SPECIFICATION FOR CABLE TRAY SP-CGI-EL-017

TABLE OF CONTENTS

SECTION PAGE
1.0 SCOPE............................................................................................................................3
2.0 REFERENCE CODES AND STANDARDS......................................................................3
3.0 DESIGN CONDITION .....................................................................................................4
4.0 ENVIRONMENTAL CONSIDERATIONS .........................................................................4
5.0 AREA CLASSIFICATIONS ..............................................................................................4
6.0 DESIGN REQUIREMENT ...............................................................................................5
7.0 TEST AND INSPECTION ................................................................................................5
8.0 ENGINEERING DATA REQUIREMENT ..........................................................................7
9.0 SHIPPING .......................................................................................................................7
10.0 WARRANTY....................................................................................................................8

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SPECIFICATION FOR CABLE TRAY SP-CGI-EL-017

1.0 SCOPE

1.1 This specification describes the design, furnish and installation of the Cable
Tray System to be installed in the Salak and Darajat Geothermal Power Plant
project to be constructed on Mount Salak and Darajat, West Java, Indonesia.
1.2 The cable tray system shall be an assembly of cable tray sections, fittings,
accessories and supports that form a rigid structural system to support cables.
1.3 Geothermal fluids have the potential to be very corrosive to many materials,
primarily due to the presence of chlorides, carbon dioxide, oxygen, ammonia,
and hydrogen sulfide (H2S).
Hydrogen sulfide (H2S) attacks copper, bronze and silver surfaces. All
materials furnished with the tray system shall be in accordance with section 6
of this specification.

2.0 REFERENCE CODES AND STANDARDS

2.1 The cable tray system shall be designed, fabricated and tested in accordance
with the applicable sections of the latest editions, in effect at the time of
Purchase Order award, of the following Standards and Codes:

ASME Boiler and Pressure Vessel Code, Section IX Welding and

Brazing Qualifications
ASTM A36 Standard Specification for Structural Steel
ASTM A123 Hot Dip for Tray and Fittings
ASTM A385 Specifications for Zinc Coating (Hot-Dip) on Assembled
ASTM A386 Steel Products
ASTM A525 Specifications for Zinc-Coated (Galvanized) iron or Steel
Sheet, Coils and Cut Lengths
AWS D1.1 Structural Welding Code
NEMA VE1 Cable Tray Standard
NFPA70 National Fire Protection Association
NEC National Electrical Code (NEC)
UL2225 UL Standard for Safety Cables And Cable Fitting for Use in
Hazardous (Classified) Locations
UL2220 UL Standard for Safety Instrumentation Tray Cable

2.2 It shall be the Supplier's responsibility to be, or to become, knowledgeable of

the requirements of these Standards and Codes. Any changes or alterations to
the equipment to make it meet the requirements of the Standards and Codes
shall be at the expense of the Supplier.

2.3 Whenever equipment proposed by the Supplier cannot fully meet the
requirements of this specification, such exceptions must be clearly stated by
the Supplier. No exceptions shall be allowed unless approved by the Purchaser
in writing.

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SPECIFICATION FOR CABLE TRAY SP-CGI-EL-017

3.0 DESIGN CONDITION

2.1 In addition to what is stated in other paragraphs of this specification, lighting

system shall be designed for the service conditions as follows:
2.2 Maximum Ambient Air Temperature 35C
2.3 Minimum Ambient Air Temperature 16C
2.4 Relative Humidity 0% to 100%
2.5 Atmosphere very corrosive
2.6 The area where the specified equipment is located has a very corrosive
environment due to the presence of hydrogen sulfide (H2S) which attacks
copper, bronze and silver.
All hardware and accessories shall be made from corrosion proof materials
suitable for service within this environment. All material or equipment containing
copper, silver or bronze shall be tinned. Silver plated contacts in relays shall not
be used.
2.7 The equipment shall be designed to seismic Zone 3 per UBC, 1991 Edition. The
Supplier shall make a seismic analysis of the equipment being offered. The
seismic analysis shall be submitted to the engineer for review.

4.0 ENVIRONMENTAL CONSIDERATIONS

Geothermal fluids have the potential to be very corrosive to many materials, primarily
due to the presence of hydrogen sulfide (H2S).

Hydrogen sulfide (H2 S) attacks copper, bronze and silver surfaces; to assist in
reducing this attack the following will be adopted:

4.1 All electrical equipment shall be specified to include tinned copper, aluminum,
stainless steel materials only.

4.2 All bare and insulated cables, bus bars, jumpers etc., shall be tinned copper.

4.3 Silver plated contacts shall not be used.

4.4 All electrical equipment required for the Power Generation Facility (PGF) shall be
located in the STG building electrical rooms. These rooms shall be positively
pressured with conditioned air delivered through active carbon filters.

4.5 All electrical equipment required for the Resource Production Facility (RPF) shall
be located in electrical substation buildings. These buildings shall be centrally
located in the well pad areas. Each building shall be positively pressured with
conditioned air delivered through filters.

5.0 AREA CLASSIFICATIONS

All Areas are classified as non-hazardous and non-classified, but highly corrosive due
to presence of hydrogen sulfide (H2S).

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SPECIFICATION FOR CABLE TRAY SP-CGI-EL-017

6.0 DESIGN REQUIREMENT

6.1 Aluminum cable trays shall be designed for NEMA 20C loading. Galvanized steel
trays shall be designed for NEMA 12C loading.
6.2 For aluminum trays, copper free aluminum 6063-T6 alloy shall be used for side
rails, members, rungs; aluminum alloy 6061-T6 shall be used for connector
plates; and aluminum alloy 5052-H32 shall be used on non-extruded members
such as blind ends, dropouts, covers, etc.
6.3 The cable tray shall be ladder, perforated or solid bottom type.
6.4 Cable trays shall be prefabricated and shall be made of heavy duty aluminum
(prepared) or hot dip galvanized steel, ladder type with 9 inch rung spacing, and
ventilated louvered.
6.5 Steel cable tray systems shall be hot-dip galvanized after fabrication in
accordance with ASTM No. A.123.
6.6 316 stainless steel or fiber reinforced polyester, when specified, shall be used in
corrosive atmospheres.
6.7 Covers for aluminum cable trays systems shall be made of aluminum.
6.8 Dimensions
6.8.1 Lengths shall be as specified in the Request for Quotation and/or
Purchase Order.
6.8.2 Depths Depth cable tray at least 89 - 100 mm, plus or minus 10 mm.
Outside depths shall not exceed inside depths by more than 30 mm.
6.8.3 Radius shall be 300 or 600 mm.
6.8.4 Degree of arc for elbows 30, 45, 60, or 90 degrees.
6.8.5 Cable tray covers shall be of the raised, flanged type, unless otherwise
indicated in this specification or the design drawings. Tray covers for
instrument trays which shall be tight-fitting to provide a continuous steel
envelope around the cables. Covers for cable trays 600 mm and wider
shall be provided with angle or channel stiffeners to resist deflection
when loaded.
6.8.6 The ladder-type tray rung spacing shall be not greater than 300 mm, as
measured on the centerline of the cable-bearing area. The flat-bearing
surfaces for the cables on the rungs shall be a minimum of 20 mm.
6.8.7 The perforated cable trays shall be provided with stiffeners at the
bottom, if necessary, to prevent deflection relative to the side rails. The
maximum deflection with design uniform loading shall not exceed 5 mm.
Bottom stiffener plates shall be shop-welded to the cable tray sections.
6.8.8 Ends of cable tray sections and fittings shall be fabricated for bolted
connections with splice plates.
6.9 Loading Requirements
6.9.1 Cable trays and supports shall be designed for the loading and deflection
requirements as defined in NEMA Standard VE1 for load/span class
designations 12C and 20C.
6.9.2 The wind load for cable trays mounted outdoors shall be based on a
wind velocity of 120 km/h.

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SPECIFICATION FOR CABLE TRAY SP-CGI-EL-017

6.9.3 Cable Tray Fill

a.Cable tray shall be sized allow for at least 20% additional fill space for
future cabling.
b.Cable ampacities shall consider the extra space taken up by future
cables.
6.10 The cable tray system shall be complete with fittings, accessories, and supports
as specified in the Request for Quotation and/or Purchase Order.
The system shall include, but not be limited to, the following:
6.10.1 Crosses
6.10.2 Tees
6.10.3 Elbows - Horizontal and Vertical
6.10.4 Reducers - Straight, Right-hand and Left-hand
6.10.5 Blind-ends
6.10.6 Bonding Jumpers
6.10.7 Connectors - Rigid, Adjustable, and Expansion
6.10.8 Accessories - Dropouts, Covers, Conduit Adapters, Hold-down Devices,
Dividers, etc. in accordance with the design drawings and material
commodity catalog.
6.11 All tray sections and fitting shall have ends prepunched with holes to match the
splice connector.

6.12 All the hardware such as bolts, nuts, and lock washers shall be stainless steel.
The inside of the cable tray system shall present no sharp edges, burrs, or
projections which could damage the insulation of the cables

7.0 TEST AND INSPECTION

7.1 Supplier shall submit with its bid, an approved copy of its QA Program or if ISO
9000, a copy of its ISO Certificate for Purchaser's review and concurrence.
7.2 Inspection and testing of cable tray system shall be in accordance with the
applicable Standards and the Manufacturer's standard practice.
7.3 Supplier shall fully describe in his proposal the procedures and details of the
tests which he proposes to carry out. All final inspections and tests shall be
performed with calibrated equipment traceable to a known international standard
by qualified and when applicable certified individuals.
7.4 Supplier, within 21 days of award, shall provide to the Purchaser's representative
a copy of its inspection and test plan to determine which inspection and tests
may be subject to source surveillance.
7.5 Supplier shall provide purchaser, free entry into shops at all times and shall
arrange, free of cost, all reasonable facilities necessary to satisfy Purchaser that
the materials and fabrication are in accordance with the Purchaser's
specifications.
7.6 However, such inspection or waiver of inspection by the Purchaser shall neither
relieve the Supplier of his responsibility for furnishing materials and equipment
conforming to the requirements of this specification, nor invalidate any claims

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SPECIFICATION FOR CABLE TRAY SP-CGI-EL-017

which the Purchaser may make because of defective or unsatisfactory materials

and workmanship.
7.7 Certified copies of the test reports as specified in the STR-SDR Form shall be
submitted to the Purchaser.
7.8 Minimum type of test should be applied is, loading test, ampacity test, dynamics
response and Flame test for fiber reinforced polyester type.

8.0 ENGINEERING DATA REQUIREMENT

8.1 Reproducible drawings, showing the engineering data as listed, and in quantities
as shown on Form STD-SDR, shall be supplied after placement of purchase
order.
8.2 Typical Data is not acceptable unless it is revised to show the equipment to be
furnished.
8.3 Supplier shall submit with the following:
8.3.1 Descriptive and catalog information of cable trays, fittings, accessories and
supports, etc.
8.3.2 Calculations to demonstrate the safety factors and deflection limitations.
8.3.3 Instructions for unloading, storage, and installation.
8.3.4 Recommended locations and type of supports for various application
situations.
8.4 Material List
Supplier shall furnish a material list of all equipment listing the quantity, type,
rating, Manufacturer's (if different) and Supplier's catalog number.
8.5 Installation and Maintenance Instructions
Installation and maintenance instructions shall cover all the equipment as
supplied.

9.0 SHIPPING

9.1 Preparation of Shipment shall be in accordance with Manufacturer's standards

unless otherwise noted on the Purchase Order.
9.2 The Supplier shall be solely responsible for equipment to be shipped and stored
in a tropical environment, and for the adequacy of the Preparation for Shipment
provisions to provide materials to their destination in ex-works condition when
handled by commercial carrier systems.
9.3 All packages shall be labeled with a job number, order number, content,
destination and total weight.
9.4 All document related to technical matter as stated on requisition should be
delivered together in the packaging box in plastic bag, such as: Instruction
Manual, Final data sheet, specification/catalogue, outline drawings, etc.
9.5 All packages shall contain two stainless steel tags securely attached to the
cables, with the following information : Purchase Order Item Number, Length of
Cable, Size of Conductors, Number of Pairs and Insulating Rating, Reel Number
And Cable Numbers.

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SPECIFICATION FOR CABLE TRAY SP-CGI-EL-017

9.6 Watertight seals shall be applied to the ends of cables to prevent the entrance of
moisture during shipment or storage outdoors at job site.
9.7 All Packages shall have protective wood lagging to prevent damage to the
finished cable.

10.0 WARRANTY

10.1 However, such inspection or waiver of inspection by the Purchaser shall neither
relieve the Supplier of his responsibility for furnishing materials and equipment
conforming to the requirements of this specification, nor invalidate any claims
which the Purchaser may make because of defective or unsatisfactory materials
and workmanship.
10.2 If any defector mal performance occurs during warranty period, Vendor shall
make all necessary alternation, repair and replacements by the Vendor own cost.

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