176 HDTV 720P
8 1280*720 45.00 60.00 74.25 HDTV 720P
9 1280*720 45.00 50.00 74.25 HDTV 720P
10 1920*1080 28.12 50.00 74.25 HDTV 1080I
11 1920*1080 33.72 59.94 74.17 HDTV 1080I
12 1920*1080 33.75 60.00 74.25 HDTV 1080I
13 1920*1080 26.97 23.97 74.17 HDTV 1080P
14 1920*1080 27.00 24.00 74.25 HDTV 1080P
15 1920*1080 33.71 29.97 74.17 HDTV 1080P
16 1920*1080 33.75 30.00 74.25 HDTV 1080P
17 1920*1080 56.25 50.00 148.50 HDTV 1080P
18 1920*1080 67.43 59.94 148.35 HDTV 1080P
19 1920*1080 67.50 60.00 148.50 HDTV 1080P

5.2. HDMI Input (PC/DTV)


No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed
PC DDC
1 640*350 31.46 70.09 25.17 EGA X
2 720*400 31.46 70.08 28.32 DOS O
3 640*480 31.46 59.94 25.17 VESA(VGA) O
4 800*600 37.87 60.31 40.00 VESA(SVGA) O
5 1024*768 48.36 60.00 65.00 VESA(XGA) O
6 1152*864 54.34 60.05 80.00 VESA O
7 1360*768 47.71 60.01 85.50 VESA (WXGA) O
8 1280*1024(FHD Only) 63.98 60.02 108.00 VESA (SXGA) O
9 1920*1080(FHD Only) 67.50 60.00 148.5 HDTV 1080P O

Copyright LG Electronics. Inc. All rights reserved. -8- LGE Internal Use Only
Only for training and service purposes
No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed
DTV
1 640 x 480 31.46 59.94 SDTV 480P
2 640 x 480 31.50 60.00 SDTV 480P
3 720*480 31.47 59.94 27.00 SDTV 480P
4 720*480 31.50 60.00 27.02 SDTV 480P
5 720*480 15.73 59.94 27.00 SDTV, DVD 480I
6 720*480 15.75 60.00 27.02 SDTV, DVD 480I Spec. out but display
7 720*576 31.25 50.00 27.00 SDTV, DVD 576I
8 1280*720 37.50 50.00 74.25 HDTV 720P
9 1280*720 44.96 59.94 74.25 HDTV 720P
10 1280*720 45.00 60.00 74.17 HDTV 720P
11 1920*1080 28.12 50.00 74.25 HDTV 1080I
12 1920*1080 33.72 59.94 74.25 HDTV 1080I
13 1920*1080 33.75 60.00 74.17 HDTV 1080I
14 1920*1080 26.97 23.97 74.17 HDTV 1080P
15 1920*1080 27.00 24.00 74.25 HDTV 1080P
16 1920*1080 33.71 29.97 74.17 HDTV 1080P
17 1920*1080 33.75 30.00 74.25 HDTV 1080P
18 1920*1080 56.25 50.00 148.50 HDTV 1080P
19 1920*1080 67.43 59.94 148.35 HDTV 1080P
20 1920*1080 67.50 60.00 148.50 HDTV 1080P

* DTV Resolution #6 ~ #17 : Support dual play for 3D Models

HDMI Monitor Range Limits


Min Vertical Freq - 58 Hz
Max Vertical Freq - 62 Hz
Min Horiz. Freq - 30 kHz
Max Horiz. Freq - 83 kHz
Pixel Clock - 160 MHz

Copyright LG Electronics. Inc. All rights reserved. -9- LGE Internal Use Only
Only for training and service purposes
ADJUSTMENT INSTRUCTION
1. Application 3. Main PCB check process
This spec sheet is applied all of the TV with LT66L chassis. * APC After Manual-Insert, executing APC
* Boot file Download

(1) Execute ISP program Mstar ISP Utility and then click
2. Designation Config tab.
(1) T he adjustment is according to the order which is (2) Set as below, and then click Auto Detect and check OK
designated and which must be followed, according to the message.
plan whic al Unit: Product Specification Standard. I f Error is displayed, Check connection between

(2) Power adjustment : Free Voltage. computer, jig, and set.
(3) Magnetic Field Condition: Nil. (3) Click Read tab, and then load download file (XXXX.bin)
(4) Input signal Unit: Product Specification Standard. by clicking Read
(5) Reserve after operation: Above 5 Minutes (Heat Run).
Temperature : at 25 C 5 C (1)
Relative humidity : 65 % 10 %
Input voltage : 100 V ~ 220 V, 50 / 60Hz
filexxx.bin
(6) A djustment equipments : Color Analyzer (CA-210 or
CA-110), SVC remote controller
(7) Push The IN STOP KEY For memory initialization.

Case1 : Software version up


(1) After downloading S/W by USB , TV set will reboot
automatically (4) C lick Connect tab. If Cant is displayed, Check
(2) Push In-stop key connection between computer, jig, and set.
(3) Push Power on key
(4) Function inspection (2) (3)
(5) After function inspection, Push In-stop key.

Case2 : Function check at the assembly line


(1) When TV set is entering on the assembly line, Push
In-stop key at first.
(2) Push Power on key for turning it on.
If you push Power on key, TV set will recover
channel information by itself.
(3) After function inspection, Push In-stop key.
Please Check the Speed :
To use speed between
from 200KHz to 400KHz

(5) Click Auto tab and set as below.


(6) Click Run.
(7) After downloading, check OK message.

(4)

filexxx.bin
(5)

(7)...........OK

(6)

Copyright LG Electronics. Inc. All rights reserved. - 10 - LGE Internal Use Only
Only for training and service purposes
* USB DOWNLOAD(*.epk file download) 4. Total Assembly line process
(1) Put the USB Stick to the USB socket.
(2) Automatically detecting update file in USB Stick.
4.1. Adjustment Preparation
W/B Equipment condition
- If your downloaded program version in USB Stick is Low,
CA210 : LED -> CH14, Test signal: Inner pattern(80IRE)
it didn't work. But your downloaded version is High, USB
Above 5 minutes H/run in the inner pattern. (power on key
data is automatically detecting
of adjust remote control)
(3) Show the message "Copying files from memory"
The spec of color temperature and coordinate.
Temperature : 20 C 5 C
Heat run mode : Vivid
Measurement mode : Adjust > White Balance mode
Measurement Point : center
Measurement Device : CA-210 / CA-310
Heat run time : continue 24 hours(for new-born module)
(4) Updating is staring.
2 hours(for module UTT is over 24 hrs)

CA210 : CH 14, Test signal : Inner pattern (80IRE)


- Standard color coordinate and temperature using CA-1000
(by H/R time)
C o l o r Color Coordinate
Mode Remark
Temp Min Typ Max
Cool X 0.251 0.271 0.291 ** The W/B Tolerance is
13,000 k 0.015 for picture quality
(5) After updating is complete, The TV will restart automatically. Y 0.240 0.270 0.300
by DQA.
(6) If TV turns on, check your updated version and Tool option. Medium X 0.266 0.286 0.306 (1) Video input: 204 Gray
(refer to the next page about tool option) 9,300 k
Y 0.259 0.289 0.319 (85% of full white pattern)
* If downloading version is higher than your TV have, TV X 0.293 0.313 0.333 (2) Backlight UI setting
can lost all channel data. In this case, you have to - Cool (100), Medium
channel recover. If all channel data is cleared, you didn't (100), Warm (100)
Warm 6,500 k
have a DTV/ATV test on production line. Y 0.299 0.329 0.359 (3) Color temp UI setting
- Warm (W50), Medium (0),
Cool (C50)

* A fter downloading, have to adjust Tool - Color coordinate x, y 0.015 (after 24 hours aging)
- Color coordinate x 0.020, y 0.030 (within 24 hours aging)
Option again.
(1) Push "IN-START" key in service remote controller.
(1) Normal line (From January to December)) : LGD
(2) Select "Tool Option 1" and Push "OK" button.
(3) Punch in the number. (Each model has their number.) Cool Medium Warm
(4) Completed selecting Tool option. Aging time
X Y X Y X Y
(Min)
* RS-232C Connection Method 271 270 286 289 313 329
Connection : P CBA (USB Port) -> USB to Serial Adapter 1 0-2 282 289 297 308 324 348
(UC-232A) -> RS-232C cable -> PC(RS-232C
2 3-5 281 287 296 306 323 346
port)
Product name of USB to Serial Adapter is UC-232A. 3 6-9 279 284 294 303 321 343
(Caution) LJ67A chassis support only UC-232A driver. (only 4 10-19 277 280 292 299 319 339
use this one. )
5 20-35 275 277 290 296 317 336
6 36-49 274 274 289 293 316 333
7 50-79 273 272 288 291 315 331
8 80-119 272 271 287 290 314 330
9 Over 120 271 270 286 289 313 329

AUO, INX, Sharp, CSOT, BOE Module.( In the case of , the


color temperature spec of cool mode is 13000K)
Cool Medium Warm
x y x y x y
spec 271 270 286 289 313 329
target 278 280 293 299 320 339

Copyright LG Electronics. Inc. All rights reserved. - 11 - LGE Internal Use Only
Only for training and service purposes
* Connecting picture of the measuring instrument * Manual W/B process using djust Remote control.
(On Automatic control) C olor analyzer(CA100+, CA210) should be used in the
Inside PATTERN is used when W/B is controlled. Connect to calibrated ch by CS-1000
auto controller or push Adjustment R/C POWER-ON -> Enter Operate the zero-calibration of the CA100+ or CA-210, then
the mode of White-Balance, the pattern will come out. stick sensor to the module when adjusting.
After enter Service Mode by pushing ADJ key,
E nter White Balance by pushing key at 8. White
Balance.
Full White Pattern CA-210

COLOR
ANALYZER
TYPE : CA-210

RS-232C Communication

* Auto-control interface and directions


(1) Adjust in the place where the influx of light like floodlight
around is blocked. (Illumination is less than 10ux).
(2) Adhere closely the Color Analyzer ( CA210 ) to the module
less than 10cm distance, keep it with the surface of the
Module and Color Analyzers Prove vertically.(80~100).
(3) Aging time
- After aging start, keep the power on (no suspension of For manual adjustment, it is also possible by the following
power supply) and heat-run over 5 minutes. sequence.
- Using no signal or full white pattern or the others, check (1) Set TV in Adj. mode using POWER ON
the back light on. (2) Zero Calibrate the probe of Color Analyzer, then place it on
the center of LCD module within 10cm of the surface
Auto adjustment Map(RS-232C) (3) Press ADJ key -> EZ adjust using adj. R/C -> 8. White-
RS-232C COMMAND Balance then press the cursor to the right (KEY). When
[CMD ID DATA] KEY() is pressed 206 Gray internal pattern will be
Wb 00 00 White Balance Start displayed.
Wb 00 ff White Balance End (4) Adjust Cool modes
RS-232C 1) Fix the one of R/G/B gain to 192 (default data) and
CENTER decrease the others
COMMAND
MIN (DEFAULT) MAX (If G gain is adjusted over 172 and R and B gain less
[CMD ID DATA]
Cool Mid Warm Cool Mid Warm
than 192, increase G gain to 192 and increase R gain
and B gain same amount of increasing G gain.)
LH51
/54
LH51
LH57
2) If G gain is less than 172,
/54 Increase G gain by up to 172, and then increase R gain
/57
and G gain same amount of increasing G gain.
R Gain jg Ja jd 00 172 192 192 192 192
3) If R gain or B gain is over 255,
G Gain jh Jb je 00 172 192 192 160 192 Readjust G gain less than 172, Conform to R gain is 255
B Gain ji Jc jf 00 192 192 172 128 192 or B gain is 255
R Cut 64 64 64 64 128 (5) Adjust two modes (Medium / Warm) Fix the one of R/G/B
gain to 192 (default data) and decrease the others.
G Cut 64 64 64 64 128
(6) Adj. is completed, Exit adjust mode using EXIT key on
B Cut 64 64 64 64 128 Remote controller.

If internal pattern is not available, use RF input. In EZ Adj.


menu 8. White Balance, you can select one of 2 Test-pattern:
ON, OFF. Default is inner (ON). By selecting OFF, you can
adjust using RF signal in 206 Gray pattern.

Copyright LG Electronics. Inc. All rights reserved. - 12 - LGE Internal Use Only
Only for training and service purposes
First adjust the coordinate far away from the target value(x, y). 4.2. EDID DATA
(1) x, y > target (1) All Data : HEXA Value
1) Decrease the R, G. (2) Changeable Data :
(2) x, y < target 1) Serial No : Controlled / Data:01
1) First decrease the B gain, 2) Month : Controlled / Data:00
2) Decrease the one of the others. 3) Year : Controlled
(3) x > target , y< target 4) Check sum
1) First decrease B, so make y a little more than the target.
2) Adjust x value by decreasing the R - Auto Download
(4) x < target , y >target After enter Service Mode by pushing ADJ key,
1) First decrease B, so make x a little more than the target. Enter EDID D/L mode.
2) Adjust x value by decreasing the G Enter START by pushing OK key.

How to adjust
(1) If G gain is adjusted over 172 and R gain and B gain less
than 192 , Adjust is O.K.
(2) If G gain is less than 172 , increase G gain by up to 172,
and then increase R gain and B gain same amount of
increasing G gain.
(3) If R gain or B gain is over 255 , Readjust G gain less than
172, Conform to R gain is 255 or B gain is 255

* CASE Medium / Warm


First adjust the coordinate far away from the target value(x, y).
(1) x, y > target
1) Decrease the R, G.
(2) x, y < target
1) First decrease the B gain,
2) Decrease the one of the others.
(3) x > target , y< target
1) First decrease B, so make y a little more than the target. * Edid data and Model option download (RS232)
2) Adjust x value by decreasing the R NO Item CMD 1 CMD 2 Data 0
(4) x < target , y >target Enter
1) First decrease B, so make x a little more than the target. Download When transfer the Mode
download A A 0 0
Mode In In, Carry the command.
2) Adjust x value by decreasing the G MODE
EDID data and Automatically download
Model option Download A E 00 10 (The use of a internal Data)
After You finish all adjustments, Press In-start button and
Download
compare Tool option and Area option value with its BOM, if it
is correctly same then unplug the AC cable. If it is not same, * In Cast of HD Model (TBD), EDID C/S changed from SW ver
then correct it same with BOM and unplug AC cable. For 3.03.02. (For more detail, see the table below)
correct it to the models module from factory JIG model.

P ush the IN STOP KEY after completing the function


inspection.

Copyright LG Electronics. Inc. All rights reserved. - 13 - LGE Internal Use Only
Only for training and service purposes
EDID DATA (3) Simple Smart HD DTS EDID Data (32LH56 / 32LH57)
(1) L16 HD 2D AC3 EDID Data (32LH510B) CheckSum(0xFF) Physical Address (0x1E)
CheckSum Physical Address HDMI 1 73 / E2 10
Remark
(0xFF) (0x1E)
HDMI 2 73 / D2 20
HDMI 1 73 / 5B 10 LF51 : Only HDMI1
- HDMI1/2 (128)
- HDMI1/2 (128)

- HDMI1 (256)
- HDMI1 (256)

- HDMI2 (256)

(2) L16 FHD 2D AC3 EDID Data (43/49/55LH51)


CheckSum Physical Address
Remark
(0xFF) (0x1E)
HDMI 1 3F / 25 10 LF51 : Only HDMI1
- HDMI1/2 (128)

(4) Simple Smart FHD DTS EDID Data


(43/49/55LH56 / LH57)
CheckSum(0xFF) Physical Address (0x1E)
HDMI 1 3F / 1B 10
HDMI 2 3F / 0B 20
- HDMI1/2 (128)
- HDMI1 (256)

Copyright LG Electronics. Inc. All rights reserved. - 14 - LGE Internal Use Only
Only for training and service purposes
- HDMI1 (256) 4.4. GND & Hi-pot test
4.4.1. GND & HI-POT auto-check preparation
(1) Check the POWER CABLE and SIGNAL CABE insertion
condition

4.4.2. GND & HI-POT auto-check


(1) Pallet moves in the station. (POWER CORD / AV CORD is
tightly inserted)
(2) Connect the AV JACK Tester.
(3) Controller (GWS103-4) on.
- HDMI2 (256) (4) GND Test (Auto)
- If Test is failed, Buzzer operates.
- If Test is passed, execute next process (Hi-pot test).
(Remove A/V CORD from A/V JACK BOX)
(5) HI-POT test (Auto)
- If Test is failed, Buzzer operates.
- If Test is passed, GOOD Lamp on and move to next
process automatically.

4.4.3. Checkpoint
(1) Test voltage
1) 3 Poles
- GND: 1.5KV/min at 100mA
4.3. Outgoing condition Configuration - SIGNAL: 3KV/min at 100mA
When pressing IN-STOP key by SVC remocon, Red LED 2) 2 Poles
are blinked alternatively. And then automatically turn off. - SIGNAL: 3KV/min at 100mA
(Must not AC power OFF during blinking) (2) TEST time: 1 second
(3) TEST POINT
1) 3 Poles
- GND Test = POWER CORD GND and SIGNAL CABLE
GND.
- H i-pot Test = POWER CORD GND and LIVE &
NEUTRAL.
2) 2 Poles
- Hi-pot Test = Accessible Metal and LIVE & NEUTRAL.
(4) LEAKAGE CURRENT: At 0.5mArms

Copyright LG Electronics. Inc. All rights reserved. - 15 - LGE Internal Use Only
Only for training and service purposes
Copyright
X_TAL
24MHz

DDR3 1866 2Gb x16

Only for training and service purposes


DDR3 1866 2Gb x16
CVBS Digital Demod
REAR Tuner
Analog Demod
I2C EEPROM (256Kb)

OCP eMMC 5.0 (4GB)

LG Electronics. Inc. All rights reserved.


USB1 M2
1.5A USB

30P
LVDS
HDMI1

- 16 -
(ARC)
HDMI I2S
MUX I2C Audio AMP

HDMI2
BLOCK DIAGRAM

USB_WIFI WIFI
REAR
AV/COMP CVBS/YPbPr SUB
ASSY
IR / KEY

OPTIC SPDIF OUT IR


LAN I2C
ETHERNET KEY

RS-232 RS-232 Sub Micom


I2C (R5F100GEAFB)
* RS-232 US Only

LGE Internal Use Only


EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These
parts are identified by in the Schematic Diagram and EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as
recommended in this manual to prevent Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

901
400

902
570
800

571
521
540

530

500
LV1

820

120

700
200

Set + Stand
A10
A2

Copyright LG Electronics. Inc. All rights reserved. - 17 - LGE Internal Use Only
Only for training and service purposes
DISASSEMBLY
1. Disassembly of Back cover
(1) Remove screw in the set (5) Open B/C with push/pulling long nose to upper and lower
sides.

(2) Check both right/left hole (6) Disassemble Back cover

(3) Attach tape to Long nose pliers * Disassemble it from left to right for top side hook on Back
cover

Tool spec
- Long nose pliers
- Needle nose pliers
: M3*5.5 1EA

: M4*10 4EA(Taptite)
W < 4.0mm
: M3*10 5EA(Taptite)
w

*SCREW TORQUE :
SCREW : 4 ~ 6Kgf.cm

(4) Put long nose into the hole SCREW : 5 ~ 7Kgf.cm


t< 3.0mm
t

SCREW : 5 ~ 7Kgf.cm

Copyright LG Electronics. Inc. All rights reserved. - 18 - LGE Internal Use Only
Only for training and service purposes
TROUBLE SHOOTING GUIDE

Copyright 2016 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Trouble shooting guide

1. No video (Main IC Block)


Audio OK
Check Audio (Speaker out) Next page (Back-end block)
Audio NG

Check voltage 13V NG Check Power connector NG Short check NG


Replace Power board.
P2300 3,4,5,6, pin (12PIN) voltage 13V

OK

Check stand-by voltage 13V NG Replace


L2303,,C2303 L2303,,C2303
OK
NG
Check X-TAL X101 Replace X101

OK

Check POWER ON signal Low NG Replace IC101


Download software (Main)
P2300 1 pin or Main Board

High
Check multi voltage 13V_A NG NG NG
Check Power connector Short check
P2300 7,8 Replace Power board.
(12PIN) multi voltage 13V

OK
Check Main IC power block
IC2302 : 1.5V ,Q2303: 3.3V Replace IC404, Q406, IC403
IC2301 : 1.1V

Copyright 2016 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Trouble shooting guide

2. No video (Back-end Block)


Audio NG
Check Audio (Speaker out) Previous page (Main IC block)
Audio OK
NG
LVDS power voltage Q2302 : 13V Replace Q2302

OK
NG
LVDS output signal Replace IC101
or Main Board
OK
Check DRV ON signal Low
Replace Main Board Check Power Board
P2300 INV_CTL 11 pin
High
NG
Check LVDS cable Check LVDS cable
OK

Check LCD Module

Copyright 2016 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Trouble shooting guide

3. Digital / Analog TV Video No signal

Check RF cable & signal

OK

Check Tuner power NG


Replace L6504
L6504: 3.3V

OK
NG Replace Tuner
Check Tuner I2C NG
Replace R651, R652, R115, R116 or IC101
R651, R652, R115, R116
or Main Board
OK

Check IF signal NG
Replace Tuner
TU6703 6,7 pin
OK

Replace IC101 or Main Board

Copyright 2016 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Trouble shooting guide

4. AV Video No signal

Check input signal format.


Is it supported?

OK

Check AV cable

OK
Check AV Jack CVBS signal NG
Replace AV Jack JK3401
R3407

OK

Check CVBS signal NG


VA3415,R3421,C3411,R3407 Replace VA3415,R3421,C3411,R3407R340,C321
R340, C321

OK

Replace IC101 or Main Board

Copyright 2016 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Trouble shooting guide

5. Component Video No signal

Check input signal format.


Is it supported?

OK

Check Component cable

OK
Check AV Jack CVBS signal NG
Replace AV Jack JK3401
R3407,R3408,R3409

OK

Check Component signal Y NG


VA3415,R3421,C3411,R3407 Replace VA3415,R3421,C3411,R3407R340, C321
R340, C321

OK

Check Component signal Pb NG Replace VA3413,R3420,R3408


VA3413,R3420,R3408

OK

Check Component signal Pr NG Replace VA3412,R3419,R3409


VA3412,R3419,R3409

OK

Replace IC101 or Main Board

Copyright 2016 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Trouble shooting guide

6. HDMI Video No signal

Check input signal format.


Is it supported?

OK

Check HDMI cable

OK Replace
NG Check DDC component NG Replace DDC component NG Main Board or
Check DDC in-start menu HDMI1 : AR3208, AR3207, D3200 HDMI1 : AR3208, AR3207, D3200 HDMI Jack
HDMI2 : AR3234, AR3231, D3203 HDMI2 : AR3234, AR3231, D3203 HDMI1 : JK3201
OK HDMI2 : JK3202

Check TMDS signal


NG Replace HDMI Jack NG
HDMI1 : JK3201
HDMI1 : JK3201 Replace Main Board
HDMI2 : JK3202
HDMI2 : JK3202
1,3,4,6,7,9,10,12 pin

OK
Replace HPD component Replace IC101
Check HPD NG HDMI1 : VA3206, R3208, Q3202, NG or Main Board
HDMI1 : JK3201 19 pin R3209, R3212, R3210 or HDMI Jack
HDMI2 : JK3202 19 pin HDMI2 : VA3201, R3201, Q3200, HDMI1 : JK3201
R3204, R3203, R3200 HDMI2 : JK3202
OK

Replace Main IC (IC101)


or Main Board

Copyright 2016 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Trouble shooting guide

7. USB No storage

Check USB device


OK

Check USB 5V DCDC IC NG Replace USB 5V DCDC IC


IC2307 output voltage : 5V IC2307
OK

Check USB 5V OCP IC NG Replace USB 5V OCP IC


IC4301 output voltage : 5V IC4301

OK

Check USB signal NG NG Replace USB Jack (JK4300)


Replace R4300, R4301
R4300, R4301 or Main IC (IC101)

OK

Replace Main IC (IC101)


or Main Board

Copyright 2016 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Trouble shooting guide

8. All source Audio

Check the TV Speaker Menu NG


(Menu Audio Sound Out) Select TV Speaker
: TV Speaker

OK

Check AMP IC (IC5600) Power NG Replace AMP power component NG Check Power connector NG
L5600 : 24V L5600 : 13V Replace Power board.
(12PIN)
L5601 : 3.3V L5601 : 3.3V
OK

Check AMP I2C NG Replace AMP I2C component NG Replace AMP IC (IC5600)
AR5601,AR7201 AR5601,AR7201 or Main IC (IC101)
C5602, C5604 C5602, C5604 or Main Board

OK

Check I2S signal NG Replace Main IC (IC101)


IC5600 7, 8, 38 pin or Main Board

OK
NG Replace amp output component NG NG
Check amp output signal Replace amp out wafer Replace AMP IC (IC5600)
L5602, L5603, L5604, L5605
P5600 1, 2, 3, 4 pin P5600 or Main Board
C5622, C5623, C5627, C5628
OK
NG
Check speaker connector Replace speaker connector

OK
NG
Check speaker Replace speaker

Copyright 2016 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Trouble shooting guide

9. Digital / Analog TV No sound

Check RF cable & signal

OK

Check Tuner power NG


Replace L6504
L6504: 3.3V

OK
NG Replace Tuner
Check Tuner I2C Replace R651, R652, R115, R116 NG
or IC101
R651, R652, R115, R116
or Main Board
OK

Check IF signal NG
Replace Tuner
TU3700 6,7pin
OK

Follow procedure
9. All source audio

Copyright 2016 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Trouble shooting guide

10. AV No sound

Check AV cable

OK
Check Jack Audio signal NG
L : R3417 Replace Jack JK3401
R : R3418
OK

Check audio signal Replace audio signal component


L : VA3411,R3418,C3405 NG L : VA3411,R3418,C3405
R3423,R3425 R3423,R3425
R : VA3410,R3417,C3404 R : VA3410,R3417,C3404
R3422,R3424 R3422,R3424

OK

Follow procedure
9. All source audio

Copyright 2016 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Trouble shooting guide

11. Component No sound

Check Component cable

OK
Check Jack Audio signal NG
L : R3417 Replace Jack JK3401
R : R3418
OK

Check audio signal Replace audio signal component


L : VA3411,R3418,C3405 NG L : VA3411,R3418,C3405
R3423,R3425 R3423,R3425
R : VA3410,R3417,C3404 R : VA3410,R3417,C3404
R3422,R3424 R3422,R3424

OK

Follow procedure
9. All source audio

Copyright 2016 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Trouble shooting guide

12. HDMI No sound

Check input signal format.


Is it supported?

OK Replace Main
NG Check DDC component NG Replace DDC component NG Board or HDMI
Check DDC in-start menu HDMI1 : AR3208, AR3207, D3200 HDMI1 : AR3208, AR3207, D3200 Jack
HDMI2 : AR3234, AR3231, D3203 HDMI2 : AR3234, AR3231, D3203 HDMI1 : JK3201
OK HDMI2 : JK3202

Check HDMI pattern NG


JK3201,JK2301 IC101 HDMI Replace Main Board
pattern
OK

Replace Main IC (IC101)


or Main Board

Copyright 2016 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes