Federal US Government Contractor under CCR

Chartered Aircraft Engineering & Certification

Corporation, Seattle , Washington , USA
Washington State Licensed Aircraft Engineering
Corporation and OMWBE Certified Enterprise
California State CPUC MBE Enterprise
& DGFT Govt of India Approved Agency

http://www.cayleyaerospace.com
February 3, 2017
SEATTLE

Coventry
(UK)

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Leading engineering and R&D solutions provider with core engineering DNA

Founded in Pacific Northwest in Seattle in 2010

Approved US Government Federal Contractor under CCR
Washington State Licensed Aircraft Engineering Certification Corporation
Washington State Government OMWBE Certified Enterprise for Mechanical and Aircraft
Engineering programs
California State CPUC Certified MBE Enterprise
DGFT Government of India Approved Inspection Agency
Business facilities located in USA,UK
Strong financial performance with a compounded annual growth rate of 35%
High customer loyalty - 90% revenue from repeat business
70% revenue from North America,10% revenue from Australia,10% from Europe,10%
from Asia;
0.5 % of net profits earmarked for fulfilling Social Responsibilities on a Y-o-Y basis
Accredited Training Programs in Aeronautical Engineering & Aviation Science
Airlines program Management & Engineering services AOG support,Certification &
Airworthiness compliance support,Check completion for Aircraft at our USA site
Licensed in Queensland Australia for Aircraft Engineering & Mechanical services

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 Accredited Chartered Aeronautical Engineering Group under Federal US Government
DGFT Govt of India Approved Pre Shipment Inspection Agency for parts export to India
Aircraft Manufacturing Design Development,Structural Analysis and Testing support provided
by Skilled Aircraft Mechanics and Aircraft Engineers from Cayley Aerospace Inc through its
local subsidiary facilities in the region
Cayley Aerospace Inc is led by Accredited Licensed Chartered Aeronautical Engineer and all
training program through Cayley Group of Companies will have Completion Certificates in
Aviation issued by Approved Chartered Engineer & Professional Engineer from UK,USA and
Australia region.
RPEQ Professional Engineering authorized by Queensland,Australia by Queensland
Govt,Australia
Aircraft Parts and Inventory support through Cayley Aerospace USA
Cayley Aerospace Inc is Approved Valuation Corporation for Aeroplanes & Aero Engineering
Cayley Aerospace Inc serves for Federal US Government Aircraft programs as well as Defense
& Space programs.

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Aerospace Focus- Strong Leadership
Best-in-Class Engineering Services

Structures Interiors Engines Avionics Systems

Engineering Software

Technical Publications

Best-in-class engineering services partner to the global aerospace & defense industry

100000+ person hours delivered on aerospace projects.

Premier Chartered Engineer Professional Development CPD program for Engineers & Managers.

Long-term relationship with major OEMs and Tier-I suppliers .

Recognized as a value creator and top offshore engineering solutions provider by our customers.

Innovative Solutions for entire product life-cycle : From product definition to after-market
service
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 Aircraft Engineering Services AOG support
Program management & compliance support
Aircraft certification & compliance
RPEQ Professional Engineering Services Aerospace/Mechanical
Premier Chartered Aeronautical group with licensing approval
in 5 countries USA,Australia,UK,China,Europe & APEC countries
Approved by Federal US Government under CCR
DGFT Government of India Approved Pre Shipment Inspection
Agency of airplane parts supply.

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 Cayley Aerospace Inc is DGFT Government of India approved Pre
Shipment Inspection Agency involved in metals,non metals and
machineries inspection and certification services.
Inspection team are locally registered Professional Engineers and
Chartered Engineers with Engineering Council-UK and Engineers
Australia
Global offices offer 24/7 customer support
Licensed in Washington state,USA
Global offices present in Seattle,USA,Coventry,UK

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Aerospace Service Portfolio
Adding Value in Every Step

Concept Design
Detailed Design Product
Value Engineering Definition
Reverse Engineering

Structural Stress Analysis

Finite Element Analysis Engineering
Fatigue & Damage Tolerance Analysis Design
Thermal Analysis, CFD Analysis
Impact Analysis

Design for Manufacture and Assembly

Computer Aided Process Planning Manufacturing
Value Stream Mapping
Tooling Services

Post Production Engineering

Tool Engineering Assembly /
Scaffolding Design Testing
Test Plan

RAMS Service
Integrated Logistics Support After Market
Service Repair Engineering Services
Technical Publications
Aerospace Domain Expertise
Comfort

Structures Engines Avionics Systems

Interiors

Why Cayley Aerospace ?

Areas ofSystems
Seating Engagement
Reduce cost
Seating System
Reduce Weight & Space
Lighting Systems
Improve ergonomics
Cabinetry
simplifying construction by
Galley Structure
introducing modularity.
Overhead System

Storage Equipment

System Integration Solutions

Conceptual Design

Detailed Design

Structural Substantiating Report

DER Compliance Report

Digital Mock Up (DMU)

Technical Publications

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Areas of expertise

SERVICES OFFERED
Conceptual Design
3D Models (Shell, Assembly & Installation)
Detailed Design
Design for manufacturing (DFM)
General Arrangement Drawings
Assembly, Installation Drawings
Component Drawings
Design Validation
Finite Element Analysis
Static Stress Calculation
Fatigue & Damage Tolerance
Static, Dynamic & Buckling Analysis
Structural Substantiation Reports
Digital Mock Ups
Aircraft Charter operation & Engineering Services support
Technical Publications 10
FAA STC PROJECT CAPABILITIES

Aircraft Structures /Systems Design & Modifications

Airframe Structural Repair Design
Interior Arrangement Design
FAA STC Project Co-ordination & Certification
FAA DER (Designated Engineering Representative
Approvals)
Computer Aided Design (Auto Cad Release 2009)
Conventional Design & Drafting Board
Stress Analysis/Report
Certification Plans, Compliance Report, Inspection
Reports for STC Projects.
Finite Element Analysis (FEA) Nastran
MathCAD 14 Analysis & Programming
Static Module Testing

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FAA STC PROJECT CAPABILITIES

Strain Gauge Installation, Instrumentation &

Testing
Flammability Testing
Evacuation Testing
Weight & Balance Reports
Development of Technical Manuals
Generation of Process Specifications
Support Equipment /Machine Design &
Fabrications
Component Qualification & Testing under FAA
Open STC Testing Project

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Aero Interior Experience@ Cayley Aerospace

CUSTOMER AIRCRAFT PROGRAM AREA OF ENGAGEMENT

ANOLIS A330-300 Design- Interior Completions
AAC Airbus Corporate Jetliner, BBJ Design & Analysis of interior
completions
Albert Mhlenberg A318,A319,A380 CMMs for Aircraft interiors
Mid Coast Bombardier Global Express Design & Analysis of Interiors
XRS Completion
SICMA Aero Seats AIRBUS Design & analysis support along with
creation of CMMs for Aero Seats
Boeing Boeing Design & modeling of aero seats

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Areas/ Monuments worked on

AIRCRAFT PROGRAM MONUMENTS WORKED ON

A330-300 Galley with pelmet arrangement
Galley G4, G5, G6, G7
Footwells F1, F2, F3, F4, F5
Stowage C1, C3, C4, C6
Airbus Corporate Jetliner, BBJ Side Ledge with Ottoman
Vanity
Closets
Overhead
Bulkhead
A318,A319,A380 CMMs for Aircraft interiors
Bombardier Global Express XRS Galley
Galley ANNEX
Vanity
Wardrobe
Credenza
Divan
Bulkhead

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 A few of the Monuments worked on

RH GALLEY
ENTRANCE ENCLOSURE
CREW REST
AFT WARDROBE CABINET

CREDENZA CABINET
AFT LAVATORY

DIVAN END CABINET

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Various Software utilized

Tools for Design Analysis

Solidworks 2009
CATIA V5- R18/19 Tools for Stress Analysis
CATIA V4- V4.2.4, R2
FE MAP
AUTOCAD 2008
PATRAN 2007, 2008
NASTRAN 2007, 2008
ABAQUS V6.8
ANSYS V10,11
Tools for Tech Pub
HYPERMESH V8,9
Arbor Text Editor
LSDYNA 971
Frame Maker
Hand Calculations
IsoDraw
Acrobat Professional

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 Project Commencement: Apr-2010
Domain : Interiors Monuments / Galleys /etc
Solutions Offered: Design & Stress Analysis
Aircraft Program working on: A319
Team Size: 36 (average) 40 (peak)
Software Tools used: CATIA V5, Solidworks, NASTRAN, PATRAN, Hypermesh,
MS Excel for Hand calculations

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 Project Commencement: April 2010
Domain : Interiors Vanity, Galleys etc.; Systems Oxygen, water etc.
Solutions Offered: Detail Design & Stress Analysis
Aircraft Program working on: Bombardier Global Express XRS
Team Size: 30 (average) 40 (peak)
Software Tools used: Solid Works, AutoCAD, NASTRAN/PATRAN, MS Excel

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Program : A330-300
SCOPE
Design, Modeling and drafting of
Interior Components.
Preliminary & Detail design
CATIA V5 models, assembly and layout
drawings, Structural Drawing,
Component Drawing
INPUTS
Proposal drawings and specifications
Required stp and igs files (Space
allocation Models)
Design criteria & Standard Specifications
Required environment models
OUTPUTS
CATIA 3D Models assembly
2D Layout drawings
Monuments Worked on:
Structural drawings
Galleys
Stowages Component Drawings
Foot wells

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Program : Bombardier Global XRS SCOPE
To create the 3D models, Drawings, FEA
and Stress Reports for the Interior
components.
INPUTS
Floor schematic, Concept design & XRS
document
Loads
METHODOLOGY
Creation of 3D model
Creation of assemblies & corresponding
drawings
FEA & Stress Analysis
OUTPUTS
CAD Models/ drawings & FEA reports
Stress Substantiation Reports

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Program : Airbus Corporate Jetliner
SCOPE
To create the 3D models of side ledge &
Ottoman assembly, carry out FEA and
Stress analysis.
INPUTS
Assembly & elevation drawings
Loads
METHODOLOGY
Creation of 3D model
Creation of assemblies & corresponding
drawings
FEA and Stress Analysis
OUTPUTS
CAD Models & drawings
FEA Results
Stress Analysis Reports

Side Ledge & Ottoman Assembly

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Program : Boeing Business Jet (B-737)
SCOPE
To create 3D shell models, carry out FE
Analysis and create stress reports of the all
monuments
INPUTS
Floor Schematic and Elevation Drawings
Loads
METHODOLOGY
Study of inputs
Creation of 3D model of shell structure
of monument.
FEA and stress analysis
OUTPUTS
CAD Models
FEA Reports
Stress analysis reports

Shell Models

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Program : Boeing Business Jet (B-737)

SCOPE
To create the 3D models & drawings of
overhead cabinet assembly, component
installation & Installation.
INPUTS
Floor Schematic and Elevation Drawings

METHODOLOGY
Study of inputs
Creation of assembly models &
corresponding drawings

OUTPUTS
CAD Models & Drawings

Overhead cabinets

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Program : Boeing Business Jet (B-737)
SCOPE

Perform Finite Element Analysis for Side ledge,

Vanity & Cabinet assemblies

INPUTS
3D solid STEP format model

METHODOLOGY
Study of inputs
Creation of finite element model
Creation of Finite Element Analysis

OUTPUTS

Finite Element model, Stresses and displacements

Finite Element Model

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Program : AIRBUS Axxx
SCOPE
To Create CMM for Interiors Monuments

INPUTS
Assembly Drawings, BOM
Sample CMM template
ATA 100, ATA iSpec 2200, ASD-STE100
standards
METHODOLOGY

Study of Inputs
Creating Authoring text
Create Illustrations

OUTPUTS
Software Utilized:
Arbor text Editor
Approved CMM for Interiors Monuments
Frame Maker
ISO DRAW

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Please contact for all request:

Eur Ing.Bishnujee Singh PE FRAeS FIMA FIEAust FIMechE FSOE FIPlantE CEng (UK)
CPEng RPEQ Csci CPhys CMath FCMI FinstlM AFCASI (Canada) NER
18830 38th Ave W
Lynnwood,Washington,98037-7637
Email:bishnujee.singh@cayleyaerospace.com
Tel: (425 ) 233 -0440
http://www.cayleyaerospace.com

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Thank you