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Frontal adjustable variable pumps type F3A

Pompe variabile cu reglare frontal tip F3A


Descriere Description
Pompele variabile cu reglare frontal tip F3A sunt The frontal control variable discharge pumps F3A
generatoare de energie hidraulic, de nalt presiune, are high pressure hydraulic generators used only in open
utilizate numai n circuit deschis. circuits.
Unghiul de basculare al acestei pompe poate fi 0- The tipping angle may have different values such
180, 0-250 sau 70-250. as : 0-180, 0-250 or 7-250.
Variatia cilindreei se face cu unul din dispozitivele The displacement may be varied by means of
de comand sau reglare automat cu care este echipat controler self control devices supplied on the pump.
pompa.
DATE TEHNICE TECHNICAL DATA
Agentul hidraulic The fluid
Se recomand utilizarea uleiului hidraulic aditivat It is recommended to use additivated high
pentru extrem presiune. pressure hydraulic oil.
Vscozitatea de lucru (la temperatura de regim) trebuie s The working viscosity (at continuous duty
fie aleas n domeniul optim de randament si durabilitate si temperature) should be selected within the optimum
va fi cuprins ntre 16 si 36 mm2/s. efficiency and endurance range, between 16 to 36 mm2/s.
n conditii extreme de lucru sunt valabile Under extreme working conditions the following
urmtoarele valori : values will be used :
2 2
n min =10mm /s la o temperatur maxim a uleiului rezidual n min =10mm /s at the maximum temperature of the
0
de 90 C residual oil=900C.
2 2
n max =1000mm /s temporar la pornirea la rece n max =1000mm /s temporary at cold starting.

Temperatura uleiului rezidual se situeaz The residual oil temperature always ranges above
ntotdeauna peste temperatura rezervorului, de aceea n the tank temperature so that it will not exceed 900Cc in
nici o zon a instalatiei temperatura nu va depsi 900C. n any area of the installation.Under extreme condition,
conditii extreme, cnd conditiile de mai sus nu pot fi when the requirements above cannot be observed, there
respectate , se vor lua msuri suplimentare de rcire a will be taken supplementary measures for cooling the
agentului hidraulic. fluid.
Filtrarea agentului hidraulic Fluid filtration
Se recomand o finete de filtrare de 10 m m . Este admis It is recommended to use 10 m m finenes s
si o filtrare mai grosier de 25-40 m m dar uzurile vor fi mai filtration.The 25-40 m m fineness is also accepted but
rapide. untimely wear may appear.
Presiunea la intrarea n pomp The pressure at pump inlet
Presiunea la intrarea n pomp va fi de 0,8-2,5 bar abs. Pump inlet pressure will be 0,8-2,5 bar abs.
functie de turatia de antrenare a pompei. Depending on pump driving speed.
Pentru turatia nominal presiunea de intrare n pomp este Pump inlet pressure for the nominal rot.speed is 1
de 1 bar abs. bar abs.
La alte turatii presiunea la intrare se calculeaz cu For other rotational speeds the inlet pressure is
formula : calculated with the formula :
pa = (na/nnom)2 x 0,8 [bar] pa = (na/nnom)2 x 0,8 [bar]
Turatia minim de antrenare este 50 rot/min. The minimum driving speed is 50 rev/min
Presiunea la iesire The pressure at pump outlet
Presiunea nominal pN = 350 bar. Nominal pressure pN = 350 bar.
Presiunea maxim pmax = 400 bar. Max.pressure pmax = 400 bar.
Pozitia de montaj Mounting
Pompele cu reglare frontal tip F3A se monteaz n F3A frontal control pump will be mounted outside
afara rezervorului n pozitie orizontal sau vertical. the tank in horizontal or vertical position.
Drenajul pompei este n interiorul acesteia. The pump is drained through internal tubing.
Actionare Operation
Sincronizarea rotatiei arborelui de antrenare cu The rotations of the driving shaft and of the
rotatia blocului de cilindri se realizeaz prin intermediul cylinder block are synchronized by means of the pistons.
pistoanelor. The piston shaft assembly may be damaged by
Ansamblul arbore-piston poate fi avariat prin frequently starting the unit at extremely high angular
pornirea frecvent la accelerri unghiulare de pornire accelerations or by great and sudden rotational speed
excesiv de mari sau la variatii mari si bruste de turatie ale variations, mainly torsional vibrations.
actionrii , n special vibratii torsionale. To avoid this, the value it must not exceed for
Pentru evitarea unor asemenea accidente nu the rotational variation D n and for the starting angular
trebuie depsite variatiile de turatie D n si acceleratiile accelerations (e A) in the table below :
unghiulare de pornire e A , din tabel :

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Frontal adjustable variable pumps type F3A
Pompe variabile cu reglare frontal tip F3A

Mrimea (size) F316A F320A F325A F332A


e
A
[rad x s-2] 3000 2000 1200 750
Dn [rot/min] 100 85 75 55
Limitarea acceleratiei unghiulare e
A la The angular acceleration values are
aceste valori se aplic doar la nceputul fazei de compulsory only at starting the unit.
pornire. A five times higher acceleration is admitted
Acceleratia unghiular permis este de 5 ori after approx.5 0 shaft rotation when the connecting
mai mare dup o rotatie mic a arborelui rods contact the pistons.
(aproximativ 5 0), cnd bielele iau contact cu
pistoanele.
Antrenare Drive
Pompele pot prelua eforturi radiale si axiale The pumps may take over radial and axial
de antrenare fr a depsi valorile din tabelul de mai efforts at the drive shaft that do not exceed the
jos values in the table below :
Mrimea (size) F316A F320A F325A F332A
Fr [N] 1050 1450 2200 3800
Fa [N] 800 1000 1700 2800
Valorile fortei radiale sunt valabile pentru un The radial force values are for a pitch
diametru de divizare al saibei de antrenare egal cu diameter of 2,5d, where d is the driving shaft
2,5d, unde d este diametrul axului de antrenare, diameter.The pitch is on the middle of the driving
saiba fiind plasat pe mijlocul acestuia. shaft.

Relatii de calcul Calculation


Vg nhv
Debitul Q = [l/min] Vg nh
1000 v
Flow Q = [l/min]
1000
Vg
1,59 p
Momentul M = [Nm] Vg
1,59 p
100
hmh Torque M = [Nm]
100
hmh

Mn Qp
Puterea N= = [Kw] Mn Qp
9549 600
h Power N= = [Kw]
t 9549 600
h
unde : t
Vg - volum geometric [cm3/rot] where :
p - presiune la iesire [bar] Vg displacement [cm3/rev]
n - turatia de antrenare [rot/min] p- outlet pressure [bar]
n - drive rotation speed [rev/min]
hv - randamentul volumetric
hv volumetric efficiency
hmh - randamentul mecano hidraulic
hmh - hydraulic-mechanical efficiency
ht - randamentul total
ht - total efficiency

Curbe caracteristice
Specific Diagrams
Randamentul volumetric h v
Defineste in general pierderile prin scurgeri The volumetric efficiency hv

(DQ) care in general variaza cu presiunea de lucru si Mainly defines the leak losses (D
Q) wich generally
vascozitatea mediului hidraulic. vary with the working pressure and with fluid
viscosity.
Q-DQ
h
v =
Q-DQ
Q h
v =
unde Q este debitul teoretic [l/min].
Q
where Q is the theoretical flow [l/min].

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Frontal adjustable variable pumps type F3A
Pompe variabile cu reglare frontal tip F3A
Valoarea pierderilor prin scurgeri D Q functie de The variation of leak losses D Q in relation to the
presiunea de lucru este indicat n diagrama de mai working pressure is shown in the diagram below.
jos.
15

10
9
8
7

32
6

F3
Pierderi de debit Q(l/min)
5

25
3

F3
2

20

16
F3

F3
1
0,9
0,8
0,7
0,6
0,5
30 40 50 60 70 80 90 100 200 300 400

Presiunea (bar)
Randamentul mecano-hidraulic h
mh The hydraulic-mechanical efficiency h
mh

Randamentul mecano-hidraulic ia n takes into consideration the fiction losses and the
consideratie pierderile prin frecare precum si hydraulic losses inside the pump.
pierderile hidraulice n interiorul pompei.
Pentru fiecare mrime randamentul mecano- The hydraulic-mechanical efficiency is
hidraulic depinde de presiunea de lucru, turatia de influenced by the working pressure, the drive
antrenare, unghiul de basculare si vscozitatea rotation speed, the cylinder block filt angle and fluid
mediului hidraulic. viscosity, particular for each size apart.
n general pentru pompele cu pistoane Generally the hydraulic-mechanical
axiale, randamentul mecano-hidraulic este cuprins efficiency for pumps ranges between 0,92 0,95.
ntre 0,92 si 0,95.
Randamentul total ht=h v. hmh The total efficiency h v. h
t=h mh

Randamentul total este produsul dintre The total efficiency is the product between
randamentul volumetric si randamentul mecano- the volumetric efficiency and the hydraulic-
hidraulic. mechanical efficiency.

Caracteristici functionale
Operational characteristics

Tip Unghi de basculare Volum geometric Presiune Turatie Turatie Masa


cm3/rot nominal nominal max. kg

Displacement Nominal
Type Tipping angle Nom.speed Max. Mass
cm3/rev pressure
speed kg
max. min. vg max. vg min bar rot/min rot/min
rev/min rev/min
18 0 22,7 0 23
F316A 25 0 31,1 0 1450 3200 28
25 7 31,1 9 23
18 0 46,1 0 32
F320A 25 0 63 0 1450 2500 38
25 7 63 18,2 32
18 0 91,4 0 320 62,5
F325A 25 0 125 0 1450 2200 71
25 7 125 36 62,5
18 0 182 0 124
F332A 25 0 250 0 970 1500 135
25 7 250 72,1 124

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Frontal adjustable variable pumps type F3A
Pompe variabile cu reglare frontal tip F3A

Simbolizare (Codes)
F3 25A -25 0 HC D P G O
Simbolul pompelor
reglabile
(Code of controlled
discharge pumps)
Diametrul pistonului
(Piston diameter)
(16; 20; 25; 32)mm
Unghiul maxim de basculare
(Max.
0
tipping angle)
18; 250
Unghiul minim de basculare
(Min. Tipping angle)
0
0=zero grade; -7
Tipul organului de comand sau reglare
(Type of control element)
MA - comand manual (manual control)
RN - regulator de putere (power control)
RP - regulator de presiune -numai ptr.pompele
cu unghi minim de basculare 00
(pressure controler -only for the min.tipping
angle pumps 0)0
HC - comand hidraulic (hydraulic control)
RNI - regulator de putere nsumat
(summed up power control)
RNH - regulator de putere cu limitare hidraulic
a debitului
(power control hydraulical limitation of discharge)
EL - regulator cu comand electric
(electric control regulator)
CPN - comand proportional de putere
(power proportional control)
CPQ - comand proportional de debit
(discharge proportional control)
CPP - comand proportional de presiune
(pressure proportional control)
CPQN - comand proportional de debit si putere
(discharge and power proportional control)
CPPN - comand proportional de presiune si putere
(pressure and power proportional control)
CPQP - comand proportional de debit si presiune
(discharge and pressure proportional control)
CPQPN - comand proportional de debit, presiune
si putere
(discharge, pressure and power proportional control)
Sensul de antrenare (Driving direction) :
S - stnga (left hand)
D - dreapta (right hand)
Tipul arborelui de antrenare (Type of driving shaft) :
P - pan (with key)
C - caneluri (splined)
Tipul racordrii n instalatie (type of mounting connection) :
G - filetat (with thread)
F - cu flans (with flange)
Limitarea debitului maxim (Maximum discharge restriction) :

0 - fr limitare (unlimited)
M - limitare mecanic (mechanically limited)
H - limitare hidraulic -nu ptr. CP.
(hydraulically limited - except for prop.control)

Tensiunea de alimentare a dispozitivului electronic -numai ptr.CP.


Supply voltage for the electronic device)

12 - pentru tensiunea de 12V


24 - pentru tensiunea de 24V

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Frontal adjustable variable pumps type F3A
Pompe variabile cu reglare frontal tip F3A

Reprezentarea conventional a organelor


de reglare si caracteristicile de reglaj
Adjustment devices diagram and control specifications

COMANDA MANUALA REGULATOR DE PUTERE


( Manual Control) (Power Control)
A-aspiratie (inlet)
A-aspiratie (inlet)
MA R-refulare (outlet)
RN R-refulare (outlet)

R R

P(presiune)
S(cursa)

Q(debit)
Q(debit)
A A

COMANDA HIDRAULICA
(Hydraulic Control)
REGULATOR DE PRESIUNE HC
(Pressure Controler) X1-Comanda exterioara (external control)
X2-Basculare exterioara(X2,S1,S2,S3) (external tipping)
valabile numai pentru pompele cu unghi minim de basculare 00
(Only for minimum tipping angle pumps)
A-aspiratie (inlet) A-aspiratie (inlet)

R
RP R-refulare (outlet)
R X1
R-refulare (outlet)
P(presiune)

S2 X2
S3
S1 S(cursa)

Q(debit) Q(debit)
A A

REGULATOR DE PUTERE INSUMATA


(Summed up power control RNI)

RNI x-se leaga cu y de la pompa cu care se cupleaza


(connected to y from the pump which it is combined with)
y-se leaga cu x de la pompa cu care se cupleaza
A-aspiratie (inlet) (connected to x from the pump it is combined with)
R-refulare (outlet)
R X
P(presiune)

Q(debit)

A
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Frontal adjustable variable pumps type F3A
Pompe variabile cu reglare frontal tip F3A

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Qs
P-Q
Ps < P :"trebuie"-reglaj de debit Qt
reglaj automat discharge control "needed"
presiune-debit
Automatic control for P :trebuie-reglaj de presiune
Ps
pressure - flow pressure control needed
Pt Ps
Qs
P-N Ps < P :"trebuie"-reglaj deputere
power control "needed" Qmax
reglaj automat
presiune-putere P :"trebuie"-reglaj depresiune
Ps
Automatic control for pressure control "needed"
pressure - power
Pt Ps
Qs
Q-N
reglaj automat
Ps < P1 :-reglaj de debit Qz
debit-putere discharge control

Automatic control for P1 :-reglaj de putere


Ps
discharge - power power control

P1 Ps
Qs
Ps < P1 : -reglaj de debit
P-Q-N discharge control Qt
reglaj automat P1 < Ps< P -trebuie-reglaj de putere
presiune-debit- putere power control needed
Ps P : -trebuie-reglaj de presiune
Automatic control for
pressure control needed
pressure - discharge - power
Proportional control. Combination - specific diagrams

P1 Pt P2
Qs - debitul din sistem Qs - system flow
Ps - presiunea din sistem Ps - system pressure
Notatie: Qt - debitul programat Symbols: Qt - programmed flow

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Comand proportional. Posibilitti de combinare - curbe caracteristice

Pt - presiunea programat Pt - programmed pressure


Pompe variabile cu reglare frontal tip F3A
Frontal adjustable variable pumps type F3A
Frontal adjustable variable pumps type F3A
Pompe variabile cu reglare frontal tip F3A
Cote de legtur i gabarit
Connection and size data
RNH

A54

CP
A50
A25
M12x1,5

/t2
A52

59

7
A49

A2
9A
A2
EL
A24
A53

M18x1,5

A28
A51

;t 8

A26
A4

A40
A44

A44

45
A42
A40
A43

A41
45
A46
A45

A33 A13 A12


M12x1,5

A36 A39 A38


A32 A16
A5 8 /
x

A35 A1 5 t1
A31
A14
A1 7
y

M16x1,5

A10
A4 7 ;
A37

t
A1
A34
A30

A11
A2
A2
A3
A4

A18-0,2
A9
A6

A57
A56
A5

A7
A19

A8h8
RN=RP
RNI

HC

A21
A21
Arbore canelat

A55
Key shaft

A22h6
A23+0,2

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Frontal adjustable variable pumps type F3A
Pompe variabile cu reglare frontal tip F3A
Cote de legtur i gabarit
Connection and size data
Tipul
F316A F320A F325A F332A
Type
a 00-180 00-250 70-250 00-180 00-250 70-250 00-180 00-250 70-250 00-180 00-250 70-250
A1 271 300 280 330 327 323 355 420 388 470 510 505
A2 220 210 217 225 240 250 305 335 335 405 412 408
A3 103 103 103 124 124 124 144 144 144 194 194 194
A4 89 89 89 101 101 101 128 128 128 161 161 161
A5 25 25 25 34 34 34 34 34 34 50 50 50
A6 16 16 16 20 20 20 25 25 25 30 30 30
A7 37 37 37 40 40 40 47 47 47 58 58 58
A8 112 112 112 135 135 135 170 170 170 224 224 224
A9 8 8 8 10 10 10 10 10 10 12 12 12
A10 21 26 36 24 65 42 32 45 56 36 50 64
A11 57 55 57 65 67 65 85 88 85 108 112 108
A12 138 165 150 173 193 177 205 253 230 227 270 252
A13 95 122 85 105 123 95 128 142 103 130 182 110
A14 f 40 f 50 f 40 f 50 f 50 f 50 f 63 f 75 f 63 f 88 f 88 f 88
A15 70 77,8 70 77,8 77,8 77,8 88,9 106,6 88,9 120,7 120,7 120,7
A16 100 102 100 102 102 102 115 135 115 150 163 150
A17 36 42,9 36 42,9 42,9 42,9 50,8 61,9 50,8 69,9 69,9 69,9
A18 58 58 58 58 58 58 82 82 82 82 82 82
A19 18 18 18 25 25 25 25 25 25 34 34 34
A20 17,5 17,5 17,5 25 25 25 25 25 25 34 34 34
A21 M8 M8 M8 M12 M12 M12 M12 M12 M12 M16 M16 M16
A22 30 30 30 35 35 35 40 40 40 50 50 50
A23 34 34 34 38,9 38,9 38,9 44,3 44,3 44,3 53,5 53,5 53,5
A24 218 210 215 250 240 246 320 325 315 372 380 375
A25 21 26 36 24 65 42 31 45 53 34 50 61
A26 50 53 50 50 50 50 75 75 75 90 90 90
A27 50,8 50,8 50,8 57,1 57,1 57,1 66,7 66,7 66,7 66,7 66,7 66,7
A28 23,8 23,8 23,8 27,8 27,8 27,8 31,8 31,8 31,8 31,8 31,8 31,8
A29 f 20 f 20 f 25 f 25 f 25 f 25 f 30 f 32 f 30 f 32 f 32 f 32
A30 215 235 225 265 280 73 275 250 225 270 305 265
A31 67 80 50 90 88 80 115 113 85 95 144 98
A32 85 100 73 125 110 92 118 120 95 115 152 110
A33 103 120 93 107 130 110 140 157 122 190 187 138
A34 238 278 258 300 320 307 225 270 230 300 310 290
A35 85 120 75 108 113 90 135 145 115 120 175 120
A36 93 123 95 111 118 97 130 155 123 125 184 130
A37 260 270 265 305 325 333 382 415 895 380 500 483
A38 140 160 168 138 190 165 165 220 193 185 255 225
A39 115 125 95 152 135 125 180 140 160 200 180 173
A40 134 134 134 150 150 150 190 190 190 250 250 250
A41 66 77 66 75 80,5 75 97 111 97 130 130 130
A42 66 77 66 27,5 80,5 27,5 97 110 97 140 140 140
A43 f 11 f 11 f 11 f 13 f 13 f 13 f 18 f 18 f 18 f 22 f 22 f 22
A44 26 30 26 27,5 28 27,5 36 40 36 35 36 35
A45 R15 R15 R15 R16 R16 R16 R30 R30 R30 R28 R28 R28
A46 f 140 f 140 f 140 f160 f 160 f 160 f 200 f 200 f 200 f 280 f 280 f 280
A47/t M10/19 M12/20 M10/19 M12/20 M12/20 M12/20 M12/20 M12/20 M12/20 M16/30 M16/30 M16/30
A48/t M8/20 M10/26 M8/20 M12/24 M12/24 M12/24 M14/25 M14/30 M14/25 M14/25 M14/25 M14/25
A49 85 101 80 96 116 90 100 122 90 100*145 102
A50 96 146 92 100 154 96 112 160 105 110*182 115
A51 325 372 350 355 385 370 367 395 375 270*480 285
A52 85 95 70 112 120 83 93 125 86 132 155 105
A53 272 412 285 320 430 335 390 442 412 497 327 505
A54 238 265 250 273 293 297 321 350 328 326 367 345
A55 W30X2X7fDIN5480 W30X2X7fDIN5480 W40X2X7fDIN5480 W50X2X7fDIN5480
A56 82 82 82 92 92 92 106 106 106 134 134 134
A57 61 61 61 74 74 74 81 81 81 110 110 110
A58/t1 M48x2/20 M55x2/20 M48x2/20 M55x2/25 M55x2/25 M55x2/25 M65x2/30 M65x2/30 M65x2/30 M95x2/30 M95x2/30 M95x2/30
A59/t2 M27x2/20 M27x2/20 M27x2/20 M27x2/25 M33x2/25 M33x2/25 M42x2/25 M42x2/25 M42x2/25 M48x2/30 M48x2/30 M48x2/30
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Frontal adjustable variable pumps type F3A
Pompe variabile cu reglare frontal tip F3A
Puterile la care pot fi reglate pompele tip F3A The adjustment power values for F3A pumps
echipate cu organe de reglare tip RN sunt which are equipped with adjusting devices
conform tabelului: type RN are compliant with the tabel below:

Unghi de
Tip basculare Puterea de reglare (kw)
Type
Tipping angle Adjustment power
(grade/degrees)

min max. 2,2 3 4 5,5 7,5 11 15 18,5 22 30 37 45 55 75


0 18
F316A 0 25
7 25
0 18
F320A 0 25
7 25
0 18
F325A 0 25
7 25
0 18
F332A 0 25
7 25

Valorile puterilor reglate sunt The value of the adjusted power


corespunztoare turaiei nominale a fiecrei corresponds to the nominal speed of the
pompe. pump.
La nelegerea ntre productor i These pumps can also be adjusted for
beneficiar, pompele pot fi reglate i la alte more values of power than in the tabel if
puteri dect cele prevzute n tabel. there is an agreement between the
manufacturer and the customer.

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