PROCESS CALCULATION

HORIZONTAL SEPARATOR - ADEQUACY CHECK SHEET

Project
Area Revision
Equipment V-300 Page 1

Objectives Adequacy Check New Horizontal Separator

PROCESS DATA VESSEL DIMENSION

Operating pressure 900 psig Inside Diameter 42 in

o
Operating temperature 250 F Length T/T 16 ft
Gas
Flow rate 30 MMscfd Liquid level Oil
Molecular weight 31.47 LOSHH 27 in
z Factor 0.9800 LOSH 23 in
Viscosity 0.8 cP NOLL 10.5 in
Oil LOSL 7 in
Flow rate 1000 BOPD LOSLL 5 in
3
Density 47.10 lb/ft Liquid level Water
Water LISHH 10.5 in
Flow rate 250 BWPD LISH 8 in
3
Density 57.38 lb/ft NILL 7 in
LISL 6 in
LISLL 4 in
Weir Height 20.5 in
Nozzle size
Inlet Schoepentoeter or equivalent
10 in
Gas outlet 10 in
Water outlet 3 in
Oil outlet 3 in
DESIGN CRITERIA

Type of wire mesh Mesh Pad

K factor 0.35 ft/s (K factor is 0.22 - 0.39 ft/s) Ref. 2

Settling Time
LSH - TOV 12 in
LSH - LSL (working level) 5 minutes or min 12 in
LSL - BOV 6 in

Nozzle criteria
2
Inlet .v2 4000 lb/ft/s
2
Gas outlet .v2 2500 lb/ft/s
Liquid outlet velocity 6 ft/s

STANDARD & CODE

1 API 12J, Specification for Oil and Gas Separator
2 GPSA Engineering Data Book 12th edition 2004, Section 7
3 Deflector baffle equivalent to schoepentoeter
 PROCESS CALCULATION
HORIZONTAL SEPARATOR - ADEQUACY CHECK SHEET

Project 0

Area Revision
Equipment V-300 Page 2

PROPERTIES
Gas Oil Water Liquid Mixture
Mass flow rate lb/s 28.83 3.06 0.93 3.99 32.82
Actual flow rate ft3/s 7.48 0.06 0.02 0.08 7.56
Molecular weight 31.47 - - - -
z Factor 0.98 - - - -
Density lb/ft3 3.86 47.10 57.38 49.15 4.34
Viscosity cP 0.80 - - - -

SEPARATOR SIZING

K factor correction 0.76 ft/s

Terminal velocity, Vt 6.37 ft/s
Horizontal gas velocity 1.30 ft/s
Liquid dropout time 0.21 s

Required Available Remark

Gas cross section area, ft2 1.17 4.52 Separation is OK
Gas path length, ft 0.27 13.67 Separation is OK

LEVEL RETENTION TIME

3
ToV - LOSH 19 in 62.6112988 ft 12.85 min OK
3
LOSH - LISL (working level) 17 in 67.9872313 ft 13.95 min OK
3
LISL - BOV 6 in 12.1469316 ft 2.49 min OK

NOZZLE SIZING
Calculated Existing Existing .v2 Remark
2
Inlet Schoepentoeter or equivalent 6.76 in 10 in 834 lb/ft/s OK
2
Gas outlet 7.34 in 10 in 725 lb/ft/s OK
2
Water outlet 2.00 in 3 in 6 lb/ft/s OK
2
Oil outlet 2.00 in 3 in 6 lb/ft/s OK
 PROCESS CALCULATION
HORIZONTAL SEPARATOR - ADEQUACY CHECK SHEET

Project 0

Area Revision
Equipment V-300 Page 3

SKETCH

N2

N1

LOSHH 27 in
LOSH 23 in Weir 21 in 42 in
LISHH 11 in NOLL 11 in
LISH 8 in LOSL 7 in
NILL 7 in LOSLL 5 in

0
LISL 6 in
LISLL 4 in

N3 N4

L1 = 13.7 ft 2.3 ft

Where:
N1 = Nozzle inlet
N2 = Nozzle gas outlet
N3 = Nozzle Water outlet
N4 = Nozzle Oil outlet