Design of Ipe360

E. B. NALDOZA Engineering Design Project Irish Cement Ltd. - Kiln 3 Ref. No.
Registered in Dublin, Ireland (with Branch Office in Cement Mill-Silos Structure PB9729
Cavite, Philippines) Subject Design of Steel Beam at EL 56.40
Eddie Naldoza, BSc MIES MPICE Beam No. 192-195, 47
E: eddienaldoza@engineer.com Calculated Checked Date Page
W: www.eddienaldoza.com E. Naldoza E. Naldoza 26/09/07 of 3
DESIGN OF SIMPLY SUPPORTED ROLLED STEEL I or H SECTION (Spreadsheet Calculation
Beam No. : 215-216 Gridlines : 6 / C-E Limited to Plastic Section & Major Axis Bending only)
(Developed by: Eddie Naldoza, BSc MIES MPICE www.eddienaldoza.com)
Code / 1. Loadings : (Ultimate Loads)
Clause Maximum Moment, Mx = kN-m Point Load, P = 0 kN
BS5950 Maximum Shear at Support,Fv = kN Distance of point load from nearer support, ae = 2 mm
Part 1 : Total Span, L = 6100 mm Maximum Shear at Point Load
2000 / Load factor for Imposed Loads, fi = 1.5 or at Point of Maximum Moment, Fvc = 89 kN
2. Member Checks :
2.1 Trial Section : 356x171x67 UB Steel Grade = S 355
From Member Capacity Tables (Blue Book)

Moment Capacity, Mc = 300.00 kN-m
2.2 Section Properties :

D = 363.4 mm b = 86.6 mm r = 10.20 mm Local Buckling Ratios :
B = 173.20 mm d = 311.60 mm E = 2.05E+05 N/mm 2
b/T = 5.52
t = 9.10 mm Sx = 1211 cm3 Ix = 19460 cm4 d/t = 34.20
T = 15.70 mm Zx = 1071 cm3 ry = 39.9 mm
x = 24.4
2.3 Section Classification :
3.1.1 T < 16 mm 275 275

= = = 0.88 (3.5.2-Table 11 b )
Table 9 Therefore; py = 355 N/mm2 py 355
3.5.2 For Rolled Section; Outstand Element of Compression Flange -

Table 11 For Flange : = x 0.9 = 7.9 ; Actual b/T = 5.52 < 7.9
= ###
b/T ### Flange is Class 1 Plastic
Web of an I-, H- or Box Section; Neutral Axis at Mid-depth -
For Web : d/t = 80 = 80 x 0.9 = 70.4 ; Actual d/t = 34.20 < 70.4 Web is Class 1 Plastic
Therefore : Section is Class 1 Plastic
4.2.3 2.4 Check For Shear Buckling if : d/t > 70

70 = 70 x 0.88 = 61.6 ; Actual d/t = 34.20 < 61.6
No need to check for Shear Buckling
4.2.3 2.5 Check For Shear Capacity : Fv or Fvc Pv

py = 355 N/mm2 ; Av = t D = 9.1 x 363.4 = 3306.94 mm2
Pv = 0.6 py Av ; Pv = 0.6 x 355 N/mm2 x 3306.9 mm2 = 704378 N 704 kN > 88.8 kN
; Adequate for Shear
4.2.5 2.6 Check For Moment Capacity : Mx Mcx
4.2.5.2/
4.2.5.3
Check for High/Low Shear (at point of Maximum Moment, Fvm)
Shear at point of Maximum Moment ; Fvc = 89 kN
Limiting Shear, Fve = 0.60 x Pv = 0.60 x 704 kN = 423 kN > 88.8 kN
Low Shear
For Low Shear (for Class 1 Plastic or Class 2 Compact cross-sections)

Mcx = py Sx = 355 N/mm x 1211 cm = 429.9 kN-m > 0.0 kN-m ; Adequate for Flexure
4.2.5.1 2.7 Check Limit To Avoid Irreversible Deformation Under Serviceability Loads :
For simply supported beam : Mcx 1.2 py Zx
Mcx = 1.2 x 355 N/mm x 1071 cm3
2
429.9 < 456.25 kN-m ; Adequate for Flexure

Part 1 : 2.8 Web Bearing and Buckling Under the Point Load :
2000 / 2.8.1 Bearing capacity of the unstiffened web : P Pbw ; Pbw = (b1 + nk) t pyw ; pyw = 355 N/mm2
4.5.2.1 b1 = t + 1.6r + 2T
= 56.8 mm ; n ###
= (not at the end of the member) ; k = T+r = 25.9 mm
Pbw = [ 56.8 + ###
( x 25.9 ) ] 9.1 x 355 = 601.91 kN > 0 kN
; Therefore Bearing Capacity of the unstiffened web under the point load is adequate
4.5.3.1 2.8.2 Buckling resistance of the unstiffened web : P Px ;

Check if ; ae 0.7d ; ae is the distance from the load to the nearer end of the member = 2 mm
1.53 0.7 x 311.60 ; 2 < 218.1 mm ; Therefore
ae + 0.7d 25 T 25 x 0.9 x 15.7 x 601.9 1.53 + 218.1
Px= x Pbw ; Px= x
1.4 d 1 + nk) d
(b ( 57 ###+ x 25.9 ) x 311.60 1.40 x 311.60
Px = 862.96 kN x 0.50 x 434.5 kN
> 0 kN
; Therefore Buckling Resistance of the unstiffened web under the point load is adequate
2.9 Web Bearing and Buckling at the Support :

4.5.2.1 2.9.1 Bearing capacity of the unstiffened web : Fv Pbw ; Pbw = (b1 + nk) t pyw ; pyw = 355 N/mm2
b1 = t + T + 0.8r - g
= 9.1 + 15.7 + 0.8 x 10.2 - 10 = 22.96 mm (properties of the supporting element )
n = 2 + 0.6be/k###
; be is the distance to the nearer end of the member from the end of the stiff bearing = 0 mm
n ###
= + 0.6 x 0 / 25.9 = 2.0 ### < ; Therefore use n = 2.0 ; k = T+r = 54.1 + 30.0 = 84.1 mm
Pbw = [ 23.0 + ( 2.0 x 25.9 ) ] 9.1 x 355 = 241.5 kN > 0.0 kN
; Therefore Bearing Capacity of the unstiffened web at the support is adequate
4.5.3.1 2.9.2 Buckling resistance of the unstiffened web : Fv Px ;

Check if ; ae 0.7d ; ae is the distance from the reaction to the nearer end of the member = 25 mm
25 0.7 x 311.60 ; 25 < 218.1 mm ; Therefore
ae + 0.7d 25 T 25 x 0.9 x 15.7 x 241.5 25 + 218.1
Px= x Pbw ; Px= x
1.4 d (b1 + nk) d ( 23.0 ### + x 84.1 ) x 311.60 1.40 x 311.60
Px = 341.85 kN x 0.56 = 190.5 kN
> 0.0 kN
; Therefore Buckling Resistance of the unstiffened web at the support is adequate
2.5.2 2.10 Serviceabilty Limit States : Deflection Check

The serviceability Loads are taken as unfactored imposed loads. In this case, as only ultimate loads are the available data,
the unfactored imposed loads will be taken as Mc or P / f i conservatively, for simplicity; fi to be the load factor = 1.5
From Maximum Moment, Mc; wi = Unfactored Distributed Load
wi Le2 8 Mc ### x 0 kN-m
Mc = 1.5 ; wi = = = 0.0 kN/m
8 1.5 Le2
1.5 x 6.1 ###
m
From Point Load P; W i = Unfactored Point Load Limits for calculated deflection (2.5.2 Table 8)
P = 1.5 W i ; P 0.0 for : Other Beams (except purlins and sheeting
Wi = = = 0 kN
1.5 1.5 rails)
The total deflection is given by: Allowable deflection, a
### wi Le4 Le 6100
= a = = = 30.50 mm
384 E I 200 200
### x 0.0 x 6.1
### Therefore : 356x171x67 UB
=
384 x 2.E+05 x 19460 is Adequate, Adopt Section
; Adequate for deflection
= 0.000 mm < 30.50 mm
; Adequate
(Developed by: Eddie Naldoza, BSc MIES MPICE for deflection
www.eddienaldoza.com)
= 0.000 mm < 30.50 mm
4.3.0 2.11 Lateral Torsional Buckling : Mx Mb/mLT ;
Maximum Major axis Moment Effective Length of the segment, LE = 700 mm
in the segment, Mx = 2 kN-m
4.3.6.7 =LE/ry = 700 / 39.9 = 17.5 ; /x = 17.5 / 24.4 = 0.7 ; = 0.5 (Equal flange) ; v = 0.99 (Table 19)
4.3.6.8 u = 0.9 (for Rolled I of Equal flange-4.3.6.8) ; W = 1.0 (for Class 1 Plastic or Class 2 Compact Sections-4.3.6.9)
Equivalent Slenderness ; LT = uvw ; Limiting equivalent slenderness ; LO = 0.4(E/py)0.5
LT = 0.9 x 0.99 x 17.5 x 1.0 = 16 LO = 0.4 x ( x 2.05E+05 / 355 )0.5 = 30.20
B.2.2 Perry factor & Robertson constant ; LT = aLT(LT-LO)/1000 ; aLT = 7.0

LT = 7.0 x ( 16 - 30.20 )/ 1000 = -0.1
B.2.1 pE = E/LT2 py+(LT+1)pE 355 + ( -0.1 ###

+ ) 8236
; LT = = = 3877
= x 2.05E+05 / 16 2
= 8236 ### ###
pE py 8236 x 355
Bending Strength, pb = = = 397 N/mm2
LT+(LT2-pE py) 0.5
3877 + ( 3877 2
- 8236 x 355 ) 0.5
4.3.6.4 Buckling Resistance Moment; Mb = pb Sx = 397 x 1211000 = 481.32 kN-m
Uniform Moment Factor for Lateral Torsional Buckling (General case); mLT
Moments at quarter points Moments at mid point
M2 = 2 kN-m M3 = 2 kN-m
M4 = 2 kN-m
Table 18 0.15M2+0.5M3+0.15M4 0.15 x 2 + 0.50 x 2 + 0.15 x 2

mLT = 0.2 + = 0.2 + = 1.00
Mx 2
4.3.6.2 Mb 481.32 ; Therefore Buckling Resistance

= = 481 kN-m > 2 kN-m
mLT 1.00 Moment is Adequate

Design of Ipe360

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Design of Ipe360

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E. B. NALDOZA Engineering Design Project Irish Cement Ltd. - Kiln 3 Ref. No.

From Member Capacity Tables (Blue Book)

2.2 Section Properties :

4.2.3 2.4 Check For Shear Buckling if : d/t > 70

4.2.3 2.5 Check For Shear Capacity : Fv or Fvc Pv

For Low Shear (for Class 1 Plastic or Class 2 Compact cross-sections)

429.9 < 456.25 kN-m ; Adequate for Flexure

4.5.3.1 2.8.2 Buckling resistance of the unstiffened web : P Px ;

2.9 Web Bearing and Buckling at the Support :

4.5.3.1 2.9.2 Buckling resistance of the unstiffened web : Fv Px ;

2.5.2 2.10 Serviceabilty Limit States : Deflection Check

B.2.2 Perry factor & Robertson constant ; LT = aLT(LT-LO)/1000 ; aLT = 7.0

B.2.1 pE = E/LT2 py+(LT+1)pE 355 + ( -0.1 ###

4.3.6.4 Buckling Resistance Moment; Mb = pb Sx = 397 x 1211000 = 481.32 kN-m

Table 18 0.15M2+0.5M3+0.15M4 0.15 x 2 + 0.50 x 2 + 0.15 x 2

4.3.6.2 Mb 481.32 ; Therefore Buckling Resistance

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