06/02/2017

356812228.xls
16:22:21

TRUNNION
CALC.
PS No p
Line No
Pipe Spec (trunnion & pad to be as per parent pipe)
Design conditions Design Temperature Deg C
Design Pressure (P) 24 Barg
Allowable Stress (Sh) 138 N/mm2
OD pipe 323.90 mm
Header Pipe
Input

Nominal Wall Thickness 6.35 mm

Corrosion Allowance 1.50 mm
OD trun 168.30 mm
Trunnion Nominal Wall Thickness 7.11 mm
Moment Arm (Trunnion Length, L) 202.00 mm
Diameter 250 mm
Pad Thickness 6.35 mm
Longitudial load (Fl) 15000 N
Operating Loads Circumferential load (Fc) 10000 N
Axial load (Fa) 10000 N
Longitudial load (Fl hydro) 0 N
Hydrotest Loads Circumferential load (Fc hydro) 0 N
Axial load (Fa hydro) 35000 N
PASS
Design Check at Edge of Trunnion 60%
0

PASS
Design Check in Trunnion Wall 21%
Operating case 0

Repad called-up by user.

Output Summary

UNACCEPTABLE
Design Check at Edge of Pad to Pipe
107%
1

RESULT of Operating case UNACCEPTABLE

PASS
Hydrotest Check at Edge of Trunnion 39%
0

PASS
Hydrotest Check in Trunnion Wall 7%
Hydrotest case 0

Repad called-up by user.

PASS
Hydrotest Check at Edge of Pad to Pipe
74%
0

RESULT of Hydrotest case PASS

Loading Due to AXIAL Force: Loading Due to LONGITUDINAL Bending: Loading Due to CIRCUMFERENTIAL

Fa

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TRUNNION
CALC.

FC
FL L
Calculation in detail L

Radii Pipe Rad. (R) 162 mm

Trunn. mean Rad.(r) 81 mm
Pad Rad.(rp) 125 mm
1
1
Basic allowable stress at temperature Sh 138 N/mm2
CALCULATION FOR PIPE: Pipe thk. (Tmin = Nominal wall thickness - corrosion allowance) 4.9 mm
Pad thk. (tp) 6.4 mm
Effective Wall thk. (t = Tmin + tp)= 11.2 mm
fl = (Fl x L) /( Pi x r ) = 148
fc = (Fc x L) /(Pi x r) = 99
fa = Fa / (2Pi x r) = 20
f2 = 2fc + 1.5fa = 228
f1 = (1.5 x fa) + fl = 178
Pipe

Circumf. bending stress (Sbc) = (1.17 x f2 x R^0.5) / t^1.5 = 90 N/mm2

Longl. bending stress (Sbl) = (1.17 x f1 x R^0.5) / t^1.5 = 71 N/mm2
Hoop primary stress (Sph) = (P x R) / 10t = 35 N/mm2
Longl. primary stress (Spl) = (P x R) / 20t = 17 N/mm2
Combined circumf. Stress (Sc) = Sbc + Sph = 125 N/mm2
Combined longl. stress (Sl) = Sbl + Spl = 88 N/mm2
Sc and Sl must both be less than 1.5 x Sh 1.5 x Sh = 207 N/mm2
The greater of Sc & Sl 125 N/mm2
PASS
Design Check at Edge of Trunnion 60%
CALCULATION FOR Trunnion wall: ID trunnion 154 mm
Trun wall

Bending moment in Trunnion (Mres) = [(Fl x L)^2 + (Fc x L)^2]^0.5 3641607 Nmm
Section modulus of Trunnion (Z) = (Pi / 64) * ( ODtrun^4 - IDtrun^4 ) / (ODtrun / 2) 139230 mm3
Section area of Trunnion (A) = PI * ( ODtrun^2 - IDtrun^2 ) / 4 3600 mm2
Stress in Trunnion wall = (Mres / Z)+ (Fa/A) 29 N/mm2
PASS
Design Check in Trunnion Wall 21%
CALCULATION FOR PAD: fl = (Fl x L) /( Pi x rp ) = 62
fc = (Fc x L) /(Pi x rp) = 41
fa = Fa / (2Pi x rp) = 13
f2 = 2fc + 1.5fa = 101
f1 = (1.5 x fa) + fl = 81
Circumf. bending stress (Sbc) = (1.17 x f2 x R^0.5) / Tmin^1.5 = 141 N/mm2
Longl. bending stress (Sbl) = (1.17 x f1 x R^0.5) / Tmin^1.5 = 113 N/mm2
Pad

Hoop primary stress (Sph) = (P x R) / 10Tmin = 80 N/mm2

Longl. primary stress (Spl) = (P x R) / 20Tmin = 40 N/mm2
Combined circumf. Stress (Sc) = Sbc + Sph = 221 N/mm2
Combined longl. stress (Sl) = Sbl + Spl = 153 N/mm2
The greater of Sc & Sl 221 N/mm2
Repad called-up by user.
Design Check at Edge of Pad to Pipe UNACCEPTABLE
107%

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356812228.xls
16:22:22

TRUNNION
CALC.
Hydrotest Pressure (P hydro) 36 Barg
Hydrotest Case Allowable Stress (Sh) 138 N/mm2
OD pipe 323.90 mm
Header Pipe Nominal Wall Thickness 6.35 mm
Corrosion Allowance 0.00 mm
Input for Hyrotest

OD trun 168.30 mm
Trunnion Nominal Wall Thickness 7.11 mm
Moment Arm (Trunnion Length, L) 202.00 mm
Diameter 250.00 mm
Pad
Thickness 6.35 mm
Longitudial load (Fl hydro) 0 N
Hydrotest Loads Circumferential load (Fc hydro) 0 N
Axial load (Fa hydro) 35000 N
Radii Pipe Rad. (R) 162 mm
Trunn. mean Rad.(r) 81 mm
Pad Rad.(rp) 125 mm
1
1
Basic allowable stress at temperature Sh 138 N/mm2
CALCULATION FOR PIPE: Pipe thk. (Tmin = Nominal wall thickness - corrosion allowance) 6.4 mm
Pad thk. (tp) 6.4 mm
Effective Wall thk. (t = Tmin + tp)= 12.7 mm
fl = (Fl x L) /( Pi x r ) = 0
fc = (Fc x L) /(Pi x r) = 0
fa = Fa / (2Pi x r) = 69
f2 = 2fc + 1.5fa = 104
f1 = (1.5 x fa) + fl = 104
Pipe

Circumf. bending stress (Sbc) = (1.17 x f2 x R^0.5) / t^1.5 = 34 N/mm2

Longl. bending stress (Sbl) = (1.17 x f1 x R^0.5) / t^1.5 = 34 N/mm2
Hoop primary stress (Sph) = (P x R) / 10t = 46 N/mm2
Longl. primary stress (Spl) = (P x R) / 20t = 23 N/mm2
Combined circumf. Stress (Sc) = Sbc + Sph = 80 N/mm2
Combined longl. stress (Sl) = Sbl + Spl = 57 N/mm2
Sc and Sl must both be less than 1.5 x Sh 1.5 x Sh = 207 N/mm2
The greater of Sc & Sl 80 N/mm2
PASS
Hydrotest Check at Edge of Trunnion 39%
CALCULATION FOR Trunnion wall: ID trunnion 154 mm
Trun wall

Bending moment in Trunnion (Mres) = [(Fl x L)^2 + (Fc x L)^2]^0.5 0 Nmm

Section modulus of Trunnion (Z) = (Pi / 64) * ( ODtrun^4 - IDtrun^4 ) / (ODtrun / 2) 139230 mm3
Section area of Trunnion (A) = PI * ( ODtrun^2 - IDtrun^2 ) / 4 3600 mm2
Stress in Trunnion wall = (Mres / Z)+ (Fa/A) 10 N/mm2
PASS
Hydrotest Check in Trunnion Wall 7%
CALCULATION FOR PAD: fl = (Fl x L) /( Pi x rp ) = 0
fc = (Fc x L) /(Pi x rp) = 0
fa = Fa / (2Pi x rp) = 45
f2 = 2fc + 1.5fa = 67
f1 = (1.5 x fa) + fl = 67
Circumf. bending stress (Sbc) = (1.17 x f2 x R^0.5) / Tmin^1.5 = 62 N/mm2
Longl. bending stress (Sbl) = (1.17 x f1 x R^0.5) / Tmin^1.5 = 62 N/mm2
Pad

Hoop primary stress (Sph) = (P x R) / 10Tmin = 92 N/mm2

Longl. primary stress (Spl) = (P x R) / 20Tmin = 46 N/mm2
Combined circumf. Stress (Sc) = Sbc + Sph = 154 N/mm2
Combined longl. stress (Sl) = Sbl + Spl = 108 N/mm2
The greater of Sc & Sl 154 N/mm2
Repad called-up by user.
Hydrotest Check at Edge of Pad to Pipe PASS
74%

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 Printed at 16:22:22 on 06/02/2017

Trunnion Calc.
Instructions
1 blank
2 Use Design Pressure taken from latest Process Line List.
3 Use allowable stress (Sh) , taken from latest rev. of stress sketch, for Design check (see note 7 below).
4 Use allowable stress (Sc) , taken from latest rev. of stress sketch, for Hydrotest check (see note 7 below
5 Try to use Trunnion sizes as follows:-
a) Two sizes down from the header for piping 10" dia. and above (if trunnion calc. fails use one size dow
b) One size down for trunnions used on 8" dia. and below.
6 Keep trunnions as short as possible.
7 Use pads as a last resort. Where the pad is fabricated from a lower grade material than that of the head
use material properties for the padSee Std. Support PS171 for repad dimensions.
8 Repads are not preferred on elbows, employ increased elbow wall thickness where reinforcement is requ

References
1 Allowable Stresses - Localized Bending ( 5th April 1976 ) .. Pullman Kellogg
2 Simplified Approach to Calculating Stresses Due to Radial Loads & Moments Applied to
Branches in Cylindrical Pressure Vessels . Journal of Strain Analysis Vol 16 No.4 1981
3 ANSI / ASME B31.3 Code Interpretation No. 6-03

Spreadsheet Revision
No. Purpose By Chd Apprd
1.0 Issued for comment FPU
2.0 Reissued for comment DSL VR JLT

Further work
1 Hydrotest check at edge of pad.

356812228.xls
Notes to user