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Education
Fact Sheet
Understanding Natural Gas
Compressor Stations
C
ompressor stations are an very high, several compressor units
integral part of the natural gas may be operated in stages (serially)
pipeline network that moves to achieve the desired pressure in
natural gas from individual produc- stages.
ing well sites to end users. As nat- As natural gas is compressed,
ural gas moves through a pipeline, heat is generated and must be dis-
distance, friction, and elevation sipated to cool the gas stream before
differences slow the movement of leaving the compressor facility. For
the gas, and reduce pressure. Com- every 100 psi increase in pressure,
pressor stations are placed strate- the temperature of the gas stream
gically within the gathering and increases by 78 degrees. Most
transportation pipeline network compressor stations have an aerial
to help maintain the pressure and cooler system to dissipate excess
Figure 1. Separator. Courtesy of the National Fuel
flow of gas to market. heat (an after cooler). The heat
Gas Midstream Corporation
generated by the operation of the
Components of a Compressor individual compressor units is dis-
Station sipated via a sealed coolant system
Natural gas enters a compressor similar to an automotive radiator.
station through station yard piping In wet gas areas, or areas that
and is passed through scrubbers produce natural gas liquids (NGLs),
and filters to extract any liquids changes in pressure and tempera-
and remove solids or other particu- ture cause some of the liquids to
late matter that may be in the gas drop out. The liquids that drop out
stream (Figure 1). Once the natural are captured in tanks and trucked
gas stream has been cleaned, it is off site. The liquids captured are re-
directed through additional yard ferred to as natural gasoline or drip
piping to individual compressors. gas, which is often used as a blend
Computers regulate the flow and in motor gasoline.
number of units that are needed Most compressor stations are
to handle the scheduled system fueled by a portion of the natural
flow requirements. Most compres- gas flowing through the station,
sor units operate in parallel, with although in some areas of the coun-
the individual compressor units try, all or some of the units may be
providing the needed additional electrically powered primarily for
pressure before directing the gas environmental or security reasons.
back into the pipeline with full op- Gas-powered compressors may be
erational pressure restored. When driven by either conventional pis-
the required boost in pressure is ton engines or natural gas turbine
units. There are site design and Compressor station yards for are part of a gathering system are
operational differences, as well as gathering lines are often larger than also regulated by the state. In Penn-
unique air and sound emissions, be- transmission line compressors due sylvania, the Department of Envi-
tween these competing compressor to multiple pipelines coming into ronmental Protection (PA DEP) is
engine technologies. the complex, and in some cases, responsible for environmental per-
There may be one or more in- additional equipment needed to mitting and regulation during gath-
dividual compressor units at a sta- filter and remove liquids from the ering system compressor planning
tion, which can be out in the open, gas stream (Figure 3). Other com- and construction. The Gas Safety
or more often, housed in a building ponents of a compressor complex Division of the Pennsylvania Public
to facilitate maintenance and sound include backup generators, gas me- Utility Commission (PA PUC) is
management. Newer units are often tering equipment, gas filtration sys- responsible for safety oversight dur-
housed one per building, but there tems, and system monitoring and ing construction and operation of
may be multiple units in one large safety controls. There may also be certain Class 2, Class 3, and Class
building. Compressor buildings gen- odorization equipment to add mer- 4 locations. PA PUC regulation
erally incorporate insulated walls, captan, which provides the distinc- includes material and design speci-
shielded exhaust systems, and ad- tive sulfurous odor to natural gas. fications, on-site inspections, and
vanced fan technology to dampen review of company maintenance
sound. Newly constructed com- Permitting and Regulatory and safety procedures.
pressor buildings may incorporate Framework Natural gas within a gathering
these features where local, state, Compressor stations are either system can arrive at a compres-
or federal regulations require noise permitted and regulated at the fed- sor station at a variety of pressures
mitigation (Figure 2). eral or state level depending on the depending on the pressure of the
type of the pipeline the compressor wells feeding the system and the
services. For this publication, two distance gas travels from the well-
Figure 2. Inside compressor building. Courtesy of head to the compressor. Regardless
the Marcellus Education Team basic types of pipeline/compressor
systems will be discussed: gathering of the incoming pressure, the gas
systems and interstate transmission must be regulated or compressed to
systems. It should be noted that it transmission pressures (generally
is the purpose, not the size of the 800 to 1,200 psi) before it can enter
pipe, that defines whether a pipe- an interstate transmission system.
line is a gathering or interstate line. Because compression requirements
can be significant within the gath-
Compressor Stations within the ering system, these compressor
Gathering System systems are generally large facilities
Gathering lines are commonly consisting of 6 to 12 compressors
smaller diameter pipelines (gener- in several buildings. Many of these
ally in the range of 6 to 20 inches) gathering system compressor sta-
that move natural gas from the tions are scaled up in size as more
wellhead to a natural gas processing wells are drilled in an area, increas-
facility or an interconnection with ing the demand for compression.
a larger mainline pipeline. Gather- The permanent land requirements
ing lines are regulated at the state of a gathering system compressor
level and compressor stations that are generally 5 to 15 acres, but they
can exceed this, considering slope of
land and other factors.
Figure 3. Compression station yard. Courtesy of Spectra Energy
Compressor Stations within the
Natural Gas
Interstate Transmission System
Fuel Gas Transmission pipelines are gener-
Lube Oil ally wide-diameter (2048 inches),
Muffler long-distance pipelines that trans-
port natural gas from producing
1. Station Yard Piping areas to market areas. These in-
2. Filter Separators/Scrubbers
terstate pipelines carry natural gas
3. Compressor Units
4. Gas Cooling System across state boundariesin some
5. Lube Oil System cases, clear across the country. The
6. Mufflers (Exhaust Silencers) Federal Energy Regulatory Commis-
7. Fuel Gas System
sion (FERC) has authority over the
8. Backup Generators
location, construction, and opera-
tion of interstate pipelines and com-
pressors. The FERC review process the pipeline. Friction and elevation Figure 4. Emergency shutdown valve on incoming
includes an environmental review, differences slow the gas and reduce pipeline. Courtesy of the Marcellus Education Team
evaluation of site alternatives, and the pressure, so compressor stations
interfacing with landowners and the are placed typically 40 to 70 miles
public. apart along the pipeline to provide
Once federally regulated inter- a boost in pressure. Because they
state compressor stations become are only providing a boost in pres-
operational, station safety is regu- sure, interstate transmission system
lated, monitored, and enforced by compressors are generally smaller
the U.S. Department of Transpor- facilities compared to gathering
tation (DOT). Within DOT, the system compressors. A typical facil-
Pipeline and Hazardous Materials ity may consist of two compressor
Safety Administration (PHMSA) is units (one that is operational and
responsible for enforcing proper de- one that serves as a backup unit)
sign, construction, operation, main- within a single building. The typi- vent compressor station gas piping
tenance, testing, and inspection cal permanent land requirement of (sometimes referred to as a blow
standards. an interstate compressor is 4 to 5 down). Regulations require that
Interstate transmission lines are acres. compressor stations periodically
regulated at the federal level and test and perform maintenance on
compressor stations that are part of Safety Considerations the emergency shutdown system
an interstate transmission system Compressor stations incorporate to ensure reliability. It is advisable
are also federally regulated. Inter- a variety of safety systems and for landowners, neighbors, and first
state compressor facilities must practices to protect the public and responders to become familiar with
generally comply with local and station employees in the event of safety systems, testing procedures,
state regulations; however, if there an emergency. For example, every and emergency response protocols
is a conflict, the more stringent station has an emergency shutdown for compressor stations in their
regulations will prevail. system (ESD) connected to a control area.
Natural gas within an inter- system that can detect abnormal
state pipeline is generally already conditions such as an unanticipated Odorization
pressurized at 800 to 1,200 psi. To pressure drop or natural gas leak- Natural gas is a colorless, odorless
ensure that gas continues to flow age (Figure 4). These emergency gas, so an odorant, typically mercap-
optimally, it must be periodically systems will automatically stop the tan, is added to the gas stream as an
compressed and pushed through compressor units and isolate and additional safety mechanism. Odor-
Table 1. Compressor station regulation. The following matrix is provided as a basic overview of compressor station parameters that are regulated and the agencies involved.
Gathering System Compressors (PA) Interstate System Compressors (Federal)
Agency Regulation Agency Regulation
Air Emissions PA DEP Revised GP-5 permit. EPA and PA DEP Clean Air Act
Noise Emissions None* *Municipalities may have local noise Noise must not exceed a day-night average level of 55
ordinances that would apply to compressor decibels at any preexisting noise-sensitive area (NSA)
stations within the municipality. such as schools, hospitals, or residences.
Erosion and PA DEP Chapter 102: erosion and sediment pollution FERC FERC works in cooperation with county Conservation
Sedimentation control regulations. Districts to implement these regulations.
Siting PA DEP Chapter 105: waterways and wetlands FERC FERC scoping, environmental review, and public input.
(limited) permitting.
Vibration None FERC Companies are required to comply with FERCs rule at
18CFR 380.12(k)(4)(v)(B) to ensure there is no increase in
perceptible vibration from the operation.
Operation, PA PUC Material and design specifications, on-site US DOT PHMSA Material and design specifications, on-site inspections,
Maintenance and inspections, review of maintenance and review of maintenance and safety procedures.
Safety safety procedures.
Public Input PA DEP 45-day comment period on proposed general FERC Public may submit input on a proposed compressor
permits. station during several stages of the FERC review
process.
The Agricultural Law Resource and Reference Produced by Ag Communications and Marketing
Center
The Pennsylvania State University 2015
The Agricultural Law Resource and Reference
Center is a collaboration between Penn States Code EE0154 3/15pod
Dickinson School of Law and Penn States Col-
lege of Agricultural Sciences. Located at both
the University Park and Carlisle facilities and
funded in part by the Pennsylvania Department of
Agriculture, the center is designed to provide the
highest-quality educational programs, informa-
tion, and materials to those involved or interested
in agricultural law and policy.