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Authors: Priyadarshi Hem (Norman B. Keevil Institute of Mining Engineering - University of British Columbia)
IN THIS REVIEW
SUMMARY
Summary This review will first define the difference between open pit mines and quarries. It will then cover the details on open pit
Introduction mining methods, design aspects, and gives an example of an open pit mine. In the later half, quarrying is covered with
Open Pit Mining more focus on the sequence of mining in a quarry. Its characteristics, mining machineries involved, and publications
are also mentioned. Finally, a few more topics are covered which include computer codes, laws, and codes of
Quarries practice. Publications, organizations, and a list of companies supplying to the quarrying industry are also given.
Sequence of Development
Equipment Used in Quarries
Characteristics INTRODUCTION
Publications Open pit mining is the process of mining a near surface deposit by means of a
Videos surface pit excavated using one or more horizontal benches. The term open pit
mining is usually used for metallic or non-metallic deposits and sparingly used for
Computer Codes
bedded deposits like coal. A quarry is a type of open pit mine used to mine building
Suppliers materials (construction aggregate, riprap, sand and gravel) and dimension stones
Reference Guides usually at shallower depths. The term quarry has traditionally been used to mine
stones.
Laws
Codes of Practice
Organizations NEWS
Open Pit
Quarry
Search Mining News
OPEN PIT MINING
CAREERS
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The ores in an open pit mine are covered by overburden. Both the ores and overburden are removed in benches ranging from
height 9 m to 30 m. A thin deposit may require one or few benches but a thick deposit needs more number of benches and the Open Pit Engineer
pit in its production stage resembles like an inverted cone. Quarry
Design Aspects of Open Pit Mining: Search Mining Jobs
EDUMINE COURSES
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Search EduMine
Courses
EVENTS
Open Pit
Quarry
Search Mining Events
LINKS
Publications Search
A typical set of bench height, bench with and bench slope are given below:
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Wikipedia gives a very wide list of major open pit mines currently operating in the world.
Surface Mining by B. A. Kennedy provides an excellent source for mining engineers and students to know about open pit mining.
QUARRIES
Most quarries have smaller and vertical benches. Some of the quarries do not have any bench while some even have a highwall up to 300m.
Cinder
Chalk
China Clay
Clay
Coal
Coquina
Construction aggregate (sand and gravel)
Globigerina Limestone (Malta)
Granite
Gritstone
Gypsum
Limestone
Ores
Phosphate rock
Sandstone
Slate
Marble
SEQUENCE OF DEVELOPMENT
A quarry usually goes through the following stages before reaching the production stage:
2. Development:
Along with the removal of overburden, development stage also involves developing the processing and other construction facility near the quarry. The main role
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of the processing facility is to cut and polish the rock. Large amount of wastes are generated in processing, so it is required to plan for some storage/dump
space for the cuttings.
3. Production: The stones/materials in a quarry are excavated with any of these methods:
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4. Reclamation of quarries:
(i) Stability Monitoring - to analyse the long-term stability of areas or a particular landform in and around the quarry
(ii) Grassland Establishment - to restore on grasslands waste pile
(iii) Tree Establishment - to restore the quarry sites through trees plantation. Trees restoration in a quarry site is a long term process and usually does not
provide any significant visual impact in 10 years. Selection of tree species is also important
(iv) Landscape Assessment for future application of the landforms for future application and habitat creation.
Reclamation of Limestone Quarries by Landform Simulation gives a very descriptive detail on the reclamation of a quarry.
An executive summary for the same can be found at the above link.
CHARACTERISTICS
Here are the advatages and disadvantages of quarry mining that I took from Introductory Mining Engineering book, by Howard L. Hartman and Jan M.
Mutmansky:
Advantages:
Disadvantages:
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PUBLICATIONS
Here are a few more valuable publications on quarries that I found on web:
Aggregates Manager
VIDEOS
Granite Quarry Blasting
Stone Quarry Horizontal Saw
Diamond Wire Saw
COMPUTER CODES
A computer code that appears to facilitate all aspects of pit and quarry investigation, design, and operation is named unsurprisingly Quarry. Here is the supplier's
description:
Quarry has everything you need for quarry design and planning. To lay out quarry infrastructure, there are a multitude of 3D CAD functions plus a set of
semi-automated pit designtools to build a surface model of the Quarry 'as-mined' face at any point in time. You will find that you can modify the bench
widths and heights and automatically include ramps in your design. For those in hilly terrains, you can easily design to an existing seam or topographic
surface and produce bench by bench volumes and grades from the proposed quarry.
Earthworks RM Manager is an easy-to-use, menu driven system for monitoring and controlling the day-to-day operation of limestone quarries
supplying raw material for cement manufacture. It has been designed for use by production staff with a good basic knowledge of quarry
operations but does not assume skills in surveying, geology, mine planning or computing. The user is guided through a straightforward set of
menu choices with online help at every stage. Menu choices are filled in automatically as processing proceeds so that the system can be
operated with minimal training. Alternatively, full access to data files is provided by means of browse buttons so that more experienced staff can
use the advanced options. Results may be output automatically to spreadsheets or customized graphs and tables.
SUPPLIERS
If you look in the Infomine.com databases you will find many suppliers of mining equipment. Most of these suppliers would be as happy to supply your pit or
quarry as any other mining operation. Here are some of them:
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I am told that Breaker Technology Inc. is a premium supplier of equipment to the pit & quarry market. Decide for
yourself by examining their website. Be aware they are part of a larger group, the Astec International Aggregate and Mining Group whose purpose is "to grow
and prosper by designing, manufacturing and selling the most innovative, productive and reliable equipment for building and restoring the world's infrastructure,
coupled with unparalleled customer service." No demure claim this!
REFERENCE GUIDES
The only guide I will refer to here is the one that I found most interesting both because of its style, format, and approach as because of the location for which it is
intended: the Yukon. I refer to the excellent volume, Development & Reclamation Standards for Yukon Pits & Quarries. Many others guides specific to particular
states are available through a web search using the keywords "your-state-name pit or quarry regulations".
LAWS
In Ontario, Canada there is the Aggregate Resources Act. The purposes of the act include: manage aggregate resources; require rehabilitation of land from
which aggregates are mined; and minimize adverse impact on the environment in respect of aggregate operations. And, as you would expect, the act requires
you to obtain a licence before you develop a pit or quarry and mine for aggregate.
CODES OF PRACTICE
Alberta, Canada has a comprehensive 2004 Code of Practice for Pits. It basically sets out how you will operate, report, and reclaim.
ORGANIZATIONS
The Ontario Aggregate Resource Corporation site provides information for the holders of the 2,700 licenses and 2,900 permits issued in Ontario to the
aggregate industry. But the information is of interest and possible use to all in the aggregate, pit, and quarry industry. For example, I very much enjoyed and
liked their publications, including well-produced volumes on pit and quarry rehabilitation.
At this site is a long list of aggregate and construction resources associations, not all having to do with pits or quarries.
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