1640 in 053 0 04

EZ-Pro Programming
Table of Contents
Contents
1. Introduction ............................................................................................... 3
2. Programming ............................................................................................. 4
3. Input Control Relays .................................................................................. 4
3.1 Enable Output 1-4 (2049-2052) .................................................... 4
3.2 Calibrate Enable (2053) ................................................................ 4
3.3 Graph Trigger (2054) .................................................................... 4
3.4 Clear Alarms (2055) ...................................................................... 4
3.5 Close Calibration Relay (2056) ..................................................... 4
3.6 Axis 1-4 Override 1-4 (2057-2072) ............................................... 5
3.7 Axis 1-4 Sp Cr 1-8 (2073-2104) .................................................... 5
3.8 Calibrate Input 1-4 (2105-2108) .................................................... 5
3.9 Increase Cal Constant (2109) ....................................................... 5
3.10 Decrease Cal Constant (2110)...................................................... 6
3.11 Zero Input (2111) .......................................................................... 6
3.12 Span Input (2112) ......................................................................... 6
3.13 Axis 1-4 Direction In (2113-2116) ................................................. 6
3.14 Logic Out 1-4 (2117-2120) ............................................................ 6
3.15 Output 1-4 Open Loop (2121-2124) .............................................. 6
3.16 M-Stop Axis 1-4 (2125-2128) ........................................................ 6
3.17 E-Stop Axis 1-4 (2129-2132)........................................................ 6
3.18 EZ-Pro/Parison CR (2133) ............................................................ 6
3.19 Reserved Control Relays (2134-2136).......................................... 7
3.20 RLD Input CR 1-8 (2137-2144) ..................................................... 7
4. Output Control Relays ............................................................................... 7
4.1 Logic Input 1-4 (2145-2148) .......................................................... 7
4.2 Open Excitation 1-4 (2149-2152) .................................................. 7
4.3 Comparator CR 1-16 (2153-2168) ................................................ 7
4.4 Axis 1-4 Lock Alarm 1-4 (2169-2172) ........................................... 7
4.5 BrkAwy Timeout 1-4 (2173-2176) ................................................. 8
4.6 Out Of Range 1-4 (2177-2180) ..................................................... 8
4.7 Calibrating (2181) ......................................................................... 8
4.8 Cal OK (2182) ............................................................................... 9
4.9 Ready (2183) ................................................................................ 9
4.10 Reserved (2184) ........................................................................... 9
4.11 Internal RLD 1-8 (2185-2192) ....................................................... 9
4.12 Axis 1-4 Phase (2193-2224) ......................................................... 9
4.13 Axis 1-4 In Position (2225-2228) ................................................... 9
4.14 Axis 1-4 Deviation (2229-2232) .................................................. 10
4.15 Axis 1-4 Motion Alarm (2233-2236) ............................................ 10
4.16 Axis 1-4 Comparator 1-16 ........................................................... 10
5. Configuring Internal RLD ......................................................................... 10
Figures
Figure 1. Internal RLD Examples ............................................................... 11
Tables
Table 1. Time Reference Information.......................................................... 2
1640-IN-053-0-04 Eurotherm Inc./Barber-Colman Page 1 of 20

EZ-Pro Programming
IMPORTANT
The Accel/Decel card, like similar MACO Controller cards, will not be operational until it is:
1. Wired to appropriate Input/Output devices.

2. Programmed as part of the Sequence Logic Program.
3. Calibrated.
4. Setup with appropriate operating setpoints, tuning constants, and other configuration setpoints.
Time Function
Internal RLD Rungs 1 and 2
Every 4 msec CR Relocators 1, 2, 3, and 4
Comparators 1, 2, 3, and 4
Every 8 msec CR Relocators 5, 6, 7, and 8
Every 16 msec Internal RLD Rungs 3 and 4
CR Relocators 9, 10, 11, 12, 13, 14, 15, and 16
Every 20 msec
Comparators 5, 6, 7, and 8
Every 32 msec Internal RLD Rungs 5, 6, 7, and 8
Every 40 msec Comparators 9, 10, 11, and 12
Every 80 msec Comparators 13, 14, 15, and 16
Table 1. Time Reference Information

EZ-Pro Programming
1. Introduction
Note that the control relay addresses shown in this manual (1- 10,000) reflect the
addresses used for Controller 1 (the "primary" controller). Controller 2 of a multi-
chassis system would use control relay addresses 10,001-20,000; Controller 3
would use control relay addresses 20,001-30,000; and Controller 4 would use
control relay addresses 30,001-40,000.
Almost all control relays repeat in a multi-chassis system. The few exceptions
relate to recipes or some SPC items (data handler modfile), print CR's or switch
LED CR's (sequence modfile), as well as the status CR's from the display
processor, data handler, RS-232 communications, and RS-485 communications
modfiles. Refer to the control relay tables for a complete list of control relays.
Note that Version 4.6 (or later) of the RLD Editor is required in order to use the
accel/decel card. The accel/decel card function (Function Type = 5) shares control
relay address numbers with the parison card (Function Type = 4). Parison cards
and accel/decel cards can coexist in the same system. The RLD compiler program
assigns the CRs to function type 4 or 5 based on the inclusion or exclusion of a set
of 4 control relays (1 for each card). The control relays (CR 2133 for Card 1; CR
2325 for Card 2; CR 2517 for Card 3; CR 2709 for Card 4) are listed as "unused"
in the parison modfile. Including any of these CRs in RLD will cause that particular
card to be identified as an accel/decel card:
If CR 2133 is used, then CR 2049 - 2240 go to ft 5

The function member (card 1, card 2, etc.) assigned is based on the number of prior
functions of the same type within the system.
Note that when programming, the best practice will be to assign the first cards as
parison cards and follow them with the accel/decel cards. This avoids the potential
confusion of having the first parison card in a system actually have to use "Parison
Card 2" control relays.
Note: When counting boards in multi-rack systems (for switch settings, RLD/
screen programming) count each control rack separately. For example, if a multi-
rack system consisted of two control racks, each with two temperature boards,
EACH controller would have a Temperature Board #1 and a Temperature Board
#2. The same numbering scheme holds true for all types of boards (including Input
and Output boards).
Each accel/decel card features 4 digital inputs and 4 digital outputs. These inputs
and outputs can be used with other machine events by executing priority logic on
the accel/decel card. Priority logic is performed on the individual accel/decel cards
at rates from 4 msec. (1st rung) to 32 msec. (2nd rung) for time critical functions.

EZ-Pro Programming
2. Programming
The number of channels required depends on the type of machine and the control
needed to produce the part. One channel is required for each individual machine
axis to be controlled. The accel/decel card contains a number of control relays
which are used in the sequence logic program. The control relays are divided into
two functional groups; Inputs and Outputs. Input control relays are controlled by
the sequence logic program, in that they are told when to turn on and off. Output
control relays are controlled by the card or as the result of specific process
conditions (e.g., alarm, control, etc.). The status of output control relays can be
used in the sequence logic program for machine control decisions. Both input and
output control relays can be tested in the logic program for the on or off state as
often as necessary.
Note: The number of channels used determines the control relays required in the
logic program. Use only those CRs associated with the required control functions.
Control relays in the following text are for Card 1 only. Addresses for other cards
appear at the end of the section and in the control relay tables.
3. Input Control Relays
3.1 Enable Output 1-4 (2049-2052)

There are four separate enable output control relays, one for each of the analog
outputs. When a control relay is energized, that analog output is enabled. The
enable CRs only enable the outputs, they do not set the output to a specific value.
The analog output is determined from the boundary setpoints and the output
demand setpoint value. When the enable CR is off, the analog output is 0 Vdc.
WARNING: DO NOT have these CRs enabled if the pumps are OFF!
3.2 Calibrate Enable (2053)

This relay must be energized in order to calibrate the input channels. It should be
energized only when performing calibration. It is used to enable the calibration
procedure (it does not do the actual calibration).
To perform the calibration, use CRs 2056, 2105 to 2108, 2111, and 2112, as
outlined in the calibration section. Refer also to the EZ-Pro application guide.
Note: The cal enable control relay must be reset after each channel calibration of
Zero or Span and then set for each new calibration of Zero or Span.
3.3 Graph Trigger (2054)

This control relay is used in conjunction with the line graph function. When the
control relay is energized graph sampling will begin for selected module setpoints,
values, and control relays. Sampling begins on the transition from off to on. The
control relay need not remain energized for line graph sample phase = 1, but must
remain energized for sample phases 3-6.
3.4 Clear Alarms (2055)

This control relay is used to clear the Lock Alarm and Break Timeout control relays
(CR 2169 through 2176, respectively).
3.5 Close Calibration Relay (2056)

When this control relay is energized, four sets of relay contacts close (Terminal 6
and 7 of each input channel). This CR is only used when calibrating sensors. The
relay contacts are used to apply a shunt resistor (either internal or external, refer
to the Installation & Wiring) across one leg of the bridge, unbalancing the bridge
and simulating an applied signal.

EZ-Pro Programming
3.6 Axis 1-4 Override 1-4 (2057-2072)
There are 4 separate override CRs for each axis. "Axis n Override 1" has priority
over "Axis n Override 2," etc. If an override is active, that output is based on the
"Axis n Override Out n" setpoint. The polarity of the output will be based on the
"Direction In" CR for that axis.
Axis 1 Override 1 CR 2057 Axis 3 Override 1 CR 2065

3.7 Axis 1-4 Sp Cr 1-8 (2073-2104)

These control relays determine which setpoint (of the 8 possible) for each axis is
used. The LOWEST numbered control relay that is on in the group is used.
Axis 1 Sp Cr 1; CR 2073 Axis 2 Sp Cr 1; CR 2081


3.8 Calibrate Input 1-4 (2105-2108)

There are four separate Calibrate Input control relays, one for each input. These
CRs in conjunction with the Cal Enable CR (2053) allow individual adjustment of
the calibration values. The Calibrate Input CRs must remain energized during a
calibration and then be reset before another calibration (Zero or Span) begins. Use
CRs 2111 (Zero) and 2112 (Span) to perform the actual calibrations.
3.9 Increase Cal Constant (2109)

The Increase Cal Constant CR is used to make minor calibration adjustments to
Zero and Span values after the input has been sucessfully calibrated.
After zeroing or spanning a channel, leave the following CRs energized: (1) the
Zero or Span CR, (2) the Calibrate Input CR, and (3) the Calibrate Enable CR. Then
energize the Increase Cal Constant relay. Energizing the Increase Cal Constant
CR will increase the selected calibration constant by 10 mV each 128 msec. These
"adjustments" should only be made after a calibration has been performed.
Note: Energizing both 2109 and 2110 at the same time allows the calibration value
to increase 1 mV each 128 msec (slow scroll).

EZ-Pro Programming
3.10 Decrease Cal Constant (2110)
When this control relay is energized the selected calibration constant will decrease
by 9 mV each 128 msec. Follow the same procedure as listed above. Energizing
both 2109 and 2110 at the same time allows the calibration value to increase 1 mV
each 128 msec. Use 2110 to decrease the calibration constant, then use 2109 and
2110 to bring the calibration constant up to the proper value.
3.11 Zero Input (2111)

This control relay is used in conjunction with the Calibrate Enable relay (2053) and
one of the Calibrate Input CRs (2105-2108) to Zero the selected input. When this
CR is energized, the card determines the zero (low) voltage for the selected
channel and copies it into the zero voltage setpoint for that channel.
3.12 Span Input (2112)

This control relay is used in conjunction with the Calibrate Enable relay (2053) and
one of the Calibrate Input CRs (2105-2108) to Span the selected input. When this
CR is energized, the parison card determines the span (high) voltage for the
selected channel and copies it into the span voltage setpoint for that channel.
3.13 Axis 1-4 Direction In (2113-2116)

These control relays control the calculation of the error term for closed loop
operation of an axis being used in the monopolar mode.
Assume that "forward" is motion toward zero and "reverse" is motion toward span.
In that case, if the axis is in the monopolar mode (an "Axis Bi/Mono Polar Sp" of
"1"), and the "Axis n Direction In" CR is OFF, control will move in forward direction
for a non-zero output. In the monopolar mode, if the direction in does not match the
direction out, the output will be held at zero. When an override is active for the axis
the polarity of the output is determined from these control relays. If in override and
motion in the forward direction (decreasing process values) is desired then this CR
should be OFF. If in override and motion in the reverse direction (increasing
process values) is desired then this CR should be ON.
3.14 Logic Out 1-4 (2117-2120)

These control relays are used to control the state of the digital logic outputs. When
a CR is energized (turned on), the corresponding logic output will be turned on.
3.15 Output 1-4 Open Loop (2121-2124)

These control relays can be used to force the outputs to an open loop percent out.
If energized, the analog output during a motion will be based on the ratio of the
velocity target to the maximum velocity.
3.16 M-Stop Axis 1-4 (2125-2128)

These control relays are used to bring the axis to a stop in the middle of a motion.
These CRs have priority over all but the Override and E-Stop CRs for an axis.
3.17 E-Stop Axis 1-4 (2129-2132)

These control relays are used to bring the axis to an open loop stop. When the E-
Stop CR for an axis becomes active, the output is ramped to 0% at a rate
determined by the E-Stop Ramp time for that axis. These CRs have priority over
all other CRs for an axis.
3.18 EZ-Pro/Parison CR (2133)

This control relay is used to identify the module either as a parison card (CR = OFF)
or as an EZ PRO (accel/decel) card (CR = ON). It is the inclusion of this CR in the
logic that identifies the control relays as EZ PRO (as opposed to Parison). For an
EZ PRO card, the logic should be a straight line EC of the required address.

EZ-Pro Programming
3.19 Reserved Control Relays (2134-2136)
(Reserved for future use.)
3.20 RLD Input CR 1-8 (2137-2144)

These control relays are used to provide a temporary storage location for inputs
to the internal logic from the main RLD (timeslot).
4. Output Control Relays

Note: Output control relays are automatically reset to the off state when the
conditions which originally turned them on no longer exist.
4.1 Logic Input 1-4 (2145-2148)

These control relays reflect the status of the digital logic inputs on the accel/decel
card. If a logic signal is present at one of the digital inputs, then the corresponding
Logic Input control relay will be on.
4.2 Open Excitation 1-4 (2149-2152)

These control relays energize when the current monitor senses that the transducer
connected to the excitation voltage is drawing less than 5 mA. The recommended
resistance for potentiometers is 500 to 2K. If less than 5 mA is seen, the module
assumes an open sensor.
4.3 Comparator CR 1-16 (2153-2168)

Each accel/decel card has 16 comparator circuits and each comparator has a
corresponding output control relay. These control relays are energized when the
comparator determines that the defined conditions are met. Each comparator is
fully programmable (by setpoint entry) to function as a process alarm, (+) deviation
alarm, (-) deviation alarm, deviation band alarm, or an equality comparator. The
inputs to the comparators are also programmable by setpoint entry.
4.4 Axis 1-4 Lock Alarm 1-4 (2169-2172)

These control relays (one for each axis) will be set for one of two reasons: If lockup
was to be performed for an axis and the position input did not reach the lockup
position within the lockup timeout time; or if once lockup is achieved, the position
moves away from the active "Axis n Tgt Sp" by more than twice the "Axis n Lockup
Devn." Once one of these CRs energizes, it will remain energized until a new target
position is selected, override becomes active, M-Stop becomes active, or clear
alarms occurs. If the lockup timeout setpoint is zero, then the timeout portion of this
function is disabled.
Version 13.08 firmware allows for selection of an alternate reaction to the Axis n
Lock Alarm conditions. For the first fault condition (not achieving lock position in
time) the target for the position control remains as the target of the motion. For the
second fault condition (an alarm caused by a lockup deviation violation) the loop
maintains the open loop lock output.
Selection of the alternate actions is by one of two means:
First, if Switch 3 on the card is placed in the OPEN position, ALL axis on the card
will use the alternate actions.
Second, the alternate action can be individually selected for each axis by setpoint.
If the setpoint method is used, then the action for an alarm caused by Axis n
LckupTimOut is chosen by means of the Axis n Creep Mode Sel setpoint; the
action for an alarm caused by Axis n Lockup Devn is chosen by means of the Axis
n Lock Mode Sp y setpoint.

EZ-Pro Programming
To select the alternate method of responding to not achieving lock position on time
using the Axis n Creep Mode Sel setpoint, simply add 8 to the previously defined
numeric mode (i.e., if the Axis n Creep Mode Sel setpoint had been 3, and the
alternate method of handling the alarm condition in creep is desired, an 11 would
be entered).
To select the alternate method of responding to a lockup deviation using the Axis
n Lock Mode Sp y setpoint, enter 2 as the setpoint. An entry of 1 (as in previous
versions) enables open loop lock at the end of motion.
Note that also beginning with Version 13.08 firmware the "Axis n Lock Alarm" CRs
can be used to cause an "internal e-stop." Refer to the "Axis n E-Stop Mode Sel"
setpoints for a complete explanation.
4.5 BrkAwy Timeout 1-4 (2173-2176)

If the breakaway timeout setpoint is non-zero a timeout function is performed when
a change in position is to occur. The timeout setpoint determines the amount of
time that will be allowed before a change in position must be seen. If the axis has
not moved by the timeout then the breakaway timeout CR will be set. Control
reverts to closed loop at the position of the timeout. Once one of these CRs
energizes, it will remain energized until a new target position is selected, override
becomes active, M-Stop becomes active, or clear alarms occurs. If the breakaway
timeout setpoint is zero, then this timeout function is disabled.
Note that beginning with Version 13.08 firmware the "BrkAwy Timeout n" CRs can
be used to cause an "internal e-stop." Refer to the "Axis n E-Stop Mode Sel"
4.6 Out Of Range 1-4 (2177-2180)

There is one out of range control relay for each of the inputs. This control relay will
energize when the input voltage is either greater than the "Input Span" voltage or
less than the "Input Zero" voltage. In either case, an energized relay indicates that
the process input is outside the bounds of the calibration values for that input. The
limits are 20 mV above span and 20 mV below zero.
Note that beginning with Version 13.08 firmware the sampling and testing for the
Out of Range n alarm has been increased to every other scan (each 8 msec). The
alarm is now set if any of the previous 4 samples of the position are outside of the
user/machine calibration by more than 30mv. This provides a minimum time that
the alarm will be on of 32ms. The condition had previously been checked at start
of motion and periodically at a slower rate.
Note that also beginning with Version 13.08 firmware the "Out of Range n" CRs can
be used to cause an "internal e-stop." Refer to the "Axis n E-Stop Mode Sel"
Note that beginning with Version 13.0A firmware (and V3.9 of the modfile) an "Axis
n OutOfRange Limit" setpoint has been added for each respective axis. If the new
setpoint is left at zero (or not used) the default limit of 0.030 volts is used. Using
the new setpoint, the limit can be programmed to a maximum of 0.300 volts.
4.7 Calibrating (2181)

This control relay is energized by the card when it is calibrating (Zeroing or
Spanning) an input. It is deenergized when the card completes sampling the input
of the currently selected calibration procedure. The energization of this relay does
not mean that a successful calibration has been achieved.

EZ-Pro Programming
4.8 Cal OK (2182)
This CR will energize only when all inputs (those used) have achieved a successful
calibration. A successful calibration occurs when the calibration constant is
determined to be between 12 Vdc and the low volts is less than the high volts. If
the high volts is determined to be less than the low volts, the relay will de-energize.
4.9 Ready (2183)

This control relay is energized if the processor is ready to run.
4.10 Reserved (2184)

(Reserved for future use.)
4.11 Internal RLD 1-8 (2185-2192)

There are eight internal RLD output control relays. These control relays reflect the
status of the results of the internal RLDs. Internal RLD operation allows simple
logic functions to be performed within the module at a high speed. Choosing the
module control relays used in the RLD, configuring the contacts, and configuring
the RLD are all accomplished using setpoints. Each internal RLD can have a
maximum of four contacts, excluding the output control relay. See Section 5 for
guidelines and examples.
4.12 Axis 1-4 Phase (2193-2224)

These control relays energize during specific phases of motion. "Axis 1 Motion" is
set while the axis is in motion (not at "Axis 1 Hold" or "Axis 1 Locked"). "Axis 1
Creeping" is set while the axis is creeping towards lockup position. "Axis 1 Locked"
is set while the axis is locked against a stop via an open loop output. "Axis 1 Hold"
is set while the axis is being held via closed loop at target position. "Axis 1
BreakAway" is set while the axis is breaking away from the stop position. "Axis 1
Accel" is set while the axis is being accelerated to the velocity target. "Axis 1 Decel"
is set while the axis is being slowed to a stop. "Axis 1 DrctnOut " indicates the
direction a directional valve should be set to in order to cause motion in the
direction required to move towards the target position (primary use is for systems
with a uni-directional flow valve and a directional valve).
Axis 1 Motion CR 2193 Axis 2 Motion CR 2201

Axis 1 Creeping CR 2194 Axis 2 Creeping CR 2202
Axis 1 Locked CR 2195 Axis 2 Locked CR 2203
Axis 1 Hold CR 2196 Axis 2 Hold CR 2204
Axis 1 BreakAway CR 2197 Axis 2 BreakAway CR 2205
Axis 1 Accel CR 2198 Axis 2 Accel CR 2206
Axis 1 Decel CR 2199 Axis 2 Decel CR 2207
Axis 1 DirctnOut CR 2200 Axis 2 DirctnOut CR 2208
Axis 3 Motion CR 2209 Axis 4 Motion CR 2217

Axis 3 Creeping CR 2210 Axis 4 Creeping CR 2218
Axis 3 Locked CR 2211 Axis 4 Locked CR 2219
Axis 3 Hold CR 2212 Axis 4 Hold CR 2220
Axis 3 BreakAway CR 2213 Axis 4 BreakAway CR 2221
Axis 3 Accel CR 2214 Axis 4 Accel CR 2222
Axis 3 Decel CR 2215 Axis 4 Decel CR 2223
Axis 3 DirctnOut CR 2216 Axis 4 DirctnOut CR 2224
4.13 Axis 1-4 In Position (2225-2228)

These control relays (one for each axis) energize based on the differrence
between the active "Axis n Target Sp" and the "Axis n Process Val" while the axis
is not in motion or in decel. If the axis is within "Axis n In PostnDev" of the selected
target and neither a breakaway, lockup or M-stop condition exists, then this CR will
be energized. If the axis position moves out and into the position deviation, this CR
will cycle ON and OFF appropriately.

EZ-Pro Programming
4.14 Axis 1-4 Deviation (2229-2232)
These control relays (one for each axis) energize when the process value is not
within the "Axis n Deviation" setpoint of the target value. Once the process is within
the deviation setpoint of target, the control relay will deenergize.
4.15 Axis 1-4 Motion Alarm (2233-2236)

Beginning with Version 13.08 firmware, the Axis n Motion Alarm became
available to be used by the sequencer/plc to stop motion in the event of a
malfunction. The basis of the motion alarm is that if the output is above a given level
for a given amount of time, then speed should also be above a given level.
Secondly, if the preceding condition is met, that the motion be in the desired
direction. And finally, if the output has been steadily increasing for a given time,
then speed should also be increasing. The action of the alarm is such that once
set it will not clear until 100 ms after conditions return to normal. This alarm is not
set if an override CR is active or if the control is in the lockup state. It also is not
set if the output for the axis is below the motion alarm enable setpoint. For Axis
1, "A1 Motion Alrm EnaLimit," "A1 Speed Test LowLimit," "A1 Spd Test HoldOffTime"
and "A1 Acl Test HoldOffTime" determine the respective limits. Refer to the
setpoints for a complete description.
Note that also beginning with Version 13.08 firmware the "Axis n Motion Alarm"
CRs can be used to cause an "internal e-stop." Refer to the "Axis n E-Stop Mode
Sel" setpoints for a complete explanation.
4.16 Axis 1-4 Comparator 1-16

Axis 1 Comparator 1-16 (2257-2272)
Beginning with the use of the A-60136 board assemblies (and modfile Version 3.6),
an additional 64 comparator control relays are available. A specific one of these
CRs ("Axis 1 Comparator 1 Axis 1 Comparator 16; "Axis 2 Comparator 1" through
"Axis 2 Comparator 16"; "Axis 3 Comparator 1" through "Axis 3 Comparator 16";
"Axis 4 Comparator 1" through "Axis 4 Comparator 16") will turn on when the
process value is greater than or equal to a specific setpoint (also new, with the
same names as the CRs). Note that these control relays are classified as STATUS
CRs and cannot be used directly in the logic program (use the Relocated CR
Source ID and Destination ID function). See the control relay tables at the end of
this section for the "pseudo" system addresses.
5. Configuring Internal RLD

The internal RLD function allows logic to be executed within the module without
using the standard logic program. This internal RLD operates at a speed of from
4 msec to 32 msec, depending on the rung.
Configuring the Internal RLD does not require the RLD Editor. However, in order
to activate a function outside the module, the Internal RLD output CRs must be
tested in the sequence logic. Output addresses for Internal RLD are 2185-2192
(2185 is used in the examples below).
Each rung of Internal RLD consists of four contacts. If less than 4 contacts are
needed, enter 0 (zero) for that contact. (Zero assumes that the contact is closed.)
"A," "B," "C," and "D" are used to represent the contacts. Contacts must be accel/
decel module control relays (2049 thru 2192 for the first module; refer to the back
of this section for a complete list of CRs).

EZ-Pro Programming
Form 1 Form 5
A B 2185
A B C D 2185
C D
Form 2 Form 6
A B 2185
A B C 2185
C
D
D
Form 3 Form 7
A B 2185
A B C 2185
C
D
D
Form 4 Form 8 A 2185
A B C 2185 B
D C
Figure 1. Internal RLD Examples
Normally Open or Normally Closed contacts can be used. Normally Open ( )

contacts are specified by entering the control relay system address (e.g., 2057).
Normally Closed ( ) contacts can be specified by entering a negative system
address (e.g., -2057). The screen set includes a screen titled "Accel/Decel RLD
Setup" on which this information can be entered.
The 8 contact arrangements shown below are the only arrangements that can be
used. The arrangements, like the relay addresses, are entered (as setpoints) on
the "Accel/Decel RLD Setup" screen.
All Input or Output control relays in the module can be used both in Internal RLD
and standard RLD.
As with other control relays, the addresses shown are for the first accel/decel card.
Refer to the tables at the end of this section for a listing of all accel/decel CRs.
The outputs (2185-2192) for Internal RLD may be used to activate the accel/decel
logic outputs by using the CR Relocation function (refer to the setup instructions
for details).

EZ-Pro Programming
Accel/Decel Card INPUT Control Relays
Address
Function
Card 1 Card 2 Card 3 Card 4
Enable Output 1 2049 2241 2433 2625

Enable Output 2 2050 2242 2434 2626
Enable Output 3 2051 2243 2435 2627
Enable Output 4 2052 2244 2436 2628
Calibrate Enable 2053 2245 2437 2629
Graph Trigger 2054 2246 2438 2630
Clear Alarms 2055 2247 2439 2631
Close Calibration Relay 2056 2248 2440 2632
Axis 1 Override 1 2057 2249 2441 2633
Axis 1 Override 2 2058 2250 2442 2634
Axis 1 Override 3 2059 2251 2443 2635
Axis 1 Override 4 2060 2252 2444 2636
Axis 2 Override 1 2061 2253 2445 2637
Axis 2 Override 2 2062 2254 2446 2638
Axis 2 Override 3 2063 2255 2447 2639
Axis 2 Override 4 2064 2256 2448 2640
Axis 3 Override 1 2065 2257 2449 2641
Axis 3 Override 2 2066 2258 2450 2642
Axis 3 Override 3 2067 2259 2451 2643
Axis 3 Override 4 2068 2260 2452 2644
Axis 4 Override 1 2069 2261 2453 2645
Axis 4 Override 2 2070 2262 2454 2646
Axis 4 Override 3 2071 2263 2455 2647
Axis 4 Override 4 2072 2264 2456 2648
Axis 1 Sp Cr 1 2073 2265 2457 2649
Axis 1 Sp Cr 2 2074 2266 2458 2650
Axis 1 Sp Cr 3 2075 2267 2459 2651
Axis 1 Sp Cr 4 2076 2268 2460 2652
Axis 1 Sp Cr 5 2077 2269 2461 2653
Axis 1 Sp Cr 6 2078 2270 2462 2654
Axis 1 Sp Cr 7 2079 2271 2463 2655
Axis 1 Sp Cr 8 2080 2272 2464 2656
Axis 2 Sp Cr 1 2081 2273 2465 2657
Axis 2 Sp Cr 2 2082 2274 2466 2658
Axis 2 Sp Cr 3 2083 2275 2467 2659
Axis 2 Sp Cr 4 2084 2276 2468 2660
Axis 2 Sp Cr 5 2085 2277 2469 2661
Axis 2 Sp Cr 6 2086 2278 2470 2662
Axis 2 Sp Cr 7 2087 2279 2471 2663
Axis 2 Sp Cr 8 2088 2280 2472 2664
Axis 3 Sp Cr 1 2089 2281 2473 2665
Axis 3 Sp Cr 2 2090 2282 2474 2666
Axis 3 Sp Cr 3 2091 2283 2475 2667
Axis 3 Sp Cr 4 2092 2284 2476 2668
Axis 3 Sp Cr 5 2093 2285 2477 2669
Axis 3 Sp Cr 6 2094 2286 2478 2670
Axis 3 Sp Cr 7 2095 2287 2479 2671
Axis 3 Sp Cr 8 2096 2288 2480 2672
Note that for multi-chassis controllers, the addresses shown are for the "Primary" Controller: For Controller 2, add 10,000
to the address shown in the tables. For Controller 3, add 20,000 to the address shown in the tables. For Controller 4, add
30,000 to the address shown in the tables. Note that when counting boards in multi-rack systems (for switch settings, RLD/
screen programming) count each control rack separately.

EZ-Pro Programming
Accel/Decel Card INPUT Control Relays (continued)
Address
Function
Axis 4 Sp Cr 1 2097 2289 2481 2673

Axis 4 Sp Cr 2 2098 2290 2482 2674
Axis 4 Sp Cr 3 2099 2291 2483 2675
Axis 4 Sp Cr 4 2100 2292 2484 2676
Axis 4 Sp Cr 5 2101 2293 2485 2677
Axis 4 Sp Cr 6 2102 2294 2486 2678
Axis 4 Sp Cr 7 2103 2295 2487 2679
Axis 4 Sp Cr 8 2104 2296 2488 2680
Calibrate Input 1 2105 2297 2489 2681
Calibrate Input 2 2106 2298 2490 2682
Calibrate Input 3 2107 2299 2491 2683
Calibrate Input 4 2108 2300 2492 2684
Increase Cal Constant 2109 2301 2493 2685
Decrease Cal Constant 2110 2302 2494 2686
Zero Input 2111 2303 2495 2687
Span Input 2112 2304 2496 2688
Axis 1 Direction In 2113 2305 2497 2689
Logic Out 1 2117 2309 2501 2693
Logic Out 2 2118 2310 2502 2694
Logic Out 3 2119 2311 2503 2695
Logic Out 4 2120 2312 2504 2696
Output 1 Open Loop 2121 2313 2505 2697
Output 2 Open Loop 2122 2314 2506 2698
Output 3 Open Loop 2123 2315 2507 2699
Output 4 Open Loop 2124 2316 2508 2700
M-Stop Axis 1 2125 2317 2509 2701
M-Stop Axis 2 2126 2318 2510 2702
M-Stop Axis 3 2127 2319 2511 2703
M-Stop Axis 4 2128 2320 2512 2704
E-Stop Axis 1 2129 2321 2513 2705
E-Stop Axis 2 2130 2322 2514 2706
E-Stop Axis 3 2131 2323 2515 2707
E-Stop Axis 4 2132 2324 2516 2708
EZ-Pro/Parison 2133 2325 2517 2709
Reserved (do not use) 2134 2326 2518 2710
RLD Input CR 1 2137 2329 2521 2713
RLD Input CR 2 2138 2330 2522 2714
RLD Input CR 3 2139 2331 2523 2715
RLD Input CR 4 2140 2332 2524 2716
RLD Input CR 5 2141 2333 2525 2717
RLD Input CR 6 2142 2334 2526 2718
RLD Input CR 7 2143 2335 2527 2719
RLD Input CR 8 2144 2336 2528 2720

EZ-Pro Programming
Accel/Decel Card OUTPUT Control Relays
Address
Function
Logic Input 1 2145 2337 2529 2721
Logic Input 2 2146 2338 2530 2722
Logic Input 3 2147 2339 2531 2723
Logic Input 4 2148 2340 2532 2724
Open Excitation 1 2149 2341 2533 2725
Open Excitation 2 2150 2342 2534 2726
Open Excitation 3 2151 2343 2535 2727
Open Excitation 4 2152 2344 2536 2728
Comparator CR1 2153 2345 2537 2729
Comparator CR2 2154 2346 2538 2730
Comparator CR3 2155 2347 2539 2731
Comparator CR4 2156 2348 2540 2732
Comparator CR5 2157 2349 2541 2733
Comparator CR6 2158 2350 2542 2734
Comparator CR7 2159 2351 2543 2735
Comparator CR8 2160 2352 2544 2736
Comparator CR9 2161 2353 2545 2737
Comparator CR10 2162 2354 2546 2738
Comparator CR11 2163 2355 2547 2739
Comparator CR12 2164 2356 2548 2740
Comparator CR13 2165 2357 2549 2741
Comparator CR14 2166 2358 2550 2742
Comparator CR15 2167 2359 2551 2743
Comparator CR16 2168 2360 2552 2744
Lock Alarm 1 2169 2361 2553 2745
Lock Alarm 2 2170 2362 2554 2746
Lock Alarm 3 2171 2363 2555 2747
Lock Alarm 4 2172 2364 2556 2748
Breakaway Timeout 1 2173 2365 2557 2749
Out of Range 1 2177 2369 2561 2753
Out of Range 2 2178 2370 2562 2754
Out of Range 3 2179 2371 2563 2755
Out of Range 4 2180 2372 2664 2756
Calibrating 2181 2373 2565 2757
Cal OK 2182 2374 2566 2758
Ready 2183 2375 2567 2759
Reserved 2184 2376 2568 2760
Internal RLD 1 2185 2377 2569 2761
Internal RLD 2 2186 2378 2570 2762
Internal RLD 3 2187 2370 2571 2763
Internal RLD 4 2188 2380 2572 2764
Internal RLD 5 2189 2381 2573 2765
Internal RLD 6 2190 2382 2574 2766
Internal RLD 7 2191 2383 2575 2767
Internal RLD 8 2192 2384 2576 2768

EZ-Pro Programming
Accel/Decel Card OUTPUT Control Relays (continued)
Address
Function
Axis 1 Motion 2193 2385 2577 2769
Axis 1 Creeping 2194 2386 2578 2770
Axis 1 Locked 2195 2387 2579 2771
Axis 1 Hold 2196 2388 2580 2772
Axis 1 Breakaway 2197 2389 2581 2773
Axis 1 Accel 2198 2390 2582 2774
Axis 1 Decel 2199 2391 2583 2775
Axis 1 Direction Out 2200 2392 2584 2776
Axis 2 Motion 2201 2393 2585 2777
Axis 2 Creeping 2202 2394 2586 2778
Axis 2 Locked 2203 2395 2587 2779
Axis 2 Hold 2204 2396 2588 2780
Axis 2 Breakaway 2205 2397 2589 2781
Axis 2 Accel 2206 2398 2590 2782
Axis 2 Decel 2207 2399 2591 2783
Axis 3 Motion 2209 2401 2593 2785
Axis 3 Creeping 2210 2402 2594 2786
Axis 3 Locked 2211 2403 2595 2787
Axis 3 Hold 2212 2404 2596 2788
Axis 3 Breakaway 2213 2405 2597 2789
Axis 3 Accel 2214 2406 2598 2790
Axis 3 Decel 2215 2407 2599 2791
Axis 4 Motion 2217 2409 2601 2793
Axis 4 Creeping 2218 2410 2602 2794
Axis 4 Locked 2219 2411 2603 2795
Axis 4 Hold 2220 2412 2604 2796
Axis 4 Breakaway 2221 2413 2605 2797
Axis 4 Accel 2222 2414 2606 2798
Axis 4 Decel 2223 2415 2607 2799
Axis 1 In Position 2225 2417 2609 2801
Axis 2 In Position 2226 2418 2610 2802
Axis 3 In Position 2227 2419 2611 2803
Axis 4 In Position 2228 2420 2612 2804
Axis 1 Deviation 2229 2421 2613 2805
Axis 2 Deviation 2230 2422 2614 2806
Axis 3 Deviation 2231 2423 2615 2807
Axis 4 Deviation 2232 2424 2616 2808
Axis 1 Motion Alarm 2233 2425 2617 2809

EZ-Pro Programming
Accel/Decel Card STATUS Control Relays
Address
Function
Axis 1 Comparator 1 2257 2449 2641 2833
Axis 1 Comparator 2 2258 2450 2642 2834
Axis 1 Comparator 3 2259 2451 2643 2835
Axis 1 Comparator 4 2260 2452 2644 2836
Axis 1 Comparator 5 2261 2453 2645 2837
Axis 1 Comparator 6 2262 2454 2646 2838
Axis 1 Comparator 7 2263 2455 2647 2839
Axis 1 Comparator 8 2264 2456 2648 2840
Axis 1 Comparator 9 2265 2457 2649 2841
Axis 1 Comparator 10 2266 2458 2650 2842
Axis 1 Comparator 11 2267 2459 2651 2843
Axis 1 Comparator 12 2268 2460 2652 2844
Axis 1 Comparator 13 2269 2461 2653 2845
Axis 1 Comparator 14 2270 2462 2654 2846
Axis 1 Comparator 15 2271 2463 2655 2847
Axis 1 Comparator 16 2272 2464 2656 2848
Axis 2 Comparator 1 2273 2465 2657 2849
Axis 2 Comparator 2 2274 2466 2658 2850
Axis 2 Comparator 3 2275 2467 2659 2851
Axis 2 Comparator 4 2276 2468 2660 2852
Axis 2 Comparator 5 2277 2469 2661 2853
Axis 2 Comparator 6 2278 2470 2662 2854
Axis 2 Comparator 7 2279 2471 2663 2855
Axis 2 Comparator 8 2280 2472 2664 2856
Axis 2 Comparator 9 2281 2473 2665 2857
Axis 2 Comparator 10 2282 2474 2666 2858
Axis 2 Comparator 11 2283 2475 2667 2859
Axis 2 Comparator 12 2284 2476 2668 2860
Axis 2 Comparator 13 2285 2477 2669 2861
Axis 2 Comparator 14 2286 2478 2670 2862
Axis 2 Comparator 15 2287 2479 2671 2863
Axis 2 Comparator 16 2288 2480 2672 2864
Axis 3 Comparator 1 2289 2481 2673 2865
Axis 3 Comparator 2 2290 2482 2674 2866
Axis 3 Comparator 3 2291 2483 2675 2867
Axis 3 Comparator 4 2292 2484 2676 2868
Axis 3 Comparator 5 2293 2485 2677 2869
Axis 3 Comparator 6 2294 2486 2678 2870
Axis 3 Comparator 7 2295 2487 2679 2871
Axis 3 Comparator 8 2296 2488 2680 2872
Axis 3 Comparator 9 2297 2489 2681 2873
Axis 3 Comparator 10 2298 2490 2682 2874
Axis 3 Comparator 11 2299 2491 2683 2875
Axis 3 Comparator 12 2300 2492 2684 2876
Axis 3 Comparator 13 2301 2493 2685 2877
Axis 3 Comparator 14 2302 2494 2686 2878
Axis 3 Comparator 15 2303 2495 2687 2879
Axis 3 Comparator 16 2304 2496 2688 2880

EZ-Pro Programming
Accel/Decel Card STATUS Control Relays (continued)
Address
Function
Axis 4 Comparator 1 2305 2497 2689 2881
Axis 4 Comparator 2 2306 2498 2690 2882
Axis 4 Comparator 3 2307 2499 2691 2883
Axis 4 Comparator 4 2308 2500 2692 2884
Axis 4 Comparator 5 2309 2501 2693 2885
Axis 4 Comparator 6 2310 2502 2694 2886
Axis 4 Comparator 7 2311 2503 2695 2887
Axis 4 Comparator 8 2312 2504 2696 2888
Axis 4 Comparator 9 2313 2505 2697 2889
Axis 4 Comparator 10 2314 2506 2698 2890
Axis 4 Comparator 11 2315 2507 2699 2891
Axis 4 Comparator 12 2316 2508 2700 2892
Axis 4 Comparator 13 2317 2509 2701 2893
Axis 4 Comparator 14 2318 2510 2702 2894
Axis 4 Comparator 15 2319 2511 2702 2895
Axis 4 Comparator 16 2320 2512 2703 2896

EZ-Pro Programming

EZ-Pro Programming

Eurotherm Controls, Inc./Barber-Colman
741-F Miller Drive, Leesburg, VA 20175
Phone: 703-443-0000
Fax: 703-669-1300
http://www.barber-colman.com http://www.eurotherm.com
An Invensys Company Copyright 2004 Eurotherm Controls Inc.

1640 in 053 0 04

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EZ-Pro Programming

1640-IN-053-0-04 Eurotherm Inc./Barber-Colman Page 1 of 20

1. Wired to appropriate Input/Output devices.

1640-IN-053-0-04 Eurotherm Inc./Barber-Colman Page 2 of 20

If CR 2133 is used, then CR 2049 - 2240 go to ft 5

1640-IN-053-0-04 Eurotherm Inc./Barber-Colman Page 3 of 20

3. Input Control Relays

3.1 Enable Output 1-4 (2049-2052)

3.2 Calibrate Enable (2053)

3.3 Graph Trigger (2054)

3.4 Clear Alarms (2055)

3.5 Close Calibration Relay (2056)

1640-IN-053-0-04 Eurotherm Inc./Barber-Colman Page 4 of 20

Axis 1 Override 1 CR 2057 Axis 3 Override 1 CR 2065

3.7 Axis 1-4 Sp Cr 1-8 (2073-2104)

Axis 1 Sp Cr 1; CR 2073 Axis 2 Sp Cr 1; CR 2081

Axis 3 Sp Cr 1; CR 2089 Axis 4 Sp Cr 1; CR 2097

3.8 Calibrate Input 1-4 (2105-2108)

3.9 Increase Cal Constant (2109)

1640-IN-053-0-04 Eurotherm Inc./Barber-Colman Page 5 of 20

3.11 Zero Input (2111)

3.12 Span Input (2112)

3.13 Axis 1-4 Direction In (2113-2116)

3.14 Logic Out 1-4 (2117-2120)

3.15 Output 1-4 Open Loop (2121-2124)

3.16 M-Stop Axis 1-4 (2125-2128)

3.17 E-Stop Axis 1-4 (2129-2132)

3.18 EZ-Pro/Parison CR (2133)

1640-IN-053-0-04 Eurotherm Inc./Barber-Colman Page 6 of 20

3.20 RLD Input CR 1-8 (2137-2144)

4. Output Control Relays

4.1 Logic Input 1-4 (2145-2148)

4.2 Open Excitation 1-4 (2149-2152)

4.3 Comparator CR 1-16 (2153-2168)

4.4 Axis 1-4 Lock Alarm 1-4 (2169-2172)

Selection of the alternate actions is by one of two means:

1640-IN-053-0-04 Eurotherm Inc./Barber-Colman Page 7 of 20

4.5 BrkAwy Timeout 1-4 (2173-2176)

4.6 Out Of Range 1-4 (2177-2180)

4.7 Calibrating (2181)

1640-IN-053-0-04 Eurotherm Inc./Barber-Colman Page 8 of 20

4.9 Ready (2183)

4.10 Reserved (2184)

4.11 Internal RLD 1-8 (2185-2192)

4.12 Axis 1-4 Phase (2193-2224)

Axis 1 Motion CR 2193 Axis 2 Motion CR 2201

Axis 3 Motion CR 2209 Axis 4 Motion CR 2217

4.13 Axis 1-4 In Position (2225-2228)

1640-IN-053-0-04 Eurotherm Inc./Barber-Colman Page 9 of 20

4.15 Axis 1-4 Motion Alarm (2233-2236)

4.16 Axis 1-4 Comparator 1-16

5. Configuring Internal RLD

1640-IN-053-0-04 Eurotherm Inc./Barber-Colman Page 10 of 20

Form 4 Form 8 A 2185

Figure 1. Internal RLD Examples

Normally Open or Normally Closed contacts can be used. Normally Open ( )

1640-IN-053-0-04 Eurotherm Inc./Barber-Colman Page 11 of 20

Enable Output 1 2049 2241 2433 2625

1640-IN-053-0-04 Eurotherm Inc./Barber-Colman Page 12 of 20

Axis 4 Sp Cr 1 2097 2289 2481 2673

1640-IN-053-0-04 Eurotherm Inc./Barber-Colman Page 13 of 20

1640-IN-053-0-04 Eurotherm Inc./Barber-Colman Page 14 of 20

1640-IN-053-0-04 Eurotherm Inc./Barber-Colman Page 15 of 20