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Mechanical Vibration
BMCM 3743
Chapter 6:
Why?
Toachieveacceptablelevelofvibration
*ISOgivesastandard;ISO2372(BS4675)
p y
*Eachcompanyhastheirownstandard
ClassI: Individualpartof
machine(<15kW).
ClassII:mediumsizemachine
(1575kW).
ClassIII:largemachineon
g
rigidfoundation.
ClassIV: largemachineon
softfoundation.
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Howtocontrolthevibration?
Toreducevibrationatthereceiver:
1.Controlvibrationatsource.
Bestbutdifficult.Possibleatearlydesignstage(structuraldesign).
2 Modify transmission path
2.Modifytransmissionpath.
Isolator:optimumstiffnessanddamping.
3.Controlvibrationatreceiver.
Adddamping,etc.
Faculty of Mechanical Engineering
FromChapter3,twocasestocontrolthetransmissionpath:
Whatforcesaretransmitted Whatforces(displacement)are
throughsupportsto transmittedthroughsupportsfrom
thesurroundingstructure? thesurroundingstructure?
Fee jt
Xt e jt
Source Receiver
(sensitive
(machine, m instrument)
m
engine)
Xejt
Isolator
c Isolator
k c
(support) k (support) Xee jt
Source
Receiver
(floor)
Fte jt (earthquake,roughroad)
Faculty of Mechanical Engineering
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VIBRATIONISOLATION
Transmissibility
1 j 2 / n
T
1 / n j 2 / n
2
Xtejt
1 (2 / n ) 2 m
T
1 / 2 /
n
2 2
n
2
k c X ejt
e
Source
(earthquake,roughroad)
1 4 2 r 2
T r
1 r
with
2 2
4 2r 2 n
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Exampledesignproblem
Designanisolatortoholda3kg electronicsmodule
tobelessthen5mmdeflection.
Thebaseisknownmovingaty(t)=0.01sin(35t) m
Task:Chooseanisolatorwiththebestk andc.
Findingparametersfromtransmissibilitycurve:
1.MakestraightlinealongthedesiredT value.
2.Notether valueforeachintersectionwithcurvewithconstant.
Requirement:
X 0.005
T 0.5
Y 0.01
ForT=0.5:
1
r
0.01 1.73
0.5
0.05 1.74
0.1
0.1 1.76 0.05
0.2 1.84 0.01
0.5 2.35
1.0 3.77 r / n
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Fromthetransmissibilitycurve,letschoose:
0.01 r 1.73
r 1.73 k 1228 N/m
n
c 2 km 2.428 kg/s
1.Findtheisolator(inaproductcatalogue)withtheseparametervalues.
2.Ifnotavailable,tryanotherdampinglossfactor.
3.Compromiseincaseofresonance.
FT ma
FT 2 m X
FT k Y r 2T
Fromexample: FT 18.38 N
Faculty of Mechanical Engineering
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Thetransmittedforcefromthebase:
1.Smallatresonanceforalargedampingfactor.
2.Largeathighfrequencyforalargedampingfactor.
40
=0.01
30 =0.1
=0.3
=0.7
20
FT/kY (dB)
10
-10
-20
0 0.5 1 1.5 2 2.5 3
Frequency ratio, r
Faculty of Mechanical Engineering
SHOCKISOLATION
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Thedesignofanisolatorshouldalsoanticipatefortheshockinput.
Assuminganidealisedmodelofashockinputasahalfsineshockpulse.
Y sin t , 0 t t
p
p 1
y (t )
0, t t
1
p
p
whereistheinput(excitation)frequency.
t1 isthepulseduration.
x max n nt1
Plot: vs.
y max p
x
**Largedampingisdesirableforshockattenuation.
Faculty of Mechanical Engineering
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Forshockisolation:
x max
1
y max
Fromtheplot,for 0.1 :
nt1 0.25m 2
0.5 k
t12
Anisolatorshouldbedesignedsothatitisgoodforboth
vibrationandshock isolation.
SUMMARYforTransmissibility
VibrationisolationforaSDOFsystem
FT 1 (2r ) 2
Fixed baseforce
F0 (1 r 2 ) 2 (2r ) 2
X 1 (2r ) 2 Movingbase
displacement
Y (1 r 2 ) 2 (2r ) 2
FT 1 (2r ) 2
r 2
Moving baseforce
kY (1 r 2 ) 2 (2r ) 2
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VIBRATIONABSORBER
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ISOLATORandABSORBER?Whatisthedifferent?
Equationsofmotion
mx cx kx ca ( x xa ) k a ( x xa ) f (t ) (1a)
ma xa ca ( xa x ) k a ( xa x) 0 (2a)
Forharmonicmotion:
k k a
2 m j (c ca ) X (k a jca ) X a F (1b)
(k a 2 ma jca ) X a (k a jca ) X 0 (2b)
Faculty of Mechanical Engineering
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From2(b): (k a jca ) X
Xa
k a 2 ma jca
Substituteto1(b),weobtainthe motionofthemainstructure:
(k a 2 ma jca ) F
X
k k a 2 m j (c ca ) (k a 2 ma jca ) (k a jca ) 2
Forconvenience,assumingabsorberhassmalldamping: ca 0
(k a 2 ma ) F
X
(k k a 2 m jc)(k a 2 ma ) k a2
Tomakevibrationofthemainstructurebecomeszero:
X 0 k a 2 ma 0
ka
ma
1. Thepropertiesoftheabsorber,ka andma,shouldbechosentomatch
the excitation frequency of the main structure.
theexcitationfrequencyofthemainstructure.
2. Onlyeffectiveformachineoperatingatfixedfrequency
(synchronousmachines).
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Backto1(a):
f (t )
x(t ) 0, ca 0 xa (t )
ka
Forceprovidedbytheabsorber:
p y
f (t )
f a (t ) k a xa k a f (t )
a
k
DYNAMIC Absorber
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Importanttonote!
Forundamped absorber:
1. Theexcitationfrequencyhastobeknown
exactly.
2.Onlyeffectiveforanarrowfrequencyband.
3. Ifofthesystemshifts,
itmightsufferresonance(from2DOFs).
Howtopreventthishappen?
Increasethesystemresonancebandwith
Faculty of Mechanical Engineering
Theratioofthemainstructuredisplacement
after andbefore attachingtheabsorber:
X 1 2 / a2
X 0 [1 2 ( / p ) 2 ][1 ( / a ) 2 ] 2
where:
p k / m originalnaturalfrequencyofthemainstructure
withouttheabsorber frequencyexcitation
a k a / ma naturalfrequencyoftheabsorberbeforeattachedto
the main structure
themainstructure.
k a ma a2
2 2
k m p
Faculty of Mechanical Engineering
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Theratiograph
X
X0
0.25
1
0.908 1.118 a
absorberzone
Increasetheabsorbermass? Faculty of Mechanical Engineering
Theeffectofmassratio ma / m onthesystemresonance
1
0.4
0.3 0.25
0.2
0.1
n / a
1 / a 1 2 / a
As increases, 2 1 becomeslarger.
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Designconsiderations:
1. Ifistoolarge(themassoftheabsorberalmostsimilarto
themassofthemainstructure),thisindicatesaverypoordesign.
2. If
Ifistoosmall (1 and 2 are very close)
is too small (andareveryclose)
thesystemcannottoleratemuchfluctuation
intheexcitationfrequency.
Ruleofthumb:
0.05 0.25
Theeffectofdamping
1. Performancereduces.
Theabsorberwillnotcancel
thevibrationcompletely.
2. Significantlyreducesamplitude
atresonances.
Absorberbandwithincreases.
(suitableforbroadband
application).
3. ToensureAandBarethesame,
theabsorbershouldbetuned:
a 1
M.J.Brennan,2007
n 1
i.e.lowerthanthetroublesome
resonancefrequency.
Theoptimumdampingis
3
opt
8 1 3 Faculty of Mechanical Engineering
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Typesofvibrationabsorber
M.J.Brennan,2007
MilleniumBridge London(2000)
Cost:18.2m
(RM127.4m)
Designs:
1. Randomexcitation
frompedestrian.
2. Onlyvertical vibration
wasconsidered.
Problems:
Pedestrianscausing
excitedlateral vibration
Faculty of Mechanical Engineering
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MilleniumBridge London(2000)
Solutions:
Cost:5m
(RM35m)
References:
D.J.Inman,EngineeringVibrations,Pearson
M.J.Brennan,AdvancedCourses,Univ.ofSouthampton
Animations courtesyofDr.DanRussell,KetteringUniversity,USA
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