NIPMAN

ONE POINT LESSON

NO. F/01
THEME Reduce Non Conformities DATE OF
PREPARATION
7/30/2007
APPD. BY CHED. BY PREP. BY
CLASSIFICAT BASIC IMPROVEMENT TROUBLE

eky ysus ls igys

ION KNOWLEDGE CASES CASES MMRawat OP Kandwal Sunil

fuEufyf[kr
iSjkehVj pSd
djsaA
Use only Hardness Checked
stamping coils.

DATE EXECUTE
ACTUAL
TEACHER
RESULT IS
STUDENT
ACTUAL
RESULT IS
STUDENT
NIPMAN
ONE POINT LESSON
NO. EP/01
THEME
lqj{kk DATE OF
PREPARATION 10/30/2006
APPD. BY CHED. BY PREP. BY
CLASSIFICAT BASIC IMPROVEMENT TROUBLE
ION KNOWLEDGE CASES CASES

IysfVax esa dk;Z

djrs le; lqj{kk
midj.k tSls jcj xe
cwV] nLrkus] xSl
ekLd] o p'ek t#j
igusaA
DATE EXECUTE
ACTUAL
TEACHER
RESULT IS
STUDENT
ACTUAL
RESULT IS
STUDENT
NIPMAN
ONE POINT LESSON
NO. F/01
THEME Quality Improvement DATE OF
PREPARATION 9/15/2007
APPD. BY CHED. BY
CLASSIFICAT BASIC IMPROVEMENT TROUBLE
ION KNOWLEDGE CASES CASES

Nipman No. 5001030043 Part

esa
Number M6x16 Bolt knock

e'khu dh LihM 110

RPM ij pyk;saA

izR;sd f'kV esa

nks ckj FkzSM
ySIl pSd djsaA
DATE EXECUTE
ACTUAL
TEACHER
RESULT IS
STUDENT
OINT LESSON
PREP. BY

001030043 Part
esa
6 Bolt knock

dh LihM 110
yk;saA
'kV esa
FkzSM
d djsaA
NIPMAN
ONE POINT LESSON
NO. F/01
THEME Eliminate Non confirmities DATE OF
PREPARATION 5/29/2013
APPD. BY CHED. BY PREP. BY
CLASSIFICAT BASIC IMPROVEMENT TROUBLE
ION KNOWLEDGE CASES CASES

e'khu esa [kjkch

vkus ds ckn
FkzSM ySIl vo';
pSd djsaA

DATE EXECUTE
ACTUAL
TEACHER
RESULT IS
RESULT IS
STUDENT
NIPMAN
ONE POINT LESSON
NO. F/01
THEME Tidy Hydraulic Press DATE OF
PREPARATION 6/23/2007
APPD. BY CHED. BY PREP. BY
CLASSIFICAT BASIC IMPROVEMENT TROUBLE
ION KNOWLEDGE CASES CASES

vkStkjks dks
bLrseky djus ds
ckn viuh txg ij
j[ksaA

DATE EXECUTE
ACTUAL
TEACHER
RESULT IS
STUDENT
ACTUAL
RESULT IS
STUDENT
NIPMAN
ONE POINT LESSON
NO. F/01
THEME Reduce Non Conformities DATE OF
PREPARATION 6/29/2007
APPD. BY CHED. BY PREP. BY
CLASSIFICAT BASIC IMPROVEMENT TROUBLE

eky ysus ls igys

ION KNOWLEDGE CASES CASES

fuEufyf[kr
iSjkehVj pSd
djsaA
a) fjax xst (GO / NO GO)
b) fefDlax
c) Ldsfyax
d) P.I. dkMZ
DATE EXECUTE
ACTUAL
TEACHER
RESULT IS
STUDENT
ACTUAL
RESULT IS
STUDENT
NIPMAN
ONE POINT LESSON
NO. F/01
THEME Reduce Non Conformities DATE OF
PREPARATION 6/29/2007
APPD. BY CHED. BY PREP. BY
CLASSIFICAT BASIC IMPROVEMENT TROUBLE

eky nsus ls igys

ION KNOWLEDGE CASES CASES

fuEufyf[kr
iSjkehVj pSd
djsaA
a) fjax xst (GO / NO GO)
b) fefDlax
c) iSlhos'ku
d) P.I. dkMZ
DATE EXECUTE
ACTUAL
TEACHER
RESULT IS
STUDENT
ACTUAL
RESULT IS
STUDENT
NIPMAN
ONE POINT LESSON
NO. F/01
THEME AVOID MIXING DATE OF
PREPARATION 4/27/2007
APPD. BY CHED. BY PREP. BY
CLASSIFICAT BASIC IMPROVEMENT TROUBLE
ION KNOWLEDGE CASES CASES

,d yksV ls nwljs
yksV ds chp
esa 15 feuV dk
xSi j[ksaA
DATE EXECUTE
ACTUAL
TEACHER
RESULT IS
STUDENT
ACTUAL
RESULT IS
STUDENT
NIPMAN
ONE POINT LESSON
NO. F/01
THEME Eliminate Non Conformities DATE OF
PREPARATION 12/23/2007
APPD. BY CHED. BY PREP. BY
CLASSIFICAT BASIC IMPROVEMENT TROUBLE
ION KNOWLEDGE CASES CASES

lSfVax yxkrs le;

iq'kj IysV ds
fdukjksa dh
tkp vo'; djsaA
DATE EXECUTE
ACTUAL
TEACHER
RESULT IS
STUDENT
ACTUAL
RESULT IS
STUDENT
NIPMAN
ONE POINT LESSON
NO. F/01
THEME Eliminate Non Conformities DATE OF
PREPARATION 12/23/2007
APPD. BY CHED. BY PREP. BY
CLASSIFICAT BASIC IMPROVEMENT TROUBLE
ION KNOWLEDGE CASES CASES

lSfVax djrs le;

fLizax esa ruko
dh tkp vo';
djsaA
DATE EXECUTE
ACTUAL
TEACHER
RESULT IS
STUDENT
ACTUAL
RESULT IS
STUDENT
NIPMAN
ONE POINT LESSON
NO. F/01
THEME Eliminate Non Conformities DATE OF
PREPARATION 12/20/2007
APPD. BY CHED. BY PREP. BY
CLASSIFICAT BASIC IMPROVEMENT TROUBLE
ION KNOWLEDGE CASES CASES

lksYMj ySat
cukrs le; ges'kk
LVSi IokbafVax
iap dk gh iz;ksx
djsaA
DATE EXECUTE
ACTUAL
TEACHER
RESULT IS
STUDENT
ACTUAL
RESULT IS
STUDENT
NIPMAN
ONE POINT LESSON
NO. F/01
THEME Eliminate Non Conformities DATE OF
PREPARATION 2/20/2008
APPD. BY CHED. BY PREP. BY
CLASSIFICAT BASIC IMPROVEMENT TROUBLE

ekuslj IykaV dks

ION KNOWLEDGE CASES CASES

ghV VhVeSaV ds
fy;s
Hkstu
ihyh Vs
Hkstus igqpus
s dh
dk le; dk le;
la[;k
nksigj 2 ke 7
80 Vs
cts cts
lqcg 7
80 Vs ke 9 cts
cts
DATE EXECUTE
ACTUAL
TEACHER
RESULT IS
STUDENT
ACTUAL
RESULT IS
STUDENT
NIPMAN
ONE POINT LESSON
NO. F/01
THEME To Save Water DATE OF
PREPARATION
APPD. BY CHED. BY PREP. BY
CLASSIFICAT BASIC IMPROVEMENT TROUBLE
ION KNOWLEDGE CASES CASES

ikuh ihus ds fy;s

fxykl dk bLrseky
djsaA ikuh
cpk;saA

DATE EXECUTE
ACTUAL
TEACHER
RESULT IS
STUDENT
ACTUAL
RESULT IS
STUDENT
NIPMAN
ONE POINT LESSON
NO. F/01
THEME Reduce Non Conformities DATE OF
PREPARATION 6/29/2007
APPD. BY CHED. BY PREP. BY
CLASSIFICAT BASIC IMPROVEMENT TROUBLE

eky ysus ls igys

ION KNOWLEDGE CASES CASES

fuEufyf[kr
iSjkehVj pSd
djsaA
a) Ring gauge (GO / NO GO)

b) Mixing
c) scaling and dent
d) P.I. Card
DATE EXECUTE
ACTUAL
TEACHER
RESULT IS
STUDENT
ACTUAL
RESULT IS
STUDENT
NIPMAN
ONE POINT LESSON
NO. F/01
THEME To Maintain FIFO DATE OF
PREPARATION 5/20/2013
APPD. BY CHED. BY PREP. BY
CLASSIFICAT BASIC IMPROVEMENT TROUBLE
ION KNOWLEDGE CASES CASES

MaintainOneday
Inventory(17500Kgs)
beforePlating
(LavelofTreysmustnot
bemorethan4treys)

DATE EXECUTE
ACTUAL
TEACHER
RESULT IS
STUDENT
NIPMAN
ONE POINT LESSON
NO. F/01
THEME To Sustain 5'S DATE OF
PREPARATION
5/20/2013
APPD. BY CHED. BY PREP. BY
CLASSIFICAT BASIC IMPROVEMENT TROUBLE
ION
KNOWLEDGE CASES CASES

Truckwillnotunload
ifnospaceon
conveyors
(Nomaterialshouldbe
onFloor)
DATE EXECUTE
ACTUAL
TEACHER
RESULT IS
ACTUAL
RESULT IS
STUDENT
NIPMAN
ONE POINT LESSON
NO. F/01

THEME Eliminate Non Conformities DATE OF

PREPARAT 15.06.13
ION
APPD. BY CHED. BY PREP. BY
CLASSIF BASIC IMPROVEMENT TROUBLE
ICATION KNOWLEDGE CASES CASES

FIRSTWEIGHING
SAMPLINGPLANFOR
PACKING
PACKING
M4 : 500 Pcs.

M5 : 300 Pcs.

M6 : 250 Pcs.

M7 : 100 Pcs.

M8 : 100 Pcs.

M10 : 70 Pcs.

M12 : 50 Pcs.
DATE EXECUTE
ACTUAL
TEACHER
RESULT
STUDENT
RESULT
STUDENT
 ONE POINT LESSON
NO. F/01
THEME To Maintain Process Flow DATE OF
PREPARATION
5/29/2013
APPD. BY CHED. BY PREP. BY
CLASSIFICAT BASIC IMPROVEMENT TROUBLE
ION
KNOWLEDGE CASES CASES

CashBookClosingand
PrintingDaily5.30pm

DATE EXECUTE
ACTUAL
TEACHER
RESULT IS
STUDENT
 NIPMAN
ONE POINT LESSON
NO. F/01
THEME To Aviod Breakdown DATE OF
PREPARATION
APPD. BY CHED. BY PREP. BY
CLASSIFICAT BASIC IMPROVEMENT TROUBLE
ION KNOWLEDGE CASES CASES

Mhty Vsad dk
ysoy 120
IokbaV vkrs gh
QzUV vkfQl esa
lwfpr djsaA
DATE EXECUTE
ACTUAL
TEACHER
RESULT IS
ACTUAL
RESULT IS
STUDENT
 NIPMAN
ONE POINT LESSON
NO. F/01
THEME To Aviod Breakdown DATE OF
PREPARATION
APPD. BY CHED. BY PREP. BY
CLASSIFICAT BASIC IMPROVEMENT TROUBLE
ION KNOWLEDGE CASES CASES

Mhty Vsad dk
ysoy 120
IokbaV vkrs gh
QzUV vkfQl esa
lwfpr djsaA
DATE EXECUTE
ACTUAL
TEACHER
RESULT IS
ACTUAL
RESULT IS
STUDENT
 ONE POINT LESSON
NO. F/01
THEME Eliminate Non Conformities DATE OF
PREPARATION 12/23/2007
APPD. BY CHED. BY PREP. BY
CLASSIFICAT BASIC IMPROVEMENT TROUBLE
ION KNOWLEDGE CASES CASES

e'khu jfuax
djus ls igys
lSfVax ihl dks
yky Vs esa
vo'; MkysaA
DATE EXECUTE
ACTUAL
TEACHER
RESULT IS
STUDENT
ACTUAL
RESULT IS
STUDENT
 Doc. No. : QSF:1710
SCRAP NOTE Rev.No. : 00
Date : 15.06.2011

Approval Request for Transfer of Material to Scrap DATE :

Details
Total
S.No. Nipman No. Part Description No. of Reason of Rejection Decision
Pcs

Prepared By : Checked By : Approved By

 ONE POINT LESSON
NO. F/01
THEME Eliminate Non Conformities DATE OF
PREPARATION 05.01.2014
APPD. BY CHED. BY PREP. BY
CLASSIFICAT BASIC IMPROVEMENT TROUBLE
ION KNOWLEDGE CASES CASES

tehu ij fxjs ihl dks

yky ckDl esa
MkysaA
fMLiksty&jkst izzkr
%8 ctsA
ftEesnkjh&v'kksssd
ikaMs vkSj EaIdkar
DATE EXECUTE
ACTUAL
TEACHER
RESULT IS
STUDENT
 ONE POINT LESSON
NO. F/01
THEME Eliminate Non Conformities DATE OF
PREPARATION 20.01.2015
APPD. BY CHED. BY PREP. BY
CLASSIFICAT BASIC IMPROVEMENT TROUBLE
ION KNOWLEDGE CASES CASES

maSaIna AaproTr fsT-

paT- Ap`uvala
@vaailaTI [nsapo@Tr
Wara krvaa kr hI
maSaIna maoM
paoD@Sana Sau$ kroM
.
DATE EXECUTE
ACTUAL
TEACHER
RESULT IS
STUDENT
 ONE POINT LESSON
NO. F/01
THEME Eliminate Non Conformities DATE OF
PREPARATION 05.01.2014
APPD. BY CHED. BY PREP. BY
CLASSIFICAT BASIC IMPROVEMENT TROUBLE
ION KNOWLEDGE CASES CASES

knvaoyar sao
naIcao fxjs hue ihl
dks yky ckDl esa
MkysaA
fMLiksty&jkst izzkr
%8 ctsA
ftEesnkjh&v'kksssd
ikaMs vkSj EaIdkar
DATE EXECUTE
ACTUAL
TEACHER
RESULT IS
STUDENT
 ONE POINT LESSON
NO. F/01
THEME Eliminate Non Conformities DATE OF
PREPARATION 20.01.2015
APPD. BY CHED. BY PREP. BY
CLASSIFICAT BASIC IMPROVEMENT TROUBLE
ION KNOWLEDGE CASES CASES

maTIiryala hITT/ImaonT
paOsaosa ko daOrana
laa^T ka phlaa pIsa ka
Andr jaanao ka samaya
va ]saI laa^T ka Aintma
pIsa ka samaya laa^ga
bauk mao ila#ao.
DATE EXECUTE
ACTUAL
TEACHER
RESULT IS
STUDENT
 ONE POINT LESSON
NO. F/01
THEME Eliminate Non Conformities DATE OF
PREPARATION 3/30/2017
APPD. BY CHED. BY PREP. BY
CLASSIFICAT BASIC IMPROVEMENT TROUBLE
ION KNOWLEDGE CASES CASES
Mr. Vijay Nitesh Vikas

(High
Hardness )

(4881 - 863 - 00 ) hearth
-2 (heat
treatment )

DATE EXECUTE
3/30/2017
ACTUAL
TEACHER
RESULT IS
STUDENT