ENGINE

DL250A, DL300A

Remove
Gasket Seal Minor Major Gas Repair
&
Replace Replace Rebuild Overhaul Charging Shortgae
Replace

01 Transmission (with E/G removing) 32.0 16.0

02 Engine 8.0 16.0
03 Head 6.0 0.5
04 Engine mount - rubber each 1.0
05 Oil pan (with fuel tank removing) 10.0 0.5
06 Exhaust manifold 1.0 0.5
07 V-Belt each 0.5
08 Timing gear case 10.0 0.5
09 Starter 1.5
10 Radiator 8.0
11 Oil cooler ( with radiator ) 8.0
12 Muffler 2.0
13 Water Pump 2.0
14 Radiator hose upper 0.5
15 Radiator hose lower 1.0
16 Turbo charger 3.5
17 Air Cleaner Assembly 2.5
18 Main Seal (front) 3.0
19 Main Seal-rear (with E/G removal) 10.0
20 Intake/Exhaust Valves 3.0
21 Cam Shaft /Gear A/O Bushing 10.0
22 Flywheel Housing(with E/G removal) 12.0
23 Flywheel ( with E/G removal ) 12.0
24 Intake Manifold 1.5
25 Thermostat 0.5
26 Muffler Bracket 2.0
27 Engine Mounting Bracket (each) 1.0
28 Engine Control Cable 1.5
29 Accelerator Pedal 1.0
30 Engine Oil Filter 1.0
31 Fan Shroud 0.5
32 Fan 1.0
33 Mission convertor( with oil tank remo 12.0

DL250A, DL300A
Time Guide
1
 MAIN HYDRAULICS
DL250A, DL300A

Remove
Gasket Seal Minor Major Gas Repair
&
Replace Replace Rebuild Overhaul Charging Shortgae
Replace

01 Hydraulic Tank(revised) 8.0

02 Main Pump Assembly 6.0 2.0
03 Suction Tube 2.0
04 Suction Filter 0.5
05 Breather 0.3
06 Level Guage 0.5
07 High Pressure Pipe (each) 1.0
08 High Pressure Hose (each) 1.0
09 Priority Valve 2.0 0.5
10 Lift Cylinder (each) 2.0 2.0
11 Bucket Cylinder 1.5 2.0
12 Control Valve 6.0 3.0
13 Steering Cylinder ( each ) 1.5 2.0
14 Unloader Valve 6.0
15 Steering Valve 6.0
16 Low Pressure Hoses (each) 0.5
17 O-Ring 0.2
18 Return Filter 0.5
19 Hydraulic Filter 0.5
20 Control Valve Cap 0.2
21 Control Valve Spool 0.5
22 Control Valve Spring 0.2
23 Relief Valve (each) 0.2
24 Fittings (each) 0.2
25 Steering Pump 6.0 2.0
26 Transmission Charge Pump 2.0 1.0
27 Transmission Filter 0.5

DL250A, DL300A
Time Guide
2
 ELECTRIC
DL250A, DL300A

Remove
Gasket Seal Minor Major Gas Repair
&
Replace Replace Rebuild Overhaul Charging Shortgae
Replace

01 Transmission Control Valve 3.0

02 Harness Guage Box 2.5 0.5
03 Harness Switch Box 2.5 0.5
04 Fuse Box 0.5
05 Relay (each) 0.5
06 Control Knob (each) 0.5
07 Batteries ( each ) 0.5
08 Wiper Motor 0.5
09 Water temp sensor 0.5
10 Tachometer 1.0
11 Harness Control Box 2.5 0.5
12 Radio 0.5
13 Alternator 1.5
14 Main Wiring Harness 24.0 2.0
15 Hour Meter 0.5
16 Switch (each) 0.5
17 Preheat Controller 0.5
18 Brake Low Pressure Switch 1.0
19 Wiper timer 1.0
20 DC Converter 0.5
21 Back-up Alarm 1.0
22 Fusible link 0.1
23 Column Switch 2.0
24 Engine Stop Motor 1.5
25 Lamp (each) 0.5
26 Bulb (each) 0.1
27 Horn (each) 0.5
28 Bucket Kick out Sensor 1.0
29 Cab Harness 1.5
30 Key Switch 0.5
31 Fuel Sensor 1.0
32 Float Kick out Sensor 0.5
33 Arm Kick out Sensor 0.5
34 Battery Cable 0.2
35 Speedometer 1.0
36 Panel Guages 1.0
37 Panel Plate 0.5
38 Transmission controller 1.0
39 Transmission oil press sensor 0.5

DL250A, DL300A
Time Guide
3
 AIR CONDITIOER
DL250A, DL300A

Remove
Gasket Seal Minor Major Gas Repair
&
Replace Replace Rebuild Overhaul Charging Shortgae
Replace

01 Compressor Assembly 2.5

02 Condenser 2.0
03 Air handling Unit 3.0
04 Controller 0.5
05 Drier Receiver 1.0
06 Air Duct (each) 0.5
07 Hose 0.5
08 Cover 0.5
09 Heater Hose (each) 1.0
10 Gas charging 2.0

DL250A, DL300A
Time Guide
4
 CABIN
DL250A, DL300A

Remove
Gasket Seal Minor Major Gas Repair
&
Replace Replace Rebuild Overhaul Charging Shortgae
Replace

01 Cab Assembly 10.0

02 Door 2.0
03 Door Latch mechanism 1.0
04 Door handle 0.5
05 Windows (each) 0.5
06 Seat Assembly 1.0
07 Console 2.0
08 Cover 0.5
09 Steering Wheel 2.0
10 Mirror 0.2
11 Gas Spring 0.5
12 Glass (front window) 1.5
13 Door Handle Lock 0.5
14 Steering Column 2.0
15 Steering Column Boot 1.0
16 Lock Lever 0.5
17 Steering Column Shroud 0.5
18 Brake Pedal 1.5
19 Rear Cab Support Bracket 8.0
20 Mounting Rubber (each) 1.0
21 Cover (each) 1.0
22. Cab Support Bracket (front) 1.0
23 ROPS Canopy 2.0
24 Insulation 0.5

DL250A, DL300A
Time Guide
5
 SHEET METAL
DL250A, DL300A

Remove
Gasket Seal Minor Major Gas Repair
&
Replace Replace Rebuild Overhaul Charging Shortgae
Replace

01 Canopy Assembly 2.0

02 Battery Box (each) 1.0
03 Gas Cylinder NA
04 Engine bonnet cover 1.0
05 Canopy (side) 0.5
06 Canopy (center) 0.5
07 Support Bar 0.5
08 Cover 0.5
09 Door (center) 0.5
10 Insulation 0.2
11 Ladders (each) 1.0
12 Fender (front) 1.0
13 Fender (rear) 1.0
14 Tool Box 1.0

DL250A, DL300A
Time Guide
6
 PILOT PIPING
DL250A, DL300A

Remove
Gasket Seal Minor Major Gas Repair
&
Replace Replace Rebuild Overhaul Charging Shortgae
Replace

01 Remote Control Valve (each) 3.0

02 Pilot Brake Valve 3.0
03 Manifold 1.0
04 Accumulator (each) 1.0
05 Pilot Hose (each) 1.0
06 Support Bracket 0.5
07 Junction Block 0.5

DL250A, DL300A
Time Guide
7
 FUEL SYSTEM
DL250A, DL300A

Remove
Gasket Seal Minor Major Gas Repair
&
Replace Replace Rebuild Overhaul Charging Shortgae
Replace

01 Fuel tank 5.0

02 Injection Pump 2.5
03 Fuel Filter Assembly 0.5
04 Fuel Line (each) 0.5
05 Feed pump 1.0
06 Injection nozzle (each ) 0.5
07 Banjo Fitting (hollow screw) 0.2
08 Fuel Hose 0.5

DL250A, DL300A
Time Guide
8
 MAIN FRAME
DL250A, DL300A

Remove
Gasket Seal Minor Major Gas Repair
&
Replace Replace Rebuild Overhaul Charging Shortgae
Replace

01 Counter Weight 3.0

02 Counter Weight Bolt (each) 0.1
03 Front Frame Assembly 53.0
04 Rear Frame Assembly 78.0
03 Center(Pivot) Pin 30.0
04 Front Frame Cover 0.5
05 Front Axle(with drive shaft remove) 9.0
06 Rear Axle(with drive shaft remove) 9.0
07 Front Drive Shaft 4.0
08 Center Drive Shaft 4.0
09 Rear Drive Shaft 4.0
10 Front Differential (with axle removing 15.0
11 Rear Differential (with axle removing) 15.0
12 Planetary (each) 4.0
13 Rear Axle Cradle (each) 2.0
14 Differential Support (front) 3.0
15 Differential Support (rear) 2.5
16 Tire 2.0
17 Disc Brake 16.0
18 Parking Brake 4.0 3.0

DL250A, DL300A
Time Guide
9
 FRONT ATTACHMENTS
DL250A, DL300A

Remove
Gasket Seal Minor Major Gas Repair
&
Replace Replace Rebuild Overhaul Charging Shortgae
Replace

01 Arm loader (with bucket cyl removal) 16.0

02 Arm loader Pin (each) 1.0
03 Arm loader bushing (each) 2.0
04 Tilt link 6.0
05 Tilt link Pin (each) 1.0
06 Tilt link Bushing (each) 2.0
07 Tipping link 4.0
08 Tipping link Pin (each) 2.0
09 Tipping link Bushing (each) 2.0
10 Bucket 4.0
11 Cutting Edge 0.5
12 Tooth (each) 0.3

DL250A, DL300A
Time Guide
10